Festool 574354, PN574354 User Manual
OF 2200 EB
Plunge Router
Plunge Router
Supplemental User’s Manual
WARNING To reduce the risk of serious or fatal injury, read and understand all
safety precautions and instructions in this manual before using this tool.
Limited Warranty
30 Day Money Back Guarantee
We are so confident that you will thoroughly enjoy our tools, that
we offer a 30 day money back guarantee. If you are not
1+2 Limited Warranty
Festool USA offers a 3-year limited warranty, one of the longest
in the industry. This warranty is valid on the pre-condition that
the tool is used and operated in compliance with the Festool
Conditions of 1+2 Limited Warranty
You are entitled to a free extended limited warranty (1 year + 2
years = 3 Years) for your Festool power tool. Festool USA is
responsible for all shipping costs during the first year of the
warranty. During the second and third year of the warranty, the
customer is responsible for shipping the tool to Festool. Festool
will pay for return shipping to the customer using UPS Ground
Service. All warranty service is valid 3 years from the date of
purchase on your receipt or invoice.
Excluded from the coverage under this warranty are: normal
wear and tear, damages caused by misuse, abuse, or neglect;
damage caused by anything other than defects in material and
workmanship. This warranty does not apply to accessory items
such as circular saw blades, drill bits, router bits, jigsaw blades,
sanding belts, and grinding wheels. Also excluded are "wearing
parts," such as carbon brushes, lamellas of air tools, rubber
collars and seals, sanding discs and pads, batteries, and Festool
gear (hats and t shirts).
The obligations of Festool USA in its sole discretion under this
warranty shall be limited to repair or replacement or a refund of
the purchase price for any Festool portable power tool that is
found to have a defect in materials or workmanship during the
completely satisfied, your full purchase price will be refunded,
excluding all freight charges.
operating instructions. Festool USA warrants that the specified
tool will be free from defects in materials and workmanship for a
term of 3 years from the date of purchase.
warranty period. FESTOOL USA SHALL NOT BE LIABLE FOR ANY
CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES
REGARDLESS OF THE THEORY OF LAW ON WHICH THE CLAIM IS
BASED. ALL WARRANTIES IMPLIED BY STATE LAW, INCLUDING
THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE HEREBY LIMITED TO THE
DURATION OF THREE YEARS.
Some states in the U.S. and some Canadian provinces do not
allow the limitations on how long an implied warranty lasts, so
the above limitation may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights that
vary from state to state in the U.S. and from province to province
in Canada.
With the exception of any warranties implied by state or province
law as limited above, the foregoing express limited warranty is
exclusive and in lieu of all other warranties, guarantees,
agreements, and similar obligations of Festool USA. Festool USA
makes no other warranty, express or implied, for Festool portable
power tools. No agent, representative, distributor, dealer, or
employee of Festool USA has the authority to increase or
otherwise change the obligations or limitations of this warranty.
Repairs
If your Festool power tools require repair, you must contact our
Service Department at (800) 554-8741 for authorization and
address details. No collect shipments will be accepted. No Festool
hats, t-shirts or other wearables may be returned. Also contact
our Service Department at the telephone number listed abo
you have any questions about warranty claim procedures.
ve if
Returns
If you need to return your Festool tools for any reason, please return it to the dealer from which you originally bought the tool.
Liability Statement
This product has been built to the high standards of Festool.
Please do not attempt to operate or repair this equipment without
adequate training. Any use, operation, or repair in contravention
of this document is at your own risk. By acceptance of this
system you hereby assume all liability consequent to your use or
misuse of this equipment. Festool USA assumes no liability for
incidental, special, or consequential damage of any kind.
Equipment specifications, applications, and options are subject to
change at the sole discretion of Festool USA without notice.
Proprietary Notice
All drawings and information herein are the property of Festool,
TTS Tooltechnic Systems AG
reproduction is prohibited.
Written and Illustrated by Rick Christopherson.
