Festool ETS EC 150/3 A EQ, ETS EC 150/5 A EQ Instruction Manual

705798_001
Festool Group GmbH & Co. KG Wertstraße 20 73240 Wendlingen Germany
www.festoolusa.com
Instruction manual
IMPORTANT: Read all instructions before using.
Guide d’utilisation
Page 16
IMPORTANT: Lire toutes les instructions avant de démarrer les travaux.
Manual de instrucciones
Página 27
IMPORTANTE: Lea todas las instrucciones antes de usar.
Instruction manual
Guide d’utilisation
Manual de instrucciones
ETS EC 150/3 A EQ ETS EC 150/5 A EQ
1-1
1-2
1-3
1-5
1-4
1-6
6
Contents
About this manual
Save these instructions
It is important for you to read and understand this manual. The information it contains relates to protecting
your safety
and
preventing problems
. The symbols below are used to help you recognize this information.
Symbols
About this manual ...................................... 6
Symbols ...................................................... 6
Safety instructions...................................... 7
General safety instructions.................. 7
Machine-related safety instructions.... 8
Metal processing.................................. 8
Health hazard by dust .......................... 8
Intended use ............................................... 9
Technical data............................................. 9
Functional description................................ 9
Operation .................................................... 10
Settings....................................................... 10
Electronics............................................ 10
Setting and adjusting the speed .......... 10
Extractor signal ................................... 10
Replacing the sanding pad [3] ............. 11
Attaching sanding accessories using
StickFix [4] ........................................... 12
Dust extraction..................................... 12
Working with the machine ......................... 12
Service and maintenance........................... 13
Sanding pad brake............................... 14
Cleaning the extraction channels........ 14
Accessories................................................ 14
Environment............................................... 14
Warranty..................................................... 14
DANGER Description of imminent haz-
ard and failure to avoid hazard will result in death.
WARNING Description of hazard and
possible resulting injures or death.
CAUTION Description of hazard and
possible resulting injuries.
NOTICE Statement including nature of
hazard and possible result.
HINT Indicates information, notes,
or tips for improving your suc­cess using the tool.
Vvolts A amperes Hz hertz ~
a.c.
alternating current
d.c.
direct current
n
0
no load speed Class II construction
rpm min
-1
revolutions per minute
’’ inch lb. pound
diameter hint, tipp
Warning of general danger
Risk of electric shock
7
Safety instructions
General safety instructions
WARNING! Read all safety warnings, in­structions, illustrations and specifications
provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future ref­erence.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or bat­tery-operated (cordless) power tool.
1 WORK AREA SAFETY
a.
Keep work area clean and well lit.
Cluttered and
dark areas invite accidents.
b.
Do not operate power tools in explosive atmo­spheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks
which may ignite the dust or fumes.
c.
Keep children and bystanders away while oper­ating a power tool.
Distractions can cause you to
lose control.
2 ELECTRICAL SAFETY
a.
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets
will reduce risk of electric shock.
b.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of elec-
tric shock if your body is earthed or grounded.
c.
Do not expose power tools to rain or wet condi­tions.
Water entering a power tool will increase
the risk of electric shock.
d.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords in-
crease the risk of electric shock.
e.
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of
a cord suitable for outdoor use reduces the risk of electric shock.
f.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces
the risk of electric shock.
3 PERSONAL SAFETY
a.
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b.
Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non skid safety shoes, hard hat, or hearing protection used for appropriate condi­tions will reduce personal injuries.
c.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d.
Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e.
Do not overreach. Keep proper footing and bal­ance at all times.
This enables better control of
the power tool in unexpected situations.
f.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewel-
lery or long hair can be caught in moving parts.
g.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of
dust collection can reduce dust-related hazards.
h.
Do not let familiarity gained from freuquent use of tools allow you to become complacent and ig­nore, tool safety principles.
A careless action
can cause severe injury within a fraction of a sec-
Read the Operating Instructions/Notes!
Wear protective goggles.
Wear ear protection.
Wear a dust mask.
8
ond.
4 POWER TOOL USE AND CARE
a.
Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b.
Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c.
Disconnect the plug from the power source and/ or battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d.
Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the
hands of untrained users.
e.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the pow­er tool‘s operation. If damaged, have the power tool repaired before use.
Many accidents are
caused by poorly maintained power tools.
f.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g.
