Fieldmann FDB 2003-E Instruction Manual

FDB 2003-E
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FDB 2003-E
Contents
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Electrical Angle Grinder
INSTRUCTION MANUAL
Thank you for your purchase of the electrical angle grinder. For your personal safety, read and understand the Instruction Manual before using. Keep the Instruction Manual in a safe place for future reference.
CONTENTS
PICTORIAL APPENDIX ......................................................................................................................................... 3
1. GENERAL SAFETY INSTRUCTIONS ................................................................................................................ 8
Important Safety Instructions Packaging Instruction Manual
2. SYMBOLS ................................................................................................................................................................. 8
3. MACHINE DESCRIPTION AND ITEMS DELIVERED .............................................................................. 10
4. GENERAL SAFETY INSTRUCTIONS ............................................................................................................. 10
5 SPECIAL SAFETY INSTRUCTIONS ................................................................................................................ 14
6. USE AND OPERATION ..................................................................................................................................... 15
7. WORKING WITH ANGLE GRINDER ........................................................................................................... 16
8. CLEANING AND MAINTENANCE ................................................................................................................17
9. OPERATION AND MAINTENANCE HINTS .................................................................................................17
10. DECLARATION OF CONFORMIT .................................................................................................................18
11. TECHNICAL SPECIFICATIONS .......................................................................................................................19
12. DISPOSAL .............................................................................................................................................................. 20
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ELECT RICAL ANGLE GRINDER OPER ATING INSTR UCTIO NS
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General safety instructions
1. GENERAL SAFETY INSTRUCTIONS
WARNING! Carefully read the instruction manual before use.
Important safety warnings
Unpack the product carefully and be sure not to throw away any part of the package before having found all components of the product. Keep the product in a dry place out of reach of children. Read all cautions and instructions. The failure to adhere to warning cautions and instructions may result in an accident, fire and/or a serious injury.
Packaging
The product is placed in a package preventing damage during transport. This package is a raw material therefore it can be handed-over for recycling.
Instructions for use
Before beginning to work with the machine, read the following safety rules and instructions for use. Familiarize with operating elements and the proper use of the device. Keep the manual in a safe place for future reference. We recommend keeping the original package including the inner packaging materials, cash voucher and guarantee card for a period of warranty at minimum. For a case of transportation, pack the machine into the original box from the manufacturer, thus ensuring a maximum protection of the product during a possible transport (e.g. moving or sending into a service station).
Note: If you hand the machine over to next persons, hand it over together with the manual. Adherence to the attached instructions for use is a precondition for the proper use of the machine. The operation manual includes also instructions for operation, maintenance and repairs.
The manufacturer does not take any responsibility for accidents or damages resulting from the failure to adhere to this manual.
FDB 2003-E
2. SYMBOLS
Symbols
The product complies with the applicable standards and regulations.
Read the Instruction Manual attentively prior to use.
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Double-insulated.
Use eyes protective equipment
Use ears protectiove equipment
Thread of jig.
ELECT RICAL ANGLE GRINDER OPER ATING INSTR UCTIO NS
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Machine description and items delivered | General safety instructions
3. MACHINE DESCRIPTION AND ITEMS DELIVERED
Machine Description (See fig. 1)
Switch
1 -
Side Handle
2 -
Disk Lock-Button
3 -
Spindle
4 -
Protective Cover
5 -
Case
6 -
Items Delivered
Remove all contents from the box and inspect to ensure no damage was incurred during shipping, and that the items listed below are included.:
Screw of Protective Cover
7 -
Washer
8 -
Grindstone
9 -
Tightening Female Screw
10 -
11 -
Tightening Spanner
12 - Speed Selector 13 - Safety Button
Angle grinder Side Handle Tightening nuts Flange key Disc guard Instruction Manual
Should the components be missing or damaged, contact the dealer of the machine.
4. GENERAL SAFETY INSTRUCTIONS
Please read these safety instructions carefully, remember them and keep them in a safe place
WARNING! When using electric machinery and power tools, it is important to abide by
and adhere to the following safety instructions for reasons of protection against injury caused by electric current, injury of persons and risk of starting fires. The term “power tools” used in the instructions below refers to power tools that are plugged into a power supply (by a power cord) as well as tools running on a battery pack (cordless). Keep all warnings and instructions for further use.