© 2009 TTS Tooltechnic Systems AG & Co. KG
All rights re
Germany.
served. Printed in the United States of America and
& Co. KG. All unauthorized use and
2 OF 2200 EB Router
Festool USA is a division
Festool is a trademark and service mark of TTS Tooltech
Systems AG & Co. KG
P
lug-It and Systainer are registered trademarks of TTS
Tooltechnic Systems AG & Co. KG
www.festoolusa.com
of Tooltechnic Systems, LLC.
nic
Contents
Limited Warranty .............................................2
30 Day Money Back Guarantee......................... 2
1+2 Limited Warranty..................................... 2
Conditions of 1+2 Limited Warranty.................. 2
Repairs ......................................................... 2
Returns......................................................... 2
Liability Statement ......................................... 2
Proprietary Notice........................................... 2
About This Manual............................................3
Tool Symbols................................................. 3
General Power Tool Safety Warnings ...............4
Work Area Safety........................................ 4
Electrical Safety.......................................... 4
Personal Safety........................................... 4
Power Tool Use and Care.............................. 4
Service...................................................... 5
Specific Safety Rules for Routers ...................... 5
Respiratory Exposure Safety Warnings .............. 5
Tool Description...............................................5
Technical Specifications................................... 5
Intended Use................................................. 6
Overview....................................................... 6
Power Controls............................................... 7
Router Speed and Feed Rate......................... 7
Dust Collection .............................................. 7
Plunge Components........................................ 8
Depth Stop Turret ....................................... 8
Turret Latching Lever................................... 8
Fine Adjustment Dial ................................... 8
Plunge Depth Gauge.................................... 8
Plunge Lock Knob........................................ 8
Depth Stop Locking Lever and Post................ 8
Basic Operation................................................9
Changing Router Bits ...................................... 9
Changing Collets ......................................... 9
Setting the Plunge Depth............................... 10
Offset from a Surface................................. 10
By Router Bit Profile................................... 10
Changing Baseplates..................................... 11
Installing Template Guides and Chip Deflector .. 11
Basic Routing .................................................12
Feed Direction Rules ..................................... 12
Fixed Depth Routing...................................... 12
Fixed Depth Using the Turret Latch ................. 13
Plunge Routing............................................. 13
Plough Cuts.............................................. 13
Using a Template Guide................................. 14
Advanced Routing Techniques........................14
Multi-pass Cuts............................................. 14
Multi-depth Ploughing ................................ 14
Multi-depth Profiles.................................... 15
Multi-position (horizontal) Pr ofiles................ 15
Pre-cutting Dovetails and Keyways............... 15
Precision Routing.......................................... 16
Tips for Successful Routing............................. 17
Chipping and Tearout................................. 17
Chatter .................................................... 17
Router Control .......................................... 17
Climb-Cut Routing ........................................ 18
What is Climb-Cutting ................................ 18
Notes and Tips.......................................... 18
Accessories ....................................................19
Guide Rail Attachment................................... 19
Edge Guide.................................................. 20
Systainer (System Container)......................... 21
Troubleshooting.............................................22
Maintenance...................................................23
Routine Maintenance..................................... 23
About This Manual
Save These Instructions
It is important for you to read and understand this manual. The
information it contains relates to protecting YOUR SAFETY and
PREVENTING PROBLEMS. The symbols below are used to help you
recognize this information.
Indicates a potentially hazardous
WARNING!
CAUTION!
NOTICE:
Note:
situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury.
Indicates a potential situation which, if
not avoided, can result in property
damage or damage to the tool.
Indicates information, notes, or tips for
improving your success using the tool.
Supplemental User’s Manual 3
Tool Symbols
V Volts
W Watts
Hz Hertz
~ Alternating Current (AC)
n
No-load Speed
o
Ø Diameter
Class II Double Insulated
General Power Tool Safety Warnings
WARNING! Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in
electric shock, fire, and/or serious injury.
Save all warnings and instructions for future
reference.
