FFC LAF5412, LAF5413 User Manual

STANDARD FLOW
COLD PLANER
SERIAL NUMBER: ___________________ Manual Number: MR15650 Models: LAF5412 & LAF5413 MODEL NUMBER: ___________________ Release Date: January 30, 2006
800-747-2132 I www.paladinbrands.com 100 East Lee Road, Lee, IL 60530, United States of America
TABLE OF CONTENTS
Accident Prevention, Safety Instructions…………………………………………………… 3-4
Safety Signs…………………………………………………………………………………….5-6 Power Unit Specifications …………………………………………………………………………7 Mounting …………………………………………………………………………………………… 7 Hydraulic Connection……………………………………………………………………………… 7 Setup ………………………………………………………………………………………………. 8 Operation ……………………………………………………………………………………………9 Maintenance………………………………………………………………………………………..10 Service ……………………………………………………………………………………………...11 Parts Illustration……………………….……………………………………………………………12 Parts List ………………………………..……………………………………………………..….. 13-14 Cylinder Illustration & Parts List ………………………………………………………………….15 Specifications & Requirements……………………………………………………………………15 Warranty ……………………………………………………………………………………………. i
INTRODUCTION
Congratulations on your purchase of a new FFC Attachments Cold Planer. This product has been designed and built for planing & milling asphalt. This product may also be used for roughing concrete. You or any other person who will be assembling, operating, maintaining, or working with this product are required to read and completely understand the information and instructions contained in this manual. If anyone does not fully understand every part of this manual, please obtain further assistance by contacting the dealer from which this product was purchased or by contacting FFC Attachments at the telephone number or address listed on the cover of this manual. Keep this manual available for reference whenever this product is being handled or used. Provide this manual to any new owners and/or operators. This manual covers model(s): LAF5412 & LAF5413
GENERAL INFORMATION
The purpose of this manual is to assist in assembling, mounting, operating, and maintaining your Planer: read this manual carefully to obtain valuable information and instructions that will help you achieve years of safe and dependable service. The illustrations and data used in this manual were current at the time of printing, but due to possible engineering and/or production changes, this product may vary slightly in detail. FFC Attachments reserves the right to redesign and/or change components as necessary without notification to anyone. Throughout this manual, references may be made to:
Power Unit The engine-driven machine to which this product must be attached. Right, Left, Front, Rear Directions that are determined in relation to the operator of the equipment when
seated in the normal operating position.
IMPORTANT NOTICE
Precautions that must be followed to prevent damage to equipment. Precautions that must be followed to prevent substandard performance.
SERIAL NUMBER LOCATION
Always refer to the model and serial number when ordering parts or requesting information from your dealer. The serial number plate for this product is located on the upper left of your Planer.
Reference Information Model Number Serial Number Date Purchased
Loader Make Loader Model Loader Serial #
1
DEFINITION OF SAFETY TERMS AND SYMBOLS
Throughout this manual, the terms DANGER, WARNING, and CAUTION are used to indicate the degree of hazard to personnel if proper safety procedures are not followed. These words will be used in conjunction with the Safety Alert Symbol: a dark triangle containing a white exclamation mark.
The Safety Alert Symbol means:
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury;
May also be used to alert against unsafe practices which may result in personal injury.
ACCIDENTS CAN BE PREVENTED WITH
YOUR HELP!
No accident prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment.
To read equipment accident reports from all over the country is to be convinced that a large number of accidents can be prevented only by operators who consistently anticipate the results of their actions and thus prevent accidents from ever occurring. No power-driven equipment, whether it is on the highway, in a farm field, or in an industrial plant, can be any safer than the person who is at the controls.
If accidents are to be prevented (and accidents can be prevented), that prevention will come from equipment operators who accept their complete responsibility.
The designer, the manufacturer, and the safety engineer all help create a safe product, but their combined efforts can be wiped out with a single careless act by the operator of that product.
