Valve terminal type 03/04−B
Electronics
manual
Valve terminal with
Fieldbus connection
Type IFB11−03
Fieldbus protocol:
− DeviceNet
− Philips DIOS
− Selectron
SELECAN
Manual
163 956
en 0503g
Contents and general instructions
Authors S. Breuer, H. Hohner, E. Klotz. . . . . . . . . . . . . . . . .
Editors H.J. Drung, M.Holder. . . . . . . . . . . . . . . . . . . . . . . .
Original de.
Translation transline Deutschland GmbH. . . . . . . . . .
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Layout Festo AG & Co., Dept. KG−GD. . . . . . . . . . . . . . . . . . .
Typesetting DUCOM. . . . . . . . . . . . . . . . . . . . .
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Edition en 0503g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Title MANUAL−EN. . .
Designation P.BE−VIFB11−03−EN. . . . . . . . . . . . . . . . . . .
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Orderno. 163 956. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E (Festo AG&Co., D73726 Esslingen,
Federal Republic of Germany, 2000)
Internet:http://www.festo.com
E−Mail: service_international@festo.com
The copying, distribution
well as the communication of its contents to others without
expressed authorization is prohibited. Offenders will be held
liable for the payment of damages. All rights reserved, in
particular the right to carry out patent, utility model or orna
mental design registrations.
Festo P.BE−VIFB11−03−EN en 0503g
and utilization of this document as
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Contents and general instructions
II
Festo P.BE−VIFB11−03−EN en 0503g
Contents and general instructions
Contents
Designated use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions IX. . . . . . . . . . . . . . . . . . .
Abbreviations XI. . . . . . . . . . . . . . . . . . . . . . .
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Manuals for this valve terminal XIII. . . . . . . . . . . .
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Additional modules for this valve terminal XIV. . . . . . . . . . . . . .
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1. Summary of components 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1.1 Summary of multifunctional Festo valve terminals 1−3. . . . . . . . . . . . . . . . . . . .
1.2 Description of components 1−4. . . . . . . . . .
1.2.1 Types 03/04−B: Electric modules 1−4. . . . . . . . . . . . . . . . . .
1.2.2 Type 03: MIDI pneumatic modules 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1.2.3 Type 03: MAXI pneumatic modules 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Type 04−B: ISO pneumatic modules 1−7. . . . . .
1.3 Method of operation 1−8. . . . . . . . . . . . . . . . . . . . . .
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Fitting the modules and components 2−3. . . . . . . . . . . . . . . . . .
2.1.1 Earthing the end plates 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2.2 Fitting onto a hat rail (type 03) 2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Fitting the valve terminal onto a wall 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1. . . . . . . . . . . .
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3.1 General connection methods 3−3. . . . . . . . .
3.1.1 Cable selection fieldbus cables 3−4. . . . . . . . . . . . . . . . . .
3.1.2 Cable selection operating voltages 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Fieldbus nodes 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Opening and closing the nodes 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Configuring the valve terminal 3−8. . .
3.2.3 Setting the station number 3−9. . . . . . . . . . . . .
3.2.4 Possible station numbers 3−10. . . . . . . . . . . . . . . . . . . . . .
Festo P.BE−VIFB11−03−EN en 0503g
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Contents and general instructions
3.2.5 Setting the fieldbus baud rate 3−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Setting the fieldbus protocol 3−13. . . . . .
3.2.7 Setting the compatibility (DeviceNet configuration) 3−14. . . . . . . . . . . . . .
3.2.8 Analog I/O modules 3−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3.3 Switching on the power supply 3−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Calculating the current consumption 3−17. . . .
3.3.2 Connecting the power supply 3−19. . . . . . . . . . . . . . . . . . . .
3.4 Connecting the fieldbus interface 3−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3.4.1 Philips DIOS connection instructions 3−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Connection instructions Selectron SELECAN 3−29. . . . . . . . .
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3.4.3 Connection instructions Allen−Bradley DeviceNet 3−30. . . . . . . . . . . . . . . . . . . . .
3.4.4 Connection instructions for Festo DeviceNet (SF 60) 3−30. . .
3.4.5 Terminating resistor 3−31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.1 Addressing and configuring the valve terminal 4−3. . . . . . . . . . . . . . . . . . . . . . .
4.1.1 Ascertaining the configuration data 4−3. . . . . . . . .
4.1.2 Address assignment of the valve terminal 4−6. . . . . . . . . . . . . . . . . . . . . .
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4.1.3 Address assignment after extension/conversion 4−11. . . . . . . . . . . . . . . . . . . . . .
4.2 General instructions on commissioning 4−13. . . . . . . . . . . . . . . .
4.2.1 Switching on the power supply 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.3 Philips Dios Principles of commissioning and diagnosis 4−15. . . . . . . . . . . . . . .