Work Area Safety
► Keep your work area clean and well lit. Cluttered or
dark work areas invite accidents.
► Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases,
or dust. Power tools create sparks which may ignite the
dust or fumes.
► Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical Safety
► Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
► Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
► Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric
shock.
► Do not abuse the cord. Never use the cord for
carrying, pulling, or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
► When operating a power tool out doors, use an
extension cord suitable for outdoor use. Use of a cord
for outdoor use reduces the risk of electric shock.
► If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces the risk
of electric shock.
► Never use an extension cord that is damaged,
including cuts, exposed wires, or bent/missing
prongs. Damaged extension cords increase the risk of fire
or electric shock.
► Use only extension cords rated for the purpose.
► Use only extension cords rated for the amperage of
this tool and the length of the cord. Using too small of
an extension cord can cause the cord to overheat.
Extension Cord Ratings
Cord Length Size (AWG)
<50 Ft. 14
50-100 Ft. 12
>100 Ft. Not
recommended
Personal Safety
► Stay alert, watch what you are doing, and use
common sense when operating a power tool. Do not
use a power tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
► Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
► Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source,
picking up, or carrying the tool. Carrying power tools
with your finger on the switch or energizing power tools that
have the switch on invites accidents.
►
Remove adjusting key or wrench before turning the
power tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
► Do not overreach. Keep proper foot ing and balance at
all times. This enables better control of the tool in
unexpected situations.
► Dress properly. Do not wear loose clothing or jewelry.
Keep your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long hair can be
caught in moving parts.
► If devices are provided for the connecti on of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
► Always wear safety glasses complying with ANSI
Z87.1. Ordinary glasses are not proper protection.
Power Tool Use and Care
► Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it is designed.
► Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
► Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures reduce
the risk of starting the tool accidentally.
► Store idle tools out of reach of children and do not
allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
► Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
► Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely to bind and are
easier to control.
4 OF 2200 EB Router
► Use the power tool, accessories, and tool bits etc . in
accordance with these instructions, taking into
account the working conditions and the work to be
Service
► Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
Specific Safety Rules for Routers
► Hold the tool by the insulated gripping surfaces when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with a
“live” wire will make the exposed metal parts of the tool
“live” and shock the operator.
► Use clamps or another practical way to secure and
support the workpiece to a stable platform. Holding the
work by hand or against your body leaves it unstable and
may lead to loss of control.
► This tool is intended for router bits not to exceed
89mm (3.5 inches). Using too large of a router bit will
result in the router bit striking the base of the tool, and may
also lead to a loss of control.
► The router bit shank must fit the size of the collet.
Using a router bit that cannot be firmly gripped by the collet
will result in the router bit coming loose, and may result in
serious personal injury.
► Do not exceed the router bit manufacturer’s maximum
speed rating of the router bit.
► Always make sure the work surface is free from nails
and other foreign objects. Cutting into foreign objects
can cause the router bit and/or the object to break apart
and strike the operator.
► Keep both hands on the router handles during
operation. Firmly controlling the router reduces the risk for
loss of control and injury.
► NEVER hold the piece being cut in your hands or
across your leg. It is important to support the work
properly to minimize body exposure or loss of control.
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
► To reduce the risk of fatal or serious injury, never
alter or misuse the power tool.
will ensure that the safety of the power tool is maintained.
► Keep hands and body away from the cutting area or
below the router base.
► Before using the router, make sure the collet nut and
any other adjustment devices are securely tightened.
A loose adjustment device can unexpectedly shift, causing
loss of control, and loose rotating components can be
violently thrown.
► Never start the tool when the bit is engaged in the
workpiece. The cutting bit may grab and cause loss of
control.
► Never use dull or damaged router bits. Damaged bits
may break during use, and dull bits require additional force
to operate, which may cause the bit to break or a loss of
control.
► Never operate the router with the cutting tool
engaged in the workpiece without locking the plunge
lock knob. Unexpected changes in cutting depth can result
in a loss of control.