Work environment
Keep the work area clean and well lit. Untidiness and dark places on the job site are usually causes of accidents. Store tools that are not used.
FDB 2003-E
General safety instructions
Do not use power tools in an environment where there is risk of starting a fire or explosion; this refers to places where there are flammable liquids, gases or dust. Sparks form on the power tool’s commutator, which can cause dust or fume ignition. When using power tools, unauthorized persons, especially children, should be denied entry to the job site! In case you are interrupted, you can lose control of the current activity. In any case, do not leave the power tool without supervision. Prevent animals from approaching the equipment.
Electrical safety
The power tool’s power plug must correspond to the power outlet. Never alter the plug in any way. If the tool’s plug has a safety peg, never use an adapter of any kind. Undamaged plugs and corresponding outlets prevent the risk of injury by electric current. If the power cord is damaged, it must be replaced by a new power cord that can be obtained from an authorized service centre or the importer. Avoid bodily contact with grounded items, e.g. piping, radiators, kitchen ranges and refrigerators. The risk of injury by electric current is greater if your body is connected to the ground. Do not expose power tools to rain, moisture or dampness. Never touch power tools with wet hands. Never wash power tools with running water and never submerse them into water. Do not use the power cord for any other purpose than originally intended. Never carry or pull the power tools by the power cord. Do not pull the plug out of the outlet by pulling on the cord. Avoid mechanical damage to the power cord by sharp or hot objects. Power tools were manufactured exclusively for the AC power supply. Always check if the electrical voltage corresponds to the data printed on the tool’s serial number label. Never work with a tool that has a damaged power cord or plug, or that has fallen on the ground and is damaged in any way. In the case of using an extension cord, always check that its technical parameters correspond to the data printed on the tool’s serial number label. If the power tool is used outdoors, use an extension cord that is appropriate for exterior use. When using an extension cable drum, the cord must be unwound to prevent the cord from overheating. If the power tool is used in moist areas or outdoors, it is permitted to use it only if it is plugged into an electric circuit with a residual current device ≤30 mA. Using a circuit with an RCD lowers the risk of injury by electric current. Grasp hand power tools at the designated isolated grip areas because, during operation, one may come into contact with the cutting or drilling fittings with a hidden conductor or with the power cord.
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General safety instructions
Personal safety
When using a power tool, be careful and alert, pay special attention to the activity you are doing. Concentrate on your work. Do not work with power tools if you are tired or if you are under the influence of drugs, alcohol or medication. When using power tools, even a momentary lapse in attentiveness can lead to severe personal injury. Do not eat, drink or smoke while working with power tools. Use protective gear. Always use eye protection. Use protective gear corresponding to the type of work you are doing. Protective gear such as respirators, safety shoes with antiskid treatment, head protection or ear protection, used in accordance with working conditions, lower the risk of personal injury. Avoid unintentional operation of tools. Do not carry tools that are plugged into the electric grid with your finger on the switch or release trigger. Before connecting the tool to a power supply, make sure that the switch or release trigger are in the “off” position. Carrying tools with your finger on the switch or plugging the tool into an outlet with the switch in the “on” position can cause serious injury. Before turning tools on, remove all adjustment wrenches and tools. The adjustment wrench or tool that stays connected to the rotating part of the power tool can cause personal injury. Always stand firmly and keep your balance. Work only in places that you can reach safely. Never overestimate your own strength. Do not use power tools if you are tired. Dress appropriately. Use working clothes. Do not wear loose clothing or jewellery. Make sure that your hair, clothing, gloves or other body parts do not come overly close to rotating or heated parts of the power tool. Connect the equipment to the dust exhaust. If the tool offers the possibility to connect equipment for capturing dust or dust suction, make sure that it is properly connected and used. Using this equipment can reduce danger resulting from dust. Firmly fasten the workpiece. Use a carpenter’s clamp or vice to secure the piece you will be cutting. Do not use power tools if you are under the influence of alcohol, drugs, medication or other narcotics or addictive substances. This equipment is not intended to be used by persons with limited physical, sensory or mental abilities (including children) or persons with insufficient experience and knowledge, unless they are supervised or received instructions to use the equipment from a person responsible for his/her safety. Children must be supervised in order to ensure that they are not playing with the equipment.
