Fiesta FG50057 User Manual

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Page 1

WARRANTY INFORMATION

Full Model No. from outer carton:

Date Purchased:

Serial Number (from rating plate):

SAVE THIS MANUAL FOR FUTURE REFERENCE

Installer must leave instructions with the consumer for future reference.

KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE

THE WARRANTY. ATTACH YOUR RECEIPT TO THE INSIDE COVER

OF THIS MANUAL FOR EASY REFERENCE.

THIS APPLIANCE IS FOR OUTDOOR USE ONLY SP5400-37 REV A

IF YOU SMELL GAS:

1. Shut off gas supply to the appliance.

Extinguish any open ﬂame.

Open lid.

If odor continues, keep away from the

appliance

and immediately call your gas

supplier

or your ﬁre department.

1. Do not store or use gasoline or other ﬂammable liquids

or vapors in the vicinity of this or any

other appliance.

An LP cylinder not connected for use shall not

stored in the vicinity of this or any other

appliance

DANGER!

Hazardous Fire or Explosion may result

these instructions are ignored.

It is your responsibility to see that your new

barbeque

is assembled, installed, maintained

and

cared for properly. Failing to carefully

the instructions in this manual could

result

in serious bodily injury and/or

property

damage.

WARNING!

Outdoor Gas Barbeque/Grill

Assembly manual and Use and Care

1-800-396-3838

WARNING!

Manufactured for

Fiesta Gas Grills, One Fiesta Drive

MODEL

FG50057

Made in China

•

Some parts may contain sharp edges

especially if noted in the manual! Wear protective gloves if necessary.

Dickson, TN USA 37055

CAUTION!

Page 2

WARNING

THANK YOU FOR PURCHASING

THIS BARBEQUE

We are dedicated to creating the ultimate barbeque

experience by providing you with

all

the right tools, starting with this manual.

is important to read through the entire

booklet

prior to using your barbeque to

ensure

you fully understand all of the

features

and how to operate your barbeque

for

optimum performance.

Please retain this manual for the lifetime of your barbeque after recording the

serial and model

number

in the appropriate space allocated on the

front cover.

• The serial number can be found on the silver rating

plate located on left side of the barbeque base or the back of the centre beam. Serial numbers are 8 digits long e.g. 02123456

• The full model number

can

be found on the white

label

of your barbeque box or above the serial number

on the silver rating plate.

Getting Familiar With Your Barbeque . . . . .3

Caring For Your Equipment . . . . . . . . . . . . .3

Installation Electrical

Caution

P. Gas Cylinder

Hose

& Regulator

Cleaning & Maintenance . . . . . . . . . . . . . . . .7

rform A Leak Test

Cleaning

Venturi Tubes

Cleaning

Other Parts of Your Appliance

Storage

Using Your Appliance Correctly . . . . . . . . . .9

Getting

Familiar with the Controls Lighting Re-Lighting Shutting

Down

Breaking

In Your Barbeque

Cooking

Techniques

Providing

Power to your Barbeque

Trouble Shooting Guide . . . . . . . . . . . . . . .15

Warranty Information . . . . . . . . . . . . . . . . .16

TABLE OF CONTENTS

CAUTION

FOR RESIDENTIAL USE ONLY.

DO NOT USE FOR COMMERCIAL

COOKING.

DANGER

DANGER: INDICATES AN IMMINENTLY

HAZARDOUS

SITUATION WHICH, IF NOT AVOIDED,

WILL

RESULT IN DEATH OR SERIOUS INJURY.

WARNING

WARNING: INDICATES AN POTENTIALLY

HAZARDOUS

SITUATION WHICH, IF NOT AVOIDED,

COULD

RESULT IN DEATH OR SERIOUS INJURY.

CAUTION

CAUTION: INDICATES AN POTENTIALLY

HAZARDOUS

SITUATION, OR UNSAFE PRACTICE

WHICH,

IF NOT AVOIDED, COULD RESULT IN

MINOR

OR MODERATE INJURY.

WARNING

Combustion by-products produced when using

this product contain chemicals known

the state of California to cause cancer, birth

defects,

or other reproductive harm.

SAFETY SYMBOLS

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

FOR YOUR OWN SAFETY: PRIOR TO EACH USE

• Only use your barbeque OUTDOORS in a well-ventilated area and shall not be used in a building garage or any other enclosed area – preferably 3m (10 feet) from your residence or any outbuildings.

• Always keep the area around your barbeque clear of any combustible materials, gasoline, or other flammable liquids.

• DO NOToperate this barbeque under overhead or unprotected construction.

• DO NOTobstruct the flow of combustion and ventilation air to the barbeque.

• DO NOTuse in garages, sheds, breezeways, or other enclosed areas.

•

DO NOTstore a spare L.P. (propane) cylinder under or near your barbeque.

• DO NOTleave your barbeque unattended while in operation.

• DO NOTallow children to operate or play near your barbeque.

• DO NOTuse while under the influence of alcohol or drugs.

• DO NOTinstall/use in or on recreational vehicles and/or boats

WARNING

DO NOT USE CHARCOAL OR

CERAMIC BRIQUETS IN

THIS GAS GRILL, THEY ARE NOT

REQUIRED.

If the above instructions are not followed

exactl

y, a fire causing death or serious

inju

ry may occur.

• Keep the ventilation opening(s) of the cylinder enclosure free and clear from debris.

Page 3

BEFORE YOU USE THIS APPLIANCE

• Your barbeque is properly assembled.

• There are no leaks in the gas supply system (see 'Leak Testing section)

• The burner is properly assembled with the venturi tubes seated over

the valve outlets (Figure 1 below) and there are no blockages

present

in the venturi tubes (see

Cleaning

Venturi Tubes’ Section).

• All electrical supply cords and/or gas supply hoses are kept away from

all or any heated surfaces.

• Your barbeque is positioned in a safe location (see ‘ Installation ’ section). Figure

• Ensure valve outlets (orifices) are assembled 1 cm (3/8”) into the

venturi

tubes.

• Check to see that the valve outlets and venturi tubes are parallel to

the

bottom of the base casting of your appliance.

GETTING FAMILIAR WITH YOUR BARBEQUE

CARING FOR YOUR EQUIPMENT

INSTALLATION

THE INSTALLATION OF THIS APPLIANCE MUST CONFORM WITH LOCAL CODES

OR, IN THE ABSENCE OF LOCAL CODES:

APARTMENT DWELLERS

Check with management to learn the requirements and fire codes for

using an LP gas grill in your apartment complex. If allowed, use

outside

on the ground floor with clearances as stated in Figure 2

from

walls or rails. Do not use on or under balconies.

VENTURI

TUBE

VALVE

CASTING

Fig. 1

DO NOT USE YOUR BARBEQUE UNTIL YOU HAVE

READ

AND UNDERSTOOD ALL THE

INFORM

ATION IN THIS MANUAL.

IS EXTREMELY IMPORTANT TO BE SURE THAT:

FAILURE TO ENSURE THE ABOVE MAY RESULT

A HAZARDOUS FIRE OR EXPLOSION

CAUSING

SERIOUS BODILY INJURY

AND/OR

PROPERTY DAMAGE.

61cm (24")

46cm

(18")

Fig. 2

10mm

MODEL MAY NOT BE EXACT

LY AS SHOWN.

WARNING

DO NOT USE THIS GAS OUTDOOR APPLIANCE UNDER ANY OVERHEAD COMBUSTIBLE

CONSTRUCTION.

WHEN DECIDING WHERE TO PLACE YOUR

APPLIANCE,

FOLLOW THESE MINIMUM

CLEARANCE

DISTANCES TO ADJACENT

COMBUSTIBLE

MATERIALS:

WARNING

• 61 cm (24 inches) from side of unit (See Figure 2)

• 46 cm (18 inches) from back of unit (See Figure 2)

• with either the National Fuel Gas Code ANSI Z223.1/NFPA 54, Gas and Propane Installation Code, CSA B149.1, or

Natural Propane for Z240

• Handling and storage of LP cylinders must conform to LP Gas

Code vehicles

• All electrical accessories (such as rotisserie) must be electrically

grounded Code, supply

• This grill is safety certified for use in the United States and

Canada Modification

Storage and Handling Code, B149.2, or the Standard

Recreational Vehicles, ANSI A 119.2/NFPA 119.2, and CSA

RV Series, Recreational Vehicle Code, as applicable.

NFPA/ANSI 58. Grill is not for use in or on recreational

and/or boats.

in accordance with local codes, or National Electrical

ANSI/NFPA 70. Keep any electrical cords and/or fuel

hoses away from any hot surfaces.

Only. Do not modify for use in any other location.

with result in a safety hazard.

