Fife SBPC-21-EN Customer Instruction Manual

FIFE CORPORATION

222 W. Memorial Road, Oklahoma City, OK 73126-0508 Post Office Box 26508, Oklahoma City, OK 73114-2317 Phone: 405.755.1600 / 800.639.3433 / Fax: 405.755.8425 www.fife.com / E-mail: fife@fife.com

SBPC-21-EN

FifeNet To Ethernet Gateway

Customer Instruction Manual

Modbus/TCP Ethernet

07-02-2004 Figure Sheet 1-849-C

SBPC-21-EN CUSTOMER INSTRUCTION MANUAL

• • • • • •

The information given in this Instruction Manual is subject to change without notice.

We have compiled this Instruction Manual with the greatest possible care and attention. However, the possibility of error cannot be completely excluded. Fife Corporation accepts no legal liability for incorrect information given and the consequences arising there from.

MS DOS is a trademark of Microsoft Corporation.

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SBPC-21-EN CUSTOMER INSTRUCTION MANUAL

TABLE OF CONTENTS

• • • • • •

INTRODUCTION ......................................................................................................................................... 1

PRODUCER/CONSUMER MODEL .................................................................................................................1

FIFENET....................................................................................................................................................1

SBPC-21-EN SWITCH/JUMPER CONFIGURATION .......................................................................................2

SBPC-21-EN EXTERNAL CONNECTIONS/INDICATORS ................................................................................3

SBPC-21-EN NETWORK STATUS ..............................................................................................................4

SBPC-21-EN ERROR CODES ....................................................................................................................5

TCP/IP FEATURES ....................................................................................................................................6

SBPC-21-EN NETWORK CONFIGURATION .................................................................................................6

IP ADDRESS..............................................................................................................................................6

SUBNET MASK...........................................................................................................................................6

SPECIAL CASE IP ADDRESSES ...................................................................................................................6

CONFIGURING IP ADDRESS........................................................................................................................7

USING CONFIGURATION SWITCH ................................................................................................................7

USING DHCP/BOOTP................................................................................................................................7

USING A PREDEFINED CONFIGURATION ......................................................................................................7

USING ADDRESS RESOLUTION PROTOCOL (ARP).......................................................................................8

FILE SYSTEM .............................................................................................................................................9

CONFIGURATION FILE ETHCFG.CFG ............................................................................................................9

TELNET SUPPORT .................................................................................................................................10

MODBUS TCP .........................................................................................................................................11

IFENET THEORY ................................................................................................................................... 13

FIFENET TIME SLICES..............................................................................................................................13

MULTIPLEXED TIME SLICES ......................................................................................................................13

FIFENET MASTER ....................................................................................................................................14

SBPC-21-EN DATA FLOW.......................................................................................................................15

ONFIGURATIONS................................................................................................................................... 17

HARDWARE CONFIGURATION – SINGLE CDP-01.......................................................................................17

HARDWARE CONFIGURATION – MULTIPLE CDP-01’S ................................................................................18

SOFTWARE CONFIGURATION....................................................................................................................18

OMMUNICATION MAPPING..................................................................................................................... 19

MODBUS TO FIFENET DATA .....................................................................................................................19

FIFENET TO MODBUS DATA .....................................................................................................................20

ONTROL INFORMATION ......................................................................................................................... 23

CDP-01 CONTROL MATRIX......................................................................................................................23

EXTERNAL LOCK......................................................................................................................................23

SINGLE-DRIVE CDP-01 ...........................................................................................................................23

DUAL-DRIVE CDP-01 ..............................................................................................................................24

TRIPLE-DRIVE CDP-01............................................................................................................................25

STATUS DATA BLOCK ..............................................................................................................................26

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PECIAL CONTROL OF FIFENET DEVICES.................................................................................................33

CDP-01 KEY CODE DATA PATH...............................................................................................................33

CDP-01 KEY CODES ...............................................................................................................................34

SIMULATING DUAL-KEY PRESSES.............................................................................................................34

CDP-01 LED PANEL DATA......................................................................................................................35

NDEX......................................................................................................................................................37

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SBPC-21-EN CUSTOMER INSTRUCTION MANUAL

INTRODUCTION

• • • • • •

The Fife SBPC-21-EN (Serial Bus Protocol Converter) provides a gateway between Fife’s proprietary FifeNet network and an Ethernet network. The SBPC-21-EN uses the standard RJ-45 connector and conforms to the Modicon Open Modbus/TCP Specification, Release 1.0 (March 29, 1999). As shown in the diagram below, the SBPC-21-EN connects to both FifeNet and Ethernet.

