USE AND MAINTENANCE MANUAL
FM43 F
FM43 F PLUS
ED. 10-2010 EN
ORIGINAL INSTRUCTIONS
Doc. 10025797
AB Version
The descriptions contained in this document are not binding.
The company therefore reserves the right t o make any modifications at any time to elements,
details, or accessory supply, as considered necessary for reasons of improvement or
manufacturing/commercial requirements.
The reproduction, even partial, of the text and drawings contained in this document is prohibited
by law.
The company reserves the right to make any technical and/ or s upply mod ificati ons. The images
are for reference purposes only, and are not binding in terms of design and supply.
Symbols used in the manual
Open book symbol with an "i"
Indicates the need to consult the instruction manual
Open book symbol
Used to tell the operator to read the manual before using the machine
Warning symbol
Carefully read the sections marked with this sy mbol and observe the
indications, for the safety of the operator and the machine
Warning symbol
Indicates danger of gas exhalation and leakage of corrosive liquids
Warning symbol
Indicates that the packed product should be hand led with suitable lift ing
means that comply with the legal requirements
3
CONTENTS
ON CONSIGNMENT OF THE MACHINE.............................................................................................................................................4
INTRODUCTORY COMMENT............................................................................................................................................................4
INTENDED USE ...............................................................................................................................................................................4
SERIAL NUMBER PLATE.................................................................................................................................................................4
TECHNICAL DESCRIPTION..............................................................................................................................................................4
SYMBOLS USED ON THE MACHINE ................................................................................................................................................5
GENERAL SAFETY REGULATIONS.................................................................................................................................................6
MACHINE PREPARATION................................................................................................................................................................7
1. HANDLING THE PACKAGED MACHINE...........................................................................................................................................7
2. HOW TO UNPACK THE MACHINE..................................................................................................................................................7
3. HOW TO MOVE THE MACHINE .....................................................................................................................................................7
4. HANDLING AND TRANSPORTATION OF THE MACHINE....................................................................................................................7
5. HANDLEBAR COMPONENTS........................................................................................................................................................7
6. STEERING COLUMN COMPONENTS .............................................................................................................................................8
7. HANDLEBAR ADJUSTMENT – WORK POSITION..............................................................................................................................8
8. SOLUTION TANK (OPTIONAL).......................................................................................................................................................8
9. DETERGENT SOLUTION..............................................................................................................................................................9
10. ASSEMBLING THE BRUSH.........................................................................................................................................................9
WORK...........................................................................................................................................................................................11
11. PREPARING TO WORK............................................................................................................................................................11
12. MANOEUVRABILITY OF THE MACHINE......................................................................................................................................11
13. WORK...................................................................................................................................................................................11
AT THE END OF THE WORK..........................................................................................................................................................13
DAILY MAINTENANCE...................................................................................................................................................................14
14. DISASSEMBLING THE BRUSHES-PAD HOLDER..........................................................................................................................14
WEEKLY MAINTENANCE...............................................................................................................................................................15
15. CLEANING THE SOLUTION TANK..............................................................................................................................................15
TROUBLESHOOTING.....................................................................................................................................................................16
16. THERMAL CUT-OUT................................................................................................................................................................16
17. NOT ENOUGH DETERGENT SOLUTION ON THE BRUSH (OPTIONAL).............................................................................................16
18. THE MACHINE VIBRATES OR OSCILLATES................................................................................................................................16
DISPOSAL.....................................................................................................................................................................................17
CHOOSING AND USING THE BRUSHES.........................................................................................................................................18
FM43 F ELECTRICAL SYSTEM DIAGRAM......................................................................................................................................19
FM43 F PLUS ELECTRICAL SYSTEM DIAGRAM.............................................................................................................................20
EC DECLARATION OF COMPLIANCE............................................................................................................................................21
4
On consignment of the machine
When the machine is consigned to the cus tomer, an immediate check
must be performed to ensure all the material mentio ned in the shipping
documents has been received, and also to check the machine has not
suffered damage during transportation. If this is the case, the carrier
must ascertain the extent of the damage at once, informing our
customer service office. It is only by prompt action of this ty pe that the
missing material can be obtained, and compensation for damage
successfully claimed.
