FDAH 2002
Hydraulic Floor Jack 2t
USER'S MANUAL
Thank you for purchasing this hydraulic Floor Jack 2t. Before you start using it,
please, carefully read this user's manual and save it for possible future use.
CONTENTS
ILLUSTRATED ATTACHMENT
1.
EG NERAL SAFETY REGULATIONS
GENERAL SAFETY RULES 6
2.
SYMBOLS 10
3.
ASSEMBLY 11
4.
5.
MAINTENANCE INSTRUCTIONS
6.
TO ADD JACK OIL
7.
TROUBLE SHOOTING 19
8.
TECHNIAL SPECIFICATION 19
DISPOSAL 20
9.
10.
DECLARATION OF CONFORMITY ...................................................................................................... 21
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3
4
15
17
HYDRAULIC FLOOR JACK
FDAH 2002
4
FDAH 2002
General safety instructions
1. GENERAL SAFETY INSTRUCTIONS
WARNING! Carefully read the instruction manual before use.
Important safety warnings
Unpack the product carefully and be sure not to throw away any part of the package before having found all
components of the product.
Keep the product in a dry place out of reach of children.
Read all cautions and instructions. The failure to adhere to warning cautions and instructions may result in
an accident, fire and/or a serious injury.
Packaging
The product is placed in a package preventing damage during transport. This package is a raw material
therefore it can be handed-over for recycling.
Instructions for use
Before beginning to work with the machine, read the following safety rules and instructions for use. Familiarize
with operating elements and the proper use of the device. Keep the manual in a safe place for future reference.
We recommend keeping the original package including the inner packaging materials, cash voucher and
guarantee card for a period of warranty at minimum. For a case of transportation, pack the machine into the
original box from the manufacturer, thus ensuring a maximum protection of the product during a possible
transport (e.g. moving or sending into a service station)..
Note: If you hand the machine over to next persons, hand it over together with the manual. Adherence
to the attached instructions for use is a precondition for the proper use of the machine. The operation
manual includes also instructions for operation, maintenance andrepairs.
The manufacturer does not take any responsibility for accidents or damages resulting
from the failure to adhere to this manual.
OPERATING INSTRUCTIONS
General safety instructions
Workplace
Keep the work area clean and well lit. Cluttered or dark areas in the workplace invite
accidents. Store power tools that you don’t currently use.
Do not operate power tools in environments with danger of occurrence of a fire or explosion,
such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep unauthorised persons, especially children, away from the work area while operating
a power tool! Distractions can cause you to lose control over the performed activity. In no
event leave your power tool unattended. Keep the equipment away from animals.
Service
Do not replace parts of the power tool, do not make any repairs or interfere in any way with
the construction of the power tool. Have your power tool repaired by qualified repair persons.
Any repair or modification of the product without our company’s authorisation is
impermissible (it could cause injury or damage to the user).
Always have your power tool repaired in a certified service centre. Use only original or
recommended replacement parts. This will ensure that your safety and the safety of your
power tool is maintained.
5
EN
WARNING - THIS IS A LIFTING DEVICE ONLY!
Oil Inlet - fill the oil here
Oil Type - Always use this recommended hydraulic oil
HYDRAULIC FLOOR JACK
EN
6
FDAH 2002
10EN General safety instructions
General safety instructions
2.GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions
listed below may result in serious injury.
CAUTION: Do not allow persons to operate or assemble this jack until they
have read this manual and have developed a thorough understanding of
how the jack works.
WARNING: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions or situations that could occur. It must
be understood by the operator that common sense and caution are factors that
cannot be built into this product, but must be supplied by the operator.
For purpose of car lifting only, max. 2t
Can be used on straight and strong surface less than 3 degrees
angle Ano the r pur op ose of usage is st
DO NOT LIE DOWN UNDER THE LIFT
Before using
yourself
thoroughly with the product and the hazards associated
Perform
Check and that the pump operates smoothly before putting into service.
Inspect before each
noted.
DO NOT
OPERA
To maintain the Service Jack and user safety, the responsibility of the owner is
to read and follow these instructions.
Inspect the service jack for proper operation and function.