Figure 1-1: SBPC-21-EN Network Connection

The SBPC-21-EN connects to both FifeNet and Ethernet providing translation between the two networks.

Producer/Consumer Model

The Producer/Consumer model allows the exchange of information between a sending device (“producer”) and many receiving devices (“consumer”) without requiring the same date to be sent multiple times to different destinations. The producer sends the data once and each consumer on the network receives the data at the same time. The data can be used (consumed) or ignored by each receiving device independently. FifeNet uses the Producer/Consumer Model.

FifeNet

FifeNet’s deployment of the Producer/Consumer Model allows data sent by a single device to be received simultaneously by multiple devices on the same network. Each receiving device can choose to use (consume) the information or ignore it as needs dictate. FifeNet is based on a fixed time slicing architecture where transmitting devices send data in fixed, predetermined time intervals.

FifeNet

Customer Ethernet

Ethernet Hub

07-02-2004 Figure Sheet 1-849-C Page 1

SBPC-21-EN Switch/Jumper Configuration

Since the SBPC-21-EN participates in two networks at the same time, it must have two network addresses (a FifeNet address and an Ethernet IP address). The FifeNet address is set via the FifeNet serial port that is common with many FifeNet peripherals. The Ethernet IP address is programmable by dipswitches or via the Ethernet connection. See the dipswitch description and IP address configuration setup shown below for more information. If the SBPC-21-EN is installed as the end point in a FifeNet network, all four jumpers described below should be installed.

Figure 1-2: SBPC-21-EN Top View

These jumpers should be installed if the SBPC-21-EN is at the end of a FifeNet network. They provide network termination. The other two jumpers should always be installed as they select half-duplex FifeNet communication.

Not Terminated Terminated

The 7-segment LED is used to display errors or exceptions. During normal operation, the display will continuously “cycle” the outer segments.

The Ethernet IP address configuration switches. See the following page for description of these switches.

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SBPC-21-EN External Connections/Indicators

SBPC-21-EN mounting considerations are simplified as all connections to the SBPC-21-EN are on the same side of the box.

Figure 1-3: SBPC-21-EN Side View

Connection to FifeNet is accomplished using the standard FifeNet connector. Configuration is also downloaded to the device using this connection.

Device and network status LED’s. These indicators provide feedback for network troubleshooting.

Connection to Ethernet is accomplished using the standard RJ-45 connector.

Switch Value = 1-255

The IP address configuration switches can be used to configure the IP address in an intranet network. The first three values of the IP address are fixed at 192.168.0 and the dip switch value represents the binary value of the last digit of the IP address. The subnet mask is 255.255.255.0 and the default Gateway is

0.0.0.0.

In the switch example shown above, the IP address is set to

192.168.0.20.

1 2 3 4 5 6 7 8

OFF OFF OFF ON OFF ON OFF OFF

Switch

Switch Value = 0

Set the switches to zero as shown below to use a DHCP/BootP server if present or use the internally stored IP address. If a DHCP/BootP server is not present, the stored IP address will be used. See the section SBPC-21-EN Network Configuration for details about how to store an IP address.

1 2 3 4 5 6 7 8

OFF OFF OFF OFF OFF OFF OFF OFF

Switch

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SBPC-21-EN Network Status

The SBPC-21-EN network status is determined by interpretation of the external LED status as described in the table below.

Figure 1-4: SBPC-21-EN LED Indicators

Table 1-1

LINK LED

LED State Meaning

Off Ethernet network not detected.

Solid Green The SBPC-21-EN is connected to an Ethernet network.

MODULE STATUS

LED State Meaning

Off SBPC-21-EN initializing.

Flashing Green The Ethernet IP address is NOT configured by the dip switches.

Flashing Red (1 Hz) Invalid MAC ID (Internal error).

Flashing Red (2 Hz) Failed to load Ethernet configuration from internal FLASH.

Flashing Red (4 Hz) Internal error.

Solid Red Duplicate IP address detected.