4.3.1 General information 4−15. . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Configuration with Philips Dios 4−17. . . . . . . . . . . . . . . . . . . . . . . . . .
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4.3.3 Addressing the inputs/outputs with Philips DIOS 4−20. . . . . . . . . . . . . . . . . . . . .
4.3.4 Diagnosis with Philips Dios 4−24. . . . . . . . . .
4.3.5 Status bits with Philips Dios 4−26. . . . . . . . . . . . . . . . .
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4.4 Selectron SELECAN Principles of commissioning and diagnosis 4−29. . . . . . . .
4.4.1 General information 4−29. . . . . . . . . . . . .
4.4.2 Configuration with Selectron SELECAN 4−31. . . . . . . . . . . . . . .
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4.4.3 Addressing the inputs/outputs with Selectron SELECAN 4−32. . . . . . . . . . . . . . .
4.4.4 Diagnosis with Selectron SELECAN 4−35. . . . . . . . . . .
4.4.5 Status bits with Selectron SELECAN 4−36. . . . . . . . . . . . . . . . . . . . . . . .
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4.5 Allen−Bradley DeviceNet Principles of commissioning and diagnosis 4−39. . . .
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Contents and general instructions
4.5.1 General information 4−39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.2 Configuring DeviceNet slave features
(EDS) 4−40. . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.3 General notes on parameterizing with the DeviceNet 4−42. . . . . . . . . . . . . . . . . .
4.5.4 Notes on parametrization with RSNetWorx for DeviceNet 4−43. . . . . . . . . . . . . . .
4.5.5 Diagnosis with the DeviceNet 4−50. . . . . . . . . . . . . . . . . . . . . . . . .
4.5.6 Status bits on the DeviceNet 4−51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5. Diagnosis and error treatment 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Overview of diagnosis options 5−3. . . .
5.2 On−site diagnosis 5−4. . . . . . . . . . . . . . . . .
5.2.1 LEDs on the bus node 5−4. . . . . . . . . . . . . . . .
5.2.2 LEDs of the valves 5−7. . . . . . . . . . . . . . . . . . . .
5.2.3 LEDs of the input/output modules 5−9. . . . . . . . . . . . . . . . . . .
5.2.4 Testing the valves 5−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Status bits 5−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Short circuit/overload 5−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Error treatment 5−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5.4.1 Reaction to errors in the control system 5−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Position of the status
5.4.3 Short circuit/overload at an output stage 5−19. . . .
5.5 Type 04−B: fuses for the pilot solenoids 5−20. . . . . . . . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
bits 5−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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A.1 Technical specifications A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Cable length and
A.3 Examples of circuitry A−12. . . . . . . . . . . . . . . . .
A.3.1 Power supply type 03 internal layout A−13. . . . . . . . . . . . . . . . .
cross−sectional area A−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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A.3.2 Power supply type 04−B internal layout A−14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Accessories B−1. .
B.1 DeviceNet compatibility
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configuration of SW−Version V1.3/1.4 B−3. . . . . . . . . .
B.2 Controlling analog I/O modules with DeviceNet B−9. . . . . . . . . . . . . . . . . . . . . .
B.2.1 Controlling the analog IOs with the bus B−15. . .
B.2.2 Structure of the analog word B−16. . . . . . . . . . . . . . . . . . . .
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Festo P.BE−VIFB11−03−EN en 0503g
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Contents and general instructions
B.2.3 Status bits with analog modules B−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.3 Connecting the cable to the plug/sockets B−25. . . . . .
B.4 Accessories B−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.5 Overview DeviceNet−Specifications B−32. . . . . . . . . . . . . . . . . . . . . . . . . .
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B.6 Details on DeviceNet Objects B−35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.6.1 Identity Object: Class
B.6.2 Router Object: Class Code 02 (0x02) B−38. . . . . . . . . . .
B.6.3 DeviceNet Object: Class Code 03 (0x03) B−39. . . . . . . . . . . . . . . . . . . . . . . . .
Code 01 (0x01) B−35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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B.6.4 Assembly Object: Class Code 04 (0x04) B−41. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.6.5 Connection Object: Class Code 05 (0x05) B−43. . . . . . .
C. Index C−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Festo P.BE−VIFB11−03−EN en 0503g
Contents and general instructions
Designated use
The valve terminal described in this manual is intended ex
clusively for use as follows:
for controlling pneumatic and electric actuators (valves
and output modules)
for interrogating electric sensor signals by means of the
input modules.
Use the valve terminal only as follows:
in accordance with designated use
in faultless technical condition.
without any modifications
by the user
If additional commercial components such as sensors and
actuators are connected, the specified limits for pressures,
temperatures, electrical data, torques, etc. must not be ex
ceeded.
Please observe the standards specified in the relevant
chapters and comply with technical regulations, as well as
with national and local regulations.