Introductory comment
FM43 F and FM43 F PLUS machines are built for the professional
cleaning of hard and vinyl floors for indoor s urfaces, to be carried out by
following the instructions. Any use of the mach ine for other purposes is
dangerous and therefore prohibited. The machine is suitable for
collective use, for example in hotels, schools, hospitals , fac tories, s hops,
offices and condominiums.
The machine must be used only for this purpose.
Even the best machines will only work well if used correctly and kept in
good working order. This brochure offers you all the information
necessary to use in a regular, safe and suitab le manner the models of
the "FIMAP Single-Brush" machines, and it must always be made
available to the user. We therefore suggest you read this instruction
booklet carefully and read it again w henev er difficul ties aris e whil e using
the machine If necessary, remember that our customer assistance
service (organised in collaboration with our dealers) is always available
for advice or direct intervention.
Intended use
The scrubbing machine is designed exclusively for the professional
cleaning of surfaces and floors in industrial, commercial and public
environments. The machine is only suitable for use in clos ed - or at leas t
covered - locations.
The machine is not suitable for use in the rain, or under water jets. It is
FORBIDDEN to use the machine for picking up dangerous dusts or
inflammable liquids in places with a pote ntially explosi ve atmosphere. I n
addition, it is not suitable as a means of transport for people or objects.
Serial number plate
TECHNICAL DESCRIPTION UM FM43 F
FM43 F PLUS
Working width mm 430 430
Disk brush
∅
mm
430 430
Brush rotations rpm 180 180
Brush motor power W 1100 1100
Brush motor voltage V 230 230
Brush motor frequency Hz 50 50
Maximum gradient with full load % 2 2
Solution tank capacity (optional) l 15 15
Rear wheel diameter mm 175 175
Machine length mm 565 565
Machine height at motor mm 365 365
Machine height at shaft mm 1220 1220
Machine width
mm 450 450
Machine service weight (without solution tank) kg 40 45
Length of power supply cable m 15 15
Noise level (in compliance with IEC 704/1) dB (A) - Hand vibration level m/s2 - Body vibration level m/s2 - -
5
SYMBOLS USED ON THE MACHINE
Indicates the earth connection point of the electric system of the machine
Voltage symbol
Warning high voltage 230 Volt
Indicates the maximum gradient
6
GENERAL SAFETY REGULATIONS
The regulations below must be carefully followed in order to avoid harm to the operator and damage to the machine.
• Read the labels on the machine carefully. Do not cover them for any reason and replace them immediately if they become damaged.
• CAREFULLY read the instructions before starting the machine or performing maintenance.
• The machine must be used exclusively by authorised, trained personnel.
• Do not use the machine for purposes other than the intended use.
• Always make sure that the work surfaces, floors and ramps, are able to withstand the weight of the machine.
• During the working of the machine, pay attention to other people and especially to children.
• The machine is not suitable for cleaning carpets or textile floors.
• The socket for the machine power cable must have a prescribed earth connection.
• Avoid damaging the machine power cable by crushing or bending it, or by applying stress.
• Attention: do not let the power cable come into contact with the rotating brush.
• Do not place any liquid containers on the machine.
• The storage temperature must be between -25°C and +55°C; do not store outdoors in damp conditions.
• Conditions of use: room temperature between 0°C and 40°C with relative humidity between 30 and 95%.
• Only use the machine in closed areas and do not expose it directly to rain.
• Polishing operations should only be carried out in areas where the passage of unauth orised persons is prohibited. Signal the pr esence of work
areas with suitable signs
• Do not use the machine in an explosive atmosphere.
• Avoid working with the brushes when the machine is standing still, so as not to damage the floor.
• In the event of a fire, use a powder extinguisher. Do not use water.
• Do not knock against shelving or scaffoldi ng, w here th ere is a danger of falling objec ts. Th e operat or mus t alway s be eq uipped with the appr opria te
safety device (gloves, shoes, helmet, glasses, etc.)
• If the machine does not work properly, check this is not caused by fa ilure to carry out routine m aintenance. Otherwise, requ est the intervention of
the FIMAP technical assistance centre.
• If you need to replace any components, request the ORIGINAL spare parts from a FIMAP dealer and/or Authorised Retailer.