NETWORK STATUS

LED State Meaning

Off No Modbus/TCP connections are established.

Flashing Green

This LED flashes green to indicate the number of Modbus/TCP connections that are currently active to the SBPC-21-EN. The number of flashes is equal to the number of connections.

ACTIVITY LED

LED State Meaning

N/A The ACTIVITY LED flashes green when a packet is received or transmitted.

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SBPC-21-EN Error Codes

The 7-segment LED digit on the SBPC-21-EN main board is used to indicate errors or other potential problems. See page 2 of this manual for the location of this LED. The error codes are divided into the categories listed below. Since there is only a single-digit display and the error codes are 3 digits in length, the error codes are displayed in three parts. The most significant digit will appear first followed by the second and third digits. The display will go blank for a moment and the cycle repeats unless the SBPC-21-EN has been configured to attempt to restart after an error. If this is the case, the error will only cycle once. All state machine errors 5XX are considered nonfatal and only cycle once. Below are the error codes and their meanings.

Table 1-2

SBPC PROCESSOR ERRORS

F01 Processor attempted to execute and undefined instruction.

F02 Software interrupt vector occurred.

F03 Attempt to fetch instruction from invalid memory.

F04 Attempt to read data from invalid memory.

F05 Reserved exception vector.

F06 FLASH memory checksum fault.

F07 Pool memory allocation error.

F08 Byte memory allocation error.

F09 Unable to create thread.

F0A Unable to create event.

F0B Unable to create semaphore.

F0C Unable to create mutex.

F0D Unable to create queue.

F0E Unable to write to queue.

F0F Console I/O error.

COMMUNICATION MODULE ERRORS

E01 The configuration matrix is corrupted.

E02 No HMS Anybus module detected.

E03 Anybus module failed to initialize (no interrupt received).

E04 Anybus module failed to initialize (interrupt stuck).

E05 Anybus module failed to initialize (mailbox not ready).

E06 Anybus mailbox timeout.

E07 Anybus mailbox response indicated error.

E08 Anybus mailbox response timeout.

E09 Anybus dual-port RAM fault.

E0A Anybus output area release timeout.

E0B Anybus initialization timeout.

STATE MACHINE ERRORS

501 State machine file is corrupted.

502 State machine is disabled.

503 State machine started in shutdown mode.

504 Bad state machine instruction encountered.

505 State machine instruction fetch from address is out of range.

506 State machine stack error (too many nested calls).

507 State machine stack error (too many returns).

508 State machine attempted divide by zero.

509 State machine tried to access more than four timers.

50A State machine variable address is out of range.

Errors that begin with ‘F’ are unrecoverable faults. The SBPC cannot participate in FifeNet or Ethernet operations. In the default configuration, the SBPC will attempt to restart.

Errors that begin with ‘E’ are associated with the Ethernet interface. In the default configuration, the SBPC will attempt to restart. With the exception of error ‘E01,’ FifeNet is functional; however, the default configuration will attempt to restart which will interrupt FifeNet.

Errors that begin with ‘5’ are related to the state machine capability of the SBPC. These errors are cycled only once and do not cause the SBPC to restart.

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TCP/IP Features

The SBPC-21-EN supports the following TCP/IP features:

• Modbus/TCP Supports Modicon Open Modbus/TCP specification, Release 1.0.

• BOOTP/DHCP bootstrap address resolution.

• File system with approximately 1.4Mbytes of space available.

• TELNET server featuring a command line interface similar to MS DOS™.

• FTP server provides easy file management using standard FTP clients.

• ICMP echo request (ping).

SBPC-21-EN Network Configuration

Before you can use the module on your network, you must configure the IP address, the subnet mask, and optionally, the gateway address.

IP Address

The IP address is used to identify each node on the TCP/IP network. Therefore, each node on the network must have a unique IP address. IP addresses are written as four decimal integers (0-255) separated by periods, where each integer represents the binary value of one byte in the IP address. This is called dotted-decimal notation.

Example:

Address 10000000 00001010 00000010 00011110 is written as 128.10.2.30

Subnet Mask

The IP address is divided into three parts: net ID, subnet ID, and host ID. To separate the net ID and the subnet ID from the host ID, a subnet mask is used. The subnet mask is a 32-bit binary pattern, where a set bit allocates a bit for network/subnet ID and a cleared bit allocates a bit for the host ID. Like the IP address, the subnet mask is commonly written in dotted-decimal notation.