Page 4

L.P. GAS CYLINDER

Gas cylinders manufactured today have mechanisms to provide worry free barbequing year round: Q.C.C.1 or Type 1-Quick Connect Coupling Valve, ensure fast tank hook-ups requiring only hand tightening. The redundant valve system inhibits the flow of gas to the burner if the connection is not 100% correct. O.P.D. or Overfill Protection Device prevents accidental gas leaks caused by cylinder “over pressurization”, the leading cause of cylinder gas leaks. The float in the tank will automatically stop filling at 80% capacity, leaving a 20% area for the expansion of liquid. Without this safety feature, the relief valve may open and discharge propane, creating a potential safety hazard. An O.P.D. cylinder is easily distinguished by its triangular hand wheel valve. (Figure 3)

Look for the Gas Guardian symbol to easily identify propane cylinders with these safety features.

1. SPECIFICATIONS

Self-contained propane gas barbeque systems are designed to be used only with a 9.1 kg (20 lb) propane cylinder, equipped with a Type 1 cylinder valve and incorporating an overfill protection device (O.P.D). This barbeque cannot be connected to an existing #510 P.O.L. type valve (ones with left-hand threads). The cylinder for your gas barbeque must be constructed and marked in accordance with the specifications of L.P. gas cylinders:

In Canada: The National Standards of Canada CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission.

In the U.S.: U.S. Department of Transportation (D.O.T.)

DO NOT CONNECT TO A PROPANE GAS CYLINDER EXCEEDING THIS CAPACITY, OR USE A CYLINDER WITH ANY OTHER TYPE OF VALVE CONNECTION DEVICE.

The Type 1 valve is recognizable by the large external thread on the outlet part of the valve. Standard existing valves do not have these exterior threads.

WARNING

If the above instructions are not followed exactly,

a fire causing death or serious injury may occur.

FILLING STOPS AT 80%

NEW OPD

HANDWHEEL

Fig. 3

O.P.D.

FLOAT

SAFETY:

• Always turn off the cylinder valve tightly when your barbeque is not in use.

• Handle tank valves with care.

• Never connect an unregulated L.P. gas cylinder to your barbeque.

• Never store a spare cylinder under or near your barbeque when in use.

• Never subject any cylinder to excessive heat or direct sunlight.

• Always keep your in-use cylinder securely fastened in an upright position.

• Do not insert any foreign objects into the valve outlet. You may damage the back-check. A damaged back-check can be the source of a leak. Leaking propane may result in explosion, fire, severe personal injury or death.

• Never fill the cylinder beyond 80% full.

Any attempt to connect a regulator, with other than the:

i) Mating Type 1 connector (recognized by the large black coupling nut) or

ii) Standard #510 P.O.L. fitting, by use of adapters or any other means, could result in damage, fire or injury and may negate the important safety features designed into the Type 1 system. The connection of a #510 P.O.L. fitting will not provide the flow control or temperature shut-off features built into the complete Type 1 system.

We strongly recommend use of a propane cylinder with Q.C.C.I and O.P.D. safety features.

THE CYLINDER MUST ALSO BE EQUIPPED WITH:

a. A shut-off valve terminating in a proper cylinder valve outlet specified in

current standards:

• Canada: CAN/CGA - 1.6a - M98 - Outdoor Gas Grills - Amend.

• U.S.: ANSI Z 21.58a-1998 OUTDOOR COOKING APPLIANCES. b. A listed overfilling protection device (O.P.D.). c. A safety relief valve having direct communication with the vapor space of

the cylinder. d. A collar to protect the tank shut off valve. e. An arrangement for vapor withdrawal. f. A bottom ring for securing to tank support assembly.

THE CYLINDER SHOULD NOT EXCEED 472 MM (18 1/2") IN HEIGHT AND 317 MM (12 1/2") IN DIAMETER.

ELECTRICAL CAUTION

• If any accessory installed on this barbeque requires an external electrical power source, it must be electrically grounded in accordance with local laws or in the absence of local laws, with the Canadian Electrical Code CSA C22.1 or in the U.S., with the National Electrical Code ANSI-NFPA 70.

• The three-prong plug provides protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

• To ensure continued protection against risk of electric shock, connect to properly earthed outlets only.

• Ensure all electrical supply cords and fuel supply hoses are kept well away from any heated surfaces.

CARING FOR YOUR EQUIPMENT

PROVIDING POWER TO YOUR BARBEQUE

To provide power to the barbecue, plug grounded electrical cord into rear electrical box as shown. (Fig.15)

Plug electrical cord into properly grounded GFI (Ground Fault Interrupt) receptacle. If use of an extension cord is required, be sure that it is a minimum 16 AWG, 3 wire well insulated cord, marked for OUTDOOR USE ONLY and properly grounded. (Fig.14)

CAUTION: To ensure continued protection against risk of

electric shock, connect to properly earthed outlets only.

Fig. 14

Page 5

WARNING

TRANSPORTATION AND STORAGE:

PROPANE GAS IS HEAVIER THAN AIR, AND WILL COLLECT IN LOW AREAS, INCREASING THE ABOVE RISKS. THEREFORE:

• ALWAYS use the cylinder cap provided with your cylinder whenever the

cylinder is not connected to your barbeque. (Figure 4)

• DO NOT store in a building, garage or any other enclosed area. Store in a

well-ventilated area.

• DO NOT store near any gas burning apparatus or in any high-heat areas

such as a closed car or trunk.

• Transport and store the cylinder in an upright position – do not tip on its side.

• Store out of reach of children.

• DO NOT smoke while transporting a cylinder in your vehicle.

WARNING

• Never fill a cylinder beyond 80% full.

• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

Although it is safe when used properly, careless handling of the propane gas cylinder could result in fire, explosion, and/or serious

injury.

FILLING:

FOR SAFETY REASONS, IF AN OPTIONAL L.P. GAS CYLINDER WAS SUPPLIED WITH YOUR BARBEQUE, IT HAS BEEN SHIPPED EMPTY. THE CYLINDER MUST BE PURGED OF AIR AND FILLED PRIOR TO USING ON YOUR BARBEQUE. WHEN GETTING YOUR CYLINDER FILLED:

• Allow only a qualified L.P. gas dealer to fill or repair your cylinder.

• DO NOT allow the cylinder to be filled beyond 80% full.

• Make sure the L.P. gas dealer checks the cylinder for leaks after filling.

LP CYLINDER EXCHANGE

Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.

• Always keep new and exchanged LP cylinders in upright position during use, transit or storage.

• Leak test new and exchanged LP cylinders BEFORE connecting to grill.

CYLINDER CAP

RETAINER STRAP

LP TANK VALVE

Fig. 4

WARNING

DANGER

NEVER STORE A SPARE LP CYLINDER

UNDER OR NEAR THE APPLIANCE OR

IN AN ENCLOSED AREA.

Never operate grill with LP cylinder

out of correct position specified in

assembly instructions.

WARNING

Always close LP cylinder valve and remove coupling nut before moving

LP cylinder from specified

operation position.

DANGER

Do not insert any tool or foreign

object into the valve outlet or safety

relief valve. You may damage the

valve and cause a leak. Leaking

propane may result in explosion, fire,

severe personal injury, or death.

WARNING

• Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

• Do not use grill until leak-tested.

• If a leak is detected at any time, STOP and call the fire department.

• If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!

Page 6

NOTE: IMPROPER LIGHTING PROCEDURES CAN CAUSE THE FLOW CONTROL TO ACTIVATE, RESULTING IN REDUCED HEAT OUTPUT. IF THIS IS SUSPECTED, RESET THE FLOW CONTROL BY SHUTTING OFF ALL BURNER CONTROLS AND THE CYLINDER VALVE. WAIT 30 SECONDS, THEN TURN THE CYLINDER VALVE ON EXTREMELY SLOWLY - WAIT 5 SECONDS AND TURN THE BURNER VALVE ON AND LIGHT AS NORMAL.

• Never connect a propane gas barbeque to an unregulated propane gas

supply or any other gas. Do not attempt to alter the hose or regulator in any way.

• The connection fitting must be protected when disconnected from the propane tank. If the fitting is allowed to drag on the ground, nicks and scratches could occur resulting in a leak when connected to the propane tank.

PROPANE AND NATURAL GAS MODELS:

• Do not allow any grease (or other hot material) to fall onto the hose, or

allow the hose to come in contact with any hot surfaces of the barbeque.

• Visually inspect the entire length of the hose assembly before each use

of the barbeque. If it is evident there is excessive abrasion/wear, or the hose is cut, it must be replaced prior to using your barbeque. Only the hose assembly as specified in the Parts List should be used.

• Follow the ‘LEAK TEST’ instructions before lighting your barbeque for

the first time, every time a propane cylinder is refilled, if any gas component is changed, if the regulator flow-limiting device has been activated, after prolonged periods of storage or non-use or at least once per season.

NATURAL GAS MODELS:

• Never use with propane, or any other gases.

• The appliance and its individual shut-off valve must be

disconnected from the gas supply piping during any pressure testing of the system at test pressure in excess of 3.5 kPa (1/2 p.s.i.).