Festo P.BE−VIFB11−03−EN en 0503g
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Contents and general instructions
Target group
This manual is intended exclusively for technicians trained in
control and automation technology with experience in instal
ling, commissioning, programming and diagnosing program
mable logic controllers and fieldbus systems.
Service
Please consult your local Festo repair service if you have any
technical problems.
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Festo P.BE−VIFB11−03−EN en 0503g
Contents and general instructions
Important user instructions
Danger categories
This manual contains instructions on the dangers which may
occur if the product is not used correctly. These instructions
are marked with a heading (Warning, Caution, etc.), printed
on a shaded background and accompanied by a pictogram.
A distinction is made between the following danger cat
egories:
Warning
This means that there is a danger of serious human injury
and damage to property if these instructions are not ob
served.
Caution
This means that there is a danger of human injury and
damage to property if these instructions are not observed.
Please note
This means that there is a danger of damage to property if
these instructions are not observed.
In addition, the following pictogram marks passages in the
text which describe activities involving electrostatically sensi
tive components:
Festo P.BE−VIFB11−03−EN en 0503g
Electrostatically sensitive components: Incorrect handling
may result in damage to the components.
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Contents and general instructions
Marking special information
The following pictograms mark passages in the text contain
ing special information.
Pictograms
Information:
recommendations, tips and references to other sources of
information.
Accessories:
information on necessary or useful accessories for the Festo
product.
Environment:
information on the environmentally−friendly use of Festo
products.
Text markings
S The bullet denotes activities which can be carried out in
any sequence.
1. Figures
denote activities which must be carried out in the
order specified.
Hyphens denote general activities.
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Festo P.BE−VIFB11−03−EN en 0503g
Contents and general instructions
Abbreviations
The following product−specific abbreviations are used in this
manual:
Abbreviation
Terminal or valve terminal Valve terminal type 03 or type 04−B with or without electric I/Os
Node Field bus node/control unit
Sub−base
Single solenoid sub−base
Double solenoid sub−base
I
O
I/O
P−module General pneumatic module
I/O module
Meaning
Type 03:
Pneumatic sub−base for two valves
Type 04−B
Manifold sub−base with Intermediate solenoid plate MUH and pneuma
tic valve with hole pattern as per ISO 5599/2 size 1, 2 or 3 incl.
Sub−base for single−solenoid valves
Sub−base for double−solenoid valves or mid−position valves
Input
Output
Input and/or output
Module with digital inputs or outputs in general
PLC Programmable logic controller; in brief: controller
FO Fibre−optical waveguide
Fig.0/1: Index of abbreviations
Festo P.BE−VIFB11−03−EN en 0503g
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Contents and general instructions
Please note
For most of the drawings in this manual, we have used a
simplified representation of a type 03 valve terminal with
four pneumatic sub−bases and four input/output modules
(standard fitting).
1 Input/output
modules
123
2 Field bus node
3 Valves
Fig.0/2: Standard fitting for the drawings
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Festo P.BE−VIFB11−03−EN en 0503g
Contents and general instructions
Manuals for this valve terminal
Depending on what you have ordered and on the further ex
tension of your complete system, the following Festo manuals
are necessary for the complete documentation of the modular
valve terminal:
Festo designation
P.BE−MIDI/MAXI−03−... Pneumatics manual
P.BE−VIISO−04−B−... Pneumatics manual
P.BE−VIEA−03/04B−.. Supplementary description for
P.BE−VIAX−03... Analog I/O manual
P.BE−VIFB11−03/04B−... Electronics manual
Title/product
Valve terminal type 03, MIDI/MAXI
Valve terminal type 04−B, ISO 5599−2
I/Omodules (digital I/O modules 4I, 8O,
4O, high−current output modules,
multiI/O modules)
Fieldbus connection FB11 (this man
ual)
Fig.0/3: Manuals for this valve terminal
Festo P.BE−VIFB11−03−EN en 0503g
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Contents and general instructions
Additional modules for this valve terminal
The multifunctional valve terminal can be extended with the
following modules:
I/O modules
Type designation Title
VIGE−03−FB−... Input module with 4, 8 or 16 inputs, PNP or NPN, 4−pin or 5−pin,
with/without electronic fuse,
VIGA−03−FB−... Output module with 4 outputs, PNP or NPN, 4−pin or 5−pin
VIGV−03−FB−... Additional supply module 24 V/25 A for high−current outputs
VIEA−03−FB−... Multi I/O module with 12 inputs and 8 outputs, PNP
VIAP−03−FB Analog I/O module with 1 input and 1 output
VIAU−03−FB−... Analog I/O module with 3 inputs and 1 output
Type voltage (−U) or current (−I)
Fig.0/4: Additional modules
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Festo P.BE−VIFB11−03−EN en 0503g
Contents and general instructions
The valve terminals can be connected to the controllers of
various manufacturers. The current manual contains the con
figuration of the PLC and terminal addressing for the following
control systems:
Controller
Controller (PLC) Fieldbus module Fieldbus/protocol
manufacturer
Allen−Bradley PLC 5/xx
SLC 500
PC/IPC
Festo SF 60 1747−SDN
Phillips P8 Compact line DLC 100/200 DIOS
Selectron PMC 40
MAS
PC/IPC
1771−SDN
1747−SDN
1170−KFD
CPU 42
CPU 751/752
PCI 701
DeviceNet
RCD
SELECAN
SELECAN
Fig.0/5: Overview of possible controllers/fieldbus protocols (extract)
Notes regarding the DeviceNet fieldbus protocol
Please note
This manual refers to valve terminals with fieldbus connec
tion FB11 from software version date 26.02.99 (see type
plate) or software version 2.0 (see sticker on the operating
system EPROM) or higher.
