Finish Thompson SP10 User Manual

SP10 SERIES SELF-PRIMING PUMPS
ASSEMBLY, INSTALLATION AND
OPERATION MANUAL
TABLE OF CONTENTS
Model Number/Serial Number ................................................3
Important Notice .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 3
Chemical Reaction Disclaimer ................................................3
Safety Precautions ......................................................... 3-4
SP10 Capabilities........................................................... 4-5
Section I - Assembly ........................................................ 5-6
Section II - Installation ...................................................... 6-8
Motor/Electrical .....................................................8
Section III - Start-up and Operation. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 8
Section IV - Shutdown . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 8
Maintenance ........................................................ 9
Section V - Disassembly ....................................................9-12
Section VI - Reassembly ...................................................12-13
Spare Parts List ...................................................17-20
NOTE: Maintenance videos are now available online at www.nishthompson.com.
FTI Contacts:
Tech Service: 800-888-3743 or techservice@finishthompson.com Order Fax: 814-459-3460 or 814-455-8518 Sales: 814-455-4478; 800-934-9384 (toll free U.S. & Canada)
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Model Number and Serial Number
Record the model number and serial number below for future reference. This is important information when ordering re-
placement parts or when technical assistance is required. The numbers are found on a label located on the motor adapter.
MODEL NUMBER = ________________________
SERIAL NUMBER = ________________________
IMPORTANT NOTICE
U.S. Export Administration Regulations, pursuant to ECCN 2B350, prohibit the export or reexport to certain enumerated countries of sealless centrifugal pumps in which all wetted materials are constructed from fluoropolymers without first applying for and obtaining a license from the U.S. Bureau of Industry and Security (BIS). This affects all Finish Thompson magnetic-drive pumps constructed from PVDF or lined with ETFE. Please contact the BIS (www.bis.doc.gov) or Finish Thompson with questions regarding the Regulations or a list of the countries to which they apply.
Chemical Reaction Disclaimer
The user must exercise primary responsibility in selecting the product’s materials of construction, which are compatible with the uid(s) that come(s) in contact with the product. The user may consult Finish Thompson Inc. (manufacturer) and a manufacturer’s representative/distributor agent to seek a recommendation of the product’s material of construction that offers the optimum available chemical compatibility.
However neither manufacturer nor agent shall be liable for product damage or failure, injuries, or any other damage or
loss arising out of a reaction, interaction or any chemical effect that occurs between the materials of the product’s con-
struction and uids that come into contact with the product’s components.
Safety Precautions
WARNING: READ THIS MANUAL COMPLETELY BEFORE INSTALLING AND OPERATING THIS UNIT. FAIL-
URE TO FOLLOW THESE PRECAUTIONS CAN RESULT IN SERIOUS INJURY OR DEATH.
WARNING: Magnetic eld hazard. This pump contains powerful magnets. Exposed magnets (pump not connected to motor) produce powerful magnetic elds. Individuals with cardiac pacemakers, implanted debrillators, other elec-
tronic medical devices, metallic prosthetic heart valves, internal wound clips (from surgery), metallic prosthetic devices or sickle cell anemia must not handle or be in the proximity of the magnets contained inside the pump. Consult a health care provider for specic recommendations before working with this pump.
WARNING: Magnetic force hazard. This pump should only be disassembled and assembled using the recommend-
ed procedures. The magnetic attraction is powerful enough to rapidly pull the motor end and the wet end together. Do not place ngers between the mating surfaces of the motor and wet ends to avoid injuries. Keep the drive magnet and impeller assembly away from metal chips or particles, items with magnetic stripes like credit cards, and magnetic computer media such as oppy discs and hard drives.
WARNING: Not Recommended for Pumping Flammable or Combustible Liquids. During the priming process the
internal pump atmosphere can become very dangerous should the pump fail to prime and overheat.
The SP Series pumps can be used to pump non-ammable or non-combustible liquids in a hazardous area. It is important to follow these guidelines:
1. Select the Ns (non-sparking) bronze bump ring option. The non-sparking ring is pressed into the clamp ring or motor adapter and prevents sparking should the motor bearings fail and the outer mag drive assembly runs out of round.
2. Select an FTI explosionproof motor or provide your own.
WARNING: Hot surfaces. This pump is capable of handling liquids with temperatures as high as 220º F (104º C).
This may cause the outer areas of the pump to become hot as well and could cause burns.