• The appliance must be isolated from the gas supply piping

system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at pressures equal to or less than 3.5 kPa (1/2 p.s.i.).

• The gas supply hose must be a minimum of 3.1 m (10 ft) and a

maximum of 3.6 m (12 ft). Always disconnect hose at quick connect coupling when storing your barbeque.

• Inspect and clean quick connect coupling, and keep it protected

when it’s not in use.

HOSE & REGULATOR

PROPANE GAS MODELS:

Your barbeque is designed to operate on L.P. (propane) gas at a pressure regulated at 2.74 kPa (11" water column). A regulator preset to this pressure is supplied with the barbeque and MUST be used.

This regulator is equipped with the Q.C.C. Type 1, quick connect coupling system, which incorporates the following safety features: (Figure 5)

• It will not allow gas to flow until a positive seal has been made (Figure 6)

• It has a thermal element that will shut off the flow of gas between 115 and 150°C (240 and 300°F)

• It also has a flow-limiting device which, when activated, will restrict the flow of gas to 0.28 cubic metres per hour (10 cubic feet per hour)

Prior to attaching the propane cylinder to the hose and regulator, be sure the cylinder valve and the appliance valves are OFF. The cylinder valve is turned off by rotating the handwheel (see Figure 3) clockwise (left to right) until it stops and all appliance valves should be in the twelve o'clock position. When attaching the regulator to the cylinder, make sure that the small probe in the nipple is centered in the mating Q.C.C. 1 cylinder valve (see Figure 6). Turn the right hand threaded Q.C.C.1 black nut onto the valve in a clockwise motion until there is a positive stop.

DO NOT USE A WRENCH, HAND TIGHTEN ONLY.

Should the large black thermally sensitive coupling nut be exposed to temperatures above 115 - 150°C, it will soften and allow the regulator probe to disengage from the cylinder valve – thereby shutting off the flow of gas. Should this occur, do not attempt to reconnect the nut. Remove the entire regulator assembly, and replace it with a new one.

The cause of the excessive heat should be determined and corrected

before operating your barbeque again. The regulator probe also contains a flow-sensing element, which will limit the flow of gas to the regulator to a manageable amount (0.28 cubic metres/hour) in the event of a hose or regulator rupture. If it is evident that the flow control device has been activated, the cause of the excessive flow should be determined and corrected before using your barbeque again.

WARNING

FAILURE TO ENSURE THE ABOVE MAY RESULT

IN A HAZARDOUS FIRE OR EXPLOSION

CAUSING SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

WARNING

WARNING: INDICATES AN POTENTIALLY

HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,

COULD RESULT IN DEATH OR SERIOUS INJURY.

Fig. 5

Fig. 6

REGULATOR

STRAIGHT

Q.C.C.I

WARNING

DO NOT ATTEMPT TO REPAIR OR ALTER THE

HOSE/VALVE/REGULATOR FOR ANY "ASSUMED"

DEFECT. ANY MODIFICATION TO THIS ASSEMBLY

WILL VOID YOUR WARRANTY AND CREATE THE

RISK OF A GAS LEAK AND FIRE. USE ONLY

AUTHORIZED REPLACEMENT PARTS SUPPLIED BY

MANUFACTURER.

Page 7

Fig. 7C

STANDARD

3 BURNER

Fig. 7D

GAS VALVE

3 BURNER WITH SIDE

BURNER & ROTISSERIE

HOSE & CONNECTIONS

SIDE BURNER GAS LINE

REGULATOR

GAS VALVE

GAS REGULATOR

EXTERNAL THREAD

HAND VALV E

Fig. 7B

THERMALLY

SENSITIVE

NUT

PROBE

TANK

TANK WELDS

Fig. 7A

CLEANING VENTURI TUBES

Periodic cleaning of the venturi tubes is recommended for optimum burner performance, especially after prolonged storage or a period of non-use.

How to Clean:

• Remove the burner (refer to ‘ASSEMBLY PROCEDURE’).

• Use a venturi cleaning brush and insert the brush into the venturi tube 1 inch at a time, then remove to prevent moving the debris upwards (see Figure 8).

• As you remove the brush head inspect and discard any debris

• Continue this procedure until the entire lengths of all venturi tubes are free of debris.

• Reinstall burner (as per assembly instructions), ensure the venturi tubes are seated over the valve orifices (see Figure 1).

• Perform a Leak Test (see pages 4 & 5).

CHECK TO ENSURE THE BURNER HAS A

GOOD FLAME EACH TIME IT IS TURNED ON.

Fig. 8

VALVE

BLOCKAGE

VENTURI

CLEANING BRUSH

WARNING

It is possible that very small insects could make webs or nest in the venturi tubes, as they are naturally attracted to the smell of gas. This will partially or completely block the flow of gas through the venturi and is indicated by a smoky yellow flame, and/or a burner that is difficult or impossible to light.

Ultimately, it may cause the gas to burn outside the venturis, which can cause a fire resulting in damage to your barbeque and potential personal injury. IF THIS HAPPENS IMMEDIATELY SHUT OFF THE PROPANE AT CYLINDER. When the barbeque has cooled, follow the "How to Clean" steps above.

WARNING

Failure to ensure the above may result in a hazardous fire or explosion causing serious

bodily injury and/or property damage.

REGULATOR

HOSE &

CONNECTIONS

To keep your barbeque working at its peak efficiency as well as contribute to the safe operation of this unit, perform all of the operations below at least once a year -- preferably at the start of each cooking season.

PERFORM A LEAK TEST

A leak test ensures that there are no gas leaks prior to lighting your barbeque.

WHEN A LEAK TEST MUST BE PERFORMED:

• Before lighting your barbeque for the first time

• Every time the propane cylinder is refilled

• If any gas component is changed

• At a minimum once per season

• After prolonged period of storage or non-us

• If the regulator flow-limiting device has been activated The leak test should be performed in a well-ventilated area away from any

open flame, heat or ignition sources.

DO NOT USE A MATCH, OPEN FLAME OR SMOKE DURING LEAK TESTING.

WHAT YOU’LL NEED FOR TESTING:

1. A mixture of 50% liquid dish soap and 50% water.

2. A brush or cloth to apply the mixture.

AREAS TO TEST ON A PROPANE BARBEQUE:

• All propane cylinder welds (see Figure 7A)

• Propane cylinder valve – including threads into cylinder (see Figure 7B)

• Regulator fitting and propane cylinder connection (see Figure 7B)

• All hose connections (see Figure 7C) including side burner tubing, if equipped (see Figure 7D)

• All valve connections (see Figure 7C & D)

AREAS TO TEST ON NATURAL GAS BARBEQUES:

• All hose connections (see Figure 7C)

• All valve connections (see Figure 7C & 7D)

CLEANING & MAINTENANCE

HOW TO DO THE TESTING:

1. With the barbeque console control knobs in the ‘OFF’ position, twist the valve on your propane cylinder 1 turn, or the main natural gas valve on.

DO NOT IGNITE THE BURNERS WHILE PERFORMING THE LEAK CHECK.

2. Brush your soap and water solution on all connections and components as outlined above.

3. Observe each place for growing bubbles, which indicate that a leak is present.

4. Shut off the flow of gas while fixing the leak. Tighten any leaking connection and repeat test until no leaks are detected.

5. If the leak(s) cannot be stopped DO NOT USE. Shut off the fuel source at

the valve immediately (if appropriate, remove propane cylinder). Call a certified gas appliance service person, or a gas dealer for proper repairs.

Page 8

CLEANING OTHER PARTS OF YOUR APPLIANCE

General Grill Cleaning: Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.

BURNER:

At least twice a year, clean your burner when cleaning the venturi tubes. The burner can be gently scraped clean with a brass bristle brush. Ensure that all burner ports (openings) are clear (DO NOT ENLARGE BURNER PORTS). If you find cracks, abnormal holes, or damage caused by corrosion during your inspection and cleaning, replace burner. (SEE WARRANTY).

IGNITOR:

Clean the ignitor clip lightly using a wire brush to remove rust and grease.

DO NOT USE WATER OR CLEAN THE ELECTRODE WITH THE WIRE BRUSH.

Visually inspect the ceramic of the electrode for cracks. The electrode can be wiped with a soft cloth if necessary. If a crack is found, a replacement ignitor system will be required.

CLEANING GRIDS:

After each use, scrub the cooking grids with a stiff long-handled brass brush. Do not use steel brushes, as they can scratch the nickel or porcelain coating. Grids can also be washed with mild detergent. Never use commercial oven cleaners. If rust appears on your cooking grids, remove the rust with a scrub pad and coat the grid with some cooking oil. If excessive wear is evident, you might want to replace or upgrade your cooking grid.