Festo P.BE−VIFB11−03−EN en 0503g
From this software status, the configuration of the valve
terminal is supported by two EDS files. The current manual
describes
commissioning with the DeviceNet Manager
V3.005.
Service
Please consult your local Festo repair service if you have any
technical problems.
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Contents and general instructions
XVI
Festo P.BE−VIFB11−03−EN en 0503g
Summary of components
Chapter 1
1−1Festo P.BE−VIFB11−03−EN en 0503g
1. Summary of components
Contents
1. Summary of components 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Summary of multifunctional Festo valve terminals 1−3. . .
1.2 Description of components 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . .
1.2.1 Types 03/04−B: Electric modules 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Type 03: MIDI pneumatic modules 1−5
1.2.3 Type 03: MAXI pneumatic modules 1−6. . . . . . . . . . . . .
1.2.4 Type 04−B: ISO pneumatic modules 1−7. . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Method of operation 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . . . . .
. .
1−2
Festo P.BE−VIFB11−03−EN en 0503g
1. Summary of components
1.1 Summary of multifunctional Festo valve terminals
The multifunctional valve terminal is composed of individual
modules and components.
Valve terminal
Type 03
Electric modules
Type 03:
Pneumatic modules
Type 04−B
ISO pneumatic modules
Description of the modules
Electric modules suited to types 03/04B (PNP or NPN), fitted with:
Digital inputs (modules with 4, 8 or 16 inputs)
Digital outputs (modules with 4 outputs) 0.5 A
High−current outputs 2 A
Multi−I/Os (module with 12 inputs/8 outputs) 0.5 A
Analogue I/Os, AS−i master (not possible with all nodes)
Pneumatic modules type 03, fitted with:
Sub−bases (MIDI and MAXI) fitted with 5/2−way single−solenoid
valves, 5/2−way double−solenoid valves, 5/3−way mid−position
valves (with auxiliary pilot air) or cover plates
Special modules for pressure supply, for forming pressure
zones
Pneumatic modules type 04−B, fitted with:
Adapter plate for manifold sub−bases as per ISO 5599−2 in
sizes1, 2 and 3
Manifold sub−bases for intermediate solenoid plates with hole
pattern as per ISO 5588−2, fitted with pneumatic valves (single−
solenoid, double−solenoid, mid−position) or cover plates
Components for high−level sub−bases (pressure regulator inter
mediate plates, restrictor plates etc.)
Fig.1/1: Summary of modules for the multifunctional Festo valve terminals
Festo P.BE−VIFB11−03−EN en 0503g
1−3
1. Summary of components
1.2 Description of components
1.2.1 Types 03/04−B: Electric modules
The following connecting and display elements can be found
on the electric modules:
2 3 456 7
1
9
1 Input socket for two electric inputs
(PNP or NPN)
2 Red LED (error display per input
module with electronic fuse)
3 Two green LEDs (one LED per input)
4 Input socket for one electric input
(PNP or NPN)
8
6 Output socket for electric output (PNP)
7 Yellow LED (status display per output)
8 Red LED (error display per output)
9 Further modules (e.g. additional power
supply, high−current outputs
PNP/NPN)
5 Green LED (per input)
Fig.1/2: Connecting and display elements on the electric modules
1−4
Festo P.BE−VIFB11−03−EN en 0503g
1. Summary of components
1.2.2 Type 03: MIDI pneumatic modules
The following display and operating elements can be found
on the pneumatic MIDI modules type03:
1 23
1 Yellow LEDs (per valve solenoid coil)
3 Valve location inscription field (desig
nation signs)
2 Manual override (per valve solenoid
coil), either locking or non−locking
Fig.1/3: Display and operating elements on the MIDI modules type 03
4 Unused valve location with cover plate
4
Festo P.BE−VIFB11−03−EN en 0503g
1−5
1. Summary of components
1.2.3 Type 03: MA XI pneumatic modules
The following display and operating elements can be found on
the pneumatic MAXI modules type 03:
1 2
3
1 Yellow LED (per valve solenoid coil)
2 Manual override (pervalve solenoid
coil), either locking or non−locking
3 Unused valve location with cover plate
Fig.1/4: Display and operating elements on the MAXI modules type 03
1−6
45
4 Valve location inscription field (desig
nation signs)
5 Regulator for limiting the pressure of
the auxiliary pilot air
Festo P.BE−VIFB11−03−EN en 0503g
1. Summary of components
1.2.4 Type 04−B: ISO pneumatic modules
The following connecting, display and operating elements can
be found on the pneumatic ISO modules type04−B:
12345 6 7
1
1
8
2
2
45
1 Adapter plate type 04−B
2 Fuses for the valves
5
1
Manual override
(per pilot solenoid 14, non−locking)
2
Manual override
(per pilot solenoid 12, non−locking)
3 Power supply connection
1
4
Fig.1/5: Operating, display and connecting elements on the ISO modules type 04−B
Yellow LEDs
(per pilot solenoid 14)
2
Yellow LEDs
(per pilot solenoid 12)
6 Valve location inscription field
7 0.135A fuse (perpilot solenoid)
8 Adapter cable for power supply to the
node and the I/O modules
Festo P.BE−VIFB11−03−EN en 0503g
1−7
1. Summary of components
1.3 Method of operation
The node controls the following functions:
it connects the valve terminal to the appropriate field bus
it performs the system settings of the valve terminal. An
it controls data transfer to/from the field bus module of
and to the power supply.
automatic valve test and further node−dependent func
tions can be set.
your control
system
1 Incoming field
bus
2 Continuing field
bus
3 Node
4 Compressed air
5 Work air (2, 4)
Internal control of the valve terminal
12
4
3
5
Fig.1/6: Summary of the functions of a valve terminal
1−8
Festo P.BE−VIFB11−03−EN en 0503g
1. Summary of components
The input modules process input signals (e.g. from sensors)
and transmit these signals via the field bus to the controller.
The output modules are universal electric outputs and control
low−current consuming devices with positive logic, e.g.
further valves, bulbs, etc.
Additional I/O modules for special applications are also avail
able.
Further information on the
use of all I/O modules can be found
in the Supplementary description of the I/O modules" for your
valve terminal.
The pneumatic modules perform the following functions:
they form the common channels for supply and exhaust
air
they supply electric signals from all the valve solenoid
coils
Work connections 2 and 4 are provided
for each valve loca
tion on the individual pneumatic modules.
The valves are supplied with compressed air via the common
channels on the pneumatic end plate or via special supply
modules. The exhaust air and pilot exhaust are also vented
via these channels/modules. Further modules for pressure
supply are also available, e.g. for working
with different pres
sures or for fitting either MIDI/MAXI valves or ISO valves on a
node.
Festo P.BE−VIFB11−03−EN en 0503g
Further information on their use can be found in the Pneu
matics manual" for your valve terminal.
1−9
1. Summary of components
1−10
Festo P.BE−VIFB11−03−EN en 0503g
Fitting
Chapter 2
2−1Festo P.BE−VIFB11−03−EN en 0503g
2. Fitting
Contents
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Fitting the modules and components 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Earthing the end plates 2−4. . . . . .
2.2 Fitting onto a hat rail (type 03) 2−6. . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Fitting the valve terminal onto a wall 2−9. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
2−2
Festo P.BE−VIFB11−03−EN en 0503g
2. Fitting
2.1 Fitting the modules and components
The valve terminal is supplied from the factory ready fitted. If
you wish to supplement or replace individual modules or
components, please follow the instructions in the following
manuals:
Supplementary description of the I/O modules" for fit
ting the electric I/O modules
Pneumatics manual" for fitting the pneumatic modules
Fitting instructions supplied with the
product in the case
of modules and components ordered at a later date.
Please note
Handle all modules and components of the valve terminal
with the utmost care. Pay particular attention to the follow
ing:
Make sure that screws are not distorted and not sub
jected to mechanical stress. Make sure that screws are
correctly aligned (otherwise their threads may be dam
aged).
Make sure that the specified
torques are not exceeded.
Avoid misalignment between the modules (IP 65).
Make sure that connecting surfaces are clean (avoid
leakage and contact faults).
The contacts of type 03 valve solenoid coils must not be
bent (they are not resistant to bending, i.e. they will
break off if bent backwards).
Festo P.BE−VIFB11−03−EN en 0503g
Electrostatically sensitive components
Do not
touch the contact surfaces of the plug connectors
on the sides of the modules and components.