Keep instructions readily available for equipment
Make certain all equipment operators are properly trained; understand how to
safely and correctly operate the unit.
Allow unit operation only with all parts in place and operating properly.
Use only genuine replacement parts.
Service and maintain the unit only with authorized or approved replacement
parts; negligence will make the jack unsafe for use and void the warranty.
Carefully inspect the unit on a regular basis and perform all maintenance as required.
Store these instructions in the handle of your jack.
Keep all decals on the unit clean and visible.
this product, read the
the air purge procedure. ( See System Purge Procedure.)
TE OR
use . Do not use if bent , broken or cracked components are
REP AIR THIS EQUIPMENT WITHOUT READING THIS MANUAL.
rictly pro hi bit ed
E D CAR! !! ALWAYS USE THE SUPPORT!!!
owner's manual completely and familiarize
with its improper use.
operators.
EN
OPERATING INSTRUCTIONS
General safety instructions
11
ENGeneral safety instructions
2. GENERAL SAFETY INSTRUCTIONS
7
SAFETY
Always follow safety precautions when installing and operating this jack. Keep all
decals on the unit clean and visible. Before proceeding ensure that you fully
understand and comprehend the full contents of this manual. Failure to operate
this equipment as directed may cause
responsible for any damages or injury caused by improper use or neglect.
injury or death. The distributor is not
WARNING!
FDAH 2002
Hydraulic Floor Jack
2t
Always use Jack Stands!
DO NOT USE wood blocks or any other
non-approved load sustaining devices.
The manufacturer only warrants loads to
be sustained by jack stands that meet
current ASME standards.
DO NOT USE wood blocks or any other
non-approved lifting devices for a means
of lifting with the jack and or load being
raised. Failure to head these warnings may
cause injury or death.
O
<3
HYDRAULIC FLOOR JACK
>3
• This jack is designed only for lifting part of the
total vehicle.
• Do not move or dolly the vehicle while on the
jack.
• The vehicle must be supported after lifting
immediately by appropriately rated jack stands.
• NEVER go under a vehicle that is not supported
with appropriately rated jacks stands.
• Use wheel chocks or other blocking device on
opposing wheels before using jack stands.
O
EN
8
FDAH 2002
12EN General safety instructions
General safety instructions
SAFETY MARKINGS
WARNING!
Study, understand, and follow all instructions before operating this device.
Do not exceed rated capacity.
Use only on hard, level surfaces, with less than 3 degrees of slope.
Lifting device only. Immediately after lifting, support the vehicle with
appropriate means.
Do not move or dolly the vehicle while on the jack.
Do not move or dolly the vehicle while on the jack.
Lift only on areas of the vehicle as specified by the vehicle manufacturer.
No alterations shall be made to this product.
Only attachments and/or adapters supplied by the manufacturer shall be used.
Do not get under or allow anyone under the vehicle until it has been supported by
jack stands.
Center load on saddle prior to lifting.
Use wheel chocks or other blocking device on opposing wheels before using jack.
Never use on a lawn mower or lawn tractor.
Do not use this jack for any use other than the manufacturer specified usage.
Do not rock the vehicle while working on or around equipment.
Failure to heed these markings may result in personal injury and/or property damage.
GENERAL SAFETY INSTRUCTIONS
Position the Jack
Position the jack to only lift on the areas of the vehicle as specified by the vehicle
manufacturer.
Always Use Jack Stands
After lifting the vehicle always support the load with appropriately rated vehicle
Jacks stands before working on the vehicle.
Do Not Overload Jack
Do not overload this jack beyond its rated capacity. Overloading this jack
beyond its rated capacity can cause damage to or failure of the jack.
Always Use on Hard Level Surfaces
This jack is designed only for use on hard level surfaces capable of sustaining the
load. Use on unstable or other possible loss of load.
Chock and Block (Stabilize)
Apply parking brake in vehicle before operating jack.
A chock is a wedge for steadying an object and holding it motionless, or for
preventing the movement of a wheel Chock the wheel opposite the end being
lifted.
When you block a load, you secure and support a load that is being lifted. The
block(s) or stabilizer(s) should have a weight capacity that is greater than the
weight of the load which is being lifted.