PORCELAIN SURFACES:

Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

PAINTED SURFACES:

Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

STAINLESS STEEL SURFACES:

To maintain your grill's high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

SIDE SHELVES:

Metal Shelves: Use any household cleaner, except those containing acid or mineral spirits. Be sure to rinse well after cleaning. DO NOT USE AS A CUTTING BOARD. Plastic Shelves: Wash with warm soapy water and wipe dry. A Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

PLASTIC PARTS:

Wash with warm soapy water and wipe dry. A Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

CASTING INTERIOR AND WARMING RACK:

At least once a year remove all components from inside your barbeque. Loosen any cooking residue with a scraping tool for large particles and a brass barbeque brush for smaller particles. Scrub with hot water and a strong detergent, then rinse thoroughly or spray barbeque degreaser liberally on all interior surfaces. Be sure to use gloves and eye protection. Let stand for 10 minutes, scrape off residue and repeat if required. Rinse thoroughly with water. Replace all components as outlined in the assembly instructions.

DO NOT USE DEGREASER ON PAINTED OR PLASTIC SURFACES. DO NOT ALLOW EXCESSIVE GREASE OR OTHER RESIDUE TO BUILD UP ON YOUR COOKING SYSTEM AS A FIRE MAY RESULT.

GREASE CUP HOLDER: The grease cup holder is located on the

bottom of the base casting, immediately below the hole through which any grease will drain. The grease cup should be checked and replaced regularly to prevent grease from overflowing.

COVER YOUR BARBEQUE WHEN IT IS NOT IN USE TO PROTECT THE SHELVES FROM THE OUTDOOR ELEMENTS.

STORAGE

More people are discovering the pleasure of year round barbequing. However, if you choose to store your barbeque for the winter or any extended length of time, follow these steps:

• Clean the cooking grids, then oil lightly with cooking oil, wrap in paper and then store the cooking grids indoors.

• Follow the same cleaning method above for the burners and any warming racks.

• Cover the barbeque if it is left outdoors.

• When the barbeque is not in use, the gas must be turned off at the L.P. cylinder valve or main shut off valve, and stored outdoors in a well-ventilated area.

1. With a Propane appliance you can store the barbeque inside, PROVIDED the cylinder is removed from the barbeque and stored outdoors in a well-ventilated area, out of the reach of children. When the cylinder is disconnected from the barbeque, ensure the cylinder valve safety cap is firmly threaded through onto the valve.

2. With a Natural Gas appliance, the gas must be turned off at the individual

gas shut off valve and the hose must be disconnected from the gas supply piping system before storing the barbeque indoors. Install plastic covers to quick connect fittings.

After a period of storage or non-use a leak test should be performed and the burner venturis cleaned prior to use.

Ensure grease trap and cup are in position and clean before using the BBQ.

WARNING

Ensure that grease trap and cup are emptied

after each use. If excess grease is allowed to

accumulate, a possible fire causing property

damage or serious injury may occur.

DANGER

NEVER STORE A SPARE LP CYLINDER

UNDER OR NEAR THE APPLIANCE OR

IN AN ENCLOSED AREA.

Page 9

USING YOUR APPLIANCE CORRECTLY

LEFT BURNER

RIGHT BURNER

IGNITOR

*SIDE BURNER

(READ WARNING)

Fig. 9A

GETTING FAMILIAR WITH THE CONTROLS

Prior to lighting your barbeque, ensure you become Familiar with the controls (see above). On barbeques with triple controls, the large right control knob operates the right burner, the large middle control knob operates the middle burner and the large left control knob operates the left burner. (Figure 9A)

If equipped with optional side burner and rotisserie burners, the right small knob operates the side burner, and the small left knob operates the rotisserie. (Figure 9A)

IGNITOR BATTERY

Ensure AA BATTERY is installed correctly, put - (negative) side of battery in ﬁrst. (Fig. 9B)

CENTER BURNER

*ROTISSERIE

BURNER

WARNING

DO NOT LIGHT SIDE BURNER WITH LID DOWN.

FAILURE TO DO SO MAY CAUSE SERIOUS BODILY

INJURY AND/OR PROPERTY DAMAGE.

WARNING: ENSURE

SIDE BURNER LID IS

UP BEFORE LIGHTING

SIDE BURNER.

*INTERNAL

LIGHT

MODEL MAY NOT BE EXACTLY AS SHOWN.

PARTS OPTIONAL

DEPENDING ON

MODEL PURCHASED

BATTERY

Fig. 9B

IGNITOR

CAP

E L I

• Y R

E T

T A B

Page 10

LIGHTING

Prior to lighting your barbeque,visually check all hoses before each use

for nicks, cracking, abrasions or cuts. If the hose is found to be

damaged

in any way, DO NOT USE YOUR BARBEQUE . A

replacement

hose and regulator is required (see ‘

PARTS LIST’ in

Assembly

Brochure).

IMPORTANT

• Always raise the barbeque lid before lighting.

• Do not lean over the barbeque when lighting the burner.

• Visually check the flames every time you light your barbeque (Figure

10). If the flame is abnormally small or a smoky yellow --

shut

off the barbeque and check the venturi tubes for blockage

(see

Figure 8) or refer to the Troubleshooting Guide.

MAIN BURNERS

USING THE IGNITOR (Figure 11A)

1.Open the lid before lighting.

2.Turn off all of the burner control knobs and close the gas supply valve.

3.Open the gas supply valve and wait 5 seconds.

4.Push in and turn a single main burner control knob to ‘HIGH’. All

other control knobs should be in the "OFF" position.

5.Depress

the ignitor, repeat if necessary.

6.If the burner does not light immediately (within five seconds), turn burner

control knob off and wait 5 minutes to clear the gas.

7.Repeat steps 1 to 6. If burner still fails to light, refer to

Troubleshooting Guide to determine cause and solution, or try the

Match

Lighting procedure (Fig. 11B).

CAUTION

IF LIGHTING MAIN BURNERS ONLY,

ENSURE

SIDE BURNER KNOB IS IN THE OFF

POSITION.

MATCH LIGHTING PROCEDURE

1. Open the lid before lighting.

Place an ignited lighter or lit match through the lighting hole,

approx.

1.25 cm (1/2") from burner. (See Figure 11B)

3. Push in and turn the left burner control knob to ‘HIGH’. The burner

should light immediately (within five seconds). If it

does

not, extinguish the lighter or match, turn the control knob

off, and wait 5 minutes to clear the gas.

Repeat steps 1 to 3. If burner fails to light, refer to the

Troubleshooting Guide to determine cause and solution.

Once left hand burner is lit, light remaining burners in this

sequence:

center burner, then right burner.

Fig. 11A

Fig. 11B

HIGH

LOW

Fig. 10

LIGHTING THE OTHER MAIN BURNERS

Once one burner has been lit, push in and turn the adjacent control knob

to ‘HIGH’. The unlit burner will light automatically.

BURNER

MATCH

LIGHTING

HOLE

LIGHTING THE OTHER MAIN BURNERS

Once one burner has been lit, push in and turn the adjacent control knob

to ‘HIGH’. The unlit burner will light automatically.

Page 11

SIDE BURNER MATCH LIGHTING PROCEDURE

1. Raise side burner lid.

2. Place an ignited lighter or lit matchnear the ports, approximately

1/2" (1.25 cm) from burner (see

Figure

12B).

3. Push in and turn the side burner control knob to

'HIGH'.

The burnershould light immediately (within

five

seconds). If it does not, extinguish the lighter or

match,

turn the control knob off, and wait

5 minutes for the gas to clear.

4. Repeat steps 1 and 3. If burner still fails to light, refer

the Troubleshootin

g Guide to determine the cause

and

solution.

SIDE BURNER COOKING POTS

1. Ensure pot size is a maximum size of 9 inches wide only.

2. Maximum weight to be used on side burner should

not exceed 10lbs (4.5 kg)

1/2"

Fig. 12B

SIDE BURNER

(OPTIONAL)

USING THE IGNITOR

1. Raise side burner lid.

Push in and turn the side burner control

knob

to 'HIGH'.

Depress ignitor. Repeat if necessary (see Figure 12A).

If burner does not light immediately (within five

seconds),

turn the burner control knob off, and wait 5

minutes

to clear the gas.

Repeat steps 1 to 4. If burner still fails to light, refer to

the

Troubleshooting Guide to determine cause and

solution,

or try the match lighting procedure below.

Fig. 12A

NOTE: WHEN USING THE SIDE BURNER, THE MAXIMUM POT SIZE IS 9" WIDE.

Fig. 12C

WARNING

DO NOT LIGHT SIDE BURNER WITH LID

DOWN.

FAILURE TO DO SO MAY CAUSE

SERIOUS

BODILY INJURY AND/OR

PROPE

RTY DAMAGE.

NOTE: MAXIMUM WEIGHT FOR SIDE BURNER

10 lb (4.5 kg)

MAX

Page 12

PROPANE MODELS ONLY

If the heat output from the burner(s) seem abnormally low, it may be caused by the regulator flow-limiting device being activated by a leak in the gas system, or improper lighting procedures. If this is suspected, shut off the cylinder valve and all burner valves. Perform a leak test to determine if a leak has caused the flow-limiting device to activate. If the leak test is negative, then carefully follow the lighting procedures step-by-step, ensuring all valves (including tank) are off before starting.