Example:

To make the IP address 128.10.2.30 belong to subnet 128.10.2, the subnet mask shall be set to 255.255.255.0. Subnet Mask: 11111111 11111111 1111111 00000000 (255.255.255.0)

Note: To be able to establish communication between two devices, both devices must belong to the same subnet. If not, the communication must be done through a gateway. It is, therefore, recommended to configure the module to the same subnet as your PC.

Special Case IP Addresses

Devices on an Ethernet network are not allowed to be configured to the following IP addresses; therefore, do not configure the SBPC-21-EN to use any of them.

IP ADDRESS DESCRIPTION

0.X.X.X

127.X.X.X

X.X.X.0

X.X.X.255

IP address where the first byte is zero IP address where the first byte is 127. IP address where the last byte is zero. IP address where the last byte is 255.

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Configuring IP Address

The module offers several ways to configure the IP address:

• Configuration Switch

• DHCP/BootP

• Using a predefined IP address stored in FLASH.

• ARP

Using Configuration Switch

The configuration switch provides an easy way to configure the module for intranet use. The switch represents the binary value of the last byte in the IP address. If the switch is set to a value between 1255, the module will use the settings described below:

IP ADDRESS DESCRIPTION

IP Address 192.168.0.n1

Subnet Mask2 255.255.255.0

Gateway Address2 0.0.0.0 (No gateway set).

n represents the binary value of the configuration switches.

The subnet mask and gateway are fixed to these values when using the

configuration switch to set the IP address.

1 2 3 4 5 6 7 8

OFF OFF OFF ON OFF ON OFF OFF

Note: These settings can only be used on an intranet. This is because the IP address that is being set belongs to the private address set, see RFC 1918.

Switch

Example:

The switches are set to 00010100 (20 decimal) The IP address of the module will be set to 192.168.0.20

Using DHCP/BootP

If the configuration switches are set to 0, the SBPC-21-EN will read the configuration stored in FLASH. If DHCP/BootP is enabled and a DHCP or BootP server is found, the IP address, subnet mask, and gateway are automatically configured by the DHCP/BootP server. DHCP/BootP must be enabled by modification of the file ethcfg.cfg in the internal file system. See the file system section for information about this file and how to change it.

1 2 3 4 5 6 7 8

OFF OFF OFF OFF OFF OFF OFF OFF

Switch

ll switches in the position shown (0) uses DHCP/BootP

or internal configuration.

Using a Predefined Configuration

If the configuration switches are set to 0, the SBPC-21-EN will read the configuration stored in internal FLASH. If DHCP/BootP is disabled or a DHCP/BootP client cannot be found, the SBPC-21-EN will try to use the configuration stored in FLASH. If no configuration is found, the SBPC-21-EN will indicate an error on the Network Status LED. In this state, the SBPC-21-EN will only run the ARP protocol.

07-02-2004 Figure Sheet 1-849-C Page 7

Using Address Resolution Protocol (ARP)

The IP address can be changed during runtime using the ARP command from a PC. The new IP address will also be stored in internal FLASH. Below is an example on how to change the IP address from an MS DOS™ window:

arp -s <IP address>1 <MAC address>2 ping <IP address>

arp -d <IP address>

The IP Address to assign to the SBPC-21-EN.

The 6-digit MAC address from the label on the SBPC-21-EN.

The arp -s command will store the IP and MAC addresses in the PC’s ARP table. When the ping command is executed, the PC sends this information to the SBPC-21-EN using the MAC address. The module detects that it was addressed with the correct MAC address and adopts the IP address sent by the PC. The new IP address will also be stored in internal FLASH. (The arp -d command is optional, but it removes the static route from the PC ARP table.) This method can be used to reconfigure modules that already have been configured. The MAC address is printed on a label on the bottom side of the SBPC-21-EN.

Note: As the arp command automatically configures the subnet mask to 255.255.255.0, the first three bytes of the IP address must be the same as for the PC executing the command.

Figure 1-4: Example Connection Using ARP to Change SBPC-21-EN IP Address

SBPC-21-EN MAC ID:

00-aa-00-62-c6-09

Desired IP Address

84.83.83.5

FifeNet provides power for SBPC-21-EN.