EN
OPERATING INSTRUCTIONS
General safety instructions
13
ENGeneral safety instructions
9
Center Load on Jack Saddle
Center load on jack saddle before lifting vehicle.
Off-center loads and loads lifted when the jack is not level can cause loss of load
or damage to the jack.
Do not raise or lower the vehicle unless tools, materials and people are clear.
When the lift is being lowered, make sure everyone is standing at least six feet
away. Be sure there are no tools or equipment left under or around the jack
before lowering.
Always lower the jack slowly.
DO NOT USE THE JACK TO SUPPORT OR STABILIZE A LOAD.
Using the jack to support or stabilize a load may result in unexpected
movement and result in serious injury, being crushed and death. Always
securely chock and block (stabilize) the load to be lifted. Never place any
part of the body under a raised load without properly chocking and
supporting the load.
Never use the jack on curved or tubular vehicle
Bumpers, this will result in the vehicle slipping off the jack and falling, causing
serious injury or death. Use a bumper lift to lift most vehicles with curved
bumpers or plastic bumpers.
Wear ANSI-approved safety glasses and heavy-duty work gloves during use.
Do not adjust the safety valve.
Do not move or dolly vehicle while jack is in use.
Stay alert. Use caution and common sense when operating jack. Do not use a
jack when tired, incoherent, dizzy, under the use or drugs or alcohol.
Training
Read this manual before use. Do not allow anyone who has not read this
manual, and/or does not understand the requirements, to use the jack.
Spectators
Do not allow bystanders around the jack or under the load supported only by
the jack. -Do not allow anyone in the vehicle while the jack is in use. Keep all
bystanders away from vehicle when in use.
Inspection
Inspect the jack carefully before each use. Ensure the jack is not damaged,
excessively worn, or missing parts. -Do not use the jack unless it is properly
lubricated. -Using a jack that is not in good clean working condition or
properly lubricated may cause serious injury.
Additional Notes:
Save the receipt, warranty and these instructions.
Do not modify the jack in any way. Unauthorized modification may impair the
function and/or safety and could affect the life of the equipment. There are
specific applications for which the jack was designed.
Always check for damaged or worn out parts before using the jack. Broken
parts will affect the equipment operation. Replace or repair damaged or
worn parts immediately.
When jack is not in use, store it in a secure place out of the reach of children.
Inspect it for good working condition prior to storage and before re-use.
HYDRAULIC FLOOR JACK
3.
SYMBOLS
The product complies with
10
ENSymbols
the applicable stand
and regulations.
To add jack oil
ards
OPERATING INSTRUCTIONSELECTRICAL ANGLE GRINDER
EN 11
FDAH 2002
7
ENSymbols
2. SYMBOLS
7
ENSymbols
2. SYMBOLS
Double-insulated.
Read the Instruction Manual
attentively prior to use.
The product complies with the applicable
standards and regulations.
Use eyes protectiveequipment
7
ENSymbols
Double-insulated.
Read the Instruction Manual
attentively prior to use.
The product complies with the applicable
standards and regulations.
Assembly
4.ASSEMBLY
1. Familiarize yourself with the jack.
Lifting Arm
Handle
Pump Plunger
Rear Swivel
Casters
Saddle
Front Wheel
Release Valve
3.
Secure the handle in place inside
the handle socket. Without any
vehicle on the jack. Cycle the lift up
and down several times to insure the
hydraulic system is operating
properly. (Perform to the Air Purge
Procedure before first use.)
Handle Socket
Line up the bottom of handle to the
2.
release
handle socket. Turn handle and
release valve Clockwise to Tighten.
valve located under the
Oil Fill Plug
Release Valve
OPERATING INSTRUCTIONS
Assembly
SYSTEM AIR PURGE PROCEDURE
IMPORTANT: BEFORE FIRST USE
Perform the following Air Purge Procedure to remove any air that may have been
introduced into the hydraulic system as a result of product shipment and handling.
This step is to be completed without any weight on the jack.
Cover Plate
1. Turn release valve counterclockwise
one full turn to the open position.
