Field Controls 72000 Installation And Owner's Manual

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TECHNICAL BULLETIN
TB 213 P/N 090375A0213 REV. H 10/2011 Copyright © 2011, Field Controls Inc., All Rights Reserved
Field Controls Inc. 2630 Airport Road Kinston, NC 28504 PH: 252.522.3031 FAX: 252.522.0214
Field Controls Model 072000
space. Field Controls recommends an
®
Smart Digital Humidistat
Installation and Owner's Manual
Package includes: 1 #072000 Smart Humidistat
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1 Foam Gasket 1 Mounting Template 1 Technical Bulletin #TB213 2 Mounting screws 2 Wall anchors 1 #OAS Outside Air Sensor
General Description
The 072000 is a digital humidifier control that can automatically adjust the indoor humidity set point as the outside air temperature changes. This intelligent control will maintain accurate humidity levels and a more comfortable indoor environment.
The actual indoor relative humidity is always displayed on the LCD screen. When the UP or DOWN keys are pressed, the humidity set point is displayed and can be adjusted using the UP and DOWN arrow keys.
An outdoor temperature sensor is included, and must be connected in order to fully utilize the features of the 072000. The outdoor temperature sensor allows the humidistat to automatically adjust the humidity set point, to avoid condensation on windows. It is also a convenient way to read the outdoor air temperature at any time.
The outdoor sensor is not required to use the Humidistat in the basic or manual mode.
The 072000 operates on 24vac, and has a set of isolated dry contacts for activating the humidifier. Terminals are also provided for the Outdoor air Temperature Sensor. (Part# OAS)
The 072000 can be installed on the return air duct or, it can be installed on an interior wall within the conditioned
interior wall installation. NOTE: If the return air duct is chosen as the location, the HVAC fan should be set to run continuously, in order to obtain an accurate sampling of the actual living space relative humidity condition.3
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Displaying the Relative Humidity
The 072000 normal display shows the humidity level in the home. The example at right shows the humidity reading at 36%. The “RH” symbol blinks when the humidistat is requesting (calling for) humidification. The “RH” symbol remains steady when the humidity set point is satisfied.
NOTE: Allow 24 hours for the 072000 to fully stabilize and display the accurate humidity level in your home.
Changing the RH Setpoint
When the up or down %RH keys are pressed once, the 072000 displays the relative humidity set point. Holding the UP key will raise the RH set point and, holding the DOWN key will lower the RH set point.
RH
Upon initial power up, the 072000 defaults to an RH set point of 30% RH. You can adjust the set point as desired no matter which mode of operation you prefer. See "Selecting Manual
Operation" and “Selecting Automatic Operation" for more information on the proper
setting of the RH set point.
Displaying the Outdoor Temperature
Pressing the OD TEMP key will display the outdoor temperature. The 072000 will display outdoor air temperatures from -9 to 98°F.
Selecting Manual or Auto Operation
Moving the AUTO/MAN switch to the MAN position selects manual operation. The 072000 will maintain the RH set point selected with the up and down %RH keys. As the outdoor temperature changes, the home-owner will have to re-adjust the RH set point to achieve a co mf o r t ab le e nv ir o n m en t an d av oi d condensation on windows and walls.
%RH
RH
OD
OD
TEMP
AUTO MAN
Table 1 shows the suggested RH set points for different outdoor air temperatures.
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°F
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3
°F
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A %
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AUTO MAN
OUTDOOR
TEMPERATURE
+35°F
+30°F
ADJUSTED
%RH
40%
38%
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able 1. Suggested RH manual set points for different outdoor temperatures.
Selecting Automatic Operation
Moving the AUTO/MAN switch to the AUTO position selects automatic o pera t i o n . T h e 0 7200 0 w i l l automatically adjust the RH set point up or d own as the out doo r temperature changes. You do not have to adjust the RH set point unless you want to. Simply push the UP or DOWN arrow to increase or decrease the humidity level in the home. The 072000 will calculate and display the new set point on the LCD screen.
+25°F
+20°F
+15°F
+10°F
+5°F
0°F
-5°F
-9°F
Table 2. Computer adjusted RH set points for different outdoor air temperatures based on a 40% RH setting.
