FFC LAF5416, LAF5418, LAF5424, LAF5420, LAF5436 Operator And Parts Manual

...

OPERATOR’S AND PARTS MANUAL

HIGH FLOW COLD PLANER

SERIAL NUMBER: ___________________

MODEL NUMBER: ___________________

Manual Number: MR25664 Models: LAF5416, LAF5418, LAF5420,

LAF5424, LAF5430 & LAF5436 Rev. 2

1/9/14

NOTES

TABLE OF CONTENTS

PREFACE .................................................................................................................. 2

OWNER AND OPERATOR SAFETY INFORMATION

SAFETY STATEMENTS ................................................................................. 3

GENERAL SAFETY PRECAUTIONS ............................................................ 3-6

SAFETY SIGNS & DECALS .......................................................................... 7-8

INSTALLATION & SET-UP ........................................................................................ 9-11

OPERATION ............................................................................................................. 12

MAINTENANCE ....................................................................................................... 13-17

PARTS....................................................................................................................... 18-33

3-LINE ASSEMBLY .........................................................................................18-19

5-LINE ASSEMBLY .........................................................................................20-21

CHASSIS ASSEMBLY .....................................................................................22-23

ROLLER ASSEMBLY ......................................................................................24-25

SIDE SHIFT/PIVOT ASSEMBLY .....................................................................26-27

LABELS & DECALS ........................................................................................28-29

MOUNTING ASSEMBLY .................................................................................30

QUICK DISCONNECTS ..................................................................................31-33

SPECIFICATIONS .....................................................................................................34-35

PRODUCT........................................................................................................34

BOLT TORQUE ...............................................................................................35

WARRANTY .............................................................................................................. 36

MR25664

PREFACE

GENERAL INFORMATION

This product was carefully designed and manufactured to give you many years of dependable service. Only minor maintenance (such as cleaning and lubricating) is required to keep it in top working condition. Be sure to observe all maintenance procedures and safety precautions in this manual and on any safety decals located on the product and on any equipment on which the attachment is mounted.

WARNING! Never let anyone operate this unit without reading the “Safety Precautions” and

“Operating Instructions” sections of this manual. Always choose hard, level ground to park the vehicle on and set the brake so the unit cannot roll.

Unless noted otherwise, right and left sides are determined from the operator’s control position when facing the attachment.

NOTE: The illustrations and data used in this manual were current (according to the information available to us) at the time of printing, however, we reserve the right to redesign and change the

attachment as may be necessary without notication.

BEFORE OPERATION

The primary responsibility for safety with equipment falls to the operator. Make sure the equipment is operated only by trained individuals that have read and understand this manual. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer to obtain further assistance. Keep this manual available for reference. Provide this manual to any new owners and/or operator’s

SAFETY ALERT SYMBOL This is the “Safety Alert Symbol” used by this industry. This symbol is used to warn of

possible injury. Be sure to read all warnings carefully. They are included for your safety and the safety of others working with you.

SERVICE

Use only manufacturer replacement parts. Substitute parts may not meet the required standards. Record the model and serial number of your unit on the cover of this manual. The parts department needs this information to insure that you receive the correct parts.

SOUND AND VIBRATION

“Sound pressure levels and vibration data for this attachment are inuenced by many different parameters;

some items are listed below (not inclusive):

• prime mover type, age, condition, with or without cab enclosure and conguration

• operator training, behavior, stress level

• job site organization, working material condition, environment

Based on the uncertainty of the prime mover, operator, and job site, it is impossible to get precise machine and operator sound pressure levels, or vibration levels for this attachment.”

MR25664

SAFETY STATEMENTS

THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS

MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

DANGER! THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

WARNING! THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

CAUTION! THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

NOTICE! NOTICE INDICATES A PROPERTY DAMAGE MESSAGE.