WARNING: Rotating Parts. This pump has components that rotate while in operation. Follow local safety standards
for locking out the motor from the power supply during maintenance or service.
WARNING: Chemical Hazard. This pump is used for transferring many types of potentially dangerous chemicals.
Always wear protective clothing and eye protection, and follow standard safety procedures when handling corrosive or personally harmful materials. Proper procedures should be followed for draining and decontaminating the pump before disassembly and inspection of the pump. There may be small quantities of chemicals present during inspection.
WARNING: Never run pump at less than minimum ow or with the discharge valve closed. This could lead to pump
failure.
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WARNING: The pump and associated components are heavy. Failure to properly support the pump during lifting and
movement could result in serious injury or damage to the pump and components.
CAUTION: This pump should never be started without the 0.6 US gallon /77 oz. ( 2.7 liters) of priming uid in the housing. If the pump has a PTFE, ceramic or silicon carbide bushing, IT CANNOT BE RUN DRY WITHOUT CAUSING DAMAGE TO THE PUMP. However, the pump can operate without liquid in the housing if the pump has a carbon bushing. The exact length of time the pump can operate dry with a carbon bushing varies with operating conditions and environment.
CAUTION: Never start or operate with a closed suction valve.
WARNING: Operation without priming or against a closed discharge valve can result in high temperatures that can
result in injury or damage to pump components.
CAUTION: Always provide adequate NPSHa (net positive suction head available). It is recommended to provide at
least 2 feet (61 cm) above the NPSHr (net positive suction head required).
CAUTION: If pump is used on variable speed drive, do not exceed 60 Hz.
SP10 Capabilities
Maximum Working Pressure: 80 psi (5.5 bar)
Maximum Temperature: Polypropylene: 180º F (82º C); PVDF: 220º F (104º C)
NOTE: Maximum temperature is application dependent. Consult a chemical resistance guide or the chemical manufacturer for chemical compatibility and temperature limits.
Maximum Lift: 25 feet (7.6 meters) with 4.18” and 4” diameter impellers. See the chart below for maximum lift for other impeller diameters.
SP10 Maximum Lift Chart
1” (25.4 mm) Suction
Piping
Impeller Diameter Max. Lift
@ 3450 rpm
4.18” (106.2 mm) 25’ (7.6 M) 25’ (7.6 M) 25’ (7.6 M) 25’ (7.6 M)
4.00” (101.6 mm) 25’ (7.6 M) 25’ (7.6 M) 25’ (7.6 M) 20’ (6.1 M)
3.75” (95.3 mm) 20’ (6.1 M) 20’ (6.1 M) 20’ (6.1 M) 15’ (4.6 M)
3.5” (88.9 mm) 20’ (6.1 M) 15’ (4.6 M) 15’ (4.6 M) 10 (3.1 M)
3.25” (82.6 mm) 15’ (4.6 M) 10 (3.1 M) 15’ (4.6 M) 10 (3.1 M)
3” (76.2 mm) 10’ (3.1 M) 5’ (1.5 M) 10’ (3.1 M) 5’ (1.5 M)
NOTE: Lift was determined on fresh, cold water with 1” and 1 ½” Schedule 40 pipe. Specific gravity affects lift capability. Divide maximum lift from chart above by the specific gravity to
determine equivalent maximum lift.
Max. Lift
@ 2900 rpm
1.5” (38.1 mm) Suction Piping
Max. Lift
@ 3450 rpm
Max. Lift
@ 2900 rpm
Solids: Maximum particle size is 100 microns for slurries and 1/64” (.4 mm) for infrequent particles. Maximum hardness is 80 HS. Maximum concentration is 10% by weight. If solids are being pumped, it is recommended the pump has either ceramic or, for best results, silicon carbide components. Pumping solids may lead to increased wear.
NOTE: While the pump is capable of being used in sump applications, it is NOT a trash pump. Care must be taken to ensure that debris and foreign objects do not enter the pump or damage may result. Suggest using a 1” strainer basket with 1/32” (.8 mm) perforations or 1 1/2” strainer basket with 1/8” (3.2 mm) perforations. Regular strainer basket maintenance is required to prevent plugging and decrease in NPSHa so not to starve and damage the pump.
Minimum Allowable Flow Rate
Do not allow the flow rate to drop below the minimum flow rate listed in the chart below.
Model 3450 rpm 2900 rpm
SP10 ½ gpm (1.9 lpm) 1.9 lpm (½ gpm)
Maximum Sound Level:
69 dBA (pump only)
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Maximum Allowable Motor Power
• Do not exceed the maximum power rating for the pump coupling.