OR
ARE THE KEY TO SAFETY BECAUSE:
YOU
YOU
are responsible for the SAFE operation and
maintenance of YOUR
are responsible to familiarize yourself, and
YOU
anyone else who will assemble, operate, maintain, or work around this product, with the safety information contained in this manual.
YOU
are responsible to read ALL information contained in this manual to any operators or maintenance personnel who are not fully able to read the written English language. Whether YOU read the manual as written or translate it into another language, YOU operators and maintenance personnel have a complete understanding of the full and exact contents of this manual. Translations of this manual into other languages are available by submitting a written request to FFC Attachments.
Planer.
must make certain that all
The best safety device is a careful operator. FFC Attachments and your dealer ask that YOU careful, responsible equipment operator.
be that
YOU
can reduce the risk of injury or death by following all safety precautions and by using good safety practices.
2
SAFETY INSTRUCTIONS
WORK SAFELY - A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST ACCIDENTS !!
SECTION 1 WARNING SECTION
WARNING Obey all the safety instructions listed in this section and throughout this manual. Failure to obey instructions in this section could result in death or serious injury.
BEFORE ATTEMPTING ANY TYPE OF ASSEMBLY, OPERATION, MAINTENANCE, OR OTHER WORK ON OR NEAR THIS PRODUCT:
x READ AND COMPLETELY UNDERSTAND THIS
MANUAL.
x READ AND COMPLETELY UNDERSTAND THE
MANUALS PROVIDED WITH YOUR POWER UNIT, LOADER AND QUICK-ATTACH.
x Read and understand all safety signs on this
product and on your power unit, loader, and quick­attach.
x Know all your controls and know how to quickly stop
all power unit movement, the planer movement, and the engine in case of an emergency.
x Know and obey all applicable government rules,
O.S.H.A. regulations, local laws and other professional guidelines for your operation.
x Make sure that anyone who will be assembling,
mounting, maintaining, repairing, removing, and/or storing this product: x has been instructed in the safe operation of this
product and to which this product is attached.
x is physically and mentally capable of the safe
operation of this type of equipment.
x is not under the influence of drugs or alcohol. x is carefully supervised from a safe distance,
especially if such person is inexperienced.
x wears appropriate protective equipment (i.e.
hardhat, safety glasses, work gloves, protective shoes, respirator, ear protection, etc.).
x does not wear loose fitting clothing, loose or
uncovered hair, or any accessories (jewelry, necktie, scarf, wrist watch, etc.) that can catch in moving parts.
x has annually reviewed all safety instructions.
x Know and follow good work practices when
assembling, mounting, maintaining, repairing, removing, and storing this product:
x Work on a level surface in a well lit area.
x Keep the area clean and dry. x Use properly grounded electrical outlets & tools. x Use the right tool for the job at hand. x Make sure that your tools are in good condition for
performing the desired function.
of the power unit and quick-attach
x When using tools, wear the protective equipment
specified by the tool manufacturer. (i.e. hardhat, safety glasses, work gloves, protective shoes, etc.)
WHEN YOUR POWER UNIT IS USED DURING ANY TYPE OF ASSEMBLY, OPERATION, MAINTENANCE, OR OTHER WORK ON OR NEAR THIS PRODUCT:
x Before leaving the operator’s station or before
beginning any type of work on this product, lower this product to the ground, apply your power unit’s parking brake, stop the engine, remove the starter key, wait for all moving parts to stop, and then relieve all pressure in the hydraulic lines. Refer to your power unit’s operator’s manual for instructions on how to relieve hydraulic pressure in lines.
x Know your loader’s safe lifting and operating
capacity and the weight of this product. See the specifications in this manual for the weight of this product and refer to your power unit’s and loader’s operator’s manuals for safe operating limits. Lift capacity may be reduced if using a quick-attach.
x Never allow anyone, except the operator, to be
around the power unit or this product when either is in motion. Do not startup unless others are clear of the work area.
x Do not allow riders on this product or the power unit. x Do not stand or climb on this product when raised. x Do not place any part of your body under any part of
this product unless this product is securely resting on adequate blocking or on the ground.
x Do not use blocking made of concrete blocks, logs,
buckets, barrels or any other material that could suddenly collapse or shift positions. Do not use wood or steel blocking that shows any signs of material decay. Do not use blocking that is warped, twisted, or tapered.
x Never operate controls from the ground. Operate
the controls only from the operator’s station.
x Never leave equipment unattended with the engine
running or with this product raised on the loader.
x Be aware of the added weight and width of this
product. Reduce travel speeds accordingly, especially when traveling over rough ground.
x Keep this product close to the ground and under
control when transporting.