35%
33%
30%
28%
25%
23%
20%
18%
NOTE: Adjusting the base set point will change the calculated set point, when the
Table 2 shows the adjusted RH set poi n t s f o r d i ff e r e nt o ut d o o r temperatures, using a base set point of 40% relative humidity. The 072000 computer will automatically lower the RH set point as the outdoor temperature falls below 35°F. Above 35°F., the 072000 will operate based on the base set point.
outside air temperature drops below 35°F. The 072000 will display thenew set point after the processor has calculated a new set point based on theoutdoor air temperature.
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Wiring Diagrams for 072000 Humidistat
The diagram below shows the wiring for the S-2000 and S-2020 Steam Humidifiers
The diagram below shows the wiring arrangement with an external 24vac transformer To power up the 072000 and the humidifier.
Outdoor
Temperature
Sensor
To
Thermostat
Standard
Furnace/Air Handler
C Y
W
HUMIDIFIER
G
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OD OD
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U M
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T A T
0 72000
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ST
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HUM
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0
2
7
0
Outdoor
Temperature
Sensor
Line Voltage
120VAC, 60Hz
OD OD
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24VAC Transformer
S-2000/S-2020 STEAM HUMIDIFIER
G1
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G2
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REFER
TO THE
S2000/2020
OWNERS
MANUAL
OWNERS MANUAL
NOTE: High voltage may cause serious injury from electrical shock. Disconnect electrical power to the HVAC system before starting the installation.
To/From
HVAC System
Terminal Block
REFER TO THE
S2000/2020
NOTE: Sharp edges may cause serious injury from cuts. Use care when cutting template openings and handling any duct work.
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Installation, Duct Mounting
The Humidistat can be installed on the return air duct to sense the humidity level whenever the fan is operating. Use the "Duct Mounting Template" provided to cut an opening in the duct for airflow to the humidity sensor and two holes for the mounting screws. Use the foam gasket to create a seal
against the sheet metal. Also punch a 1/4” hole in your duct and route the wires into the duct and out
the new opening. This allows you to make your connections easily without having to route the wires through the vented ribs.
DO NOT REMOVE the vent covers when installing this device on the return duct, or only remove what is necessary to run your wires through a vent/rib opening.
WIRING
The wiring can pass through the duct or enter the subbase through an open vent rib at the bottom or top of the subbase.
Warning: Leave the vent hole covers in place, when mounting the Humidistat on the return air duct! Only remove as much vent
cover material as necessary to route your wires.
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All work should be done to local and national codes and ordinances.
Use color-coded, multi conductor 18 awg, solid copper wire.
Wire number to number or letter to letter on each control.
Installation, Wall Mounting
The Humidistat can be installed on a wall within the conditioned space. Use the "Wall Mounting Template" provided to cut a small opening in the wall for the wiring and drill two pilot holes for the mounting screws. Use the foam gasket to create
a seal against the wall if desired. Warning: Seal up the wire hole made in the
wall to prevent air leakage from effecting the RH sensor on the 072000 printed circuit board. Use plumbers putty, wall compound, or even duct tape to seal the hole.
Route wires through vent ribs when inserts are removed, or route wires thru duct and come in behind the sub-base.
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Route wires through
this hole.
Use the supplied
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wall anchors if
necessary.
Remove the plastic covers
at all vent ribs at the top and bottom
of the subbase,
when mounting on interior walls.
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Attaching the 072000 Humidistat
After installing and wiring the subbase, attach the 072000 by placing the front over the two top subbase brackets, and swinging the front cover down and snapping it in place. Power up the 072000 after attaching it to the subbase.
Front
Sub-Base
BE SURE TO PEEL OFF THE PLASTIC PROTECTIVE FILM FROM THE FRONT DISPLAY WHEN THE INSTALLATION IS COMPLETE.
Wall or Duct
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SUBMITTAL SHEET
The “OAS” Outside Air Sensor allows precise real time monitoring of the Outside Air temperature on your Zoned HVAC BMPlus series or UZC series control panels system. The Optional “OAS” wires directly into the allowing the Control
System to monitor the outside air temperature in heating mode. Using the adjustable potentiometer on the Control Panel, the installer can set the desired outdoor temperature changeover setting, to engage supplemental or backup heating systems.
The OAS comes standard with the HK2000 Economizer System and the 072000 Smart Digital Humidity Control.
Refer to the HK2000 and the 072000 Technical Bulletins for the specific Outside Air Features & Functions provided, with these products.
The OAS is a versatile device because it can be mounted on an outside wall or an outside air duct. See Page 2 & 3. Make sure the OAS is mounted completely outside of the house, on the North, East, or West side of the building. Avoid direct sunlight. Do not mount the OAS low to the ground where snow can cover it. Do not mount the OAS close to exhaust
vents of any type. Use a dedicated 2 conductor 18AWG solid copper jacketed thermostat cable to connect the
OAS to the Zone Control System, Economizer or the Smart Humidistat. Avoid running cable in close proximity to line voltage circuits, or inside a conduit with other circuits. Avoid wire runs in excess of 100 ft.
The Sensor wiring is not polarity sensitive. OAS equipped panels have a designated terminal block for the OAS. Be sure to remove the factory supplied resistor on the Outside Air Sensor terminal block of the panel, and connect the field wiring to those terminals instead. On some panels, make sure you enable the OAS Dip switch. Now dial in the Outside Air Changeover setting you desire. Dual fuel Heat Pumps and Multi-Stage Heating systems can be controlled without the need for bulky mechanical outside air thermostats or expensive dual fuel kits.
To test an OAS disconnect the wire leads from the control panel and remove it from the duct. At room temperature (75°F.) the ohm reading on an OAS will be approximately 10.5K ohms (10,500 ohms). Or leave the OAS where it is and place a separate temperature probe of known accuracy in the same location as the OAS and measure the OAS resistance against the table provided on page 4. You should measure a value within 5% of the table value and the separate temperature probe reading.
Model OAS (OUTSIDE Air Sensor)
MAJOR PARTS INCLUDED IN THE “OAS” OUTSIDE AIR SENSOR ASSEMBLY
Cover Top View
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Housing Side Open View
EW
CONTROLS INC.
EW
CONTROLS INC.
C
C
385 Hwy. 33 Englishtown, NJ 07726 Ph: 800-446-3110 - Fx: 732-446-5362
Cover Side View
Sensor Assembly with Protective Sleeve & 12” wire leads
END CAP
5/16” DIAMETER
Cover Bottom View
1/4” Tube Assembly with Integrated Back Plate
5 3/4” INSERTION
Housing Internal View
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TM
Field Controls Inc. 2630 Airport Road Kinston, NC 28504 PH: 252.522.3031 FAX: 252.522.0214
®
Model OAS
(OUTSIDE Air Sensor)
Forced Air Zone Controls
The “OAS” is constructed of UV stabilized Poly Carbonate Plastic with seamless aluminum tubing frame and a highly accurate thermistor with 24awg 12” leads. The unique construction provides a thermal barrier between the temperature probe and the duct work allowing precise air temperature measurements.
To test an OAS, disconnect the wire leads from the control panel and remove it from the duct or wall. At room temperature (75°F.) The ohm reading on an OAS will be approximately 10.5K ohms (10,500 ohms). Or leave the OAS where it is and place a separate temperature probe of known accuracy in the same location as the OAS and measure the OAS resistance against the table provided below. You should measure an approximate value within 5% of the table value and the separate probe reading.
Temporarily disconnect the OAS from the field wires to test continuity
TEMPERATURE (F)
-5
RESISTANCE/OHMS
100184
TEMPERATURE (F)
50
RESISTANCE/OHMS
19903
34K
OUTSIDE WALL
30*F
FIELD WIRES CONNECTED TO 072000 OR ZONE PANEL
INSIDE WALL
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15
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25
30
40
45
35
0
85340
72906
62460
53658
46220
39917
34562
30000
26104
22767
55
60
65
70
75
80
85
90
95
100
17438
15313
13475
11884
10501
9298
8249
7333
6530
5826
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CONTROLS INC.
EW
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