Using power tools and their maintenance
Always disconnect the power tool from the electric grid if there is any problem during work, before every cleaning or maintenance, during every shift and after finishing work! Never work with power tools if they are damaged in any way. If the tool starts emitting abnormal noises or odours, immediately stop working.
FDB 2003-E
General safety instructions
Do not overload power tools. The power tool will function better and more safely if it operates at speeds for which it was designed. Use correct tools that are designated for the given activity. The correct tool works better and more safely. Do not use power tools that cannot be turned on safely and cannot be turned on and off with a control switch. Using this type of tool is dangerous. Faulty switches must be repaired at a certified service centre. Disconnect the tool from the power supply before you start setting, changing accessories or maintenance. This measure will prevent the risk of accidental start-up. Store unused power tools so that they are out of the reach of children and unauthorized persons. Power tools in the hands of inexperienced users can be dangerous. Store power tools in a dry and safe place. Keep power tools in good condition. Regularly check the setting of moving parts and their movability. Check if the protective cover or other parts that can limit the safe functioning of the power tool are not damaged. If the tool is damaged, ensure its proper repair before the next use. Many injuries are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained and sharpened tools make work easier, limit the risk of injury and work with them is much more easily controlled. Using other accessories than those listed in the instruction manual can cause damage to the tool and can cause injury. Use power tools, accessories, work tools, etc. in accordance with these instructions and in a way that is described for the specific power tool and with regard to the given working conditions and the type of job. Using tools for other purposes than those intended can lead to dangerous situations.
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Using cordless tools
Before inserting the battery, make sure that the switch is in the “0-off” position. Inserting the battery into a running tool can cause dangerous situations. To charge the battery, only use chargers that are specified by the manufacturer. Using a charger for a different kind of battery can cause damage to the battery and result in fire. Only use batteries that are designated for the given tool. Using other batteries can cause injury or result in fire. If the battery is not used, store it away from metal objects such as clamps, wrenches, screws and other small metal objects that could cause the connection of one battery contact with the other. Short-circuiting the battery can cause injury, burns or fire. Handle batteries with care. In the case of improper care, chemical substances can leak from the battery. Avoid coming into contact with this substance and if you do come into contact with it, rinse the affected area under running water. If the chemical substance comes into contact with the eye, immediately seek out medical attention. The chemical substance from the battery can cause serious injury.
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General safety instructions | Specific safety instructions
Service
Do not change parts of the tool, do not perform repairs on your own and do not interfere with the tool’s construction in any way. Leave tool repairs to qualified persons. Each repair or product modification performed without our company’s permission is inadmissible (it can cause injury or harm to the user). Always leave tools to be repaired in a certified service centre. Use only original or recommended spare parts. This will ensure your and your tool’s safety.
5. SPECIAL SAFETY INSTRUCTIONS
WARNING! Before use, please read these safety instructions and keep them in a safe place.
Upon failure to follow the instructions specified in this manual, there is a risk of injury. Angle grinder conforms to applicable technical regulations and standards. Do not use other accessories except for grinding, cutting and diamond discs. Never use the tools without the safety screen. Always use eye protection (protective goggles or safety shield) and hearing protection. Do not use any cutting and grinding discs for side grinding. Make sure to keep the vents free of any obstacles during dusty work. During wall cutting check that there are no electric lines in the walls (using metal detector). Never water-cool grinding disc. Do not touch the edge after machining, it may be hot. Never attach the grinding machine to the work bench. Make sure that the rotational speed specified on the grinding disc is higher than or equals the rotational speed of the angle grinder specified in the type label. Do not cut any material that requires a cut with maximum depth exceeding the depth of the grinding disc. Do not cut and grind light metals with higher magnesium content than 80% as such metals are flammable Make sure that the grinding disc has the right dimensions and is correctly mounted on the spindle. Handle the grinding discs very carefully and in accordance with instructions supplied with the grinding disc. Inspect the grinding disc before each use. Do not use grinding discs that are cracked or otherwise damaged. Make sure that the grinding disc is mounted according to instructions. After mounting the grinding disc, let the grinder run at idle speed in a safe place. If the grinder shows strong vibrations or if the grinding disc shows visible damage, immediately turn off the grinder and try to identify the cause.
