Filsa F9, IR-D, IR-125, IR-180, IR-180 UF Operating Instructions Manual

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Page 1
Rotary blade level indicator for solids
Operating Instructions
F9
Index
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
1. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
1.1 Intended use
1.2 Function
1.3 Technical data
1.4 Materials
1.5 Dimensions
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
2.1 Preparing for use
2.2 Mechanical connection
2.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
3. Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
3.1 Commissioning
3.2 Normal operation
3.3 Inexpert handling
4. Maintenance, servicing and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
4.1 Maintenance
4.2 Servicing
4.3 Spare parts
Page
5. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
6. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
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Page 2
F9
Read these Safety instructions before using the device for the first time and follow the Operating instructions.
Safety instructions
1. The installation, initial operation and maintenance should only be carried out by a qualified expert with electrical know-how.
2. Comply with the local and statutory rules and/or the VDE0100.
3. Before electrical connection, check the specifications on the data plate and the technical data of this manual.
4. A fuse must be connected in series to the supply voltage, according to the Standard and Normative documents.
5. Protect the signal contacts of the limit switch against voltage peaks when inductive or capacitive loads are connected.
6. Do not remove the Plastic protection inside the housing. It is a protection used to protect the motor-gear from the cables.
7. The device may be put into operation only if the electrical connection is correct. To secure the type of protection, the sealing cap and the gasket must be placed correctly and the screw nut of the cable gland has to be fixed and fastened to the cable entry.
8. The earth connection of the device has to be installed in such a way that mechanical damage will be excluded.
9. Protect the controller from vibration and shakes. The vibration can provoke premature damage to the controller and may become useless.
10. The blade must not be hit by the filling stream. To avoid this, deflect the filling stream or install a deflection screen or a protection roof. It is also
recommended to install a protection roof when the controllers are used as empty-indicator or medium-indicator in silos where vaults could be formed or where high loads above it could exist.
11. Avoid the installation of standard devices in ambient with vapour or with several changes of temperature. There are specific models for these
applications with different sealings rings and bearings that can extend the lifetime of the device.
12. Ask for rotary levels with the special sealing ring made of Stainless Steel-PTFE-Viton in applicactions with aggressive products or with micronized
bulk solids.
13. The connections of the single components as like as blade, shaft, extension, anti-buckling protection, etc. are permissible only with the attached
pins.
14. Switch off the power supply, before disconnecting the device.
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Page 3
Operating instructions
F9
1. Specification
1.1 Intended use
The rotary blade level indicator F9 observes the filling level as a limit switch. It can be used as indicator for dusty and powdery, granulated and grainy bulk goods and are appropriated due to the range of models and blades to control the level of bulk solids like dust, flour, grain, sand, plastic, etc.
0.01 to 2 t/m . Although the characteristics of the product, humidity,
3
conductivity, grain size, etc. change, any adjustment is needed These devices are used to control the level in silos, containers,
bunkers and they can be installed horizontally or vertically. For vertical mountings there are rope shafts up to 10 m could be made depending on the product to control.
1.2 Function
The rotating measuring blade, projecting into the silo or container, is driven by a gearmotor. If the bulk material reaches the measuring blade, the rotation will be hindered and it will be stopped. The return torque turns the pivoted motor from its end position and actuates the signal switch. A second switch turns off the motor off. If the filling level of the bulk material sinks, the blade becomes freely again and a spring will turn the motor back into its original end position. Thereby the motor will be turned on again and the signal switch will be switched back.
1.3 Technical data
Manufacturer Talleres Filsa, S.A.U.
Address Bernat Metge, 33
Name Rotary blade indicator
Type F9-... ref: 91...