► Do not set the router down until the motor has come
to a complete stop. The exposed spinning bit can cause
serious injury or cause the router to move unexpectedly.
► To reduce the risk of burn injury, do not touch the
router bit immediately after use. The router bit may get
hot during use.
► Always unplug the tool before changing bits or
making adjustments. Failure to do so can result in the
tool starting unexpectedly.
Respiratory Exposure Safety Warnings
Substantial or repeated inhalation of dust and other airborne
contaminants, in particular those with a smaller particle size,
may cause respiratory or other illnesses. Various dusts
created by power sanding, sawing, grinding, drilling and other
construction activities contain chemicals or substances known
(to the State of California and others) to cause cancer, birth
defects or other reproductive harm. Some examples of these
chemicals/substances are:
► lead from lead-based paints;
► crystalline silica from bricks, cement, and other masonry
products;
► arsenic and chromium from chemically-treated lumber; and
► some wood dusts, especially from hardwoods, but also from
some softwoods such as Western Red Cedar.
The risk from these exposures varies, depending on how often
you do this type of work. To reduce your exposure to these
chemicals: work in a well ventilated area and use a properly
functioning dust extraction system. When the inhalation of
dust cannot be substantially controlled, i.e., kept at or near
the ambient (background) level, the operator and any
bystanders should wear a respirator approved by NIOSH for
the type of dust encountered.
Tool Description
Technical Specifications
Power Consumption 15 amps @ 120 volts Maximum Bit Diameter 89 mm (3.5”)
Motor Speed 10,000 – 22,000 RPM (no load) Collet Nut Size M22 x 1
Plunge Range 80 mm (3.1”) Weight 7.8 kg (17.2 lbs)
Fine Height Adjustment 20 mm (0.8”) All metric dimensions are controlling.
Supplemental User’s Manual 5
Intended Use
The OF 2200 EB router is designed exclusively for
machining of wood, wood-like materials, and plastics. The
router may also be used for machining aluminum and
plasterboard when an appropriate router bit is installed. All
applications beyond this are regarded as improper use.
The tool should not be altered or used for any purpose
Overview
other than as specified in these operating instructions.
Using the tool in contravention to this manual may lead to
serious injury and will void your warranty. The user shall
be responsible and liable for accidents, injuries, and
property damage resulting from misuse or abuse of this
tool.
Item Name or Description Ref. Page(s)
A Guide Rod Clamping Knob 19, 20
B Guide Rod Eyelet 19, 20
C Baseplate Release Lever 11
D Depth Stop Turret 8, 10
E Turret Latching Lever 8, 10
F Depth Stop Post 8, 10
G Depth Stop Locking Lever 8, 10
H Depth Stop Post Handle 8, 10
I Fine Adjustment Dial 8, 10
J Speed Control Dial 7
Item Name or Description Ref. Page(s)
K Ratcheting Spindle Lock 9
L Collet 9
M Handle 12
N Trigger Lock 7
O Power Tri gger 7
P Dust Shroud Release Lever 7
Q Dust Shroud 7
R Plunge Lock Knob 8, 10, 12
S Dust Collection Port 7
6 OF 2200 EB Router
Power Controls
Router Speed and Feed Rate
The optimal router speed for an operation is determined
by the diameter of the router bit and the type of material
being machined. The important factor is the speed that
the router bit tips move past the workpiece. The tip
speed is proportional to the diameter of the router bit.
If the tip speed is too high, friction causes excessive heat
and the workpiece can be scorched. Too low of a tip
speed and the bit will tear the material instead of cutting
(for aluminum, the bit will grab the workpiece).
The feed rate of the router past the workpiece is a
function of the router speed, material type, and amount
of material being removed. Too fast of a feed rate can
cause chatter and tearout. Too slow of a feed rate can
burn or scorch the workpiece.
To operate the router:
1. Set the motor speed by turning the variable speed
control knob to the desired speed according to the
Router Speed Settings table below.
