Fike SRX, SRL, Axius, ATLAS, AGT SRX Installation And Maintenance Instructions Manual

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INSTALLATION AND MAINTENANCE INSTRUCTIONS
Reverse Acting Rupture Disc Assemblies
Rupture Disc Models: SRX, SRL, Axius, ATLAS, AGT
Holder Models: SRX, SRL/SRLO, XL/XLO, ATLAS/ATLAS-LO
WARNING
Read these instructions carefully and completely before attempting to unpack, install or service the rupture disc and holder.
Do not vent a rupture disc assembly to an area where it would endanger personnel.
Install the rupture disc assembly in such a way that equipment in the area will not prevent rupture disc from opening or be damaged by system discharge.
A baffle plate on the outlet end of vent piping does NOT necessarily prevent potentially dangerous discharge.
Piping should be braced to absorb shock when the rupture disc ruptures.
Install the enclosed DANGER sign in a conspicuous location near the zone of potential danger.
1” (DN25) Axius is not suitable for liquid systems at burst pressures less than 20 PSIG (1.38 BARG) with an inlet piping length greater than 10 IN (25 cm)
¾” (DN20) Axius is not suitable for liquid systems at burst pressures less than 30 PISG (2.07 BARG) with an inlet piping length greater than 8 IN (20 cm)
ATLAS not suitable for liquid systems in sizes 14” and larger.
Spiral wound gaskets are not suitable for the following sizes and flange ratings:
1” (DN20 & DN25) – All flange ratings
1.5” (DN40) – 900-2500 ANSI and JIS 40k, 63k
2” (DN50) – 900-2500 ANSI and JIS 30k, 40k, 63k
3” (DN80) – JIS 30k, 40k, 63k
4” (DN100) – JIS 30k, 40k, 63k
If the rupture disc features a fluoropolymer liner, do not
remove this component.
NOTE: Rupture disc specifications and year of manufacture can be found on the rupture disc tag.
TABLE 1 - DISC/HOLDER MODEL COMPATIBILITY
Disc
Model
SRX SRL
Axius **
ATLAS
AGT
*1.5" SRL disc not compatible with 1.5” XL/XLO holder **1.5" Axius disc not compatible with 1.5” SRL/SRLO holder
INSPECTION/PREPARATION A. NEW RUPTURE DISCS WARNING: Always handle the rupture disc with extreme
caution. Nicks, dents, scratches or foreign material may result in leakage or affect the burst pressure. Read the rupture disc tag completely before installing to confirm that the size and type are correct for your system.
1. Carefully remove the rupture disc from its packaging container.
SRX SRL/
Holder Model
XL/
SRLO
XLO
ATLAS-LO
*
ATLAS/
2. Inspect the rupture disc for damage. Look for dents, scratches or dings in the seat area or dents in the dome of the rupture disc (See Figure 1).
3. If foreign material is present, carefully clean the rupture disc with a solvent that is compatible with your media.
Figure 1 - Check for Damage
NOTE: Handle rupture disc holders with care. Damage to the rupture disc holder could affect the performance of the rupture disc. Do not install or use a rupture disc that has been damaged!
B. NEW HOLDER
1. Carefully take the rupture disc holder apart by removing the sideclips or capscrews and discard the white shipping protector (See Figure 2).
2. Inspect the seat area for scratches, dents, nicks or dirt. Flaws may adversely affect sealing and burst pressure.
3. If necessary, clean dust or dirt on the seat area with a solvent that is compatible with your media.
Figure 2 - Insert Holder (Top) and Pre-torqueable Holder
C. EXISTING HOLDER
1. For insert style holders, carefully remove the rupture disc assembly from piping.
2. Separate rupture disc holder components.
3. Remove old rupture disc.
4. Inspect the seat area of the rupture disc holder. Look for scratches, nicks, corrosion or deposits left from the media.
704 SW 10th Street · P.O. Box 610 · Blue Springs, Missouri 64013-0610 U.S.A. · (816) 229-3405 · www.fike.com
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5. Check to make sure the gasket faces of the assembly are flat by placing a straight edge across the face. If faces are not flat, holder is not suitable for use (See Figure 3).
CAUTION: Be careful to not allow the male seat component to strike or damage the dome of the rupture disc!
Figure 3 - Measuring for Flatness
6. If necessary, clean the seat area with a solvent that is
compatible with your media. If this does not remove dirt, hand polish the seat area with Scotch Brite fine emery cloth or #0000 steel wool. DO NOT MACHINE THE RUPTURE DISC HOLDER! If scratches, nicks, corrosion, or deposits cannot be removed by hand, contact the factory.
ASSEMBLY WARNING: Before attempting to assemble the rupture disc
and rupture disc holder, confirm that the seat area of the rupture disc is designed to fit the rupture disc holder.
1. Place holder component with female seat on a work surface (See Figures 4, 5, & 6).
Figure 4 - Insert Holder
2. If the holder was supplied with an optional o-ring groove, install an o-ring into the groove of the component with the female seat. Note: Use of an o-ring is for improved sealing and is not required for proper function of the rupture disc assembly. Do not install an o-ring unless the holder is designed to accept these components by Fike!
3. Place rupture disc into holder component with female seat with flow arrow on tag pointing in the same direction as holder component with female seat flow arrow. DiscLocTM tab, if present, must seat properly in recess.
4. If the holder was supplied with an optional o-ring groove, install an o-ring into the groove of the component with the male seat. Note: Use of an o-ring is for improved sealing and is not required for proper function of the rupture disc assembly. Do not install an o-ring unless the holder is designed to accept these components by Fike!
5. Carefully align and place holder component with male seat
onto rupture disc with flow arrow in the same direction as disc and holder component with female seat flow arrows.
Figure 5 – Alignment pin fitting in tag slot. (ATLAS sizes 14” and larger”)
WARNING: For ATLAS sizes 14” and larger, ensure that
the alignment pin in the holddown fits into the tag slot of base (see Figure 5) and check the gap (see Figure 7). Fragmentation or leaking can occur if this feature is not aligned properly.
6. Rotate component with male seat to align sideclip holes.
7. If holder configuration is Insert, install sideclips and tighten securely.
8. If holder configuration is TQ, turn assembly over to access capscrew holes (depending on design). Note: It may be beneficial to move/tilt or support the holder to first install a few capscrews evenly around the perimeter before turning the assembly over.
9. If holder configuration is TQ or TQ+, lubricate uncoated capscrews with a light oil such as SAE grade 20. Lubricate both the threads and the underside of the head. Install lubricated capscrews and tighten until recessed and snug in the holder (see Figure 6).
704 SW 10th Street · P.O. Box 610 · Blue Springs, Missouri 64013-0610 U.S.A. · (816) 229-3405 · www.fike.com
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