Ethernet crossover cable allows direct connection to SBPC-21-EN.

PC’s IP address is 84.83.83.2

In the above example, the following commands would set the SBPC-21-EN IP address to 84.83.83.5.

arp –s 84.83.83.5 00-aa-00-62-c6-09 ping 84.83.83.5 arp –d 84.83.83.5

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File System

The file system is a fixed-size storage area with a hierarchical directory structure. Files can be grouped in directories for readability. The file system features two security levels. Depending on security level, different users can have access to different files and directories. The file system is accessible via FTP and TELNET.

Case Sensitivity

The file system is case sensitive.

File Name / Path Name Length

File names can be a maximum of 48 characters long. Path names can be 256 characters in length, including the file name.

File Size

The file size is not restricted. Naturally, a file cannot be larger than the available space (see below).

Free Space

There is approximately 1.4 Mb available for user files.

Configuration File ethcfg.cfg

This file contains the network configuration and is read during initialization. It is an ASCII text file that may be edited with any text editor. If DHCP/BootP configuration is needed, this file must be modified to be enabled. Once changed, the SBPC-21-EN needs to be restarted for changes to take effect. The format of the file is shown below:

Example :

ethcfg.cfg file:

[IP Address]

IP address.

10.10.12.212

[Subnet Mask]

Subnet mask.

255.255.255.0

[Gateway Address]

Gateway address.

0.0.0.0

[SMTP Address]

N/A

0.0.0.0

[DHCP/BOOTP]

OFF

ON = Enabled. OFF= Disabled.

[Speed]

Auto

Auto - Default. Auto negotiation will be used. 100 - Forces the module to operate only at 100 Mbit 10 - Forces the module to operate only at 10 Mbit

[Duplex]

Auto

Auto - Default. Auto negotiation will be used. Full - Forces the module to operate only at full duplex Half - Forces the module to operate only at half duplex

Using a standard FTP client, this file can be transferred from the SBPC-21-EN to a PC, edited, and sent back.

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TELNET Support

Through a TELNET client, the user can access the SBPC-21-EN file system using a command line interface similar to MS DOS™. The following commands are supported by this utility.

Table 1-3

GENERAL COMMANDS

Command Description

version

help Displays a help menu.

exit Terminates the current TELNET session.

This command will display version information, serial number, and MAC ID of the module.

DIAGNOSTIC COMMANDS

Command Description

arps Display ARP stats and table.

Iface Display net interface stats.

sockets Display socket list.

routes Display IP route table.

FILE SYSTEM OPERATION

Command Description

dir

format

del

ren

move

copy

type

mkfile

append

dir [path] Lists the contents of a directory. If no path is given, the contents of the current

directory are listed.

md [[path][directory name]] Creates a directory. If no path is given, the directory is created in the current

directory.

rd [[path][directory name]] Removes a directory. The directory can only be removed if it is empty.

cd [path] Changes current directory.

format Formats the file system. This is a privileged command and can only be called in

administration mode.

del [[path][filename]] Deletes a file.

ren [[path][old name]] [[path][new name]] Rename a file or directory.

move [[source path][source file]] [[destination path]] This command moves a file or directory from the source location to a specified

destination.

copy [[source path][source file]] [[destination path][destination file]] This command creates a copy of the source file at a specified location.

type [[path][filename]] Types the contents of a file.

mkfile [[path][filename]] Creates an empty file.

append [[path][filename]] [“The line to append”] Appends a line to a file.

For commands where file names, directory names, or paths shall be given as an argument, the names can be written directly or within quotes. For names including spaces, the file names must be surrounded by quotes. It is also possible to use relative pathnames using ‘.’, ‘\’ and ’..’.

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Modbus TCP

The SBPC-21-EN conforms to Modicon Open Modbus/TCP Specification, Release 1.0 (March 29,

1999). The SBPC-21-EN provides complete Class 0 conformance, complete Class 1 conformance, and partial Class 2 conformance. The SBPC-21-EN can handle 8 simultaneous connections.