GENERAL SAFETY PRECAUTIONS

WARNING! READ MANUAL PRIOR TO INSTALLATION

Improper installation, operation, or maintenance of this equipment could result in

serious injury or death. Operators and maintenance personnel should read this manual, as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation, operation, or maintenance. FOLLOW ALL SAFETY

INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER'S MANUAL(S). READ AND UNDERSTAND ALL SAFETY STATEMENTS

Read all safety decals and safety statements in all manuals prior to operating or

working on this equipment. Know and obey all OSHA regulations, local laws, and other professional guidelines for your operation. Know and follow good work practices when assembling, maintaining, repairing, mounting, removing, or operating this equipment.

KNOW YOUR EQUIPMENT

Know your equipment’s capabilities, dimensions and operations before operating. Visually inspect your equipment before you start, and never operate equipment that is not in proper working order with all safety devices intact. Check all hardware to ensure it is tight. Make certain that all locking pins, latches, and connection devices are properly installed and secured. Remove and replace any damaged, fatigued, or excessively worn parts. Make certain all safety decals are in place and are legible. Keep decals clean, and replace them if they become worn and hard to read.

MR25664

GENERAL SAFETY PRECAUTIONS

Always wear proper safety glasses, goggles, or a face shield when driving pins in or out, or when any operation causes dust, ying debris, or any other hazardous mate- rial.

Do not work under raised booms without supporting them. Do not use support mate- rial made of concrete blocks, logs, buckets, barrels, or any other material that could suddenly collapse or shift positions. Make sure support material is solid, not de- cayed, warped, twisted, or tapered. Lower booms to ground level or on blocks. Lower booms and attachments to the ground before leaving the cab or operator’s station.

Hydraulic uid under pressure can penetrate the skin and cause serious injury or

death. Hydraulic leaks under pressure may not be visible. Before connecting or dis- connecting hydraulic hoses, read your prime mover’s operator’s manual for detailed

instructions on connecting and disconnecting hydraulic hoses or ttings.

• Keep unprotected body parts, such as face, eyes, and arms as far away as

possible from a suspected leak. Flesh injected with hydraulic uid may develop

gangrene or other permanent disabilities.

• If injured by injected uid, see a doctor at once. If your doctor is not familiar with

this type of injury, ask him to research it immediately to determine proper treat- ment.

• Wear safety glasses, protective clothing, and use a piece of cardboard or wood

when searching for hydraulic leaks. DO NOT USE YOUR HANDS!

SEE ILLUSTRATION.

GENERAL SAFETY PRECAUTIONS

WARNING! PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses, goggles or a face shield when driving pins in or

out, or when any operation causes dust, flying debris, or any other hazardous material.

WARNING! LOWER OR SUPPORT RAISED EQUIPMENT

Do not work under raised booms without supporting them. Do not use support

material made of concrete blocks, logs, buckets, barrels or any other material that could suddenly collapse or shift positions. Make sure support material is solid, not decayed, warped, twisted, or tapered. Lower booms to ground level or onto blocks. Lower booms and attachments to the ground before leaving the cab or operator’s station.

WARNING! USE CARE WITH HYDRAULIC FLUID PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or

death. Hydraulic leaks under pressure may not be visible. Before connecting or disconnecting hydraulic hoses, read your prime movers operator’s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings.

• Keep unprotected body parts, such as face, eyes, and arms as far away as possible from a suspected leak. Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities.

• If injured by injected fluid, see a doctor at once. If your doctor is not familiar with this type of injury, ask him to research immediately to determine proper treatment.

• Wear safety glasses, protective clothing, and use a sound piece of cardboard or wood when searching for hydraulic leaks. DO NOT USE YOUR HANDS!

SEE ILLUSTRATION.

CARDBOARD

HYDRAULIC HOSE

OR FITTING

MR25664

MAGNIFYING GLASS

GENERAL SAFETY PRECAUTIONS

WARNING! DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the function,

safety, life, and performance of the attachment. When making repairs, use only the manufacturer’s genuine parts, following authorized instructions. Other parts may be substandard in fit and quality. Never modify any ROPS (Roll Over Protection Structure) or FOPS (Falling Object Protective Structure) equipment or device. Any modifications must be authorized in writing by the manufacturer.