RELIGHTING

SAFETY WARNING

If the burner flame goes out when your barbeque is in operation, immediatelyturn

off the control valves. Wait five minutes for the gas to

clear

before attemptingto relight the burner. If the problem persists,

refer

to the Troubleshooting Guide.

SHUTTING DOWN YOUR BARBEQUE

1. Shut off L.P. cylinder valve.

Shut off burner control valves.

This

sequence prevents residual gas from being left in the system

under

pressure.

REAR ROTISSERIE BURNER MATCH LIGHTING PROCEDURE

1. Open lid prior to lighting.

2. Place an ignited lighter or lit match near the ports, approximately

1/2"

(1.25 cm) from burner (see Figure 12D).

3. Push in and turn the rotisserie burner control knob to 'HIGH'.

The

burner should light immediately (within five seconds). If it

does

not turn off the control knob, extinguish the lighter or

match,

and wait 5 minutes for gas to clear.

4. Repeat steps 1 to 4. If burner still fails to light, refer to the

Troubleshooting Guide to determine the cause and solution.

NOTE: DO NOT USE THE MAIN BURNERS WHEN

THE ROTISSERIE BURNER IS LIT.

Fig. 12D

REAR ROTISSERIE BURNER

(OPTIONAL)

USING THE IGNITOR

1. Open the lid before lighting.

Push in and turn the rotisserie control knob to 'HIGH'.

Depress ignitor. Repeat if necessary (see Figure 12C).

If burner does not light immediately (within five seconds), turn

the

burner control knob off, and wait 5 minutes to clear the gas.

Repeat steps 1 to 4. If burner still fails to light, refer to the

Troubleshooting Guide to determine cause and solution, or

try the match lighting procedure below.

Fig. 12C

BREAKING IN YOUR BARBEQUE

Before cooking on your gas barbeque for

the first time...

Before cooking on your gas barbeque for the first time, you should "break

it in" by operating it for a short period of time without any

food.

To "break in" your barbeque light the barbeque following the

lighting

instructions as outlined on the console or in this manual.

(see

pages 10, 11 & 12)

BREAKING

IN THE MAIN BURNERS:

the

MAIN CASTING LID ONLY

and keep the temperature

"HIGH" for 20 minutes.

DO NOT OPEN THE LID DURING

THIS PROCESS.

Then

raise the lid and continue to operate your barbeque on "HIGH"

for

an additional 5 minutes. Your barbeque is now ready for cooking.

BREAKING

IN THE SIDE BURNER:

To "break in" your side burner light the burner following the lighting instruction

s as outlined in this manual. (see page 11) Keep the

temperature

on "HIGH" for 20 minutes. Your side burner is now

ready

for cooking.

CAUTION:

DO NOT CLOSE THE SIDE BURNER LID DURING OR AFTER THE BREAK IN PERIOD WHILE SIDE BURNER IS LIT. THE SIDE BURNER LID SHOULD ALWAYS BE OPEN WHILE SIDE BURNER IS LIT.

Page 13

COOKING TECHNIQUES

PREHEATING THE BARBEQUE

The cooking system and grids require heating prior to adding food.

1.Light your barbeque as outlined in the ‘LIGHTING’ instruction section.

2.Once lit, preheat your barbeque on the HIGH setting with the lid down for 6 to 10 minutes.

NOTE: OPTIONAL SIDE BURNER DOES NOT REQUIRE TO BE PREHEATED. NEVER OPERATE SIDE BURNER WITH SIDE BURNER LID CLOSED.

3.Turn the burner control knobs to the appropriate heat setting prior to adding your food. Preheating your barbeque is not required when you are cooking food using indirect cooking techniques.

MAIN CASTING LID POSITION

Although keeping the main casting lid up or down when cooking on your barbeque is a personal preference, you will find that you will have fewer flare-ups, and your food will cook in less time (therefore using less fuel) if the main casting lid is down. Keep the main casting lid down when cooking food that requires a long cooking period over a low flame, such as indirect cooking.

COOKING TEMPERATURES

HIGH Setting: Use the HIGH setting to preheat the barbeque, sear meat such as steak, and to burn off any cooking residue from the grids after cooking your meal. HIGH is rarely used for extended cooking.

MEDIUM Setting: Most grilling or roasting of meat and vegetables, as well as any baking, is best done at a medium heat.

LOW Setting: A low temperature is used when cooking lean meat or delicate items such as fish. All smoke cooking is done at low heat. For the best results, invest in a Meat Thermometer

BARBEQUE COOKING METHODS

Your barbeque is more than just a place to grill your burgers and hotdogs the possibilities are as endless as your imagination. But, before you start experimenting, here are some frequently used terms that will help:

Direct Cooking is also known as grilling. This is the most popular cooking method and involves cooking food directly over the flame, such as searing a steak. Other good candidates for this cooking method are thin cuts of meat, vegetables, kabobs and fillets.

Indirect Cooking means the food is cooked away from the direct flame by placing it on the opposite side of the lit burner and allowing the heat to tumble within the closed confines of the closed barbeque, very similar to a convection oven. Much like your oven, you can roast and even bake, provided your barbeque lid is closed.

WARMING RACKS

A warming rack may be included with your barbeque and provides you with additional cooking space away from direct heat. This is useful when cooking delicate items such as fish, boneless chicken breasts or vegetables. Warming racks are also a great place to keep food warm that is already done so you can serve your entire meal at the same time.

Tip: A light application of cooking oil prior to use will help to keep food from sticking to the warming rack.

CONTROLLING FLARE-UPS

Some flare-up during grilling is desirable to create the smoke, which gives barbequed food its unique flavor and appearance. However, excessive flare-up can not only ruin your food, it may lead to a dangerous condition as well. By excessively raising the temperature within your barbeque, particularly if a build up of grease in your barbeque ignites, these flare-ups may result in an uncontrolled grease fire.

TO MINIMIZE FLARE-UPS:

• Trim excess fat from meats before cooking

• Cook fatty meats on a low setting, or by using the indirect method as

described above

• Ensure that your cooking system is free of excess grease from previous usage

• Check that the grease drain hole is not blocked

• Cook with lid down to cut down on the flow of air

• Reduce the heat settings

Fig. 13

ROTISSERIE

MOTOR

LOCATION

Use of a Rotisserie motor is one of the fastest growing barbeque cooking techniques, especially if your barbeque is equipped with a rear rotisserie burner. Just imagine, cooking restaurant style rotisserie meat in your own backyard! Rotisserie cooking allows the food to self-baste while turning on the motorized spit, sealing in the juices while browning the outside surface. Rotisserie-cooked food is an excellent cooking option for large cuts of meat such as roasts, leg of lamb or poultry. Fiesta Barbeque Gear Rotisseries and Rotisserie Basket will allow you to enjoy rotisserie-cooked food on your new Fiesta Barbeque. Locate the motor of the rotisserie on the left side of the barbeque as illustrated in Figure 13.

To provide power to the rotisserie, plug rotisserie cord into rear electrical box as shown (3).

CAUTION: IF USING A ROTISSERIE MOTOR, ENSURE

PARTS ARE COOL TO THE TOUCH THEN REMOVE THE MAIN COOKING GRILLS AND WARMING RACKS. THERE IS A CHANCE THE COOKING GRILLS COULD INTERFERE WITH THE ROTATING FOOD AND SHOULD NOT BE INSTALLED WHILE ROTISSERIE COOKING.

Page 14

PROVIDING POWER TO YOUR BARBEQUE

To provide power to the barbecue, plug grounded electrical cord into rear electrical box as shown. (Fig.15)

CAUTION: To ensure continued protection against risk of

electric shock, connect to properly earthed outlets only.

INTERNAL LIGHT

The barbeque light allows you to cook even when it is dark. This light is preassembled and just requires to be plugged into the electrical box at the back. Tip: To ensure light remains clean, use a damp sponge to get rid of smoke residue before lighting grill.

ILLUMINATED SWITCH

The illuminated switch allows you to easily turn the light on and off. (Fig.16)

ILLUMINATED SWITCH

Fig. 16

TRANSFORMER

CORD

TRANSFORMER

BOX

IMPORTANT

Assemble light switch wires to Internal Transformer box as shown.

GROUNDED

ELECTRICAL

CORD

Fig. 15

Fig. 14

Page 15

Burner Will Not Light (match or ignitor) or Burners Not Hot Enough

ELECTRONIC IGNITION

• No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module.

• No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module.

• Sparks are present but not at all electrodes and/or not at full strength

Flames Smokey Yellow

Burner Lights With Match Not With Ignitor (no spark)

Flame Blows Out/Down Through Base

Too Much Heat/Excessive Flare-up Persistent Grease Fire

Flames Under Heat Control Console

Regulator Humming

Incomplete Flame

Flashback... (fire in burner tube(s)).