The following table lists the Modbus functions supported by the SBPC-21-EN:

Table 1-4

CODE FUNCTION NAME CLASS AFFECTS AREA

01 Read Coils 1 IN/OUT Bit

02 Read Input Discretes 1 IN/OUT Bit

03 Read Multiple Registers 0 IN/OUT Word

04 Read Input Registers 1 IN/OUT Word

05 Write Coil 1 OUT Bit

06 Write Single Register 1 OUT Word

07 Read Exception Status 1 - -

15 Force Multiple Coils 2 OUT Bit

16 Force Multiple Registers 0 OUT Word

22 Mask Write Register 2 OUT Word

23 Read/Write Registers 2 IN/OUT Word

ADDRESSING

METHOD

The following table lists the Modbus/TCP error codes:

Table 1-5

EXCEPTION

CODE

01 Illegal Function The SBPC-21-EN does not support the function code in the query.

02 Illegal Data Address The data address received in the query is outside the initialized memory area.

03 Illegal Data Value The data in the request is invalid.

NAME

DESCRIPTION

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SBPC-21-EN CUSTOMER INSTRUCTION MANUAL

FIFENET THEORY

• • • • • •

FifeNet Time Slices

Data on FifeNet is divided into time intervals called time slices. The FifeNet protocol runs in fixed repeating cycles. Each time slice can transmit a single 16-bit value. All time slice values are updated every cycle.

Multiplexed Time Slices

FifeNet devices can send a single 16-bit value in one or more time slices. This is acceptable for values that require high performance such as guiding. The penalty for this performance is the usage of one time slice per value sent. With limited time slices available, network bandwidth can be consumed quickly. If some variables are not needed at a high rate, FifeNet offers a way to “multiplex” a single time slice to carry multiple data words. There are two multiplex options available in the CDP-01 permitting a single time slice to carry 16 words or 64 words. Multiplexing works by inserting the specified data words in a sequential repeating cycle. The receiving SBPC-21-EN synchronizes with the multiplexed data to extract it. This method trades data update speed for higher data quantities (up to 64 words per time slice). Any combination of real-time or multiplexed data can exist on FifeNet.

Figure 2-1: Multiplexed Data Time Slices

T0 T1 T2 T3

− −−−−−−−−−−−−−−−−− − −−−−−−−−−−−−−−−−− − −−−−−−−−−−−−−−−−− − −−−−−−−−−−−−−−−−− D1 D5 D1 D5 D1 D5 D1 D5

MULTIPLEXING

D5 is multiplexed or switched to a different variable every cycle. After the last variable is sent, the process repeats continuously.

D1 ACTIVITY

D1 is real-time. This data is updated every cycle.

D5 ACTIVITY

Tn TS Contents T0 - Edge Right Sensor T1 - Line Edge Sensor T2 - CDP Key Pressed T3 - Status Register Common

T4 - Drive 1 Mode

T5 - Drive 1 Sensor Mode T6 - Drive 1 Encoder T7 - Drive 1 Status Reg 0 T8 - Drive 2 Mode T9 - Drive 2 Sensor Mode T10 - Drive 2 Encoder T11 - Drive 2 Status Reg 0 T12 - Drive 3 Mode T13 - Drive 3 Sensor Mode T14 - Drive 3 Encoder T15 - Drive 3 Status Reg 0

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In the example diagram (Figure 2-1), there is real-time data on D1 and 16 multiplexed data words on D5. D1 contains the Edge Left Sensor value from a CDP-01. D5 is used to send 16 different values from the CDP-01. For the real-time value, the CDP-01 sends the Edge Left Sensor value in D1 every cycle. For the multiplexed time slice, the CDP-01 sends the Edge Right Sensor value in D5 during time T0. During time T1, D5 contains the Line Edge Sensor value.

As you can see in the example on the previous page, 17 values are being sent over FifeNet, but only two time slices of network bandwidth are used. The 16 values in time slice 5 are updated at a slower rate than the value in time slice 1. The application dictates which method should be implemented.

FifeNet Master

The FifeNet protocol uses the time slice architecture described previously for configurable network traffic. Without some synchronization, however, neither the SBPC-21-EN, nor the CDP-01, would know where the time slice boundaries were located. This would create problems when they are trying to send and receive data. This is one of the primary functions of the FifeNet Master, in this case, that would be the SBPC-21-EN.