WARNING! SAFELY MAINTAIN AND REPAIR EQUIPMENT

• Do not wear loose clothing, or any accessories that can catch in moving parts.

If you have long hair, cover or secure it so that it does not become entangled in the equipment.

• Work on a level surface in a well-lit area.

• Use properly grounded electrical outlets and tools.

• Use the correct tool for the job at hand. Make sure they are in good condition

for the task required.

• Wear the protective equipment specified by the tool manufacturer.

WARNING! SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in

how to use the controls, know its capabilities, dimensions, and all safety requirements. See your machine's manual for these instructions.

• Keep all step plates, grab bars, pedals, and controls free of dirt, grease,

debris, and oil.

• Never allow anyone to be around the equipment when it is operating.

• Do not allow riders on the attachment or the prime mover.

• Do not operate the equipment from anywhere other than the correct operators

position.

• Never leave equipment unattended with the engine running or with this

attachment in a raised position.

• Do not alter or remove any safety feature from the prime mover or this attachment.

• Know your work site safety rules as well as traffic rules and flow. When in

doubt on any safety issue, contact your supervisor or safety coordinator for an explanation.

MR25664

GENERAL SAFETY PRECAUTIONS

WARNING! KNOW WHERE UTILITIES ARE Observe overhead electrical and other utility lines. Be sure equipment will clear them.

When digging, call your local utilities for location of buried utility lines, gas, water, and sewer, as well as any other hazard you may encounter.

WARNING! EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER

HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE.

It is recommended to use dust suppression, dust collection and if necessary personal

protective equipment during the operation of any attachment that may cause high levels of dust.

WARNING! REMOVE PAINT BEFORE WELDING OR HEATING. Hazardous fumes/dust can be generated when paint is heated by welding, soldering or

using a torch. Do all work outside or in a well ventilated area and dispose of paint and solvent properly. Remove paint before welding or heating.

When sanding or grinding paint, avoid breathing the dust. Wear an approved respirator.

If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

WARNING! END OF LIFE DISPOSAL. At the completion of the useful life of the unit, drain all fluids and dismantle by

separating the different materials (rubber, steel, plastic, etc.). Follow all federal, state and local regulations for recycling and disposal of the fluid and components.

MR25664

SAFETY SIGN & DECAL LOCATIONS

The diagram on this page shows the location of the decals used on the FFC Cold Planer. The decals are identified by their part numbers, with reductions of the actual decals located on the following page. Use this information to order replacements for lost or damaged decals. Be sure to read all decals before operating the attachment. They contain information you need to know for both safety and product longevity.

50-10017

Serial Tag Location

50-0724

41043

RDL3159

50-0737

RDL3100

RDL3179

50-0737

RDL3179

RDL3100

50-0721

INSTRUCTIONS

• Keep all safety signs clean and legible.

• Replace all missing, illegible, or damaged safety signs.

• Replacement parts for parts with safety signs attached must also have safety signs

attached.

• Safety signs are available, free of charge, from your dealer or from FFC.

PLACEMENT OR REPLACEMENT OF SAFETY SIGNS

1. Clean the area of application with non-flammable solvent, and then wash the same area with soap and water.

2. Allow the surface to fully dry.

3. Remove the backing from the safety sign, exposing the adhesive surface.

4. Apply the safety sign to the position shown in the diagram above and smooth out any bubbles.

MR25664

PART #41043 WARNING! HAZARDOUS DUST

SAFETY SIGNS & DECALS

PART #50-0721 WARNING! CRUSH HAZARD

PART #50-10017 WARNING! READ MANUAL

PART #50-0737 WARNING! PINCH POINT

PART #RDL3100 WARNING! STAND CLEAR

PART #50-0724 WARNING! HIGH PRESSURE FLUID

PART #RDL3159 CAUTION! FLYING DEBRIS

MR25664

PART #RDL3179 LIFT POINT

INSTALLATION & SET-UP

WARNING! READ MANUAL PRIOR TO INSTALLATION

Improper installation, operation, or maintenance of this equipment could result in

SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER'S MANUAL(S).