2−3
2. Fitting
2.1.1 Earthing the end plates
The valve terminal possesses both a left−hand and a right−
hand end plate as a mechanical termination of the valve ter
minal. These end plates fulfil the following requirements:
they comply with protection class IP 65.
they contain connections/contacts for earthing.
they contain holes for fitting the valve terminal onto a wall
and, in
unit.
the case of type03, also for the hat−rail clamping
Please note
When supplied from the factory, the end plates of the valve
terminal are earthed internally. If you wish to extend/con
vert the type 03 valve terminal, earth the end plates of the
valve terminal as described below.
You thereby avoid faults caused by electromagnetic in
fluences.
Earth the end plates after extension/conversion
as follows:
1. Right−hand end plate (type 03):
In order to earth the right−hand end plate, connect the
ready−fitted cable on the inside to the appropriate con
tacts on the pneumatic modules or on the node (see
diagram below).
2. Left−hand end plate:
The left−hand end plate is connected conductively to the
other components by means of
the ready−fitted spring
contacts.
Remark:
Instructions on earthing the complete valve terminal can be
found in the chapter Installation".
The diagram below shows how the end plates are fitted using
as an example a type 03 valve terminal.
2−4
Festo P.BE−VIFB11−03−EN en 0503g
2. Fitting
1 23
1
1 Seals
2 Contact for the earth cable
Fig.2/1: Fitting the end plates (example of type 03 valve terminal)
3 Ready−fitted earth cable
4 Fastening screws max.1Nm
4
Festo P.BE−VIFB11−03−EN en 0503g
2−5
2. Fitting
2.2 Fitting onto a hat rail (type 03)
The valve terminal is suitable for fitting onto a hat rail (sup
port rail as per EN 50022). For this purpose there is a guide
groove on the rear of all modules in order that they can be
hung on a hat rail (see Fig. 2/3).
Caution
Fitting the valve terminal onto a hat rail without a hat−rail
clamping unit is not permitted.
If the valve terminal is fitted in a sloping position or if it
is subject to vibration, secure the hat−rail clamping unit
additionally:
− against sliding down and use the locking screws
(item3) to protect it against unintentional
opening.
loosening/
Please note
If the valve terminal is fitted in a horizontal position and
if the load is at rest, the hat−rail clamping unit can be
used without locking screws (item 3).
If you do not have a hat−rail clamping unit for your valve
terminal, you can order this and fit it at a
later stage.
The use of MIDI or MAXI clamping units depends on the
end plates available (MIDI/MAXI).
Hat−rail clamping unit (type 03)
In order to fit the valve terminal onto a hat rail, you will re
quire a hat−rail clamping unit. This must be fitted on the rear
of the end plates as shown in the diagram below. Pay particu
lar attention to the following:
2−6
Festo P.BE−VIFB11−03−EN en 0503g
2. Fitting
Before fitting:
S Make sure that the surfaces for glueing on the rubber feet
are clean (cleaned with spirit).
S Make sure that the flat−head screws (item 3) are tight
ened.
After fitting:
S Fasten the lever with a locking screw (item 7).
3
2
1
Lever
1
2 O−ring
1
4
5
6
*)
4 Self−adhesive rubber foot
5 Clamping elements
3 Flat−head screw
*) Different lever lengths with MIDI and MAXI
Fig.2/2: Fitting the hat−rail clamping unit
Festo P.BE−VIFB11−03−EN en 0503g
6 Locking screw
2−7
2. Fitting
Proceed as follows:
1. Ascertain the weight of your valve terminal as described
in chapter 2.3
2. Make sure that the mounting surface can support this
weight.
3. Fit a hat rail (support rail as per EN 50022 − 35x15;
width35 mm, height 15 mm).
4. Fasten the hat rail to the fastening surface at least every
100mm.
1 Hat−rail clamping
unit unlocked
2 Hat−rail clamping
unit locked
3 Locking screw
5. Hang
6. If the hat−rail clamping unit is subject to vibration or if it is
the valve terminal onto the hat rail. Fasten the valve
terminal on both sides with the hat−rail clamping unit to
prevent it from tilting or sliding (see Fig.2/3).
fitted in a sloping position, fasten it with two locking
screws (item
3) against unintentional loosening/opening.
Fig.2/3: Fitting the type 03 valve terminal to a hat rail
2−8
1 332
Festo P.BE−VIFB11−03−EN en 0503g
2. Fitting
2.3 Fitting the valve terminal onto a wall
Caution
In the case of long valve terminals with several I/O mod
ules, use additional support brackets for the modules (ap
proximately every 200 mm). You can thereby avoid:
overloading the fastening eyes on the left−hand end
plate
the terminal sagging (I/O side)
natural resonance
Proceed as follows:
1. Ascertain the weight of your valve terminal
(weigh or
calculate). Reference values:
Valve terminal module
Type 03
− per pneumatic module (incl. valves)
Type 04−B manifold sub−bases
Adapter plate and right−hand end
per pneumatic module (incl. manifold
Node 1 kg 1 kg 1 kg
I/O module 0.4 kg 0.4 kg 0.4 kg
*) Components for high−level linking: Weight see Pneumatics manual
*)
*)
plate
sub−base, intermediate solenoid
plate and valve)
MIDI
0.8 kg
ISO size 1
3.0 kg
1.2 kg
MAXI
1.2 kg
ISO size 2
3.2 kg
1.6 kg
ISO size 3
4.1 kg
2.4 kg
Festo P.BE−VIFB11−03−EN en 0503g
2. Make sure that the mounting surface can support this
weight. Check to see if you require support brackets for
the I/O modules.
3. If necessary, use spacers.
2−9
2. Fitting
4. Fasten the valve terminal, depending on the type, as
shown in the following table. The valve terminal can be
fitted in any desired position.
Type of valve terminal
Type 03 with four M6 screws on the left−hand and
Type 04−B with two M6 screws on the left−hand end plate
Fastening methods
right−hand end plate.
In the case of valve terminals with several I/O
modules, use additional support brackets for the
modules (approximately every 200 mm).
with three M6 screws (ISO sizes 1 and 2) or
M8 (ISO size 3) on the adapter plate and on
the right−hand end plate.
If required, use the following additional methods
of fastening:
a fastening screw per manifold sub−base
the hole on the bottom of the manifold sub−
base (blind hole", see Pneumatics manual)
In the case of valve terminals with several I/O
modules, use additional support brackets for
the modules (approximately every 200 mm).
Fig.2/4: Possibilities for fitting onto a wall
2−10
Festo P.BE−VIFB11−03−EN en 0503g
Installation
Chapter 3
3−1Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
Contents
3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General connection methods 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Cable selection fieldbus cables 3−4. . . . . .
3.1.2 Cable selection operating voltages 3−5. . . . . . . . . . . . . . . . .
3.2 Fieldbus nodes 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Opening and closing the nodes 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . .
3.2.2 Configuring the valve terminal 3−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Setting the station number 3−9
3.2.4 Possible station numbers 3−10. . . . . . . . .
3.2.5 Setting the fieldbus baud rate 3−12. . . . . . . . . . . . . . .
3.2.6 Setting the fieldbus protocol 3−13. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .
3.2.7 Setting the compatibility (DeviceNet configuration) 3−14. . . . . . . . . . . . . . . . . . .
3.2.8 Analog I/O modules 3−15. . . . . . . . . . . .
3.3 Switching on the power supply 3−16. . . . . . . . . . . . .
3.3.1 Calculating the current consumption 3−17. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .
3.3.2 Connecting the power supply 3−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Connecting the fieldbus
3.4.1 Philips DIOS connection instructions 3−28. . . . . . . . . . . .
interface 3−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
3.4.2 Connection instructions Selectron SELECAN 3−29. . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Connection instructions Allen−Bradley
3.4.4 Connection instructions for Festo DeviceNet (SF 60) 3−30. . . . . . . . . . . . . . . . . . .
3.4.5 Terminating resistor 3−31. .
3−2
DeviceNet 3−30. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
3.1 General connection methods
Warning
Before carrying out installation and maintenance work,
switch off the following:
the compressed air supply
the operating voltage supply for the electronics (pin 1)
the operating voltage supply for the outputs/valves (pin2).
You can thereby avoid:
uncontrolled movements of loose tubing.
unexpected movements of the connected actuators
non−defined switching states of the electronic compo
nents.
Festo P.BE−VIFB11−03−EN en 0503g
3−3
3. Installation
3.1.1 Cable selection fieldbus cables
The fieldbus cable should be a twisted, screened 4−wire
cable.
Please note
Use the cable type specified in the PLC manual for your
controller. Take into account the distance and the selected
fieldbus baud rate.
The following table provides standard values for the maxi
mum distance dependent on the selected baud rate for the
DeviceNet protocol. Precise details can be found in the man
ual for your control system.
Baud rate
Max. length
of the main
cable
125 kBaud 500 m 6 m 156m
250 kBaud 250 m 78m
500 kBaud 100 m 39m
Branch line length
Maximum per
device
Sum of all
branch lines
Not all the specified baud rates are supported by all PLCs,
controllers or PC/I PC. For other protocols, please see data in
the manual of the relevant controller. You must also comply
with any other restrictions regarding the maximum branch
line lengths.