• For all maintenance interventions, switch off the machine and disconnect the power cable from the socket.
• Do not remove any protection devices which require the use of tools in order to be removed.
• Do not wash the machine with direct water jets or with pressurised water, nor with corrosive substances.
• Have the machine checked by a FIMAP technical assistance centre every year.
• Do not put your hands into the machine during operation.
• Do not remove the covers and/or guards when the machine is running.
• Do not operate the machine without any protections.
• Do not approach the machine with clothes that can get entangled, AVOID the use of scarves, shawls, wraps and loose clothing.
• Avoid working over pieces of rope, wire, cables: these can be caught in the brush and create friction.
• If damage to the power supply cable occurs, the machine must be stop ped, if it is operating, the plug imme diately removed from the power supply
and the cable replaced by a FIMAP service centre.
• Before using the machine, check that all the hatches and covers are positioned as shown in this Use and Maintenance Manual.
• When disposing of consumption materials, observe the laws and regulations in force.
• When your FIMAP machine has reached the end of its long working life, dispose of the materials it contains (especially oils and electronic
components) in an appropriate manner, and bearing in mind that the machine itself was constructed using 100% recyclable materials.
• Only use the discs supplied with the device, or those specified in the Use and Maintenance Manual (page 18). The use of other discs could
compromise safety levels
• The machine is not suitable for use by children or peopl e with reduced ph ysical, mental an d sensorial c apacities, or peo ple lac king experienc e and
knowledge, unless supervised and instructed in the use of the machine by a person responsible for their safety.
• Children must be supervised to ensure they do not play with the device.
7
MACHINE PREPARATION
1. HANDLING THE PACKAGED MACHINE
The machine is contained in specific packaging with a pallet for the handling with fork trucks. The
packages cannot be placed on top of each other.
The total mass of the machine with packaging is 00 kg (without solution tank).
The dimensions of the packaging is as follows:
FM43 F – FM43 F PLUS
A : 570 mm
B : 490 mm
C : 1190 mm
A
C
B
2. HOW TO UNPACK THE MACHINE
1. The machine is fixed inside the box by means of reinfo rcements; re move them a nd set the m aside for
future transport.
2. Remove the outer packaging.
3. Use a chute to get the machine down from the pallet, pulling it backwards.
4. Keep the pallet for any future transport needs.
WARNING: if the product is delivered in cardboard containers, handle the
packed product with suitable lifting means that comply with the legal
requirements.
3. HOW TO MOVE THE MACHINE
1. Check that the solution tank is empty (optional)
2. Remove the brush from the base (see corresponding chapter "DISASSEMBLING THE BRUSH")
3. Position the single brush on the pallet by means of a chute
4. Insert the cardboard box and the previously kept supports
4. HANDLING AND TRANSPORTATION OF THE MACHINE
To handle the machine safely, proceed as follows:
1. Check that the solution tank (optional) is empty
2. Rotate the handlebars to the rest position (see chapter HANDLEBAR ADJUSTMENT) and fix them
in this position
3. Tilt the machine, by putting a foot into the rear of the base body, s o only the rear wheels touch the
ground and the machine can move freely.
5. HANDLEBAR COMPONENTS
The handlebar components are identified as follows:
1. Main switch control lever
2. Handlebar tilt adjustment lever
3. Solution tank tap control lever (optional)
1
2
1
3
8
MACHINE PREPARATION
4. Man present push-button
6. STEERING COLUMN COMPONENTS
The handlebar column components are identified as follows:
1. Cable wrap bracket - solution tank support bracket (optional)
7. HANDLEBAR ADJUSTMENT – WORK POSITION
Before you start working with the machine, you will need to find th e c orrec t work pos ition. T o do this , press
the tilt adjustment lever, release it until your arms are slightly bent and as low as possible, while keep ing
the back straight and the legs slightly apart.
When working the operator is behind the machine.
8. SOLUTION TANK (OPTIONAL)
To insert the solution tank onto the handlebars, proceed as follows:
1. Secure the handlebars in a position of about 45° to the ground
2. By loosening the closing knob (1), position the top brackets abov e half of the column (if these are not
already positioned)
3. Put the solution tank on the column, s o that th e bott om of the ta nk is anc hored to the f ixed brack et (2)
on the column
4. While keeping the tank with one hand, move the mobile bracket (3) down until the solution tank is
locked to the column
5. Lock the position of the mobile bracket (3) by acting on the closing knob (1)
1
1
4
1 2
3
9
MACHINE PREPARATION
6. Insert the water distribution pipe (4) in the hole in the brush head (5)
7. Insert the tank tap tie-rod (6) in the hook on the tap control handle (7)
9. DETERGENT SOLUTION
Fill the solution tank only when the column is in vertical position, by proceeding as follows:
1. Fill it with clean water at a temperature not exceeding 50°C.
2. Add the liquid detergent to the tank in the concentration and manner indicated on the detergent
manufacturer's label. The formation of exces s foam could damage the internal components of the
machine, so only use the minimum amount of detergent needed.
WARNING: you are advised to always wear protective gloves, to avoid the risk
of serious injury to your hands
WARNING: We recommend that you vacuum at intervals the dirt-loade d foam
with a vacuum cleaner for liquids.
10. ASSEMBLING THE BRUSH
To insert the brush:
1. Plug the power supply cable into the mains socket
2. Place the brush in front of the base body
3. Raise the base by using the handlebars as a lever
4. Place the base above the brush
5. Activate the handlebar tilt lever
6. Press the man present push-button and pulse-press the main s witc h c ontrol lever to engage the brush
to the base
4
5 6 7
10
MACHINE PREPARATION
WARNING: you are advised to always wear protective gloves, to avoid the risk
of serious injury to your hands
WARNING: during this operation, check there are no peo ple or objects near
the brush.
WARNING: Make sure the brushes are correctly connected. If this is not the
case, the machine could move in an irregular, sudden manner.
11
WORK
11. PREPARING TO WORK
1. Make sure the power supply cable is not damaged
2. Plug the power supply cable of the machine into the mains socket
3. Bring the handlebar into work position by acting on the release lever
12. MANOEUVRABILITY OF THE MACHINE
The first time an operator uses the machine, he/s he should become familiar with the movements to be
imparted to the shaft in order to be confident enough with the direc tionality of movement of the machine ,
and should therefore not operate the machine near people or obstacles.
Work in slow movements to the right and left, possibly moving bac k so that the operat or always stands on
an area of the floor yet to be cleaned up.
Keep the power supply cable behind the operator, taking care not to operate th e machine in its vicinity in
order not to damage it.
Do not insist too much on the same ar ea so as t o avoid da maging the floor, also i n function of the type of
brush or abrasive floor pad chosen.
In operation, the machine moves to the right by slightly lifting the handlebars.
In operation, the machine moves to the left by slightly lowering the handlebars.
13. WORK
1. At this point, by pressing the man present push-button and activating the main switch control lever (1),
the machine can operate at full efficiency
2. Start the machine dry for a few seconds (optional solution tank kit)
3. Apply a small amount of deter gent solution on the floor, by press ing the lever (3), until the brush is
saturated with foam (optional solution tank kit)
1
1 3
12
WORK
4. Drive the machine with the rotating@ brush from left to right or in reverse
5. Immediately afterwards, drive the machine in a similar way but in reverse, so that about one quarter of
the working width overlaps the previous one
6. We recommend that you vacuum at int ervals the dirt-loaded foam with a vac uum cleaner for liquids
(optional solution tank kit)
13
AT THE END OF THE WORK
At the end of the work, and before carrying out any type of maintenance, perform the following
operations:
1. Disconnect the plug from the mains socket
2. Wrap it into the rear brackets
3. Operate the handlebar adjustment lever (1) and set the column at rest
4. Move the machine indoors, in an area where it cannot cause any damage to people or
surrounding property, but where it can also be protected agains t the accidental fall of objects. In
addition, do not park the machine in open places or on sloping floors
5. disassemble the brush and clean it with a jet of water (to disassemble the brush, see
“DISASSEMBLING THE BRUSH” below)
WARNING: you are advised to always wear protective gloves, to avoid the risk
of serious injury to your hands
1
14
DAILY MAINTENANCE
PERFORM ALL MAINTENANCE OPERATIONS IN SEQUENCE
14. DISASSEMBLING THE BRUSHES-PAD HOLDER
1. Make sure the power supply cable is unplugged from the mains socket
2. Check that the handlebars are in the rest position
3. Tilt the machine until bringing the handlebars down to the ground, by putting a fo ot into the rear of
the brush head body
WARNING: This operation must be carried out using gloves to protect agains t
contact with dangerous solutions.