1. Place this product on a firm, level surface that is large enough to safely accommodate this product, your prime mover and all workers involved in the mounting process.

2. Refer to the operator’s manual(s) for your prime mover, loader, and quick-attach and follow the mounting instructions contained therein.

3. Carefully raise the loader and cycle the tilt cylinders to check clearances and to verify that all mounting procedures have been successfully completed.

NOTICE! Lubricate all grease fittings before connecting this product to your prime

mover's hydraulic system. Refer to COLD PLANER MAINTENANCE page and follow the instructions.

ELECTRIC HARNESS AND ACTUATOR INST ALLATION

MATERIALS NEEDED: Nylon cable ties.

1. Attach the control box to a location convenient for the operator to control the planer without hindering operation of the prime mover. Use the magnet on the back of the control box to secure the control box with the toggle switches on top.

CAUTION! Failure to obey the following procedures may result in personal injury.

To avoid electric shock during the wiring harness installation, remove the ground cable from the battery of your prime mover.

2. Remove the ground cable from the negative (-) post of your prime mover’s battery.

3. Remove the nut from the POSITIVE (+) cable clamp on the battery and slide the RED wire ring terminal from the 9’ wiring harness cable over the positive (+) cable clamp bolt. Secure the ring terminal with the nut.

4. Remove the nut from the NEGATIVE (-) cable clamp on the ground cable and slide the BLACK wire ring terminal from the 6’ wiring harness cable over the negative (-) cable clamp bolt.

5. Reinstall the ground cable on the negative (-) post of the battery and secure the ring terminal and the ground cable with the nut removed in the previous step.

6. Secure the 9’ wiring harness cable from the battery to the control box with your nylon cable ties.

7. Feed the 16’ wiring harness cable: a) back to the left-rear area of your prime mover, b) past the loader arm’s rear hinge point by following the hydraulic hoses where possible, and c) down the loader arm following the hydraulic lines.

8. Use your nylon cable ties to secure the 16’ cable’s female connector to the hydraulic lines next to the auxiliary hydraulic quick couplers.

9. Straighten the 16’ cable and use your nylon cable ties to secure the cable to the hydraulic lines back to the loader arm hinge point.

10. Allow sufficient slack in the cable at the hinge point to provide for a full range of motion of the loader arms. Use your nylon cable ties to secure the cable to the loader frame below the hinge point and back to the control box.

11. Connect the male connector on the actuator cable to the female connector on the loader arm.

MR25664

INSTALLATION & SET-UP

READ AND UNDERSTAND ALL SAFETY STATEMENTS

Read all safety decals and safety statements in all manuals before beginning any

Cold Planer hydraulic connection. Know and obey all OSHA regulations, local laws, and other professional guidelines for your operation. Know and follow good work practices when assembling, maintaining, repairing, mounting, removing, or operating this equipment.

1. Relieve any pressure from the auxiliary hydraulic system. After making sure that there is not any foreign matter on the hydraulic couplers connect the case drain coupler to the case drain on your skid steer loader. NOTE: The case drain line must be connected first, then the power and return hoses. When disconnecting the hoses, it is recommended to disconnect the case drain line last.

2. Connect the power and return couplers to the high flow auxiliary hydraulic system of your skid steer loader. Route the hose in such a fashion as to avoid pinching or chafing.

CAUTION! BE SURE CASE DRAIN COUPLER IS COMPLETELY ENGAGED. Immediate

hydraulic motor seal failure and planetary damage will occur if case drain is not successfully connected.

3. Carefully raise the loader and cycle the tilt cylinders to check hose clearances and to check for any interference.

4. Cycle the hydraulic cylinder(s) on this product several times from fully retracted to fully extended until all air has been completely removed from the cylinder(s).

WARNING! Do not lock the auxiliary hydraulics of your prime mover in the "ON" position.

Failure to obey this warning could result in death or serious injury.

MR25664

+ 27 hidden pages

FFC LAF5416, LAF5418, LAF5424, LAF5420, LAF5436 Operator And Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual