Fimco LG-60-3PT-WP-309-BL-TSC Owner's Manual

OWNER’S MANUAL
Model:
LG-60-3PT-WP-309-BL-TSC
(2152251)
(60 Gallon 3 Point Sprayer w/Pump, Coupler &
3-Nozzle ‘Boomless’ Boom Assembly)
Information About the Sprayer
Roller pumps are positive displacement pumps, which means that the entire solution being pumped must go somewhere or the pump will break. In this roller pumping system, solution is drawn from the tank and forced to a planned source, such as boom nozzles or handgun. The pressure is controlled by a pressure relief valve, which is a spring
-loaded device that controls the amount of fluid bypassed (recirculated) to the tank. The gray adjusting cap is to be tightened to increase pressure and loosened to decrease pressure. The ‘directo-valve’ is the on/off control which allows the operator to manually control the solution going to the boom.
Category I
Caution: When fully filled with water, this sprayer will weigh approx. 700 lbs.. Consult the owner’s manual for your vehicle to verify that you are within it’s load carrying capacity.
General Information
Thank you for purchasing this product. The purpose of this manual is to assist you in operating and maintaining your 3-Point sprayer.
Retain a copy of your receipt for your unit,
as it will be required to validate any warranty service
Products are warranted against manufacturer or workmanship
defects for one year from date of purchase for home owner
usage and 90 days for commercial usage.
For technical assistance, visit our website @
www.fimcoindustries.com or call: TOLL FREE @ 1-800-831-0027
Our Technical Support Representatives will be happy to help you.
To obtain prompt, efficient service, always remember to give the
following information…
Correct Part Description and/or part number
Model #/Serial # of your sprayer
Part descriptions and numbers can be obtained from the illustrated
parts list section(s) of this manual.
Assembly Instructions
Most of the sprayer has been assembled at the factory.
Center the boom tube on the boom mounts and secure in place with the (2) round U-bolts and whiz nuts provided. Make sure the U-bolts are positioned within the grooves of the grommets on the boom tube. Refer to page 2 to attach the end nozzles to the boom.
NOTE: The purpose of these grommets is to prevent met­al-to-metal contact between the U-bolts, boom tube and boom mounting brackets.
The grommets will ‘compress’ as you tighten the whiz lock­nuts onto the U-bolts. Tighten just so that the boom tube will NOT rotate within the grommets. Alternate the tightening of the locknuts to provide even pressure on the grommet.
**DO NOT OVER TIGHTEN the whiz locknuts, as this may cause the boom tube to flatten slightly!
Attach the boom feeder hose to the boom after routing it through the underside of the carrier frame as needed. Secure in place with a hose clamp provided. Poly hose fittings (5010209) are included to be joined to the pump. A torque chain, ‘S’-Hook and hardware are also includ­ed for the pump. The pump IS included with this unit. It is intended for a pump to be mounted directly to the tractor PTO.
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[5008057 (11/18)]
Page 1
End Nozzle Assembly Procedure
For Boomless “Wet” Boom
Assembled End Nozzle
1. Start by sliding Item 4, 3, 2 onto the boom tube (Item 1) as shown, leaving about 1/2” to 3/4” between the end of the boom tube and Item 2, and make sure the “Long” portion of Item 3 is fac­ing the nozzle end.
2. Slide the (complete) end nozzle assembly onto the stainless steel boom tube, with a somewhat “twisting” motion, so that the end face of the boom tube “butts” up against the surface face inside the nozzle body.
3. Now push the “compression olive” (Item 3) against O-ring (Item 2) and slide (both) into the nozzle body opening firmly.
4. Firmly tighten flynut (Item 4) onto threads of nozzle body.
5. Repeat for other side.
NOTE: If water is shooting back on the boom tube, item 2 is not in the correct placement.
Your boom will come with the (2) end nozzle assemblies NOT affixed to your boom tube. Follow the instructions below to attach these properly to the boom tube, as shown.
Item 2 is shipped inside of the end nozzle assembly. Remove & place on tube.
End Nozzle Informaon
(5275122)
This nozzle mounng stem
Has a ratcheng moon.
** Each “click” of the ratcheng moon is approx. 15° **
15°
For proper/opmal spray coverage,
The nozzle must be at a 15° angle
The 15° angle shown will prevent the outer
Nozzles from overlapping with the center nozzle.
“On/O” Valve Posions
Valve “Open” Valve “Closed”
Service Posion On/O Valve Knob
Eliminate line pressure, then pull out
to check diaphragm condion.
Page 2
Note: The check valve & diaphragm can fall out during transport, if the
knob is not turned to the “ON” or “OFF” posion.
Pressure
(p.s.i.)
Capacity
(g.p.m.)
(3 nozzles)
1
MPH2 MPH3 MPH4 MPH5 MPH6 MPH8 MPH
20
30 40
1.68
2.05
2.40
28.0
34.4
39.6
14.0
17.2
19.8
9.4
11.4
13.2
7.0
8.6
9.9
5.6
6.9
7.9
4.7
5.7
6.6
3.5
4.3
5.0
Pressure
(p.s.i.)
Capacity
(g.p.m.)
(3 nozzles)
1
MPH2 MPH3 MPH4 MPH5 MPH6 MPH8 MPH
20
30 40
1.68
2.05
2.40
0.64
0.78
0.90
0.32
0.39
0.45
0.21
0.26
0.30
0.16
0.20
0.23
0.13
0.16
0.18
0.11
0.13
0.15
0.08
0.10
0.12
Pressure
(p.s.i.)
Capacity
(g.p.m.)
(3 nozzles)
1
MPH2 MPH3 MPH4 MPH5 MPH6 MPH8 MPH
20
30 40
1.68
2.05
2.40
0.064
0.078
0.090
0.032
0.039
0.045
0.021
0.026
0.030
0.016
0.020
0.023
0.013
0.016
0.018
0.011
0.013
0.015
0.008
0.010
0.012
Gallons per Acre Based on Water - 17 1/2" Spacing
Note: The same figures are used for 1, 2, or 3 nozzles.
Gallons per 1000 Sq. Ft. based on Water - 17 1/2" Spacing
Gallons per 100 Sq. Ft. based on Water - 17 1/2" Spacing
Attach the sprayer to the tractor 3 point hitch. Mount the pump to the
Testing the Sprayer
PTO and affix the torque chain. Open the tank lid and be sure the tank is clean and free of foreign material.
NOTE:
It is VERY important for to test your sprayer with plain water before actual spraying is attempted. This will enable you to check for leaks without the possibility of losing any expensive chemicals.
Fill the tank about 1/2 full with plain water.
Before starting, open the suction line valve (located underneath the carrier frame), turn the relief valve handle out to lower the line pressure. This will help prime the pump.
CAUTION:
Always be sure that the water (or solution) has reached the pump before starting your sprayer. If the pump is allowed to run dry, serious damage to the pump will result.
Always have the pressure line open to the tips so that the air which may be trapped in the line will be forced (or purged) out.
Start the tractor PTO. Check the entire system for leaks. Once the pump is primed, the pressure may be increased by turning the handle of the pressure relief valve in. Keep the pressure line open to the tips when setting the pressure. Set the pressure and then lock the relief valve handle in place. Shut off the directo-valve and check for leaks again. Pressure will increase when the pressure line valve is closed and then return to the preset pressure when the valve is opened again.
During the testing period, be sure to observe the spray pattern given by the spray nozzles. If there is any pattern distortion, it will be necessary to remove and clean the affected tips.
Caution:
Never use a metal object or other sharp item for cleaning a nozzle tip. It is better to use a nozzle brush (NOT wire brush) or compressed air for tip cleaning.
Conditions of weather and terrain must be considered when setting the sprayer. Do not spray on windy days. Protective clothing must be worn in some cases
Be sure to read the chemical label(s) before application!
Operation & Calibration
The performance of any agricultural chemical depends upon the proper application. Always fill the tank with a desired amount of water first and then add the chemical into the tank. You may use the handgun to spray into the solution in order to mix the chemical and water. Initially begin spraying by opening the handgun. This will enable the air in the line to be eliminated through the tip, while building pressure.
Activate the handgun by squeezing the handle lever Rotating the adjustable nozzle tip on the handgun will change
the tip pattern from a straight stream to a cone pattern (fine mist)
The (3) nozzles are fixed at 17-1/2” spacing All (3) nozzles spraying at the same time will allow a maximum
coverage of 30 feet
The center nozzle will spray an 80” swath Each of the (3) nozzles has a shutoff valve, so you can shut off
each nozzle individually. This may help in achieving the actual coverage needed for your application.
WARNING: Some chemicals will damage the pump valves if
allowed to soak untreated for a length of time! ALWAYS flush the pump as instructed after each use. DO NOT allow chemicals to sit in the pump for extended times of idleness. Follow the chemical manufacturer’s instructions on disposal of all waste water from the sprayer.
When you are ready to spray, mix chemicals as follows. Add the proper amount of water to the tank. Run the sprayer while adding chemical to the water. Do NOT spray through the boom at this time. This will allow the solution to return (‘bypass’) to the tank. The movement of solution through the bypass will aid in mixing the water and chemicals. If this water movement is not enough to keep the chemical in suspension, it may be necessary to add an optional agitator kit. You should now be ready to spray.
Four things must be considered before spraying with the boom.
 How much chemical must be mixed in the tank.  Rate of spray (gallons per acre to be sprayed).  What pressure (p.s.i.) will be used.  Speed traveled (mph) while spraying. Refer to the chemical label to determine your chemical mixture See the tip chart to determine the pressure to be used. The
chart will also show the speed used when spraying.
Start the pump and open the valve(s) to the boom nozzles Check the spray pattern. Usually you can see the coverage
better on a solid concrete surface, such as a driveway
The boomless nozzles should be approx. 33” above the
objects being sprayed
Chemical labels may show application rates in gallons per acre, gallons per 1000 square feet or gallons per 100 square feet. You will note that the tip chart shows 3 of these rating systems.
Once you know how much you are going to spray, then determine (from the tip chart) the spraying pressure (PSI), and the spraying speed (MPH). The pressure can be set by running the sprayer with the boom nozzles ‘on’ and then adjusting the relief valve until the gauge reads the desired pressure. Notice that the pressure will go up when the boom line is shut off. This is normal and the pressure will return as before when you open the boom line. When selecting pressure from the tip chart, it is a good idea to try for the 20 or 30 p.s.i. range as this allows an excellent nozzle pattern. Spraying at 10 p.s.i. begins to break up the pattern and at 40 p.s.i. you may notice some drift.
Determining the proper speed of the pulling vehicle can be done by marking off 100, 200 & 300 feet. The speed chart indicates the number of seconds it takes to travel the distances. Set the throttle and with a running start, travel the distances. Adjust the throttle until you travel the distances in the number of seconds indicated by the speed chart. Once you have reached the throttle setting needed, mark the throttle location so you can stop and go again, returning to the same speed.
Add water and proper amount of chemical to the tank and drive to the starting place for spraying.
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