4. With a flat blade screwdriver, push
2. Rapidly pump the handle 6-8 times.
Leave handle in down position to
expose oil fill plug.
the oil fill plug slightly to the side to
purge trapped air from system. (Use
caution not to tear or puncture the oil
plug.)
12 EN
Remove cover plate.3.
HYDRAULIC FLOOR JACK
Screwdriver
5. Replace cover plate and the jack is now
ready for use. Check for proper pump
action.
EN 13
FDAH 2002
Assembly
6. Turn release valve clockwise to the
closed position.
Jack is now ready for use. Check for proper
7.
pump action. (Repeat steps if neccessary).
BEFORE USE
Before using this product, read the owner's manual completely and familiarize yourself
thoroughly with the product and the hazards associated with its improper use.
Perform the air purge procedure. (See System Purge Procedure.)
Check and that the pump operates smoothly before putting into service.
Inspect before each use. Do not use if bent, broken or cracked components are noted.
OPERATION
RAISING THE JACK
Block the vehicle’s wheels for lifting stability. Secure the load to prevent inadvertent shifting and
1.
movement
Position the jack near desired lift point.
2.
Set the Parking Brake in the vehicle.
3.
Refer to the vehicle manufacturer owner’s manual to locate approved lifting points on the
4.
vehicle.
Position the jack so that the saddle is centered and will contact the load lifting point firmly le the
5.
handle; ensure to align with slots.
6.
Close the release valve by turning it clockwise until it is firmly closed.
OPERATING INSTRUCTIONS
Assembly
Before raising the vehicle double check and verify the saddle is centered and
7.
also has full contact with the lifting point.
Pump handle to lift until saddle contacts load. Continue to pump the jack
8.
handle to lift the vehicle to the desired height. After lifting, support the load with
appropriately rated vehicle support stands before working on the vehicle.
CAUTION: NEVER WIRE, CLAMP OR OTHERWISE DISABLE THE LIFT CONTROL VALVE
TO FUCTION BY ANY MEANS OTHER THAN BY USING THE OPERATOR'S HAND. USE THE
HANDLE PROVIDED WITH THIS PRODUCT OR AN AUTHORIZED REPLACEMENT
HANDLE TO ENSURE PROPER RELEASE VALVE OPERATION. DO NOT USE EXTENSIONS
ON THE OPERATING HANDLE.
LOWERING THE JACK
Raise load high enough to allow clearance for the jack stands to be removed, then
1.
carefully remove jack stands.
14 EN
2. Remove support stands.
Grasp the handle firmly with both hands. Securely hold on to the jack handle so your
3.
hands do not slip and ensure the release valve does not rapidly lower.
4.
Carefully open the Release Valve by slowly turning the handle counter-clockwise. (Do
not allow bystanders around the jack or under the load when lowering the jack.
HYDRAULIC FLOOR JACK
EN 15
FDAH 2002
Assembly |Maintenance instructions
5. After removing jack from under the load, keep jack in the lowered position to
reduce exposure to rust and contamination.
WARNING: USE EXTREME CAUTION WHEN LOWERING THE JACK. THE JACK HANDLE
MAY TURN RAPIDLY. OPENING THE RELEASE VALVE TOO FAST CAN CAUSE THE JACK
TO LOWER RAPIDLY. FAILURE TO HEAD THESE WARNINGS COULD CAUSE SERIOUS
INJURY OR DEATH.
5. MAINTENANCE INSTRUCTIONS
If you use and maintain your equipment properly, it will give you many years
of service. Follow the maintenance instructions carefully to keep your
equipment in good working condition. Never perform any maintenance on the
equipment while it is under a load.
Inspection
You should inspect the product for damage, wear, broken or missing parts
(e.g.: pins) and that all components function before each use. Follow
lubrication and storage instructions for optimum product performance.
Binding
If the product binds while under a load, use equipment with equal or a
larger load capacity to lower the load safely to the ground. After unbinding; clean, lubricate and test that equipment is working properly.
Rusty components, dirt, or worn parts can be causes of binding Clean
and lubricate the equipment as indicated in the lubrication section. Test
the equipment by lifting without a load. If the binding continues contact
Customer Service.