Use the power tool, accessories and tool bits etc. in accordance with these instructions tak­ing into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
h.
Keep handles dry, clean and free from oil and grease.
Slippery handles do not allow for safe handling and control of the tool in unexpected situations.
5 SERVICE
a.
Have your power tool serviced by a qualified re­pair person using only identical replacement parts.
This will ensure that the safety of the pow-
er tool is maintained.
Machine-related safety instructions
Harmful/toxic dusts can be produced during your work (e.g. lead-containing paint, some types of wood and metal).
Contact with these dusts, especially inhaling them, can represent a hazard for operating personnel or persons in the vicinity. Comply with the safety regulations that
apply in your country. Connect the electric power tool to a suitable extraction system.
To protect your health, wear a P2 protective mask.
Always wear protective goggles to protect against sanding hazards.
Use the power tool for wet grinding and metal grinding with just one earth leakage protection device.
In the event of an electric shock, the pro­tective switch protects you against life-threaten­ing current through the body.
Clean work equipment soaked in oils, for exam­ple sanding pad or polishing felt, with water and allow to dry.
Work equipment soaked in oil may
combust spontaneously.
Attention: Risk of fire! Avoid overheating the grinding material and the sander. Always empty the dust container before taking a break.
Swarf in the dust bag, microfilter, paper bag (or in the filter bag or filter of the mobile dust extractor) may spontaneously combust in unfavourable conditions such as flying sparks when sanding metals. Particular danger exists if the swarf is mixed with paint, polyurethane residue or other chemical materials and the grinding material is hot after long periods of work.
Always use original Festool sanding pads.
For­eign pads are not suitable for the speed of the sander and may break.
If the power tool is dropped or falls, check for damage to the machine and sanding pad. Re­move the sanding pad for closer inspection. Re­pair damaged parts before using again.
Broken sanding pads and damaged machines can cause injuries and machine instability.
Metal processing
When processing metal, the following mea­sures must be taken for safety reasons:
– Install an upstream residual-current circuit-
breaker (FIG, PRCD).
– Connect the machine to a suitable dust extractor. – Regularly remove dust deposits in the motor
housing.
Health hazard by dust
WARNING!
Various dust created by power
sanding, sawing, grinding, drilling and other
Wear protective goggles.
9
construction activities contains chemicals known (to the State of California) to cause cancer, birth de­fects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically treated lumber.
The risk from these exposures varies, depending on how often you do this type of work. To re­duce your exposure to these chemicals: work in a well ven-
tilated area, and work with ap­proved safety equipment, such as dust masks that are specially designed to filter out microscopic par­ticles. Wash hands after handling.
Intended use
As specified, the sanders are designed for sanding wood, plastic, composite, paintwork, filler and sim­ilar materials. The special safety information must
be observed when sanding metal. Material contain­ing asbestos cannot be processed.
The user is liable for improper or non-in­tended use.
Technical data
Functional description
The pictures for the functional description are on a fold-out page at the beginning of the instruction manual. When reading of the manual you can fold out this page for having always an overview of the machine.
WARNING
TO REDUCE THE RISK OF INJURY, USER MUST READ INSTRUCTION MANUAL.
Eccentric sander ETS EC 150/3 A EQ ETS EC 150/5 A EQ
Power 400 W 400 W Idle speed 6000 - 10000 min
-1
6000 - 10000 min
-1
Sanding stroke 3,0 mm (0.12 in.) 5,0 mm (0.20 in.) Sanding pad D 150 mm (5.9 in.) D 150 mm (5.9 in.) Weight (without mains cable, with sanding pad) 1,2 kg (2.65 lb) 1,2 kg (2.65 lb) Safety class /II /II
[1-1]
ON/OFF button
[1-2]
Speed control
[1-3]
Sanding pad
[1-4]
Plug it-connection
[1-5]
Extractor connector
[1-6]
LED for extractor signal
10
Operation
Consider the pictures on the fold-out page.
Connecting and detaching the mains power cable
-
see Fig.
[2]
.
Before switching on the machine make sure that the bayonet fitting at the power supply cord is closed fully and locked.
ON/OFF button [1-1]
When the extractor signal is active, the power tool cannot be switched on without a connected extractor hose - see chapter Extractor signal.
In case of a power failure or if the mains con­nector is removed, move the on/off switch im­mediately to the Off position. This prevents un­controlled restarting.
Settings
Electronics
The machine features full-wave electronics with the following features:
Smooth start-up
The electronically controlled smooth start-up en­sures that the machine starts up jolt-free.
Constant speed
The preselected motor speed is kept constant through electronic control to ensure a uniform sanding speed even when under load.
Speed reduction in the event of high vibrations
If high vibrations and oscillations occur at the pow­er tool, e.g. with the use of an interface pad, the speed is automatically reduced in order to protect
the power tool and the user.
Temperature cut-out
To avoid the motor overheating, the power con­sumption is limited at an excessive motor tempera­ture. If the temperature continues to rise, the pow­er tool switches off and can only be switched on again once the motor has cooled sufficiently.
Setting and adjusting the speed
The speed can be set
[1-6]
between 6000 and
10000 min
-1
using the adjusting wheel.
This enables you to optimise the sanding speed to suit the material (see chapter Working with the ma­chine).
Extractor signal
The electronic extractor signal detects whether an extractor hose is connected at the power tool. Upon activation the power tool can only be switched on with a connected extractor hose.
Switching the extractor signal ON/OFF
The extractor signal is supplied in a deactivated state.
Switch on the power tool using the ON/OFF but-
WARNING
Unauthorised voltage or frequency! Risk of accident
The mains voltage and the frequency of the pow­er source must correspond with the specifica­tions on the machine's name plate.
In North America, only Festool machines with the voltage specifications 120 V/60 Hz may be used.
ON Press the ON/OFF button
[1-1]
OFF Press the ON/OFF button
[1-1]
2
WARNING
Risk of injury, electric shock
Always pull the mains plug out of the socket be­fore performing any type of work on the ma­chine!
11
ton
[1-1]
.
Hold down the ON/OFF button
[1-1]
.
Motor switches off, power tool beeps once.
Turn speed control
[1-2]
to level 1 and level 6.
Power tool beeps three times.
Release ON/OFF button
[1-1]
.
Extractor signal is activated.
To deactivate the extractor signal repeat the above-mentioned procedure, power tool beeps twice.
Replacing the sanding pad [3]
An optimal work result can only be achieved using original accessories and consumables.
The use of non-original accessories or con­sumables invalidates the right to claim under war­ranty.
Warning!
Do not perform any structural changes in the open interior space of the ma­chine when the sanding pad is dismantled.
Health risk:
Fitting sanding pads of incorrect size causes excessive vibration of the ma­chine.
Tuned to the surface being processed, the machine can be equipped with three sanding pads of differ­ent hardnesses.
Hard:
Coarse and fine sanding on surfaces. Sand-
ing edges.
Soft:
Universal for coarse and fine sanding, for flat
and convex surfaces.
Extra-soft:
Fine sanding of moulded parts, arches,
radii. Do not use on edges.
Permanent light
: Extractor
hose is connected
Flashing light
: No extractor
hose connected,
power tool
cannot be switched on.
No light:
Extractor signal is
not active.
3
12
Attaching sanding accessories using Stick-
Fix [4]
The suitable StickFix sandpaper and StickFix sand­ing cloth can be attached quickly and simply to the StickFix sanding pad.
Dust extraction
At the extractor connector
[1-5]
, a Festool mobile dust extractor with an extraction hose diameter of 27 mm can be connected.
Recommendation:
Use anti-static extractor hose!
This helps reduce the electric charge.
Working with the machine
Observe the following instructions:
– Do not overload the machine by pressing with ex-
cessive force! The best sanding results are achieved with moderate application pressure. The sanding capacity and quality are mainly de­pendent on the selection of the correct abrasive.
– Hold the machine with two hands, one on the mo-
tor housing and one on the gear head.
For machines with electronics systems, we recom­mend the following settings for the adjusting wheel
[1-2]
:
StickFix
4
WARNING
Dust hazard
Dust can be hazardous to health. Always work with a dust extractor.
Always read applicable national regulations be­fore extracting hazardous dust.
WARNING
Risk of injury
Always secure the workpiece in such a manner that it cannot move while being machined.
Sanding work Adjusting
wheel set-
ting
– Sanding with max. abrasion – Sanding off old paint – Sanding of wood and veneered surface
prior to paintwork
– Intermediate sanding of paintwork on sur-
faces
5 - 6
– Sanding thinly applied undercoat – Sanding wood with nonwoven pad – Edge breaking on wooden parts – Smoothing primed wooden surfaces
4 - 5
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