Measuring blade speed 1 or 5 rpm depending on the
Switching voltage Standard 230 V AC (50 ... 60 Hz)
(Under request 115 V AC, 48 V AC, 24 V AC, 24 V DC due to a converter)
Power consumption
Density of the product 0.01 t/m ... 2 t/m
Maximum pressure -0.5 bar ... +1 bar
(Under request up to +5 bar with sealing ring of Stainless Steel­PTFE-Viton)
Cable entry 2 of M20x1.5
Maximum voltage of contact 4 V DC ... 250 V AC
Switching function 1 NO + 1 NC
Capacitity of the contact 1 mA / 4 V DC ... 2 A / 250 V AC
For inductive or capacitive loads reduce at 50%
Bulk goods temperature -20 °C ... +80 °C ( +150 ºC)
Under request up to
Ambient temperature -20 °C ... +70 °C
with a bulk density between
08100 Mollet del Vallès (Barcelona)
model
4 VA in AC; 4 W in DC
3 3
(for resistive loads)
Type of protection IP66 according DIN EN60529
Weight 1.2 kg ... 5 kg depending on the
model
1.4 Materials
Housing Aluminium, RAL 7001 coated
Process connection G 1 " 1/4 of Aluminium or G 1 " S.S.
depending on the model
Flange connection Aluminium, Zincated Steel or S.S.
depending on the model
Measuring blade S.S. 1.4301, shaft 1.4305 (Under request special models of S.S. 1.4401, Plastic or Gummy)
Sealing ring NBR (Under request Stainless Steel-PTFE-Viton)
Rope shaft Stainless Steel
Rod shaft Stainless Steel
Protection tube shaft Zincated Steel
(Under request Stainless Steel)
1.5 Dimensiones
Approximate measures are given in mm.
F9-D F9-DR
130
130
115
Ø 110
F9-001
F9-125 or 180
92x88
115
Ø 200
100
125 or 180
50
F9-003 F9-004
F9-125 or 180 UF with pendulum shaft extension
92x88
115
Ø 200
length under
request,
max. 1.000 mm
50
F9-005
125 or 180
92x88
170
130
Ø 110
F9-125 or 180 with pendulum shaft (UF)
115
180
92x88
125 or 180
F9-125 or 180 UFM extension with protecting tube
140
length under
92x88
request,
max. 2.000 mm
125 or 180
140
92x88
F9-002
Ø 200
50
shaft
Ø 200
50
F9-006
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Page 4
F9
F9-69
92x88
115
Ø 110
standard 800 mm,
other lenght under request,
max. 2.000 mm
68
F9-P or :
blade speed
100
F9-PR
5 rpm
120
G 1 " 1/4 Aluminium
272
115
F9-C: standard according drawing F9-C 69: model with blade 69 and
flange A-25-110
92x88
115
Ø 200
standard 2.000 mm,
other lenght under request,
max 10.000 mm
50
F9-007 F9-008
125 or 180
F9-M:
blade speed 5 rpm
115
120
92x88
100
F9-009
G 1 " S.S.
92x88
F9-010
I-25-200
I-50-200
AC-25-150
AC-50-150
Ø50
25
Ø 50
50
Ø 18
150
150
Ø 69
25
Ø 69
55
Set screw M6
Ø 9
2
2
25
170
Set screw M6
15
15
30
F9-013
F9-014
F9-015
F9-016
Flange connection
Threaded flange in all models G 1 " 1/4 female.
H” Flanges in Zincated Steel “A” Flanges in Aluminium “I” Flanges in Stainless Steel
Ø 200
H-25-200
25
H-50-200
50
Ø 8
Ø 50
Ø 50
Ø 110
A-25-110
A-50-110
Ø 180
I-25-110
2.5
F9-011
I-50-110
2.5
25
F9-012
Ø 69
25
Ø 50
Ø 69 Ø 50
50
Ø 50
25
Ø 50
50
Ø 90
Set screw M6
8
7
Set screw M6
25
8
7
2
2
25
F9-017
F9-018
F9-019
F9-020
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Page 5
Measuring blades
F9
Diagonal blade F9-DR and models with shaft
Diagonal blade F9-D
Diagonal blade F9-P and F9-M
Blade X F9-125 or F9-180
10
50
F9-69 blade
60
220
60
7070
60
70
50
125 or 180
100
130
130
Hinged blade Y 30x200
100
30
30
30
F9-021
F9-022
F9-023
Hinged blade T 30x200
200
60
30
200
60
30
F9-027
F9-028
2. Installation
2.1 Preparing for use
Read the Safety instructions and the Operating instructions before
­using the controller.