Cleaning
If the moving parts of the equipment are obstructed, use cleaning solvent or
another good degreaser to clean the equipment. Remove any existing rust,
with a penetrating lubricant.
OPERATING INSTRUCTIONS
Maintenance instructions
Lubrication
This equipment will not operate safely without proper lubrication. Using
the equipment without proper lubrication will result in poor performance
and damage to the equipme
lubricating inspect the equipment before
nt. Some parts in this equipment are not self-
use and lubricate when necessary.
After cleaning, lubricate the equipment using light penetrating oil, lubricating
spray.
Use a good lubricant on all moving parts.
For light duty use lubrication once a month.
For heavy and constant use lubrication recommended every week.
NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!
If is needed to replace the hydraulic oil, always use the proper tank made for
this purpose to avoid the environment contamination. Collected oil dispose
according to the suggestion of oil producer.
Rust Prevention
Check rams and pump plungers on the power unit assemblies daily for any
signs of rust or corrosion. Without a load lift the equipment as high as it goes
and look under and behind the lifting points. If signs of rust are visible clean as
needed.
Grease Fittings
Some models contain grease fittings the will regularly need to be
greased and lubricated.
16 EN
How the Jack Operates
With release valve closed, an upward stroke of the jack handle draws oil
from the reservoir tank into the plunger cavity. Hydraulic pressure holds the
valve closed, which keeps the oil in the plunger cavity. A downward stroke
of the jack
handle releases oil into the cylinder, which forces the ram out. This
raises the saddle. When the ram reaches maximum extension, oil is bypassed
back into the reservoir to prevent an over extended ram stroke and possible
damage to the jack. Opening the release valve allows oil to flow back
reservoir. This releases hydraulic pressure on the ram, which results in lowering
the saddle.
Storing the Jack
Lower the Lifting Arm.
Place the handle in the upright position.
Store in a dry location, recommended
indoors.
Note: If the jack is stored outdoors, be sure to lubricate all parts before and after
use to ensure the jack stays in good working condition. Always store jack in the fully
retracted postion when stored in outdoor or caustic enviroments that can cause
corrosion and/or rust.
HYDRAULIC FLOOR JACK
into
EN 17
FDAH 2002
To add jack oil
6. TO ADD JACK OIL
Position the jack on level ground and
1.
lower the saddle.
Replace oil plug.5.
Remove cover plate.2.
Remove the oil plug.3.
4. Fill the oil case until oil level is just beneath
the lower rim of the oil fill hole.
6. Replace coverplate
Purge Procedure.
and perform the Air
TO REPLACE JACK OIL
1. Position the jack on level ground and lower
the saddle.
2. Open release valve by turning handle
counter-clockwise.
OPERATING INSTRUCTIONS
Operating instructions
18 EN
3. Remove cover plate.
Remove the oil plug.4.
5. Turn the jack upside down to drain old oil from
the oil fill hole.
6. Position the jack on level ground and keep
saddle in the lowered position. Fill the oil
case until oil level is just beneath the lower
rim. Keep dirt and other foreign materials
clear when pouring.
7. Replace oil plug.
8. Replace the cover plate and perform the Air
Purge
Procedure.
ADDITIONAL WARNINGS:
DO NOT USE MOTOR OIL IN THE JACK.
ONLY USE ANTI-FOAMING JACK OIL.
ALWAYS USE A GOOD GRADE HYDRAULIC
JACK OIL.
DO NOT USE HYDRAULIC BRAKE FLUID,
ALCOHOL, GLYCERINE, DETERGENT, MOTOR
OIL OR DIRTY OIL.
USE OF A NON-RECOMMENDED FLUID
CANCAUSE DAMAGE TO A JACK.
AVOID MIXING DIFFERENT TYPES OF FLUID AND
NEVER USE BRAKE FLUID, TURBINE OIL,
TRANSMISSION FLUID, MOTOR OIL OR
GLYCERIN. IMPROPER FLUID CAN CAUSE
PREMATURE FAILURE OF THE JACK AND THE
POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS
OF LOAD.