4. Rotate the brush anticlockwise un til it leaves the brush ho lding tray seat and clea n them up with a
jet of water. Check the bristles are not worn; in t he event of excessive wear, replace the brushes
(the bristles should be at least 10mm long)
15
WEEKLY MAINTENANCE
15. CLEANING THE SOLUTION TANK
1. Check that the solution tank is empty, otherwise empty it by keeping the tap control lever operating
2. Remove the water distribution pipe (1) from the hole on the brush head
3. Disconnect the tie-rod (2) from the tap control lever (3)
4. Remove the solution tank (see chapter "SOLUTION TANK") and clean it with a jet of running water
ATTENTION: you are advised to always wear protective gloves, to avoi d the
risk of serious injury to your hands
1
3 2
16
TROUBLESHOOTING
16. THERMAL CUT-OUT
The single-disc machine is equipped with the following electrical protection systems, thermal cut-out
(1), located off the handlebars, to protect the motor. In the event of malfunctioning, check a thermal
cut-out has not intervened. If the motor overheats, its t hermal cut-out interv enes to block the elec tricity
supply. Wait a few minutes until it has cooled down, then press the s pecific circuit breaker button to
reactivate the power supply and motor operation.
17. NOT ENOUGH DETERGENT SOLUTION ON THE BRUSH (OPTIONAL)
1. Check that the valve allowing the detergent solution to flow from the tank to the brush is not
blocked. Flush the tank if needed.
2. Check that the solution distribution pipe is not blocked. Flush it if needed.
18. THE MACHINE VIBRATES OR OSCILLATES
The machine has been sitting in rest position for too long, with the brus h or pad holder still inserted.
Replace as soon as possible.
1
17
DISPOSAL
To dispose of the machine, take it to a demolition centre or an authorised collection centre.
Before scrapping the machine, it is necess ary to remove and separ ate the following mater ials and then
send them to the appropriate collection cen tres , in accordance with the currently effective env ironm ent al
hygiene regulations:
• brushes
• filter
• electric and electronic parts*
• plastic parts (tanks and handlebars)
• metal parts (levers and frame)
(*) In particular and in order to scrap the electric and electronic parts, contact your area distributor.
18
CHOOSING AND USING THE BRUSHES
POLYPROPYLENE BRUSH (PPL)
Used on all types of floors. Good resistance to w ear and tear, and hot water (no greater than 60°C). The Polypropy lene brush is non-hygroscopic and
therefore retains its characteristics even when working in wet conditions.
NYLON BRUSH
Used on all types of floors. Excellent resistance to wear and t ear, and hot water (even over 60°C). The nylon is hygroscopic and so tends to lose its
characteristics over time when working in wet conditions.
ABRASIVE BRUSH
The bristles of this type of brush are charged with highly aggressiv e abras ives . It is used to clean v ery dirty floors. To avoi d flo or damage, work onl y with the
pressure strictly necessary.
THICKNESS OF THE BRISTLES
Thicker bristles are more rigid and are therefore used on smooth floors or floors with small joints.
On uneven floors or those with deep joints, it is advisable to use softer bristles which can enter the gaps more easily.
Remember that when the bristles are worn an d therefore too s hort, they will b ecome rigid and are no lon ger able to pe netrate and cl ean deep d own. In this
case, like with overlarge bristles, the brush tends to jump.
PAD HOLDER
The pad holder is recommended for cleaning shiny surfaces.
There are two types of pad holder:
1. the traditional pad holder is fitted with a series of anchor points that allow the abrasive floor pad to be held and dragged while working
2. the CENTER LOCK type pad holder not only has anchor points, but also a snap-type central locking system in plastic that allows the abrasive floor
pad to be perfectly centred and held wit hout any risk of it b ecoming detac hed. This type of dr agging device is recommended abov e all for machines
with more than one brush, where the centring of the abrasive discs is difficult.
