Festo SEC-ST User Manual

Motor controller
Description
Type SEC−ST−48−6−P01
Fitting and installation
706 738 en 0606c
DesignationSEC−ST−48−6−P01−EN. . . . . . . . . . . . . . . . . . . . .
Edition en 0606c. . . . . . . . . . . . . . . . . .
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Part no. 706 738. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
o AG&Co.KG, D73726 Esslingen,
E Fest Federal Republic of Germany, 2006 Internet: http://www.festo.com E−Mail:service_international@festo.com
The reproduction, distribution and utiliz
ation of this docu ment as well as the communicaton of its contents to others wi thout express authorization is prohibited. Offenders will
be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility module or design.
Festo SEC−ST−486−P01−EN en 0606c
I
Contents and general instructions
II
Festo SEC−ST−486−P01−EN en 0606c

Contents

Designated use VII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service VIII . . . . . . . . . . . . . . . . . . . . . . .
Notes on the use of this m General info Procedure for corr Important user instructions XVII Trademarks XIX
Safety instructions XIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
rmation on stepping motor systems IX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
anual VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ectly adjusting the stepping motor XIV . . . . . . . . . . . . . . . . . . . . . . . . .
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1. System summar y 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Overview 1−3 . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Performance characteristics 1−3 . . . . . . . . . . .
1.3Controller part 1−4 . . . . . . . . . . . . . . . . .
1.3.1 Brief description 1−4 . . . . . . . . .
1.4 Final output stage 1−4 . . . . . . . . . . . .
1.4.1 Brief description 1−4 . . . . . . . .
1.4.2 Internal monitoring1−4 . . . . . . . . . .
1.5 Displays1−5 . . . . . . . . . . . . . . . . . .
1.5.1 Ready−tooperate display 1−5 . .
1.5.2 Fault display 1−5 . . . . . . . . . . . .
1.6 User interfaces 1−6 . . . . . . . . . . .
1.6.1 Enable input 1−6 . . . . .
1.6.2 Direction input 1−7 . . .
1.6.3 Clock input 1−8 . . . . .
1.6.4 Fault output 1−9 . . .
1.7 Settings 1−10 . . . .
1.7.1 The step mode1−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.2 The current setting1−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.3 The current reduction I−red 1−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.4 Enable s
1.7.5 The
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witch 113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
buttons114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Festo SEC−ST−486−P01−EN en 0606c
III
2. Fitting 2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Dimensions 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Current supply 2−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Electromechanics: front view26 . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Material 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Manufacturer 3−3 . . . . . . . . . . . . .
3.1.2 Plug X1 for control cable 3−4 . . . . . . . . .
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3.1.3 Plug X2 for motor connection MTR−ST... 3−4 . . . . . . . . .
3.1.4 Plug X3 for power supply 3−4 . . . . . . . . . . . . . . . . . . . . . . .
3.1.5 PE connection of the SEC−ST 3−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3.2 Plug connectors and their pin assignments3−5 . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 X1 plug
3.2.2 Motor cable and current supply for the SEC−ST 3−6 . .
3.3Connecting the cables 3−7 . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Overview of connections3−8 . . . . . . . . . . . . . . . . . . . . . .
3.3.2 SEC−ST complete system 3−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
for control cable KSPC−SECST−1.5 3−5 . . . . . . . . . . . . . . . . . . .
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3.3.3Connecting the motor to the SEC−ST 3−9 . . . . . . . . . . . . . . . . . . . . . . . .
3.3.4 Connec
3.3.5 Connecting the SEC−ST to the controller (SPC2
3.4 PE protective conductor and screening connections3−11 . . . . . . . . . . . . . . .
ting the SEC−ST to the power supply 3−10 . . . . . . . . . . . . . . . . . .
00) 3−10 . . . . . . . . . . . . .
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3.4.1Connection instructions3−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Elec
3.5 Measures for comp
trical isolation 3−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
lying with EMC guidelines 312 . . . . . . . . . . . . . . . . . . . . . . . .
4. Commissioning 4−1 . . . . . . . . . . . . . .
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4.1Commissioning the SEC−ST 4−3 . . . . . . . .
IV
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Festo SEC−ST−486−P01−EN en 0606c
5. Diagnosis and error treatment 5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Fault messages of the SEC−ST 5−3
5.2 Fault functions of the SEC−ST 5−4 . .
A. Technical appendix A−1 . . . . . . . . . . . .
A.1 Technical specifications A−3 . . . . . . . .
A.1.1 SEC−ST−486−P01 A−3 . . . . . . . . .
A.1.2 Maximum ratings A−4 . . . . . . . . . . . .
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Festo SEC−ST−486−P01−EN en 0606c
V
VI
Festo SEC−ST−486−P01−EN en 0606c

Designated use

The SEC−ST−486−P01, referred to here as the SEC−ST, Smart Electromotor Controller Stepper motor, has been designed for
use in control cabinets for controlling stepper motors in 2−string technology.
The SEC−ST must be operated in a safe working environment. An EMERGENCY STOP circui tem.
Operate the SEC−ST only under the permitted ambient condi tions.
t must be installed for the sys
The SEC−ST may only be oper
ated in a stationary industrial or commercial system. The electromagnetic resistance to inter ference of the power electronics is not designed for operation in mobile systems, in households or in firms which are con
nected directly to the low voltage network.
tall the SEC−ST screened and earthed in a control cabinet.
Ins Otherwise, the electromagnetic compatibility (EMC) of the power electronics cannot be guaranteed.
The SEC−ST may only be used as follows:
in accordance with designated use
in its original state
without any modifications by the
user
in faultless technical condition.
If additional commercially−available components such as sen sors and actuators are connected, the specifiedli
mits for pressures, temperatures, electrical data, torques, etc. must not be exceeded.
Please observe the standards specified in the releva
nt chapters and comply with technical regulations, as well as with national and local regulations.
Festo SEC−ST−486−P01−EN en 0606c
VII

Target group

This manual is directed exclusively at technicians trained in control and automation technology,
· who are dealing for the first time with stepper motor con
trollers
· or who already have experience of stepper motors.

Service

Please consult your local Festo service centre if you have any technical problems.

Notes on the use of this manual

This manual will help you in successfully commissioning your SEC−ST for the first time.
VIII
This manual contains important information and provid
es you with the basic knowledge which you will require for operating the SEC−ST correctly.
Most work steps in this manual are divide
· the description:
d into two parts:
Here you can learn important instructions and the aim of each work step.
· the instructions:
Here you learn how to carry out the work steps.
Festo SEC−ST−486−P01−EN en 0606c

General information on stepping motor systems

Description
Stepping motors are a special type of synchronous motor triggered through electrical pulses from a required control unit. Here, a pulse always angle. This permits positioning without acknowledgement. Due to their "digital" rotation, stepping motors are used as switch mechanisms and in positioning technology. It should be noted that the control system does not receive any kind of
acknowledgement that the motor has, in fact, performed its step.
corresponds to the same rotational
Accuracy and resolution
The step angle depends on the structural form; for the two− phase Festo stepping motors type MTR−ST, the angle is 1.8° (+/−5%) in full step. A single step takes place when the two coils receive full alternating current. Here, the stepping motor performs a step of 1.8° each time the current to the coils al ternates. But it is also possible to supply the two coils simultaneously with different current shares. The result is 1/8, 1/10 or 1/32 of a step, depending on the current share. This allows considerable refinement in the maxi tion of positions to which a stepping motor can run.
a 1/2, 1/4, 1/5,
mum resolu
Festo SEC−ST−486−P01−EN en 0606c
The smallest incremental path (resolution) on a positioning
axis is determine steps per revolution) and the feed constant of the positioning axis (determined by the diame slope of the spindle).
d by the motor’s step angle (number of
ter of the input pinion or the
IX
This can be calculated as follows:
Numberofstepsperrevolution +
Resolution +
Feedconstantoftheaxis @ Gearmultiplication
StepsńRevolution
360°
Motorstep.angle
Example
Motor step angle: 0.9° (+/− 5%) at half−step Feed constant of the positioning axis:120mm/revolution Gear multiplication: 1/4 ( gear reduction
i = 4 )
The above example results in a resolution of 0.075 mm per step.
All positions that this motor−gear−axis combination can run t are divisible by 0.075. In contrast, if the motor runs in quarter step, the resolution is
0.0375 mm; in one−tenth step, even a resolution of
0.00375 mm per step would be possible. Axis play, circumferential backlash of any gears and the tolerance of the stepping mo tor itself
have to be calculated in. The stepping motor’s tole rance must always be taken into account as the absolute value of the full step. This must be considered when very precise positioning as
signments are to be executed.
o
X
Festo SEC−ST−486−P01−EN en 0606c
Basic information
Despite the simplicity of the stepping motors, it should be mentioned that it is not a controller. The control system does not receive has, in fact, performed its step. And so it is extremely important to dimension the motor using
its speed−torque characteristic curve. This ensures that the applied load can, in fact, be moved by the motor with the specif
If the motor loses a step, that is, if the applied load is greater than the force the motor can produce, the part to be positio ned is no longer in the desired position. Errors that must be monitored in the overall system, such as through ches, can thus occur.
Start−stop frequency
Another important variable in the use of stepping motors is the socalled start−stop frequency. It is the frequency or
speed at which loss of step, start and also stop again under the torque to be
provided.
any kind of acknowledgement whether the motor
ied acceleration and speed.
limit swit
the stepping motor can safely, that is, without
Festo SEC−ST−486−P01−EN en 0606c
Losses of step much as when accelerating!
can occur when decelerating (stopping) just as
XI
Resonance frequencies
Impressing of a fixed current for the maximum holding torque of a stepping motor can cause the motor to tend to oscillate. Since the the set field within very narrow limits. If no load is applied, the rotor oscillates beyond the targeted step due to the very low inertia. If excitation of the next step takes place at an unfavourable time, the system resonates.
The following possibilities exist to reduce the incidence of this resonance.
stepping motor is a synchronous motor, it follows
In practice, one tries to put the start−stop fr
equency into a higher area (ca. 200 Hz and higher), since stepping mo tors in the lower frequency areas have more resonance fre
quencies.
One can combat it by increasing the start−stop frequency
or through lower phase current.
Conversion from fullstep to half−step o
r quarter−step ope
ration can also provide help.
It is helpful to always operate the motor with its nominal
load. If that is not
possible, the phase current should be
reduced.
XII
Festo SEC−ST−486−P01−EN en 0606c
Phase current
Phase current is the current that flows through strand of a winding. At the maximum phase current, the stepping motor has its maximum hold be adjusted to the load. That is, it does not always make
sense to set the motor’s maximum phase current. If the motor is run without load or with a torque lower than its nominal
torque, it can also carry out steps too far or begin to resonate (see above), which is equivalent to a loss of step. The set phase current flows at all times through the active
coils of the mot advantage of this is that the motor has a certain resting tor que and can be loaded still. Also, the motor is warmed even at standstill. If this hol
ding torque is not needed in standstill, it makes sense to reduce the phase current when the motor is at standstill. The Festo stepping motor controller SEC−ST−48
option.
ing torque. The phase current should
or, even when the motor is standing still. An
with its holding torque during stand
6−P01 offers this
Festo SEC−ST−486−P01−EN en 0606c
With these attributes of the stepping motor considered, it provides an economical positioning variant with adequat precision.
e
XIII

Procedure for correctly adjusting the stepping motor

Determining the possible speed with known load
If the torque of the load on the drive is known, the possible
speed can be determined from the speed−torque characteri stic curve.
The
highest usable speed is the one where the resulting tor que is about 80% of the maximum torque. Beyond that, the motor’s loss of t steps increases.
Resonance Increased incidence of resonance can be expected in fullstep
ation. Since this always depends on the system, it cannot
oper always be precisely determined where resonance will occur.
Here it is necessary t In general, it is advantageous to run at half−step to reduce resonance. Current should be reduced when the motor is run without
onance and thus a loss of step.
orque is so great that the danger of losing
o test.
load. Current that is set too high can also cause res
XIV
Festo SEC−ST−486−P01−EN en 0606c
Example
S1
S2
Fig.0/1: Upper graph S1 − full step / lower graph S2 − half step
M = Torque, n = Speed
Festo SEC−ST−486−P01−EN en 0606c
The characteristic curve shows the ma
ximum speed that can be run at full or half step, depending on the set torque (in the example around 1100 RPM at half step).
Determining the start−stop frequency
It is advantageous to set the start−stop frequency as high as possible since resonance leading to losses of step can occur especially in the lower The start−stop frequency is increased until the drive loses
steps when starting. Then the start−stop frequency is reduced again by a good 20% to ensure that no steps are lost during acceleration. A starting value of 400 Hz for small drives and around 200
Hz for large drives can be assumed.
frequency areas.
XV
How can incidences of resonance be suppressed? Tips and tricks!
· Half step instead of full step.
· Set phase current lower (to the value actually required).
· Operating frequencies not equal to resonance frequen
· Make the acceleration ramps steeper.
Half step here is better than full step. The two−phase step ping motor shows generally good run characteristics at half step.
While this reduces the system’s stiffness, it also reduces
its tendency to oscillate.
cies.
The operating frequency is often near the resonance fre quency or is a mul
tiple of it. Small deviations from the
"critical" step frequency usually show good results.
The stepping motor is "pulled" through the critical areas quickly and so does not tend so quickly to oscillate.
XVI
· Increase the friction (emergency solution)
Friction dampens the entire system, but useful torque is lost.
Festo SEC−ST−486−P01−EN en 0606c

Important user instructions

Danger categories
This manual contains instructions on the possible dangers which may occur if the product is not used correctly. These
instructions are marke shaded background and marked additionally with a picto gram. A distinction is made between the following danger warnings:
Warning
This means that failure to observe this instruction may result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may result in personal injury or damage to property.
d (Warning, Caution, etc), printed on a
Festo SEC−ST−486−P01−EN en 0606c
Please note
This means that failure to observe this instruction may result in damage to property.
The following pictogram marks passages in the text describe activities with electrostatically sensitive compo nents.
Electrostatically sensitive components may be damaged if they are not
handled correctly.
which
XVII
Marking special information
The following pictograms mark passages in the text contain ing special information.
Pictograms
Information: Recommendations, tips and references to other information.
Accessories: Information on necessary or useful accessories for the Festo product.
Environment: Information on environment−friendly use of Fes
sources of
to products.
XVIII
Text markings
· The bullet indicates activities which may be carried out in
any order.
1.Figures denote activities which must be carried out in the numerical ord
er specified.
 Hyphens indicate general activities.
Festo SEC−ST−486−P01−EN en 0606c

Trademarks

All product names in this documentation are registered trade marks. All trademarks in this documentation are only used for identifying the relevant product.

Safety instructions

Please note
The relevant safety instructions and accident−prevention regulations valid for each specific application must be observed during installation, co maintenance.
The following precautionary measures also apply without claim to completeness:
· Regulations for setting up high−voltage systems up to
· Electrical equipment for machines.
· Equipping high−voltage systems with electronic operat
mmissioning and
1000 volts.
ing media.
Festo SEC−ST−486−P01−EN en 0606c
XIX
XX
Festo SEC−ST−486−P01−EN en 0606c

System summary

Chapter 1
11Festo SEC−ST−48−6−P01−EN en 0606c
1. System summary

Contents

1.1 Overview 1−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Performance characteristics 1−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3Controller part 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Brief description 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Final output stage 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 Brief description 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Internal monitoring1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Displays1−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 Ready−tooperate display 1−5 . . . . . . . . . . . . . . . . . . . . .
1.5.2 Fault display 1−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 User interfaces 1−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 Enable input 1−6 . . . . . . . . . . . . . . . . . . . . . . .
1.6.2 Direction input 1−7 . . . . . . . . . . . . . . . . . . . . .
1.6.3 Clock input 1−8 . . . . . . . . . . . . . . . . . . . . . . .
1.6.4 Fault output 1−9 . . . . . . . . . . . . . . . . . . . . . .
1.7 Settings 1−10 . . . . . . . . . . . . . . . . . . . . . .
1.7.1 The step mode1−10 . . . . . . . .
1.7.2 The current setting1−12 . . . . . .
1.7.3 The current reduction I−red 1−13 . . . . .
1.7.4 Enable switch 1−13 . . . . . . . . . . . . . .
1.7.5 The buttons1−14 . . . . . . . . . . . . . . .
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1−2
Festo SEC−ST−486−P01−EN en 0606c
1. System summary

1.1 Overview

The SEC−ST stepper motor controller is used for simple commissioning of stepper motors in 2−string technology.
By means of digital inputs, contr respect of the number of steps and the direction.

1.2 Performance characteristics

· Bipolar chopper driver
· Input voltage 24 V DC to 48 V DC
· Phase current can be set up to 6 A in 8 steps
· Automatic current reduction to 30 % of the set phase cur
rent can be switched on
· 1/1, 1/2, 1/4, 1/5, 1/8, 1/10 and 1/32 of a step possible
· Step frequency max. 40 kHz
· Manual movement with push buttons possible
· Protective function against excess temperature and short
circuit
· Error output
ol can be carried out in
Festo SEC−ST−486−P01−EN en 0606c
13
1. System summary

1.3 Controller part

1.3.1 Brief description

Communication with higher−order controllers, e.g. program
mable logic controllers (PLC) takes place via inputs and out puts.
The inputs are completely electrically other. This inputs can be actuated with either 5V or 24V. (See section 1.6 User interfaces)
By means of push buttons, an indivi carried out in both directions of rotation.

1.4 Final output stage

1.4.1 Brief description

The integrated final output stage can control up to 6A string current. The string current can be set with the dip switch. (see 1.7.2).

1.4.2 Internal monitoring

The end stage possesses an excess temperature cut−out, as well as monitoring in the event of short circuit of the motor strings between each other or against GND. (edition see 1.6. User interfaces)
isolated from each
dual step or travel can be
1−4
Festo SEC−ST−486−P01−EN en 0606c
1. System summary

1.5 Displays

1.5.1 Ready−tooperate display
The blue ready−tooperate LED (Power) on the front of the SEC−ST indicates the readiness to operate.

1.5.2 Fault display

A fault is shown by a red LED Error".
Festo SEC−ST−486−P01−EN en 0606c
1−5
1. System summary

1.6 User interfaces

1.6.1 Enable input

The controller is enabled via the Enable input.
Control (e.g. SPC200)
Optocoupler energized = SEC enabled
SEC−ST−48−6−P01
Fig.1/1:
16
Please note
An incorrect connection may cause damage to the SEC−ST or to the higher−order control.
· Please note the output levels of your higher−order con
trol.
+24V or +5V can be used as signal level.
Festo SEC−ST−486−P01−EN en 0606c
1. System summary

1.6.2 Direction input

The direction of rotation of the motor is determined via the Direction input.
Control (e.g. SPC200)
SEC−ST−48−6−P01
Optocoupler energized = direction +
Fig.1/2:
Please note
An incorrect connection may cause damage to the SEC−ST or to the higher−order control.
· Please note the output levels of your higher−order con
trol.
+24V or +5V can be used as signal level.
Festo SEC−ST−486−P01−EN en 0606c
CLK
DIR
motor
step
Fig.1/3:
1
0
1
0
67 65
+
17
1. System summary

1.6.3 Clock input

The motor performs a step via the Clock input.
Control
(e.g. SPC200)
SEC−ST−48−6−P01 Falling edge = one step
Fig.1/4:
Please note
An incorrect connection may cause damage to the SEC−ST or to the higher−order control.
· Please note the output levels of your higher−order con
trol.
+24V or +5V can be used as signal level.
18
CLK
DIR
motor
step
Fig.1/5:
1
0
1
0
67 65
+
Festo SEC−ST−486−P01−EN en 0606c
1. System summary

1.6.4 Fault output

The temperature of the controller is monitored. A fault is also shown here in the event of a short circuit (red LED).
There is a fau
lt output for logical scanning.
SEC−ST−486−P01
_
Fig.1/6:
Caution
Note the maximum permitted voltage of + 30V DC and the maximum permitted current of 30 mA at the fault output Err+.
Connecting example
Festo SEC−ST−486−P01−EN en 0606c
Fig.1/7:
1−9
1. System summary

1.7 Settings

1.7.1 The step mode

The step mode can be set by the user by means of dip switches 1, 2 and 3. The default value (as at factory) is set as half step.
Fig.1/8:
1
2
3
1
2
3
1
2
3
1/1 step
1/2 step
1/4 step
1
2
1/5 step
3
1
1/8 step
2
3
1
1/10 step
2
3
1
1/32 step
2
3
110
Festo SEC−ST−486−P01−EN en 0606c
1. System summary
Step designation Number of steps per revolution
1/1 step 200
1/2 step 400
1/4 step 800
1/5 step 1000
1/8 step 1600
1/10 step 2000
1/32 step 6400
With a PLC from Festo (SPC200):
If actuation is made with a PLC from Festo (SPC200), only 1/1, 1/2, 1/4, 1/5, 1/8 and 1/10 of a step
will be supported.
Festo SEC−ST−486−P01−EN en 0606c
Please note
If 1/32 of a step is used, this will result in other positioning paths.
111
1. System summary

1.7.2 The current setting

The 8 adjustable current values apply to the stepper motors MTR−ST−42..., MTR−ST−57... and MTR−ST−87... from Festo.
Fig.1/9:
The setting is made with the dip switc
4
1.25 A
5
6
4 5
1.50 A
6
4
1.80 A
5
6
4 5
3.15 A
6
hes 4, 5 and 6.
4 5
6
4 5
6
4 5
6
4 5
6
4.70 A
5.00 A
5.50 A
6.00 A
112
Caution
Observe the maximum permitted holding current of your stepping motor. Please refer to the data sheet of the rel evant motor f
or the current settings.
Festo SEC−ST−486−P01−EN en 0606c
1. System summary
1.7.3 The current reduction I−red
The automatic current reduction can be activated with dip switch 7. If there is no step signal for at least 80 ms, the string current will be reduced to 30 % of the set current.
Switch 7 on = current reduction active (default value)
Fig.1/10:
Caution
With active current reduction, the holding torque of the motor is reduced. Note in particular with vertical applications.

1.7.4 Enable switch

Festo SEC−ST−486−P01−EN en 0606c
The motor current can be switched off with dip switch 8. When the motor current is switched on again, the motor wind
ings will be energized with the current which was applied immediately before it was switched off.
Switch 8 off = motor current off (Defa
Fig.1/11:
ult value)
113
1. System summary

1.7.5 The buttons

Buttons Step+ and Step With these buttons you can test the stepper motor.
When the Step+ button is pressed, the stepper motor starts to turn.
The direction depends on the wiring of the motor phases; with Festo MTR−ST: in a clockwise direction (view of motor shaft). It thereby increases its rotational speed step by step. When the Step− button is pressed, the stepper motor turns in the opposite direction.
Button Clock Si
mWith this button you can simulate the Input Clock".
Each time you push it, a step will be carried out. The button is not debounced.
Button ResetPressin
outputs, displays and buttons are then without function. The motor current is switched off. After releasing the button, the SEC−ST is reinitialized and the motor is energized again.
Please note
The settings which you make on the SEC−ST do not become active until you press the Reset button (or switching the SEC−ST off and on
g this button, you can reset the SEC−ST. All the inputs,
again).
114
Festo SEC−ST−486−P01−EN en 0606c

Fitting

Chapter 2
2−1Festo SEC−ST−486−P01−EN en 0606c
2. Fitting

Contents

2.1 Dimensions 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Current supply 2−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Electromechanics: front view26 . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . .
2−2
Festo SEC−ST−486−P01−EN en 0606c
2. Fitting

2.1 Dimensions

70.3
106
Fig.2/1:Dimensions of the SEC−ST
Festo SEC−ST−486−P01−EN en 0606c
89
86
2−3
2. Fitting
Please note
Screening can be attached to the M4 earthing screws intended for this purpose.
Fastening screws must not be used as earthing sc
rews.
The devices in this series are intended as compact units for fitting into a control cabinet or onto a wall. The loss of power
h occurs in operation and the subsequent heating of the
whic unit depends on the output. The SEC−ST is being cooled by convection. There must be a gap of at least 3cm on all sides for sufficient cooling.
2−4
3 cm
Festo SEC−ST−486−P01−EN en 0606c
2. Fitting

2.2 Current supply

Fig.2/2:
Power unit
4700 F / 100 V
Warning
· Use only PELV circuits as per IEC/DIN EN 60204−1 (Pro
tective Extra−Low Voltage, PELV) for the electrical supply.
Consider also the general requirements for PELV circuits in accordance with IEC/DIN EN 60204−1.
· Use power supplies which guarantee reliable electrical
isolation of the operating voltage as per IEC/DIN EN 60204−1.
Festo SEC−ST−486−P01−EN en 0606c
By the use of PELV circuits, protect
ion against electric shock (protection against direct and indirect contact) is guaranteed in accordance with IEC/EN 60204−1 (Electrical equipment for mach
ines, General requirements).
Caution
Serious damage to the device !
· Make sure the polarity is correct.
· Do not disconnect any cables before the power supply
to the system is switched off.
For rated output in the designated application ran
ge a power unit with 48 V DC is required. The SEC−ST can also be oper ated with 24 V DC. Losses in the dynamics of the stepper mo tors must be taken into account here (see data sheet for the stepper motors).
2−5
2. Fitting
8
With motors with rated current ţ 4,5 A and at the same time high braking energies (recommendation) :
· Connect a capacitor of at least 4700 F / 100 V at the
power supply connection, in order to prevent exceeding the permitted voltage (e.g. when

2.3 Electromechanics: front view

Button Step+
1
braking).
2 Button Step
3 Plug X1
1
2
4 LED Error
5 Button Clock Sim
6 Button Reset
7 Switches 1...8
3
8 Plug X2
9 Plug X3
4
aJ LED Power
Fig.2/3:Front view of the SEC−ST
Warning
Note the pin assignment on plug connector X3. The unit may become seriously damaged if the connection ter minals are swapped.
5
6 7
9
aJ
2−6
Festo SEC−ST−486−P01−EN en 0606c

Installation

Chapter 3
31Festo SEC−ST−48−6−P01−EN en 0606c
3. Installation

Contents

3.1 Material 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Manufacturer 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Plug X1 for control cable 3−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3 Plug X2 for motor connection MTR−ST... 3−4 . . . . . . . . . . . . . . . . . . . . . .
3.1.4 Plug X3
3.1.5 PE connection of the
3.2 Plug connectors and their pin assignments3−5 .
3.2.1 X1 plug for control cable KSPC−SECST−1.5 3−5 . . . . . . . .
3.2.2 Motor cable and current supply for the SEC−ST 3−6 . . . . . . . . . . . . . . . .
3.3Connecting
3.3.1
3.3.2 SEC−ST complete s
3.3.3Connecting the motor to th
3.3.4 Connecting the SEC−ST to the power supply 3−10 . . .
3.3.5 Connecting the SEC−ST to the controller (SPC200) 3−10 . . . . . . . . . . . . .
3.4 PE prot
3.4.1Connection instructions3−11 . . . .
3.4.2 Electrical isolation 3−11 . . . . . . . . . . . . . .
3.5 Measures for complying with EMC guidelines 312 . . . . . . .
Overview of connections3−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ective conductor and screening connections3−11 . . . . . . . . . . . . . . . . . . .
for power supply 3−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEC−ST 3−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
the cables 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ystem 3−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
e SEC−ST 3−9 . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
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3−2
Festo SEC−ST−486−P01−EN en 0606c
3. Installation

3.1 Material

3.1.1 Manufacturer

Caution
Incorrectly prepared cables may damage the electronics and trigger off unexpected movements of the motor.
· Test every cable in accordance with the instructions in
the section Connecting the cables" (see 3.3). Make sure that the cables are correct
ly connected and that the
plugs are provided with strain−relief.
Caution
Long lines reduce immunity to interference (E MC).
· Do not exceed the maximum permitted cable lengths:
Control cable: 30 m  Power supply cable: 10 m  Motor cable: 10 m
Festo SEC−ST−486−P01−EN en 0606c
Caution
Use only the cables listed below for connecting the system. Only in this way can you guarantee the correct functioning of the syst
Cable
KMTR−ST−5 Motor cable 5m 530071
KMTR−ST−10 Motor cable 10m 530072
KMTR−ST−x Motor cable xm
KSPC−SECST−1.5 Control cable to SPC200 530077
em.
Designation Part number
530073
(up to max. 10m)
33
3. Installation

3.1.2 Plug X1 for control cable

1 plug connector, 11−pin from Weidmüller, BLZ 3.5/11 SN SW, order no. 161572, included in delivery.
3.1.3 Plug X2 for motor connection MTR−ST...
1 plug connector, 4−pin from Weidmüller, BLZ 5.00/4 SN SW, order no. 159608, included in delivery.

3.1.4 Plug X3 for power supply

1 plug connector, 2−pin from Weidmüller, BLZ 5.00/2 SN SW, order no. 162516, included in delivery.
3.1.5 PE connection of the SEC−ST
3−4
The PE connection of the SEC−ST (mains and motor side) is made via an M4 threaded bolt.
Festo SEC−ST−486−P01−EN en 0606c
3. Installation

3.2 Plug connectors and their pin assignments

3.2.1 X1 plug for control cable KSPC−SECST−1.5
* Plug connector: Weidmüller, BLZ 3.5/11 SN SW
Fig.3/1:
Festo SEC−ST−486−P01−EN en 0606c
Pin
Brief description Meaning/remark
1 EN+24 Enable input + 24V (7 mA)
2 En+5 Enable input + 5V (10 mA)
3 En Enable input 
4 Clk +24V Clock input + 24V (7 mA)
5 Clk +5V Clock input + 5V (10 mA)
6 Clk Clock input 
7 Dir +24V Direction input + 24V (7 mA)
8 Dir +5V Direction input + 5V (10 mA)
9 Dir Direction input 
10 Err+ Fault output + (max. 30 mA)
11 Err Fault output 
Fig.3/2: Assignment of plug connector X1
3−5
3. Installation
3.2.2 Motor cable and current supply for the SEC−ST
Sub−D 9−pin View of motor plug of Festo stepper motor type MTR−ST−...
Earthing band 6 mm
white brown green yellow
grey pink
Screening/Shield
GND brake +24V DC brake
Fig.3/3:Pin assignment of motor cable
Brief description Meaning/remark
Pin
1 String A Motor connection winding A start
2 String A/ Motor connection winding A end
3 String B Motor connection winding B start
String A String A/ String B String B/ +24...48VDC GND
Weidmüller BLZ 5.00 View of SEC−ST
String A String A/ String B String B/ +24...48VDC GND
36
4 String B/ Motor connection winding B end
Fig.3/4: Assignment of plug connector X2 (motor connection)
Pin
Brief description Meaning/remark
1 + 24...48 V DC Current supply + 24...+48 V DC
2 GND GND current supply
Fig.3/5: Assignment of plug connector X3 (current supply)
Festo SEC−ST−486−P01−EN en 0606c
3. Installation

3.3 Connecting the cables

Please note
Connection to the main power supply and the fitting of mains switches, transformers, fuses and mains filters may only be
Caution
· Do not connect any cables to the electronics and do not
· Check all cables once again before installation, as incor
· Make sure that the SEC−ST is connected to the protective
· Make sure that the screening cables of the motor are
carried out by a qualified electronics engineer.
disconnect any cables before the power supply to the
system is switched off. The electronics of the power controller and the motor may otherwise be damaged.
rect connection assignments can cause serious func tional impairment.
earth (PE) of the power supply unit.
connected to the earth connection of the SEC−ST before
you commission the motor.
Festo SEC−ST−486−P01−EN en 0606c
Caution
· Place the motor cables and the signal cables at a
distance from each other where possible, e.g. in cable
channels with intermediate walls. Use only screened cables for the connection to the motor and cables
twisted in pairs for signal lines.
In this way you can avoid electromag
netic interference which
might impair reliable operation of the system.
37
3. Installation
Please note
· Make sure that the cables are provided with strain relief.
In the case of boom arm and multiaxis operation, cables which are subject to mechanical stress must be laid in a drag chain.

3.3.1 Overview of connections

38
Fig.3/6: Complete struc tu r e of SEC−ST with motor and
controller
Festo SEC−ST−486−P01−EN en 0606c
3. Installation
3.3.2 SEC−ST complete system
A complete SEC−ST system is shown in Fig. 3/6 on the previ ous page. The following components are required for operat ing th
e SEC−ST:
Power unit 24...48 V DC / PELV voltage source
SEC−ST−48−6−P01
Motor (MTR−ST−...)
Cable for controller (KSPC−SECST−1.5)
Motor cable (KMTR−ST−5, 10 or x)
Controller (PLC e.g
SPC200−SMX−1)
3.3.3Connecting the motor to the SEC−ST
1.Insert the 9−pin sub−D plug for the power cable into the
appropriate socket on the motor.
2. Connect the motor cables to the screw termi
plug.
3. Connect the PE cable of the motor to the earth terminal PE.
4. If applicable, connect the brake cables to the controller.
5. Check all
plug connectors once again.
. SPC200 with stepper motor card
nal of the
Festo SEC−ST−486−P01−EN en 0606c
3−9
3. Installation
3.3.4 Connecting the SEC−ST to the power supply
1.Make sure that the power supply is switched off.
2. Insert the plug into socket X3 of the SEC−ST.
3. Connect the PE cable of the mains terminal PE.
3.3.5 Connecting the SEC−ST to the controller (SPC200)
1.Make sure that the power supply is switched off.
2. Insert plug X1 into the socket on the SEC−ST.
3. Connect the earthing strap of the
terminal PE.
4. Insert the 15−pin sub−D plug connector into the stepper motor control card socket.
supply to the earth
cable to the earth
310
Festo SEC−ST−486−P01−EN en 0606c
3. Installation

3.4 PE protective conductor and screening connections

3.4.1Connection instructions

The screening of the motor cable is connected to the central PE connection point of the SEC−ST.
The mains PE connector is also connected at this
With greater lengths, special EMC protective measures must be observed.

3.4.2 Electrical isolation

In the design of the SEC−ST, great importance has been placed on high resistance to interference. For this reason indi vidual function blocks are electrically isolated from each
other. Signal transmission within the SEC−ST is carried out by an opto coupler.
star point.
Warning
All PE cables must be connected before commissioning for reasons of safety.
The mains PE connection is connected to the central PE connection point
Make sure that the earth connections between devices and the mounting plate are of sufficiently large dimensions in
be able to discharge HF interference.
order to
of the SEC−ST.
Festo SEC−ST−486−P01−EN en 0606c
311
3. Installation

3.5 Measures for complying with EMC guidelines

Caution
Long lines reduce immunity to interference (E MC).
· Do not exceed the maximum permitted cable lengths:
Control cable: 30 m  Power supply cable: 10 m  Motor cable: 10 m
If correctly fi
tted and if Festo cables are used for all the con nections, the controllers of the SEC−ST product family will comply with the relevant regulations (see Declaration of Con formity).
Interference emission and resistance to interference of a device always depend on the complete design
of the drive,
which consists of the following components:
the power supply
the SEC−ST
the motor
the electromechanics
the design and type of wiri
ng
the higher−order controller.
312
Festo SEC−ST−486−P01−EN en 0606c

Commissioning

Chapter 4
4−1Festo SEC−ST−486−P01−E N en 0606c
4. Commissioning

Contents

4.1Commissioning the SEC−ST 4−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4−2
Festo SEC−ST−486−P01−EN en 0606c
4. Commissioning
4.1 Commissioning the SEC−ST
· Set the string current in accordance with chapter 1.7.2
Setting the current."
· Make sure that the current set is adapted to the stepper
motor.
Caution
If the current is set too high, the motor may become over heated.
· Set the desired step angle in accordance with chapter
1.7.1 The stepper mode."
· Check that the step angle set is taken into consideration
by your position controller. (See also the manual for the stepper motor indexer module for the SPC200).
Festo SEC−ST−486−P01−EN en 0606c
When all connections have been made, the power supply can be switched on. The connected motor may perf
orm a step at this stage. For this reason we recommend that the motor be disconnected from the load in order that a test run can be carrie
d out.
4−3
4. Commissioning
When the power supply is switched on, the blue power LED lights up. If the red fault LED lights up, you must switch the unit off i
mmediately and check the connections (see chapter
5 Diagnosis and error treatment").
Buttons Step+ and Step With these buttons you can test the ste
pper motor. When the Step+ button is pressed, the stepper motor starts to turn. The direction depends on the wiring of the motor phases
; with Festo MTR−ST: in a clockwise direction (view of motor shaft). It thereby increases its rotational speed step by step. When the Step−
button is pressed, the stepper motor turns in
the opposite direction.
Button Clock SimWith this button you can simulate the Input Clock".
Each time you
push it, a step will be carried out. The button is
not debounced.
Button ResetPressing this button, you can reset the SEC−ST. All the inputs,
outputs, disp
lays and buttons are then without function. The
motor current is switched off. After releasing the button, the SEC−ST is reinitialized and the motor is energized again.
Please note
The settings which you make on the SEC−ST do not become active until you press the Reset button (or switching the
SEC−ST off and on
again).
4−4
Festo SEC−ST−486−P01−EN en 0606c

Diagnosis and error treatment

Chapter 5
5−1Festo SEC−ST−486−P01−EN en 0606c
5. Diagnosis and error treatment

Contents

5.1 Fault messages of the SEC−ST 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Fault
functions of the SEC−ST 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5−2
Festo SEC−ST−486−P01−EN en 0606c
5. Diagnosis and error treatment
5.1 Fault messages of the SEC−ST
The SEC−ST possesses a red LED which indicates a fault.
LED Error lights up red when:
there is excess temperature:
The final stage is overheated and is
there is a short circuit:
There is a short circuit between the motor strings or against GND.
switched off.
Festo SEC−ST−486−P01−EN en 0606c
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5. Diagnosis and error treatment
5.2 Fault functions of the SEC−ST
Fault Cause Possibilities
Power LED does not light up No supply voltage Check supply cable
Fault LED lights up red Short circuit at motor output Check motor
Final stage overheated Winding resistor of motor too
Motor does not move, power LED lights up blue, red fault LED is out
Motor loses steps Frequency too high Check characteristic curve of
Dip switch 8 off Dip switch 8 on
Motor cable defective Check motor cable
Brake not activated Open brake by applying
Motor cannot give torque required
Check power unit
Check motor cable
small Motor defective, checkCheck fitting of controller
24V DC
motor, check which torque
can be given
Reduce frequency
(controller)
Fig.5/1:
5−4
Festo SEC−ST−486−P01−EN en 0606c

Technical appendix

Appendix A
A−1Festo SEC−ST−486−P01−E N en 0606c
A. Technical appendix

Contents

A.1 Technical specifications A−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1.1 SEC−ST−486−P01 A−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1.2 Ma
ximum ratings A−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A−2
Festo SEC−ST−486−P01−EN en 0606c
A. Technical appendix

A.1 Technical specifications

A.1.1 SEC−ST−486−P01
Feature Value
Part number 548 945
Rated current I
Rated voltage V
Operating mode Bipolar chopper driver
Operating mode 1/1 step= 200 steps per revolution
Setting the step With the dip switch
Step frequency Max. 40 kHz
Current reduction 0 or 70% can be selected with dip switch
Manual movement With buttons Step+ and Step
LED Blue (power), red (fault)
Button RESET, Step+, Step, CLK Sim.
Typ e of connection Screw plug terminals
Method of fastening TS 35 DIN hat rail
Ambient temperature 0... + 40°C (... + 50° at I < 4.7 A)
Storage temperature 10 ... +60°C
Relative humidity 95 % (non condensing) Protect from humidity, no moisture condensation
Protection class IP20
Certification CE symbol
n
n
1.25 A ~ 6 A adjustable
24...48 V DC
1/2 step= 400 steps per revolution 1/4 step= 800 steps per revolution 1/5 step= 1000 steps per revolution 1/8 step= 1600 steps per revolution 1/10 step= 2000 steps per revolution 1/32 step= 6400 steps per revolution
Fig.A/1:
Festo SEC−ST−486−P01−EN en 0606c
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A. Technical appendix

A.1.2 Maximum ratings

Inputs
Plugs Pin V
in
[V DC]
En +24 20...26 V 28 V 5.4...17.2 mA 22 mA
En +5 4...6 V 7.5 V 4.8...8 mA 8.4 mA
En − 0 V −−− −−− −−−
Clk +24 20...26 V 28 V 5.4...17.2 mA 22 mA
X1
X3
Clk +5 4...6 V 7.5 V 4.8...8 mA 8.4 mA
Clk − 0 V −−− −−− −−−
Dir +24 20...26 V 28 V 5.4...17.2 mA 22 mA
Dir +5 4...6 V 7.5 V 4.8...8 mA 8.4 mA
Dir − 0 V −−− −−− −−−
+ 24...48 21...50 V 51 V 0...6.5 A 7 A
GND 0 V −−− −−− −−−
Outputs
Plugs PIN V
[V DC]
Vin max.
I
in
Iin max.
[V DC]
V
out
max.
out
I
out
I
max.
out
[V DC]
A−4
X1
X2
Err+ 4...26 V 30 V 5...20 mA 30 mA
Err− −−− 0 V −−− −−−
String A 24...48 V 51 V 0...6.5 A 7 A
String A/ 24...48 V 51 V 0...6.5 A 7 A
String B 24...48 V 51 V 0...6.5 A 7 A
String B/ 24...48 V 51 V 0...6.5 A 7 A
Festo SEC−ST−486−P01−EN en 0606c
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