2. Start the router by pulling in on the power trigger.
3. If desired, lock the power trigger in the On position
by holding in the trigger lock button, and then release
the power trigger.
4. To release the trigger lock, pull in and then release
the power trigger.
Router Speed Settings
Bit Diameter (inches) Material
Feed
≤½ ¾ 1 1¼ ≥1½
Pine
Oak
Cherry
Maple
Particleboard
and MDF
Soft Plastics
Hard Plastics
Aluminum
5-6 5-6 4-6 3-5 3-5 Fast
5-6 4-6 4-5 3-5 2-4 Moderate
3-5 3-5 3-4 2-4 2-3 Moderate
3-5 3-5 3-4 2-4 2-3 Slow
5-6 5-6 4-6 3-5 3-5 Fast
3-5 3-5 3-4 2-4 1-3 Slow
2-4 1-4 1-3 1-2 1-2 Slow
3-4 3-4 2-3 2-3 1-3 Slow
Dust Collection
Note: The OF 2200 router can be connected to the power
outlet of a Festool CT-class dust extractor; however, the
more load that is on the router, the more power it will
draw. If the router is drawing nearly it’s full load power, it
may be necessary to connect the router to a separate
electrical circuit from the dust extractor to prevent the
electrical circuit from being overloaded.
Note: When routing plastics, there may be a significant
buildup of static charge in the material and the router. To
minimize nuisance static shocks, it is best to use an antistatic dust extractor hose.
The OF 2200 router was designed to have excellent dust collection capabilities.
The integral dust collection port extracts dust right at the point of generation—
near the router bit. The retractable dust shroud helps prevent dust from
escaping the work area, and the optional chip deflector helps capture dust while
edge routing.
The dust shroud is spring loaded and
latches in the retracted position. To raise
the shroud, lift it up until it clicks into
position. To lower the shroud, press the
release lever.
To use the Chip Deflector, refer to the
Installing Template Guides” section on
“
page 11.
Supplemental User’s Manual 7
Plunge Components
Depth Stop Turret
The depth stop turret has four positions, each with a
different height, or offset from the base position. The
desired final routing depth is set for the base position,
and the four offset positions
allow for incremental
depths to reach the final
depth. The 2mm offset
position is used to
provide for a final
cleanup pass. The
first adjustable
offset allows for a 6
to 18 mm range and
the upper
adjustable offset
allows for a 18 to 51
mm range.
Turret Latching Lever
The turret latching lever locks the
depth stop post to the center pin
of the turret when the
turret is in the Base
Position. This permits the
router height to be
controlled by the Fine
Adjustment Dial (see
below) and the router
to remain in the
plunged position
without the plunge
lock engaged.
Plunge Depth Gauge
The plunge depth gauge shows the
position of the depth stop post.
When the index pointer is reset to
zero at a depth position, the gauge
will show the change in depth as the
depth stop post is raised.
One example of this is to use the
surface of a workpiece as the zero
point, and then use the gauge to set
the depth of the cut below the
surface. This is described on page 10.
Plunge Lock Knob
The plunge lock knob locks the
router in a plunged position. To
lock the plunge, rotate the knob
counterclockwise. To unlock the
plunge, turn the knob
clockwise.
Note that the plunge
lock needs to be
released while using
the Turret Latching
Lever and Fine
Adjustment Dial.
Fine Adjustment Dial
The fine adjustment dial raises and lowers the depth
stop post for making very precise depth setting
changes. Each click of the dial represents a 0.1 mm
change, and a full rotation is equal to 1.0 mm.
The index ring can be rotated separately to zero out the
index numbers at a starting point to make it easier to
determine changes in height.
Depth Stop Locking Lever and Post
The depth stop locking lever clamps down on the depth stop
post to keep it from moving. The locking lever is located on
the fine adjustment cylinder, so that fine adjustments can
still be made when the post is clamped. To engage the lock,
turn the handle clockwise, and to release the lock, turn the
handle counterclockwise.
8 OF 2200 EB Router
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