Field controls CK-81 User Manual

SYSTEM CONTROL KIT
Model: CK-81
Designed for use with the SWG Series Power Venter for controlling 750 millivolt controlled Natural and L.P. Gas appliances with a 24AC voltage thermostat or wall switch, such as a gas fireplace.
NOTE: is recommended. Manual operation controls to gas valve must be rendered inoperative.
The use of flue gas spillage switches such as The Field Controls Model GSK-3, or equivalent,
TEMS INCLUDED IN KIT:
1) Junction box with mounted pressure switch
1) 1 ft. length of 1/8 inch aluminum tubing
1) 1/8" tubing connector
1) 1/8" tubing to 1/8" NPT elbow
1) Flexible conduit connector
1) Mounted 115 VAC/24 VAC transformer
1) Mounted post-purge timer (non-adjustable)
DO NOT DESTROY
THESE INSTRUCTIONS MUST REMAIN WITH EQUIPMENT
MOUNTING JUNCTION BOX
The junction box can be mounted at the venter or remotely mounted away from the venter. (See Figures 1 & 2)
1. Remove one of the knockouts from the side of the junction box where the pressure switch is mounted. Install the flexible conduit connector onto the CK-81 junction box and secure with fastening nut. If remote mounting the CK-81 junction box, mount the flexible conduit connector onto a 2" x 4" installer supplied junction box.
2. Fasten the flexible conduit from the SWG Venter into the conduit connector. Mount the CK-81 junction box or installer supplied junction box onto the wall or floor joist without straining the flexible conduit. Fasten the CK-81 junction box through the four dimpled locations on the base of the box. (See Figure 3)
Figure 1
WIRING
(See Figure 4 and Table 1)
Wire the venter motor and controls in accordance with the National Electrical Code, manufacturer's recommendations and/or applicable local codes. UNITS MUST BE GROUNDED. Check ground circuit to make certain that the unit has been properly grounded. The wiring should be protected by an over-current circuit device rated at 15 amperes. CAUTION must be taken to ensure that the wiring does not come into contact with any heat source. All line voltage and safety control circuits between the venter and the appliance MUST be wired in accordance with the National Electrical Code for Class I wiring or equivalent methods.
1. Route the venter motor and control wiring with an appropriate wiring method.
2. All wiring to be Class I or equivalent for line voltage or safety control circuits.
3. All manual operation controls to gas valve must be rendered inoperative.
S
EQUENCE OF OPERATION
1. Thermostat calls for heat. The relay closes and the power venter energizes.
2. After motor is up to speed, the pressure switch closes and the gas valve energizes.
3. When the thermostat is satisfied, the thermostat opens and stops the gas valve operation. The postĀ­purge timer in the CK-81 will cause operation of the venter motor for an additional period of approximately one to three minutes.
Figure 2
Figure 3
Table 1
WIRE LENGTH FOR 750
MILLIVOLT WIRING
Max.
Wire
Sizes
Length (2-wire
cable)
No. 18 30 ft. 60 ft. No. 16 50 ft. 100 ft. No. 14 80 ft. 160 ft.
Max.
Combined
Length
(2 single
wires)
*Floor furnace application must use a gsk-3 spillage sensing switch. **(Optional connections), connect to millivolt thermostat connections on heating equipment.
Page 2
Figure 4
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