Field Controls B794657 User Manual

SYSTEM CONTROL KIT
Model: CK-41P
READ THE INSTALLATION INSTRUCTIONS CAREFULLY & COMPLETELY BEFORE BEGINNING THE INSTALLATION!
Designed for use with the SWG Series Power Venter for controlling Natural Gas or L.P. Gas Appliances equipped with a 24V electric damper. It is designed for modular connection to the appliance controls via the damper cable connection.
ITEMS INCLUDED IN KIT
1- Control box with mounted pressure switch, post purge timer and 7" vent damper cable 2- Flexible conduit connector
1
4" tubing connectors
1-
ITEMS NOT INCLUDED IN KIT
1
4" O.D. aluminum, copper or stainless steel tubing
• Junction box with connectors and additional circuit
wiring, if required
WARNING: Installer: If the appliance does not have a blocked vent switch, a GSK-3P Spillage Switch Kit, P/N 46458600, (NOT INCLUDED) must be installed. (See Diagram B)
READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE PROCEEDING WITH THE INSTALLATION.
This device MUST be installed by a qualified agency in accordance with the manufacturer's installation instructions. The definition of a qualified agency is: any individual, firm, corporation or company which either in person or through a representative is engaged in, and is responsible for, the installation and operation of HVAC appliances, who is experienced in such work, familiar with all the precautions required, and has complied with all the requirements of the authority having jurisdiction.
Please retain these instructions after installation.
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Installation Date:
MOUNTING CONTROL BOX
The control box must be mounted within 6' of the vent damper, and within reach of the appliance's existing damper cable. If the control box must be mounted out of reach of the power venter's attached wiring, an additional installer supplied junction box and wiring (with approved wiring enclosure if necessary) will be required. (See Figures 1 & 2)
Install the flexible conduit connector onto the CK-41P control box and secure with fastening nut. If 1. additional wiring is required, install the flexible conduit connector onto the installer supplied junction box.
Fasten the flexible conduit from the SWG Venter into the conduit connector. Mount the CK-41P control 2. box onto a non-heated vertical surface of the appliance or nearby wall or floor joist through the four dimpled locations on the base of the box. NOTE: The mounted pressure switch diaphragm must be mounted with a vertical orientation; see label on pressure switch. (See Figure 3) If required, run additional wiring as in figure 2 and connect to CK-41P control box, if required, using the supplied flexible conduit connector and approved connectors and anti-short bushings.
page 2
Figure 1
Figure 2
PRESSURE SWITCH SENSING TUBE INSTALLATION
1
Attach the 1. Connect installer supplied 2.
4" tubing connector to the pressure tube on the SWG Venter. (See Figure 3)
1
4" O.D. aluminum, copper, or stainless steel tubing to the tubing connector.
Route the tubing to the CK-41F junction box and connect the tubing to the pressure switch using supplied 3. plastic nut. When routing the tubing, avoid kinking the tubing by bending the tubing too sharply. Support the tubing at 2' intervals using installer supplied tube clamps.
PROVING SWITCH ADJUSTMENTS
After proper air flow is established, the pressure switch adjustment is made by turning the pressure switch adjustment screw clockwise (See Figure 4) until burner operation stops. Turn the adjustment screw
1
counterclockwise until burner ignites. Turn the adjustment screw an additional
4 to 3⁄4 turn counterclockwise to
ensure adequate switch adjustment.
WARNING: Failure to properly adjust the pressure switch as specified above could lead to improper operation of the pressure switch, which will result in a hazardous condition and bodily harm!
page 3
Figure 3
Figure 4
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