- Verify if you got all the parts, the controller, blade with pin and shaft extension if it was requested.
2.2 Mechanical connection
F9-024
There are models that can be mounted horizontally or vertically into the silo.
The standard form is mounting the device with a flange, drilling holes on the silo to allow the mounting of the controller using screws, rods, fasteners or nuts. If the flange was not requested, the thread is 1 " 1/4 or 1 " male, depending on the model and can be fixed using 1 or 2 nuts or introducing it into a threaded socket with a maximum of 25 mm length. If it is larger, the bulk goods have the possibility to deposit in the thread socket. This could provoke that the device becomes useless.
After the mounting is done, the housing could be turned in order to face the cable gland correctly.
Blade T F9-125
68
10
F9-025
or F9-180
50
125 or 180
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F9-026
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Page 6
F9
Protection roof
The blade must not be hit by the filling stream. To avoid this, deflect the filling stream or install a deflection screen or a protection roof. It is also recommended to install a protection roof when the controllers are used as empty-indicator or medium­indicator in silos where vaults could be formed or where high loads above it could exist.
220
160
2.3 Electrical connection
Connection diagram AC
- Ground
[
1 - Supply voltage 2 - Supply voltage 4 - Normally closed 6 - Normally open 3 - Common
Connection diagram DC
- Ground
[
1 - Positive: 24 V DC 2 - Negative: 0 V DC 4 - Normally closed 6 - Normally open 3 - Common
Cable gland
- Fasten the cable gland after making the electrical connection.
- Fix and fasten the screw nut of the cable gland to make sure of the water-tightness.
Sensitivity adjustment
For a right adjustment of the sensitivity modify
the position of the spring arm using pinces or
a screwdriver carefully.
( )
Light:
Very light bulk goods. Low strain to the
spring.
( )
Medium: Suitable for almost all bulk goods. Medium strain to the spring.
( )
+
Strong: For sticking bulk goods. Strong strain to the spring.
112346
AC
112346
max. 2A 250 V
6 4 3
1~
NL PE
1~
DC
PE
AC-E
3. Use
3.1 Commissioning
- Put the controller into operation only if the installation and the electrical connection have been done correctly.
3.2 Normal operation
- Use the device in its intended application only.
- Comply with the specifications
on the data plate and the technical
data of this manual.
- If the controller is damaged, disconnect it immediately.
- It is forbidden to make changes to the device. This violates the Normative.
3.3 Inexpert handling
F9-029
F9-030
- Ignoring the Safety instructions and the Operating instructions.
- Not intended use.
- Making changes or handling the controller.
- Violation against applicable Law and Standards.
- Using of non original parts.
4. Maintenance, servicing and spare parts
4.1 Maintenance
- If used correctly, no specific maintenance is required.
4.2 Servicing
- Check and review the state of the housing, the blade, shaft
F9-031
extension if it was required and the correct commutation of the electrical contact, as well.
4.3 Spare parts
- Use only original parts.
- The spare parts of the controller can be consulted in the document “R-F9-01”.
DF
Volt
1 1 2
24
48 110-120 220-240
50­60Hz
VA
4
L N
5. Storage
- Store the controller in a dry and dust-free environment.
- Dismount the shaft together with the blade. Ensure that the shaft of the level indicator with jib extension will not be buckled or bended.
6. Disposal
Switch off the power supply, before disconnecting the device.
F9-032
-
- The controller can be recycled.
- The disposal applies to the valid environmental Guidelines
according to the location of the carrier and the local manufacturing conditions.
FILSA constantly strives to improve its products and reserves the right to modify designs, materials and data without prior notice.
Keep this manual for further questions!
05/14 © by FILSA MI-F9-EN-06
06 Talleres Filsa, S.A.U. www.filsa.es E-08100 Mollet del Vallès (Barcelona) Tel. +34 93 570 46 01 Fax +34 93 570 24 71 filsa@filsa.es
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