• Unable to fill LP cylinder.

• One burner does not light from other burner( s).

• Sudden drop in gas flow or low flame.

• Blocked venturi tubes

• Cylinder or gas supply valve turned off

• Venturi tubes not properly seated over valve orifices

• Burner ports blocked

PROPANE BARBEQUES ONLY

• Low or out of propane

• Flow control device activated

• Regulator not fully tightened into cylinder

• Battery not installed properly.

• Dead battery.

• Button assembly not installed properly.

• Faulty spark module.

• Output lead connections not connected.

• Arcing to grill away from burner(s).

• Weak battery.

• Electrodes are wet.

• Electrodes cracked or broken "sparks at crack".

• Partially blocked venturi tubes

• Excess cooking salts on burner

• Air shutter closed

(side burner only)

• Loose wire connection

• Broken electrode ceramic

• Poor ground

• Faulty Ignitor

• High wind conditions

PROPANE BARBEQUES ONLY

• Propane low

• Excessive fat in meat

• Grease drain plugged

• Cooking system clogged with grease

• Cooking system not positioned correctly

• Blocked venturis

PROPANE BARBEQUES ONLY

• This is not a defect or a hazard.

• Plugged, rusted, or leaking burner

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles with worn threads.

• Grease buildup or food particles in end(s) of carryover tube(s).

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder connection.

• Clean out blockage (Page 5)

• Open cylinder or gas supply valve

• Ensure proper venturi assembly (Page 2)

• Clean/replace burner (Page 5)

• Refill cylinder

• Follow correct lighting procedure (Page 6 & 7)

• Perform leak test and correct leaks (Page 4 & 5)

• Tighten regulator fully (hand tight) into cylinder

• Check battery orientation.

• Has battery been used previously? Replace Battery.

• Check to insure threads are properly engaged. Button should travel up and down without binding.

• If no sparks are generated with new battery and good wire connections, module is faulty.

• Are output connections on and tight? Remove and reconnect all output connections at module and electrodes.

• If possible, observe grill in dark location. Operate ignition system and look for arcing between output wires and grill frame. If sparks are observed other than from burner(s), wire insulation may be damaged. Replace wires.

• All sparks present but weak or at slow rate. Replace battery with a new AA-size alkaline battery.

• Has moisture accumulated on electrode and/or in burner ports? Use paper towel to remove moisture.

• Inspect electrodes for cracks, if found, replace cracked or broken electrodes.

• Clean out blockage (Page 5)

• Clean burner (Page 5)

• Open air shutter

• Check all connections are tight

• Replace

• Ensure collector box, burner and ignitor are assembled properly.

• Relocate barbeque back towards wind

• Refill cylinder

• Trim meat/turn down burner controls and/or fuel supply

• Clean casting base and burner (Page 5 & 6)

• Clean smart bars, heat distribution plate (Page 5)

• Position cooking system correctly

• Immediately shut off gas at source, allow grill to cool and clean out venturis (Page 5)

• Temporary condition caused by high outside temperature and usually a full L.P. cylinder

• Clean/replace burner (Page 5)

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner cleaning section of Use and Care.

• The worn nozzles don't have enough "bite" to engage the valve. Try a second LP dealer.

• Clean carry-over tube(s) with wire brush.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are

still low, turn off knobs and LP cylinder valve. Disconnect regulator. Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut

from cylinder. Reconnect and retry.

TROUBLE SHOOTING GUIDE

PROBLEM POSSIBLE CAUSES CORRECTION

Page 16

7 YEAR PLATINUM LIMITED WARRANTY

1. LIMITED WARRANTY COVERAGE

Blue Ember gas barbeque owners have the benefit of a Platinum limited warranty from the date of purchase against any and all defects in materials and workmanship during the period of warranty coverage specified. This limited warranty is extended to the original customer/purchaser only and is not transferable.

Your Fiesta / Blue Ember barbeque (and related equipment) have been certified for use in by the applicable certifying authorities specified on the rating plate affixed to the barbeque and related equipment. Your Fiesta / Blue Ember barbeque must be used only in accordance with the applicable

certification and Fiesta / Blue Ember's Care and Use Instructions. It must be assembled in accordance with applicable Fiesta / Blue Ember assembly guide. Fiesta does not recommend the conversion of the gas supply specified on the rating plate to any other fuel or equipment.

Any conversion will

result in the termination of the Fiesta Blue Ember warranty and the default of the applicable certification.

Date and proof of purchase is mandatory for all warranty claims. Always identify the product, model number and serial number when requesting warranty coverage.

This warranty covers replacement parts only. All other costs including labour, transportation postage and other incidental service costs are the responsibility of the applicant.

The use of non Fiesta / Blue Ember replacement parts automatically voids the Fiesta Barbeque Warranty

2. LIMITATIONS

This limited warranty applies only to Blue Ember barbeques that have been properly assembled, operated and maintained and reaso nably used as defined in the Blue Ember care and use manual, and assembly instructions. Please refer to the care and use section of this manual for instructions on the proper care and use of your Blue Ember barbeque.

YOUR BLUE EMBER PRODUCT MUST BE USED ONLY IN ACCORDANCE WITH APPLICABLE CERTIFICATION AND FIESTA'S

CARE AND USE INSTRUCTIONS

Fiesta shall not be responsible for any indirect or consequential damages arising as a result of any defect in the barbeque whe

ther such defect is covered

by warranty or not. This limited warranty does not apply to and Fiesta Barbeques Limited shall not be responsible or liable for

any failures or operating

difficulties

caused by anything other than defective materials or workmanship.

There are no other warranties or conditions, express or implied, statutory of otherwise (including any implied warranty of merchantability or fitness for a particular purpose) except as expressly provided for herein. No person is authorized to create for Fiesta / Blue Ember any cond

ition

or liability in

connection

with the barbeque.

Exclusions to this warranty include normal wear and tear, accidental damage, abuse, tampering or misuse, alteration, misapplica

tion,

vandalism, careless

handling,

improper installation, improper assembly, improper use, maintenance or service, deterioration or damage due to severe weather i.e. hail,

hurricanes, earthquake, tornados, or discoloration or paint chipping surface rust or rust perforation due to paint chipping res

ulting

from normal wear and

tear

or causes other than defective material or due to chemical exposure in the atmosphere, commercial or rental use, use of improper or uncertified fuel,

fuel source or equipment, or failure to do normal & routine maintenance or service, including (not limited to) removal of insec

within the venturi tubes.

The

provisions of this additional written warranty are in addition to and not a modification of, nor subtraction from any other statutory warranties or other

rights and remedies provided by any provincial law. Warranty will NOT apply if this gas grill is used for commercial or rental

purposes.

The provisions of this additional written warranty are in addition to and not a modification of, nor subtraction from any other statutory warranties or other rights and remedies provided by any provincial law. The purchaser may have different rights which may vary from province to province in Canada and state to state in the United States of America according to applicable legislation. This warranty does not exclude or limit th

ose

statutory rights except to

the

extent permissible in law.

3. CONDITIONS FOR APPLICATION OF THE LIMITED WARRANTY

The attached limited warranty registration must be detached, filled in and returned with a copy of the purchase invoice to Fiesta Gas Grills, LLC. One Fiesta Drive, Dickson TN, 37033 within 21 days of the date of the purchase. Alternatively, your warranty may also be registered online at fiestagasgrills.com This limited warranty is not valid or binding unless the limited warranty is registered on line or the voucher below is completed and delivered into the possession of Fiesta Gas Grills, LLC., within 21 days of the date of purchase. The purchaser shall retain a copy of the purchase invoice for future claims.

Purchaser must notify Fiesta Gas Grills, LLC. immediately upon discovery of any defects in the barbeque or any parts thereof for which purchaser claims coverage under this limited warranty. All warranty service and/or replacement of Blue Ember parts must be performed by t

customer service

department

of Fiesta Gas Grills, LLC. Customers seeking warranty service and/or replacement should contact Fiesta customer s

ervice with their model

numbe

r, serial number and the nature of their claim. A tracking number will be issued at that time. All defective parts must be returned to Fiesta's customer service department, accompanied by the tracking number. The purchaser shall be responsible for performance and cost of disassembly, packaging and shipping costs. Fiesta will repair or (at it option) replace the defective components if after inspection it is evident that the defect occurred under normal domestic use.

All warranty replacement shall be subject to the terms and conditions of this warranty for the remainder of the original period of coverage.

4. REPLACEMENT OR PRO-RATED REFUND

Fiesta / Blue Ember's undertaking under this limited warranty is:

For the first two years from the date of purchase to replace the defective part or parts.

