Field Controls B794604 User Manual

120 VAC SYSTEM CONTROL KIT

Model: CK-63

Designed for use on SWG Series Power Vent Hoods for controlling oil fired heating appliances
with 120 VAC controls.

The CK-63 control has the ability to operate the oil burner motor (up to

1

⁄3 HP) and the venter at the
same time. This allows for shorter post purge time. This feature requires the burner to be equipped
with a delayed oil solenoid valve, which is not supplied with this kit.

ITEMS INCLUDED IN KIT:

1- Junction box with mounted pressure switch solid state post purge control

1

1- 2' Length of

1

⁄4" tubing connector

1-

⁄4" aluminum tubing

1- Flexible conduit connector
1- WMO-1 Blocked Vent Switch

READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE PROCEEDING WITH THE INSTALLATION.

This device MUST be installed by a qualified agency in accordance with the manufacturer's installation instructions. The definition of
a qualified agency is: any individual, firm, corporation or company which either in person or through a representative is engaged
in, and is responsible for, the installation and operation of HVAC appliances, who is experienced in such work, familiar with all the
precautions required, and has complied with all the requirements of the authority having jurisdiction.

Please retain these instructions after installation.

Installed By: Phone:

www.fieldcontrols.com

Installation Date:

INSTALLATION
MOUNTING JUNCTION BOX

The junction box can be mounted at the venter or remotely mounted away
from the venter. (See Figure 1 & Figure 2)

Remove one of the knockouts from the side of the junction box where the 1.
pressure switch is mounted. Install the flexible conduit connector onto the
CK-63 junction box and secure with fastening nut. If remote mounting the
CK-63 junction box, mount the flexible conduit connector onto a 2" x 4"
installer supplied junction box.
Fasten the flexible conduit from the SWG Venter into the conduit 2.
connector. Mount the CK-63 junction box or installer supplied junction
box onto the wall or floor joist without straining the flexible conduit.
Fasten the CK-63 junction box through the four dimpled locations on the
base of the box. (See Figure 3)

OIL FIRED SECONDARY SAFETY SWITCH

Installation of a SECONDARY SAFETY SWITCH is recommended for detecting
a blocked flue system and/or inadequate draft.

MOUNTING IN THE VENT PIPE

SEE THE APPLIANCE MANUFACTURER’S INSTRUCTIONS FOR THE SPECIFIC LOCATION.

IF THE APPLIANCE MANUFACTURER DOES NOT SPECIFY A LOCATION, REFER TO FIGURE 5.

3

Drill or pierce a clean hole (about 1.

⁄4" diameter) in the vent pipe near the
appliance outlet. (See Figure 5)
The heat transfer tube must have the fiber gasket installed against the 2.
mounting plate before attaching the unit to the vent pipe.

3

Insert the heat transfer tube with gasket into the 3.

⁄4" diameter hole placed
in the vent pipe during step 1.
Secure the assembly to the vent pipe with a minimum of 4 sheet metal 4.
screws. The channel must be mounted horizontally, unless specified
differently by the appliance manufacturer. (See Figure 5)

Figure 1

Figure 2

Figure 3

WARNING: Switch connection channel must be mounted horizontally,
unless specified differently by the appliance manufacturer.

CAUTION: Disconnect electrical power supply to the appliance when wiring
the blocked vent switch.

PRESSURE SWITCH SENSING TUBE INSTALLATION

1

Attach the 1.

⁄4" tubing connector to the pressure tube on the SWG Venter.

(See Figure 3)

1

Connect the supplied 2.

⁄4" aluminum tubing to the tubing
connector. Route the tubing to the CK-63 junction box and
connect the tubing to the pressure switch. When routing the
tubing avoid kinking the tubing by bending the tubing
too sharply.

1

For remote mounted CK-63 junction box, use a 3.

⁄4" OD
copper, aluminum, or plastic tubing and route the tubing to
avoid contact with any heat source.

Refer to the SWG Venter installation instructions for setting
system airflow.

page 2

Figure 4

Figure 5

WIRING INSTRUCTIONS

Wire the venter motor and controls in accordance with the National Electrical Code, manufacturer's
recommendations and/or applicable local codes. UNIT MUST BE GROUNDED. Check ground circuit to make
certain that the unit has been properly grounded. The wiring should be protected by an over current circuit
device rated at 15 amperes. Caution must be taken to ensure that the wiring does not come into contact with
any heat source. All line voltage and safety control circuits between the venter and the appliance MUST be
wired in accordance with the National Electrical Code for Class I wiring or equivalent methods.

Route the venter motor and control wiring with an appropriate wiring method. (Diagrams A through H)

NOTE: Control is factory set for 120V wiring. For 24V wiring connect the yellow mode wire to the
24V terminal.

NOTE: Circuit board is polarity sensitive. Follow check-out procedures.

Figure 6- Close-Up of Interior Board Layout

page 3

Diagram A - Oil Fired System: Single Unit Wiring

page 4

Diagram B - Oil Fired System: Simultaneous Burner Wiring

page 5