FDB 2003-E
Specific safety instructions | Use and operation
Do not use any reducers or other auxiliary parts for mounting grinding discs intended for different spindle diameter. Make sure that the material is adequately supported or fixed. Never use grinding disc to remove burrs. Make sure to prevent the sparks from hitting a person or igniting inflammable goods. Do not work with the grinder if someone is standing in the line of the grinding disc. Make sure to clean up the working area around you. Press the locking knob of the disc (3) only after the engine and spindle of the grinder have completely stopped ! Remember that the grinding disc will continue to rotate for a while after switching off the grinder due to inertia. Always use the auxiliary handle supplied with the tool. Loss of control over the electric tools could cause injury.
WARNING! Use means of protection against noise, dust and vibrations !!!
WARNING! Keep these safety instructions!!!
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6. USE AND OPERATION
This angle grinder is intended for household or hobby use only. The manufacturer and importer do not recommend using this tool in extreme conditions and under high load. Any other additional requirements must be agreed between the manufacturer and the customer. The machine is intended for cutting, grinding, rough-working and polishing of metals, stones and ceramic articles, if a suitable disc is used. Use the machine and attachments (note the manufacturer‘s specifications) only for the intended range of applications. Any other use is strictly forbidden.
Attaching the side handle (Figure B)
Mount the side handle (2) into one of the mounting holes.
How to attach and remove the safety guard (Figure C)
Unscrew the bolt of the safety guard fastening clamp (7). Attach the safety guard (5) as shown in the figure (C) and tighten the bolt firmly. Use reverse procedure to remove the safety guard.
WARNING! Never use the grinder without the safety screen.
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Use and operation | Working with angle grinder
How to attach and remove the grinding disc (Figure D,E,F)
WARNING! Before attaching or removing the grinding disc always unplug the supply cable
of the grinder from the socket.
Put the grinder onto table with the spindle facing up. Attach the safety guard (5) according to instructions specified above. Fit the washer (8) on the spindle (4). Fit the grinding disc (9) on the washer. Screw the tightening nut (10) onto the spindle. Press the locking knob (3) and firmly tighten the tightening nut (10) using the Phillips screwdriver. If grinding disc is used, tighten the tightening nut (10) with the guiding lobe facing down (E1). If cutting disc is used, tighten the tightening nut (10) with the guiding lobe facing up (E2).
WARNING! Press the locking knob of the spindle (3) only after the engine and the spindle of the grinder have stopped and are not running!
You must hold the locking knob of the spindle (3) during the entire replacement of the disc. Release the locking knob. Use reverse procedure to remove the grinding disc.
Switching On and Off (Figure G)
Switch on the grinder by sliding the switch (1) to position “I” Switch off the grinder by sliding the switch (1) to position “0”.
7. WORKING WITH ANGLE GRINDER
The optimum angle of disc to work piece is 150°. Maintain the largest possible distance between the disc and operator. Exert only slight pressure and no lateral load on the disc. Note the direction of rotation and watch out for flying sparks. Avoid knocking the work piece. If the disc diameter is less than 80 mm, change the disc.
FDB 2003-E
Cleaning and maintenance | Operation and maintenance hints
8. CLEANING AND MAINTENANCE
Before cleaning and maintenance, always unplug the supply cable of the tool from the socket. Your tool requires no additional lubrication or maintenance. It contains no parts that can be repaired by you. Never use water or chemical cleaners to clean your tool. Wipe the tool using a dry cloth. Keep the engine fan apertures clean. If you notice very weak sparking in the engine area, your tool is in good order. If the sparking is more intense, it indicates the engine fault. Never clean any part of the toll using a hard, sharp or rough object.
Inspection and Replacement of Carbon Brushes
Carbon brushes need to be checked on a regular basis. In case of wear and tear, replace both carbon brushes simultaneously. Attach the carbon brush holders. After attaching new carbon brushes, let the grinder run, without load, for 5 minutes. Use only correct types of carbon brushes.