For the remaining five years from the date of purchase to credit the prorated value of any non-electrical defective parts again

the purchase of

replacement

parts. In year 3, 60% of the part's value will be credited against the purchase of replacement parts, in year 4, 50% of the part's value will be credited against the purchase of replacement parts, in year 5, 40% of the part's value will be credited against the purchase of replacement parts, in year 6, 30% of the part's value will be credited against the purchase of replacement parts, in year 7, 20% of the part's value will be credited against the purchase of replacement parts.

If replacement parts are not available, the amount of any refund will be based upon the proportional value of the defective par

t in relation to total value of

the

barbeque at factory prices in effect in the year of the purchase and will be pro-rated for the period of time remaining und

the limited warranty.

The

factory prices are lower than retail selling prices and any refunds are bases upon relative value of defective part only, not entire barbeque.

When replacement parts are provided, purchaser will be charged manufacturer's approximate cost of shipping and handling replacement parts. Re-assembly will be purchaser's responsibility.

Page 17

WHEEL ASSEMBLY

• Attach wheels to bottom of base as shown.

FIG.1

Assembled

View

TOOLS REQUIRED:

• Extra Common Nuts & Bolts are supplied.

• Refer to diagrams to assemble your grill.

NOTE:

Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.

Page 18

BASE CABINET ASSEMBLY

• Attach Cabinet side panels to base as shown.

NOTE: Right panel has two holes located on the top right corner for bottle opener.

• Attach bottle opener to right panel as shown.

FIG.2

Right hand

Panel

Assembled

View

SP84-18 (8) 1/4-20 X .5 HEX HD BOLT

SP84-18 (8) 1/4-20 X .5 HEX

HD BOLT

SP53-16 (2) 1/4-20

NUT HEX HD FLANGED

SP53-16 (2) 1/4-20 NUT HEX HD FLANGED

SP83-18 (2) 1/4"-20X.50" CARRIAGE BOLT

SP83-18 (2) 1/4"-20X.50"

CARRIAGE BOLT

Page 19

REAR PANEL ASSEMBLY

FIG.3

Assembled

View

SP46-21 (4) 1/4" X1/2"

SCREW HEX HD

SP46-21 (4) 1/4" X 1/2"

SCREW HEX HD

SP84-18 (2) 1/4-20 X .5

HEX HD BOLT

SP84-18 (2) 1/4-20 X .5

HEX HD BOLT

TRANSFORMER

BOX

SP54-21 (2) #10-24

SCREW

SP43-16 (2)

#10-24 NUT

• Attach rear panel by sliding notches over screws on side panels as shown. Tighten screws.

• Install Electrical box with Screws and Nuts as shown. Ensure Electrical box is installed so outlet covers open upwards.

• Install Transformer box into rear panel holes as shown.

INSTALL SO OUTLET

COVERS OPEN

UPWARDS

Page 20

TRIM PANEL ASSEMBLY

• Attach top trim panel as shown. Tighten screws.

FIG.4

Assembled

View

SP83-18 (4) 1/4"-20 X .50" CARRIAGE BOLT

SP83-18 (4) 1/4"-20X.50"

CARRIAGE BOLT

SP53-16 (4) 1/4-20

NUT HEX HD FLANGED

SP53-16 (4) 1/4-20 NUT HEX HD FLANGED

Page 21

FRONT DOOR ASSEMBLY

• Install door handles as shown.

• Slide top pins on doors into upper holes as shown.

• A) Drop locking pins through lower holes in door into base assembly.

• B) Once in position rotate pins into locked position as shown.

FIG.5

Assembled

View

Locked position

SP17-32 (2)

HINGE PIN LOWER

#10-24 NUT HEX HD

FLANGED

HANDLE

Page 22

CASTING ASSEMBLY

• Using two people, lower the top cover assembly carefully onto base and attach as shown.

FIG.6

Assembled

View

Important Center tabs under cover assembly with notches in cabinet.

SP86-18 (4) 1/4" -20 X .75"

MACHINE SCREW

SP86-18 (4)

1/4"

-20 X .75"

MACHINE SCREW

SP53-16 (4) 1/4-20

NUT

HEX HD FLANGED

SP53-16 (4) 1/4-20

NUT HEX HD FLANGED

Page 23

GRILL ASSEMBLY

Step 1

• Rest the ends of heat plates into notches inside casting as shown.

Step 2

• Install Smoker on hooks inside cover assembly.

Step 3

• Install 3 grills as shown.

Step 4

• Install warming rack into supports as shown.

Step 5

• Install AA BATTERY into ignitor, put - (negative) side of battery in ﬁrst.

Step 4

Step 3

Step 1

Step 2

BATTERY

IGNITOR

CAP

Put - (negative) side of battery in ﬁrst

FIG.7

E L I

•

R E T

T A

Page 24

SIDE SHELF ASSEMBLY

• Position side shelves onto shelf brackets as shown (A). Lift shelf and drop into locking position (B). Insert wingbolt into middle hole in bracket to lock shelf in position (C).

• Position ice bucket as shown.

• Insert side burner grill.

Assembled

View

FIG.8

(A)

(B)

(C)

SP87-18 1/4 20 X .5

(4) SHELF LOCK WING BOLT

SP87-18 1/4 20 X .5

(4) WING BOLT

Page 25

SIDE BURNER HOSE ASSEMBLY

• Position hose into end of side burner venturi tube until groves line up (A). Snap clip into the groove on side burner tube to secure parts (B).

• Check hose to ensure it is securely positioned in tube end.

• Attach side burner Ignitor wire to terminal on side burner bracket. Ensure you read and understand warning below before proceeding.

FIG.9

(A)

(B)

Grooves

Ignitor Wire

Electrode

WARNING

CAUTION: NEVER LIGHT THE SIDE BURNER WHILE

THE SIDE BURNER LID IS DOWN. THE SIDE BURNER

LID SHOULD ALWAYS BE OPEN WHILE SIDE BURNER

IS LIT. FAILURE TO DO SO MAY CAUSE SERIOUS

BODILY INJURY AND/OR PROPERTY DAMAGE.

Page 26

GREASE TRAP ASSEMBLY

FIG.10

• Slide in grease pan and Grease cup as shown.

• Ensure grease trap and cup are in position before using the BBQ.

Page 27

PROVIDING POWER TO YOUR BARBEQUE

IMPORTANT: To provide power to the barbecue,

plug a grounded electrical cord into rear receptacle box as shown.

CAUTION: To ensure continued protection against risk of electric shock, connect to properly earthed outlets only.

Transformer

Box

Step 2

IMPORTANT: Assemble light

switch wires to Internal Transformer box as shown.

Light Switch

Wires

Grounded

Electrical Cord

Step 1

Step 3

Transformer

Cord

FIG.11

• Plug the factory

supplied, three prong plug for the transformer into the receptacle box at the back of the unit.

Page 28

TANK ASSEMBLY

• Position tank into tank support as shown.

HOSE/REGULATOR

FIG.12

Before attaching hose/regulator to tank, be sure cylinder valve and appliance valves are OFF

. The Q.C.C.1 cylinder valve has an internal back check module which will not allow gas to ﬂow until a connection has been made. The valve is turned off by rotating the handwheel (Fig. 3, Use and Care) Clockwise (left to right) until it stops. When attaching regulator to tank, make sure that the small probe (Fig. 13) in the nipple is centered in the mating Q.C.C.1 cylinder valve, turn the right hand threaded Q.C.C.1 nut onto the valve in a clockwise motion until there is a positive stop. DO NOT USE A WRENCH, HAND TIGHTEN ONLY.

IMPORTANT: Ensure hose assembly

does not contact the casting, or any other parts which will get hot.

Q.C.C.I. NUT

TANK

HOSE/REGULATOR

WARNING: Before proceeding with the following steps, ensure you have read: • L.P. Gas Cylinder • Hose and Regulator

Sections of the USE AND CARE INSTRUCTIONS located at the front of this manual. The L.P. gas cylinder, if supplied with your grill, has been shipped empty for safety reasons. The cylinder must be purged of air, and ﬁlled, prior to use. Follow all directions under "L.P. Gas Cylinder - Filling" section of the Use and Care Instructions.

FIG.13

Assembled

View

Tank Not

Included

Page 29

BULB REPLACEMENT INSTRUCTIONS

USE 20 WATTS OR SMALLER,

12 VOLT, TYPE JC BULB.

Bulb

1. Loosen two nuts. 2. Press tab on top of Glass Bezel.

3. Hold the Light Rain Guard, slowly

remove GLASS BEZEL, GLASS

GASKET, and GLASS.

Light Rain Guard

BULB

4. Hold the Light Rain Guard,

remove the light BULB.

5. Hold the Light Rain Guard,

replace the light BULB.

6. Hold the Light Rain Guard, place

GLASS GASKET, GLASS , and

GLASS BEZEL together into the

REFLECTOR.

7. Secure nuts.

Tab

Reﬂector

Glass

Gasket

NOTE: UNPLUG ALL POWER TO GRILL BEFORE REPLACING LIGHT.