DISPOSE OF HYDRAULIC FLUID IN
ACCORDANCE WITH LOCAL REGULATIONS.
HYDRAULIC FLOOR JACK
ADDITIONAL LUBRICATION:
Periodically check the pump piston and ram
for signs of rust or corrosion. As needed
thoroughly wipe with a clean non-scratching
oil soluble cloth. NEVER USE SANDPAPER OR
ABRASIVE MATERIAL ON THESE SURFACES!
When not in use, store the jack with pump
piston and ram fully retracted.
EN 19
FDAH 2002
Trouble shooting | Technical specification
7.TROUBLESHOOTING
JACK
WILL
NOT
LIFT
LOAD
X XX
X
X X
X X XX
X X X
Safe Operating Temperature is between 40°F – 105°F (4°C - 41°C)
JACK
WILL
NOT
HOLD
LOAD
JACK
WILL
NOT
LOWER
X
X
POOR
JACK
LIFTING
WILL NOT
LIFT TO
FULL
EXTENSION
CAUSES AND SOLUTIONS
Release valve is not completely
closed (Turn handle clockwise).
Weight Capacity Exceeded.
hydraulics. Purge air
Low oil level. Add oil as required.
Oil reservoir is overfilled. Drain
excessive oil. Lubricate moving
Jack is binding or foreign obstruction
malfunctioning. Replace
the power unit.
Air is in the
from system.
parts.
Power unit
7.TECHNICAL SPECIFICATION
Item Capacity Lifting Range
Min. (Inch)
FDAH 2002 2 TON 3-1/2 14-1/8 8.9 35.9
Instructions Manual - language version only.
Amendments to text and technical parameters are reserved.
Changes in the text, design and technical specifi cations may change without
prior notice and we reserve the right to make these changes.keep it from turning
as the drill bit rotates.
Lifting Range
Max. (Inch)
Lifting Range
Min. (cm)
Lifting Range
Max. (cm)
OPERATING INSTRUCTIONS
Disposal
9.
DISPOSAL
INSTRUCTIONS AND INFORMATION ON DISPOSAL OF USED
PACKAGING
Put any used package material to the place determined by the municipality for waste disposal.
DISPOSAL OF USED ELECTRIC AND ELECTRONIC EQUIPMEN
This symbol on products or accompanying documents means that used electric or
electronic products must not be put to ordinary municipal waste. Hand over such products
to determined collection points for proper disposal, restoration and recycling. Alternatively,
in some countries of the European Union or other European countries you can return your
product s to your local dealer when you buy an equ ivalent new product. By dutiful d isposal of
this produ ct you can preserve p recious natural re sources and you help preve nt any potential
adverse effects on the environment and human health which could be the results of wrong
waste disposal. Ask your local authority or the nearest collection point for additional details.
In case of improper disposal of this waste kind penalties can be imposed in accordance
with national regulations.
FOR COMPANIES IN THE EUROPEAN UNION COUNTRIES
Should you want to dispose of electric and electronic devices, ask your dealer or vendor
for necessary information.
20
EN
DISPOSAL IN OTHER COUNTRIES OUTSIDE THE EUROPEAN UNION
Should you want to dispose of this product, ask your local authorities or your dealer
for necessary information about disposal method
This product fulfils all basic requirements of the EU directives that apply to it.
Text, design and technical specifications can change without prior notice and we reserve the right for
their change.
HYDRAULIC FLOOR JACK
EN 21
FDAH 2002
Declaration Of Conformity
10. DECLARATION OF CONFORMITY
DECLARATION OF CE CONFORMITY
Manufacturer:
FAST ČR, a. s.
Černokostelecká 2111, 100 00 Prague 10, Czech Republic Tax ID
number: CZ26726548
Product/brand: HYDRAULIC FLOOR JACK 2t / FIELDMANN
Type/model: FDAH 2002
This product meets the requirement of the directives and regulations below: ES
Council Directive No. 2006/42/ES for machinery
and norms:
EN 1494:2000+A1
CE mark: 15
Place of issue: Prague
Date of issue: 1.5.2017
Ing. Zdeněk Pech
Name:
Board Chairman
Signature:
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