07-02-2004 Figure Sheet 1-849-C Page 14

SBPC-21-EN Data Flow

In order to effectively connect two dissimilar networks, some means must be provided to collect the data from each network and exchange it in a controlled manner so that no partial or incomplete data is sent on either network. This is accomplished by using a block of memory in the SBPC-21-EN to reassemble FifeNet time slice data and then when it is complete, transfer it to the Modbus/TCP buffers for transmission on Modbus/TCP. Keep in mind that the gateway has to be bidirectional so this process works the same way for data traveling from Modbus/TCP to FifeNet. The diagram below shows the process:

Figure 2-2: SBPC-21-EN Data Flow Block Diagram

FifeNet

•

The time slice buffers hold the raw time slice data.

Modbus/TCP Data

This matrix is used to connect any time slice to any memory buffer location.

The memory array is used to assemble and hold data passing through the gateway.

This matrix is used to connect EtherNet scheduled data to any memory buffer location.

EtherNet data is placed here for transmission. Consumed data is read from here and sent to FifeNet.

As you can see in Figure 2-2, each time slice has enough memory to store 64 16-bit data words. This is the maximum amount of data that appears on a FifeNet multiplexed time slice. These data words are referenced by their order of reception in the multiplexed sequence with DW0 being first and DW63 being last. When the time slice is used in the real-time mode, only the first location DW0 in the memory array is used. Multiplexed modes 4, 8, and 16 each use 4, 8, and 16 words of memory, respectively.

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SBPC-21-EN CUSTOMER INSTRUCTION MANUAL

CONFIGURATIONS

• • • • • •

Hardware Configuration – Single CDP-01

The SBPC-21-EN connection diagram is shown below. As you can see, this allows a single CDP-01 at FifeNet address 1 and an SBPC-21-EN at address 10. The SBPC-21-EN default Ethernet IP address is 192.168.0.1, but it can be changed using any of the methods described previously.

Figure 3-1: SBPC-21-EN Network Connection with Single CDP-01

FifeNet Master

ddress 10

Ethernet

IP Address

192.168.0.1

FifeNet

ddress 1

Customer Ethernet

Ethernet Hub

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Hardware Configuration – Multiple CDP-01’s

In the network below, the default SBPC-21-EN configuration is used multiple times to provide control to multiple CDP-01’s. Each SBPC-21-EN is connected to a single CDP-01 creating a separate FifeNet network for each CDP-01. Each SBPC-21-EN appears as both a FifeNet node and an Ethernet node. Notice the SBPC-21-EN Ethernet address must be different for each SBPC-21-EN. The Ethernet address is set by dipswitches inside the enclosure or by configuration during a TELNET session.

Figure 3-2: SBPC-21-EN Network Connection with Multiple CDP-01’s

FifeNet

ddress 1

FifeNet

ddress 1

FifeNet Master

ddress 10 Ethernet IP Address

192.168.0.1

FifeNet

FifeNet Master

ddress 10

Ethernet

IP Address

192.168.0.2

FifeNet

SBPC-21-EN to CDP-01 Cable:

Fife P/N 68554-001

Customer Ethernet

Ethernet Hub

Software Configuration

Configurations have been created to match the single CDP-01 network shown in Figure 3-1. Since the CDP-01 can have one, two, or three drives, a configuration has been created to match the parameters present in each drive configuration. The three configurations are:

Table 3-1

CONFIGURATION

SBPC-21-EN Default Matrix for use with Single-Drive CDP-01 100410-02X 100246-02X

SBPC-21-EN Default Matrix for use with Dual-Drive CDP-01 100411-02X 100247-02X

SBPC-21-EN Default Matrix for use with Triple-Drive CDP-01 100412-02X 100248-02X

SBPC-21-EN

MATRIX

CDP-01

MATRIX

07-02-2004 Figure Sheet 1-849-C Page 18

SBPC-21-EN CUSTOMER INSTRUCTION MANUAL

COMMUNICATION MAPPING

• • • • • •

Modbus to FifeNet Data

In each of the three configurations (single-, dual-, or triple-drive CDP-01), the Modbus to FifeNet data is the same. The table below shows the configuration mapping for data traveling from Modbus to FifeNet. The data can be accessed as coils or contacts (bits) or 16-bit words. For example, the 7 words below appear as 112 bits or 7 registers. The control matrix data on data word 1 is present so that if it is mapped to the parallel input for the CDP-01, a great deal of control can be exercised without a special state machine in the CDP-01. If this control is insufficient, the data capabilities on Registers 2 through 6 are provided for custom applications using state machine interpretation.

Table 4-1

MODBUS TO FIFENET DATA – SINGLE-, DUAL-, OR TRIPLE-DRIVE CDP-01

CDP-01 Matrix

100246-02X Single

100247-02X Dual

100248-02X Triple

Coils (Bits) Register1 Data Type2 Variable Description

0x0000-0x000F 0 WORD

0x0010-0x001F 1 WORD

0x0020-0x002F 2 WORD Reserved

0x0030-0x003F 3 WORD Reserved

0x0040-0x004F 4 WORD Reserved

0x0050-0x005F 5 WORD Reserved

0x0060-0x006F 6 WORD Reserved

Device 1

Command

Control

Matrix

Network commands sent to the CDP-01. Simulated key presses, etc.

Used to control the CDP-01 in accordance with the control matrix.

These values are reserved for state machine communication.

All registers are 16-bit.

Data Types:

INT 16-bit signed value in the range of –32,768 to +32,767. WORD 16-bit unsigned value in the range of 0 to 65,535.

Commands to the CDP-01.

SBPC-21-EN Matrix

100410-02X Single

100411-02X Dual

100412-02X Triple

07-02-2004 Figure Sheet 1-849-C Page 19

FifeNet to Modbus Data

The following single-, dual-, and triple-drive tables show the default configuration mapping for data traveling from FifeNet to Modbus. This data is mapped as both contacts (bits) and registers. For example, the single-drive configuration below appears as 320 contacts or 20 input registers.

Single-Drive CDP-01

Table 4-2

FIFENET TO MODBUS DATA – SINGLE-DRIVE CDP-01

CDP-01 Matrix 100246-02X Single

Contacts Register1 Data Type2 Variable Description

0x4000-0x400F 0x400 WORD Reserved Reserved.

0x4010-0x401F 0x4020-0x402F

0x4030-0x403F 0x4040-0x404F

0x4050-0x405F 0x405 WORD Device 1 Response3 CDP-01 Fife network responses.

0x4060-0x406F 0x406 INT Edge Left Sensor Value Sensor signal.

0x4070-0x407F 0x407 INT Edge Right Sensor Value Sensor signal.

0x4080-0x408F 0x408 INT Line Center Sensor Value Sensor signal.

0x4090-0x409F 0x409 INT Line Edge Sensor Value Sensor signal.

0x40A0-0x40AF 0x40A WORD SM Command Feedback Reserved for state machine control.

0x40B0-0x40BF 0x40B WORD SM Status Feedback Reserved for state machine control.

0x40C0-0x40CF 0x40C WORD Common Status Register CDP-01 status.

0x40D0-0x40DF 0x40D WORD Key Pressed Current key pressed on CDP-01 Panel.

0x40E0-0x40EF 0x40E WORD Drive 1 Operation Mode Drive 1 status.

0x40F0-0x40FF 0x40F WORD Drive 1 Sensor Mode Drive 1 status.

0x4100-0x410F 0x410 WORD Drive 1 Fault Register Drive 1 fault status.

0x4110-0x411F 0x411 WORD Drive 1 Encoder Register Drive 1 encoder status.

0x4120-0x412F 0x412 WORD Drive 1 Alarm Register Drive 1 alarm status.

0x4130-0x413F 0x413 INT Drive 1 Encoder Value Drive 1 encoder value.

0x401 0x402

0x403 0x404

DWORD Reserved Reserved.

DWORD

Panel Data 0 Panel Data 1

SBPC-21-EN Matrix 100410-02X Single

CDP-01 LED panel data.

All registers are 16-bit.

Data Types:

INT 16-bit signed value in the range of –32,768 to +32,767. WORD 16-bit unsigned value in the range of 0 to 65,535. DWORD 32-bit unsigned value in the range of 0 to 4,294,967,295.

This is the device response from CDP-01.

07-02-2004 Figure Sheet 1-849-C Page 20

FifeNet to Modbus Data (cont’d)

FIFENET TO MODBUS DATA – DUAL-DRIVE CDP-01

CDP-01 Matrix 100247-02X Dual