3
SAFETY INSTRUCTIONS
WORK SAFELY - A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST ACCIDENTS !!
WARNING SECTION [CONTINUED]
WARNING Obey all the safety instructions listed in this section and throughout this manual. Failure to obey instructions in this section could result in death or serious injury.
WHEN DEALING WITH HYDRAULICS DURING ANY TYPE OF ASSEMBLY, OPERATION, MAINTENANCE, OR OTHER WORK ON OR NEAR THIS PRODUCT:
x Hydraulic fluid under pressure can penetrate the
skin and cause serious injury or death. Hydraulic
leaks under pressure may not be visible! x If any fluid penetrates the skin, GET IMMEDIATE
MEDICAL ATTENTION!! x Wear safety glasses, protective clothing, and use a
sound piece of cardboard or wood when searching
for hydraulic leaks. DO NOT USE YOUR HANDS! x Before connecting or disconnecting hydraulic hoses,
read your tractor or power unit’s operator’s manual
for detailed instructions on connecting and
disconnecting hydraulic attachments.
x Make certain that all parts meet the specifications for
this product when installing or replacing hydraulic
hoses or fittings.
x After connecting hydraulic lines:
x Slowly and carefully raise the loader and cycle
the rollback / dump cylinders to check hose clearances and to check for any interference.
x Operate the hydraulics on this product to check
hose clearances and to check for any interference.
x Make certain that the hoses cannot interfere with
or actuate the quick-attach mechanism.
x Make certain that hoses will not be pinched, or get
tangled, in any equipment. x Do not lock the auxiliary hydraulics of your power
unit in the “ON” position. x Refer to your power unit’s operator’s manual and
this manual for procedures and intervals, then
inspect and maintain the entire hydraulic system to
insure that the fluid remains clean, that all devices
function properly, and that there are no fluid leaks.
WHEN MOUNTING THIS PRODUCT TO YOUR
POWER UNIT:
x Refer to the operator’s manuals of your power unit,
your loader, and your quick-attach for special or detailed mounting instructions.
x This product should fit onto the quick-attach or
loader arms of your power unit the same as the original products that were designed by your loader / quick-attach manufacturer.
x If this product does not fit properly, contact FFC
Attachments before operating.
x Never place your finger into the mounting plate or 3-
point hitch or loader holes. A slight movement of the power unit or this product could cause serious injury.
BEFORE EACH USE, THOROUGHLY INSPECT THIS PRODUCT AND:
x Make certain that all safety signs are in place and
legible. Refer to the safety sign page in this manual for the placement of safety signs for this product.
x Replace all damaged or excessively worn parts and
hardware only with genuine FFC Attachments parts or with properly rated fasteners, hydraulic hoses, or fittings.
x Make certain that all locking pins, latches, and
connection devices are properly installed and secured.
x Make certain that all protective guards, canopies,
doors, etc., are in place and secure.
WHEN OPERATING THIS PRODUCT IN ACCORDANCE WITH DESIGN INTENTIONS:
x Keep everyone at least nine feet away from the unit
when operating.
x Never operate your planer with the cover open.
WHEN ADJUSTING, SERVICING OR REPAIRING THIS PRODUCT:
x Make no modifications to your planer. x When making repairs, use only genuine FFC
Attachments parts or, for fasteners, hydraulic hoses, or hydraulic fittings, use only properly rated parts.
x Replacement parts, for parts with safety signs
attached, must also have safety signs attached.
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