FG Wilson PowerWizard 1.0, PowerWizard 2.0 User Manual
PowerWizard 1.0 & 2.0 Control Systems User Manual
PowerWizard 1.0 & 2.0
Control Systems
User Manual
PowerWizard 1.0 & 2.0 Control Systems User Manual
Important Safety Information
Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an
accident occurs.
310-8333
0507/GB
2
PowerWizard 1.0 & 2.0 Control Systems User Manual
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1 GENERAL INFORMATION .................................................................................................................... 4
1.1 Introduction ................................................................................................................................ 4
1.2 Applications ................................................................................................................................ 5
1.3 PowerWizard Variations (PW1.0 and PW2.0) ................................................................................ 5
1.4 PowerWizard Control Module Description ..................................................................................... 6
2 BASIC OPERATION ............................................................................................................................... 7
2.1 START Mode .............................................................................................................................. 7
2.2 STOP Mode ................................................................................................................................ 7
2.3 AUTO Mode ............................................................................................................................... 7
2.4 Fault / Alarm Reset Process .......................................................................................................... 8
3 USER INTERFACE OVERVIEW ............................................................................................................... 9
3.1 Function Keys .............................................................................................................................. 9
3.2 Menu Navigators ......................................................................................................................... 9
3.3 Alarm Indicators .......................................................................................................................... 10
4 DETAILED OPERATION ......................................................................................................................... 11
4.1 PowerWizard Menu Trees ............................................................................................................. 11
4.1.1 PowerWizard 1.0 Menu Tree ............................................................................................
11
4.1.2 PowerWizard 2.0 Menu Tree ............................................................................................ 12
4.2 Technical Operation ..................................................................................................................... 13
4.2.1 Engine Starting Sequence ...............................................................................................
13
4.2.2 Engine Stopping Sequence ..............................................................................................
13
4.2.3 Event System .................................................................................................................. 13
4.2.4 Event State .....................................................................................................................
14
4.2.5 Event Viewing .................................................................................................................
14
4.2.6 Single Event Resetting .....................................................................................................
14
4.2.7 Quick Event Resetting ..................................................................................................... 15
4.3 Security ....................................................................................................................................... 15
4.4 Real Time Clock Programming (PowerWizard 2.0) ........................................................................ 16
4.5 Fuel Priming – Engines With Electronic Fuel Lift Pump .................................................................. 16
4.6 Programmable Cycle Timer – PCT (PowerWizard 2.0) ................................................................... 16
4.6.1 PCT Status ...................................................................................................................... 17
4.6.2 Controlling The Outputs .................................................................................................. 17
4.6.3 PCT Example .................................................................................................................. 17
4.7 Additional Features Available ...................................................................................................... 18
Table of Contents
PowerWizard 1.0 & 2.0 Control Systems User Manual
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1 General Information
1.1 Introduction
Figure 1: PowerWizard Control System Panel
The controller is available in two versions, PowerWizard 1.0 and PowerWizard 2.0. These two versions are based on
different features.
This guide is intended to cover the PowerWizard Generating Set Control and its application in generating set systems.
The intended audience for this guide includes generating set system designers, service support personnel, dealers,
service technicians and contractors.
PowerWizard 1.0 & 2.0 Control Systems User Manual
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Controllers Series Features PowerWizard 1.0 PowerWizard 2.0
AC Volts, Current and Frequency Metering
√ √
AC Power Metering
- √
DC metering – Batt Volts, Eng Hours Run, RPM, Eng Temperature & Oil
Pressure
√ √
Spare Analogue Inputs 0 1
Spare Input Fault Channels 2 4
Spare Outputs Volt Free Contacts 0 2
Programmable Sink Output 0 1
Real Time Clock -
√
20 Event Fault Log
√ √
2 Display Languages (customer language + Tech English)
√ √
Service Interval Counter -
√
CAN1 J1939 Data Link
√ √
CAN2 J1939 Data Link -
√
SCADA RS485 Modbus Remote Monitoring and Control -
√
1.2 Applications
The PowerWizard range of generating set control systems is designed for use in a variety of applications. The control
systems can be used on standby and prime power diesel generating sets. The configurability of the controllers
allows them to be used, in some cases, on other applications such as marine auxiliary generating sets, switchgear
applications, industrial engines, diesel generating sets as well as gas powered generating sets.
1.3 PowerWizard Variations (PW1.0 and PW2.0)
Some of the different features of the two versions, PowerWizard 1.0 and PowerWizard 2.0 are listed in table 1.
Table 1: Features available on PowerWizard Modules
PowerWizard 1.0 & 2.0 Control Systems User Manual
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1.4 PowerWizard Control Module Description
Figure 2: PowerWizard Control Module Description
Display screen
AC overview hot-key
DC overview hot-key
Warning lamp
Shutdown lamp
Alarm acknowledge
Lamp test
Run
Auto
Stop
Up cursor
Escape
Right cursor
Enter
Down cursor
Left cursor
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