TABLE FOR CHOOSING THE BRUSHES
Machine No. of
Code Type of bristles
∅ Bristle
∅ Brush
Length Notes
FM43 F
FM43 F PLUS
1
405653
405657
405659
405540
PPL
ABRASIVE
PPL - BLUE
-
0.7
-
0.45
-
420
420
420
430
BRUSH
BRUSH
BRUSH
PAD HOLDER
19
FM43 F ELECTRICAL SYSTEM DIAGRAM
POS COMPONENT NAMES
POS CABLE NAMES
ABBR. CABLE
1 Cut-out 8A
1 Cable 3x1.5x15 metres + shuko plug -1-
BK Black
2 Operating switch 16A
2 Cable 3x1.5x1680 -2-
BU Blue
4 Noise filter
3 Brown cable 1.5x150 -3-
BN Brown
5 Operating condenser 40μF
RD Red
6 Start condenser 88μF
WH White
7 Klixon
GY Grey
8 230V motor
GNYE Yellow-green
9 Plug 16A
GN Green
20
FM43 F PLUS ELECTRICAL SYSTEM DIAGRAM
POS COMPONENT NAMES
POS CABLE NAMES
ABBR. CABLE
1 Cut-out 8A
1 Cable 3x1.5x15 metres + shuko plug -1-
BK Black
2 Operating switch 16A
2 Cable 3x1.5x1680 -2-
BU Blue
4 Noise filter
3 Brown cable 1.5x150 -3-
BN Brown
5 Operating condenser 40μF
4 2 white cables 1.5x250 -4-
RD Red
6 Start condenser 88μF
5 2 black cables 1.5x250 -5-
WH White
7 Klixon
GY Grey
8 230V motor
GNYE Yellow-green
9 Plug 16A
GN Green
21
EC DECLARATION OF COMPLIANCE
The undersigned manufacturer:
FIMAP S.p.A.
Via Invalidi del Lavoro no.1
37050 Santa Maria di Zevio (VR)
declares under its sole responsibility that the products
SINGLE DISC MACHINES mod. FM43 F – FM43 F PLUS
complies with the requirements of the following Directives:
• 2006/42/EC: Machinery Directive
• 2006/95/EC: Low Voltage Directive
• 2004/108/EC: Electromagnetic Compatibility Directive
They also comply with the following standards:
• EN 60335-1: Household and similar electrical appliances - Safety. Part 1: Generic norms
• EN 60335-2-67: Household and similar el ectrical appliances. Part 2: Specific norms for automatic machi nes for floor treatment for commercial and
industrial use
• EN 12100-1: Machine safety - Fundamental concepts, fundamental principles of design - Part 1: Basic terminology and methodology
• EN 12100-2: Machine safety - Fundamental concepts, fundamental principles of design - Part 2: Technical principles
• EN 55014-1: Electromagnetic compatibility - Regulations for household appliances, electrical devices and similar equipment. Part 1: Emission -
Regulations for product family.
• EN 55014-2: Electromagnetic compatibility - Regulations for household appliances, electrical devices and similar equipment. Part 2: Immunity -
Regulations for product family.
• EN 61000-3-2: Electromagnetic compatibility (EMC) - Part 3-2: Limits – Limits for harmoni c current emiss ions (Equipment wit h input curr ent ≤ 16 A p er
phase).
• EN 61000-3-3: Electromagnetic compatibility (EMC) - Part 3-3: Limits – Res triction of volta ge variations and flicker in low v oltage power supp ly sys tems
for devices with a rated current ≤ 16 A.
• EN 62233: Household and similar electrical appliances - Electromagnetic fields Methods for evaluation and measurement
The person authorised to compile the technical file:
Sig. Giancarlo Ruffo
Via Maestri del Lavoro, 13
37050 Santa Maria di Zevio (VR) - ITALY
Santa Maria di Zevio, 21/10/2010
FIMAP S.p.A.
Legal representative
Giancarlo Ruffo
FIMAP spa
Via Invalidi del Lavoro, 1 - 37050 S.Maria di Zevio (Verona) Italy
Tel. +39 045 6060411 r.a. - Fax +39 045 6060417 - E-mail:fimap@fimap.com - www.fimap.com
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