Page 30

ITEM QTY. SP PART No. DESCRIPTION 1 1 SP155-42 COVER ASSY

1 SP37-33X COVER CAST END CAP LH 1 SP38-33X COVER CAST END CAP RH 1 SP87-9 COVER PANEL 1 SP88-9 COVER LINER 1 SP53-19 HANDLE 2 SP43-33 COVER PLUG 2 SP54-21 #10-24 X .5 RD HD SS PHILLIP 8 SP40-16 SELF-THREAD LOCKNUT 1/4" 2 SP8-25 POST STOP 1 SP45-30 LOGO GAGE ASSEMBLY

2 2 SP92-18 COVER HINGE SHOULDER BOLT 3 2 SP53-16 1/4-20 NUT HEX HD FLANGED 4 1 SP276-42 BASE BACK PANEL ASS’Y

1 SP39-33X CAST END CAP LH 1 SP40-33X CAST END CAP RH

5 1 SP174-9X 2007 PANEL BACK

1 SP20-38 2007 LIGHT ASS’Y 1 SP95-6X 2007 LIGHT RAIN GUARD 2 SP47-21 8-32X.375 SS PANHEAD CREW 6 SP82-18 #10-24 .43 CARRIAGE BOLT 6 SP41-16 #10-24 NUT HEX HD FLANGED

6 4 SP83-18 1/4"-20X.50" CARRIAGE BOLT 7 4 SP53-16 1/4-20 NUT HEX HD FLANGED 8 1 SP163-3 WARMING RACK PORC 200 SQ" 9 1 SP5335-42 500 GRILL 4-VALVE BASE ASS’Y

1 SP41A-33X BASE CAST END CAP LH 1 SP42A-33X BASE CAST END CAP RH 1 SP89-9X BASE BACK PANEL 1 SP90-9X BASE FRONT PANEL 12 SP82-18 #10-24 .43 CARRIAGE BOLT 12 SP41-16 #10-24 NUT HEX HD FLANGED 4 SP54-6X BASE SHELF BRACKETS @.275 8 SP83-18 1/4"-20X.50" CARRIAGE BOLT 8 SP53-16 1/4-20 NUT HEX HD FLANGED 8 SP85-18 3/8" SHOLDER BOLT 1/4-20 8 SP53-16 1/4-20 NUT HEX HD FLANGED 1 SP92-9 HEAT BAFFLE 1 SP5028-31 CONSOLE 4 VALVE 3 SP46A-6 BEZEL MAIN 1 SP47A-6 BEZEL SIDE/ROTIS 13 SP42-21 #8-32-.5/16" RD HD SCREW 1 SP232A-4 VHR 4-VALVE 57,000 BTU 3 SP15-7 KNOB MAIN 1 SP16-7 KNOB SIDE/ROTIS 1 SP15-38 TOGGLE SWITCH 1 SP37-20 IGNITOR ELECTRONIC 4-POLE 12 SP43-21 #10X3/8 SCREW SELF TAP B 1 SP93-9 CONSOLE BAFFLE 1 SP67A-12 BURNER ASS’Y 3 SP68A-12 BURNER C/W AIR SHUTTER 3 SP93-5 AIR SHUTTER 3 SP62-21 #8 B X 1/4" PAN HD SCREW 1 SP53A-20 BURNER CROSS IGNITOR MANUAL 3 SP44-21 #10-24 X.375" HEX HD FLANGED SCREW 3 SP54-20 IGNITOR MAIN BURNER 2 SP45-21 #10 X 1" HEX HD B SCREW

10 1 SP91-9 GREASE PAN 11 1 SP103-9 GREASE CUP 12 3 SP94A-9 SMART BAR 13 3 SP164A-3 CAST IRON COOK GRATE 14 1 SP95-9X CAB BACK PANEL 15 1 SP107-9X CAB PANEL FRONT 16 1 SP165-42 PANEL RH ASS’Y

1 SP105-9X PANEL SIDE RH 1 SP57-6X CART BRACKET RH 2 SP46-21 1/4" X1/2" SCREW HEX HD SELF TAP B

17 1 SP166-42 PANEL LH ASS’Y

1 SP106-9X PANEL SIDE LH 1 SP56-6X CART BRACKET LH 2 SP46-21 1/4" X1/2" SCREW HEX HD SELF TAP B

18 1 SP104A-9X BOTTOM PAN RESIN

10 SP46-16 1/4-20 INSERT NUT

19 10 SP53-16 1/4-20 NUT HEX HD FLANGED 20 6 SP83-18 1/4"-20X.50" CARRIAGE BOLT 21 10 SP84-18 1/4-20 X .5 HEX HD BOLT 22 4 SP86-18 1/4"-20 X .75" MACHINE SCREW

4 SP59-16 3/8-16 INSERT NUT

(X DESIGNATES COLOR BL=BLUE, B=BLACK, C=CHARCOAL)

Page 31

ITEM QTY. SP PART No. DESCRIPTION 23 SP163-42 DOOR LH ASSY

1 SP108-9 DOOR LH PANEL 1 SP58-6 DOOR INSIDE LH 1 SP41-15 MAGNET 8 SP47-21 #8-32 X 3/8" PAN HD PHILIP 1 SP17-32 HINGE PIN LOWER 1 SP20-32 HINGE PIN TOP 1 SP54A-19 HANDLE CHROME PLATE 2 SP41-16 #10-24 HEX NUT

24 SP164-42 DOOR RH ASSY

1 SP109-9 DOOR RH PANEL 1 SP59-6 DOOR INSIDE RH 1 SP41-15 MAGNET 8 SP47-21 #8-32 X 3/8" PAN HD PHILIP 1 SP17-32 HINGE PIN LOWER 1 SP20-32 HINGE PIN TOP 1 SP54A-19 HANDLE CHROME PLATE 2 SP41-16 #10-24 HEX NUT

25 4 SP24A-22 CASTERS 3" 26 SP260-42 RESIN SIDE SHELF ASS’Y

1 SP166-9X RESIN SIDE SHELF LH 1 SP48-6X SHELF BRACKET LH 1 SP49-6X SHELF BRACKET RH 2 SP45-16 1/4-20 HEX HEAD WELD NUT 8 SP49-21 #10" X.75" HEX FLANGE HD SELF TAP AB 1 SP53-6 SHELF TRIM LH 2 SP43-21 #10X3/8 SCREW SELF TAP AB 1 SP12-1 SHELF COVER 1 SP176A-3 HINGE WIRE 1 SP55-19 TOWEL BAR 1 SP83-6 TOOL HOOK LH 2 SP57-21 #10 X .5” RD HD SCREW AB 1 SP97-9 ICE BUCKET

27 2 SP87-18 1/4 20X.5 WING BOLT 28 SP5336-42 RESIN SIDE BURNER ASS’Y

1 SP12-2X SIDE BURNER RESIN BASE 1 SP55-6 SHELF TRIM RH 6 SP43-21 #10X3/8 SCREW SELF TAP AB 1 SP167-9 SIDE BURNER PAN 1 SP5009-1 SIDE BURNER COVER 1 SP176A-3 HINGE WIRE 1 SP60-16 SPEED NUT PUSH ON 1 SP262-42 RESIN SIDE BURNER BACK BKT ASS’Y 1 SP48-6 SHELF BRACKET LH 1 SP97-6 SBURNER BACK BKT 1 SP45-16 1/4-20 HEX HEAD WELD NUT 1 SP263-42 RESIN SIDE BURNER FRONT BKT ASS’Y 1 SP49-6 SHELF BRACKET RH 1 SP98-6 SBURNER FRONT BKT 1 SP45-16 1/4-20 HEX HEAD WELD NUT 1 SP55-19 TOWEL BAR 8 SP49-21 #10"X.75" HEX FLANGE HD SELF TAP AB

29 1 SP70A-12 SIDE BURNER ASS’Y

1 SP71-12 BRASS COVER 1 SP72A-12 BASE 1 SP41-13 VENTURI 1 SP56-20 IGNITOR 3 SP64-21 #8-32-.5/16" RD HD SCREW 1 SP165-3 CAST IRON GRATE 2 SP87-18 1/4 20X.5 WING BOLT

30 1 SP50-6 BOTTLE OPENER 31 1 SP7-1 SMOKER COVER 32 1 SP5-2 SMOKER BASE 33 2 SP48-21 #12 X.500 L-SCREW @.014

2 SP43-16 #10-24 HEX NUT

35 1 SP19-38 TRANSFORMER 36 1 SP110-9 WINE BUCKET CONDIMENT 37 1 SP111-9 CONDIMENT TRAY 38 1 SP56-45 BATTERY AA

34 1 SP17-38 RESIN 2-OUTLET / 1INLET BOX

2 SP54-21 #10-24 x .5 RD HD SS PHILLIPS

(X DESIGNATES COLOR BL=BLUE, B=BLACK, C=CHARCOAL

Page 32

EXPLODED ASSEMBLY

FG50057

LE I

A A

•

TER AT B