• Standard coupling for the SP10 is 10-pole & maximum 2 HP (1.5 kW).
Priming Liquid Volume
Initial filling (or refilling after maintenance) of the pump housing requires 0.6 US gallon / 77 oz. (2.7 liters) of liquid.
Unpacking and Inspection
Unpack the pump and examine for any signs of shipping damage. If damage is detected, save the packaging and notify the carrier immediately.
SP10 Assembly, Installation and Operation
Section I - Assembly
Tools Required:
Metric socket or wrench set, 9/16” socket or wrench, 8 mm Allen wrench, and 3/16” Allen wrench (NEMA motors only) and pliers (for ll/drain plugs).
Pumps with Motors
Proceed to “Installation” Section II.
Pumps Without Motors
1. Remove the pump, drive magnet assembly and hard-
ware package from the carton.
CAUTION: Keep away from metallic particles, tools and electronics. Drive magnets MUST be free of metal chips.
WARNING: Keep the drive magnet away from the open end of the motor adapter and barrier. Strong mag-
netic attraction could allow the drive hub to enter the motor adapter resulting in injury or damage.
2. Place motor on the fan end. See gure 1.
NOTE: For 56C/145TC frame motors go to step 4.
3. For Metric motors install the motor adapter ange (item18) on the motor face using bolts, lock washers and at washers (items 31,32 & 33). See gure 2.
Torque bolts to the following:
• 63 frame (M4) = 30 in-lb (3.4 N-m)
• 71 frame (M5) = 90 in-lb (10.2 N-m)
• 80 frame (M6) = 90 in-lb (10.2 N-m)
NOTE: 63/71 B14 adapter ange is reversible. Install
63/71 B14 adapter so that proper motor ange size is facing motor.
NOTE: Apply anti-seize compound on the threads of
the bolts.
4. Coat the motor shaft with anti-seize compound. Insert
the key supplied with the motor into the keway on the motor shaft. See gure 3.
Note: Make sure the motor shaft is clean & free of burrs. The outer drive is precision machined and has a bore tolerance of +.0005/-0 inch.
Figure 1
Figure 2 Figure 3
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5. Slide the outer drive magnet assembly (item 17) onto the motor shaft until the motor shaft contacts the snap ring in the bore of the drive. See gures 4 & 5.
Figure 4 Figure 5
6. Secure the drive on the motor shaft.
WARNING: Be careful, magnets will try to attract tools.
Metric Motors: Secure the drive to the motor shaft us-
ing bolt, lock washer and at washer (items 25, 26, 27). Thread the bolt into the end of the motor shaft (while holding the outer drive to prevent it from turning). See gure 6.
Tighten the bolt to the following:
• 63 frame (M4) = 15 in-lb (1.7 N-m)
• 71 frame (M5) = 30 in-lb (3.4 N-m)
• 80 frame (M6) = 90 in-lb (10.2 N-m)
• 90 frame (M8) = 130 in-lb (14.7 N-m)
NEMA Motors: Install (2) 3/8” set screws (item 17B) into threaded holes on the side of the outer drive magnet assembly. Using a 3/16” Allen wrench, tighten to 228
in-lbs (25.8 N-m). See gure 7.
assembly.
8. Secure the pump to the motor with (4) 3/8” bolts, lock washers and at washers (items 28, 29 & 30) using a
9/16” socket or wrench. Tighten to 240 in-lb (27.1
N-m). See gures 8 and 9.
Figure 8
Figure 9
9. Rotate the motor fan to ensure that there is no binding in the pump.
10. Proceed to Installation Section
Section II - Installation
Mounting
Motor feet should be securely fastened to a solid foundation.
Note: Shims are required for the motor feet on ALL 63, 71
and 80 frame motors and 90 frame B5 motors.
Piping
Figure 6 Figure 7
7. Install the pump end on the motor/drive magnet as-
sembly. With the motor/outer drive magnet assembly in a horizontal position, securely clamp to the workbench.
NOTE: If the pump has the optional o-ring sealing op tion (available on 56C and 145TC frame pumps only), in stall the o-ring (item 16) in the groove in the motor
adapter (motor end).
Carefully slide the pump onto the drive magnet as­ sembly. The last couple of inches (5 cm) before the pump reaches the motor will have STRONG magnetic attraction between the pump and outer drive magnet
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