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Storage if the tool is not used for a long time
Do not store the tool in places with high temperatures. Store the equipment in a place with constant temperature and humidity.
9. OPERATION AND MAINTENANCE HINTS
Store the machine, Instruction Manual and the accessories in the original packaging. In this way you will always have all the information and parts ready to hand. Devices are to a large extent free of maintenance, you only need a damp cloth to clean the casing. Do not drop electrical machines into water. Please note additional hints given in the Instruction Manual.
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Declaration of conformity
10. DECLARATION OF CONFORMITY
Product / Name: ANGLE GRINDER / FIELDMANN
Type / Model: FDB 2003-E ............................................................................................... 230V/50Hz/1 150W
The product complies with the following directives:
The Directive of the European Parliament and the Council No. 2006/95/EC dated 12 December
2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits.
The Directive of the European Parliament and the Council No. 2004/108/EC dated15 December
2004 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive No. 89/336/EEC.
The Directive of the European Parliament and the Council No. 2006/42/EC dated 17 May 2006
on machinery, and amending Directive No. 95/16/EC.
The Directive of the European Parliament and the Council No. 2002/95/EC dated 27 January
2003 on the restriction of the use of certain hazardous substances in electrical and electronic equipment.
The Directive of the European Parliament and the Council No. 2005/88/EC dated 14 December
2005 amending Directive No. 2000/14/EC on the harmonisation of the laws of the Member States relating to the noise emission in the environment by equipment for use outdoors.
and standards:
EN 60745-1:2009 + A11 EN 60745-2-3:2010 ZEK 01.4-08/11.11 EN 55014-1:2006 + A1 EN 55014-2:1997 + A1:2001 + A2 EN 61000-3-2:2006 + A1 + A2 EN 61000-3-3:2008
CE Certification ...........................................................................................................................................14
FAST ČR, a.s. is authorised to act on behalf of the manufacturer.
Manufacturer:
FAST ČR, a.s. Černokostelecká 2111, 100 00 Praha 10, Czech Republic Tax ID:: CZ26726548
In Prague, 23 May 2013
Name: Zdeněk Pech Chairman of Board Signature and stamps:
FDB 2003-E
Technical specifications
11. TECHNICAL SPECIFICATIONS
ELECTRICAL ANGLE GRINDER:
Current supply 230V/50Hz Rated power requirement 1 150W Load speed Protection class II Disc diameter Ø 115/125mm Joining treath M14 Mains cabel 300cm
Instructions Manual - language version only.
3 000–11 000rpm
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ELECT RICAL ANGLE GRINDER OPER ATING INSTR UCTIO NS
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Disposal
12. DISPOSAL
The machine and its accessories are made of various materials, e.g. of metal and plastics. Hand-over damaged components to sorted waste. Get yourselves informed at a respective authority.
INSTRUCTIONS AND INFORMATION ON DISPOSAL OF USED PACKAGING.
Put any used package material to the place determined by the municipality for waste disposal.
DISPOSAL OF USED ELECTRIC AND ELECTRONIC EQUIPMENT
This symbol on products or accompanying documents means that used electric or electronic products must not be put to ordinary municipal waste. Hand over such products to determined collection points for proper disposal, restoration and recycling. Alternatively, in some countries of the European Union or other European countries you can return your products to your local dealer when you buy an equivalent new product. By dutiful disposal of this product you can preserve precious natural resources and you help prevent any potential adverse effects on the environment and human health which could be the results of wrong waste disposal. Ask your local authority or the nearest collection point for additional details. In case of improper disposal of this waste kind penalties can be imposed in accordance with national regulations.
For companies in the European Union countries
Should you want to dispose of electric and electronic devices, ask your dealer or vendor for necessary information. Disposal in other countries outside the European Union. Should you want to dispose of this product, ask your local authorities or your dealer for necessary information about disposal method.
This product fulfils all basic requirements of the EU directives that apply to it.
Text, design and technical specifications can change without prior notice and we reserve the right for their change.
FDB 2003-E
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