3−4
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
3.1.2 Cable selection operating voltages
Several parameters must be observed when connecting the
operating voltages. Further information can be found in the
following chapters:
Chapter 3: Installation
Section: Connecting the operating voltages"
− Calculating the current consumption
− Power unit layout
− Cable lengths and cross−sections
Chapter 3: Installation
Section: Connecting the fieldbus"
− Calculating the current consumption
− Cable lengths and cross−sections
Bus interfaces
Appendix A: Cable lengths
− Determining the length and cross−section
using tables
− Calculating using equations
and cross−sections
Festo P.BE−VIFB11−03−EN en 0503g
3−5
3. Installation
3.2 Fieldbus nodes
3.2.1 Opening and closing the nodes
Warning
Before carrying out installation and maintenance work,
switch off the following:
the compressed air supply
the operating voltage supply for the electronics (pin 1)
the operating voltage supply for the outputs/valves (pin2).
You can thereby avoid:
uncontrolled movements of loose tubing.
unexpected movements of the connected actuators
non−defined switching states of the electronic compo
nents.
Caution
The nodes of the valve terminal contain electrostatically
sensitive components.
S Do not therefore touch any contacts.
S Observe the regulations for handling electrostatically
sensitive components.
You will then prevent the electronics in the node from being
damaged.
3−6
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
You will find the following connecting and display elements
on the cover of the node:
1 Green LED
2 Red LED
3 Plug for fieldbus
cable
4 Fuse for the oper
ating voltage of
the inputs
5 Operating voltage
connection
1
1
2
3
45
Fig.3/1: Cover of the nodes
Opening Unscrew and remove the 6 Phillips screws in the cover. Care
Closing Replace
Festo P.BE−VIFB11−03−EN en 0503g
Please note
The cover is linked to the internal printed circuit boards by
means of the cable for the operating supply connection
and cannot, therefore, be removed completely.
fully lift up the cover. Do not damage the cable through mech
anical stress.
the cover. Place the cables for the operating voltage
into the housing so that they are not squashed. Tighten the
Phillips screws in the cover in diagonally opposite sequence.
3−7
3. Installation
Ô
Ô
Ô
3.2.2 Configuring the valve terminal
There are four circuit boards in the node. There is an LED and
two plugs for the fieldbus cables on board 2; on board 3
there is an LED and a switch for setting the configuration
1 Green LED
2 Red LED
3 Address selector
switch
(Station no.)
4 Baud rate
5 Protocol
6 Compatibility
DNconfiguration
7 Board 4
8 Board 3
9 Flat plug for
operating voltage
connection
1
aC
aB
aA
aJ
1
2
3
4
5
6
7
8
aJ Board 2
aA Screening cover
aB Board 1
aC Plug for fieldbus
cable
Fig.3/2: Connections, display and operating elements on the node
3−8
9
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
3.2.3 Setting the station number
Use the two address selector switches on board 3 to set the
station number of the valve terminal. The switches are num
bered from 0... 9. The arrow on the address selector switches
indicate the units or tens figure of the station number set.
1 Address selector
switches UNITS
figures
2 Address selector
switches TENS
figures
1
Fig.3/3: Address selector switch
Please note
Station numbers can only be assigned once per
connection.
Recommendation:
Assign the station numbers in ascending order. If necessary,
assign the station numbers to suit the machine structure of
your system.
2
Festo P.BE−VIFB11−03−EN en 0503g
3−9
3. Installation
3.2.4 Possible station numbers
SPS/PLC Address designa
Station numbers
tion
Allen−Bradley and
Festo DeviceNet
Philips DIOS Nodes−No./Network
Selectron SELECAN Nodes module 1; ...; 29
Nodes 0; ...; 63
1; ...; 29
module
Fig.3/4: Station numbers
Proceed as follows:
1. Switch off the operating voltage.
2. Assign an unused station number to the valve terminal.
3. Use a screwdriver to set the arrow of the relevant address
selector switch to the units or tens figure of the desired
station number.
Example:
1 Setting with field
bus address: 05
2 Setting with field
bus address: 38
Fig.3/5: Function of the address selector switch
3−10
12
UNITS
TENS
Festo P.BE−VIFB11−03−EN en 0503g
UNITS
TENS
3. Installation
1 Fieldbus
baudrate
In addition to the address selector switch, the node also con
tains a DIL switch which can be used to set the following func
tions:
Fieldbus baud rate
Fieldbus protocol
Compatibility DN configuration
The DIL switch is composed of four switch elements. These
are numbered from 1 to 4. The ON position is marked.
2 Fieldbus protocol
and compatibility
of the DeviceNet
configuration
Fig.3/6: Position of DIL switch
1
2
Festo P.BE−VIFB11−03−EN en 0503g
3−11
3. Installation
3.2.5 Setting the fieldbus baud rate
Please note
Set the fieldbus baud rate on the valve terminal so that it
corresponds to the setting of the fieldbus module/inter
face of the master.
Note that with identical DIL switch settings (1,2), there can
be different baud rates produced with the various proto
cols.
Warning
With the Selecan protocol:
if you use the PMC 40 as the master, set a baud rate
higher than 20 kBaud.
This prevents uncontrolled switching on/off of the valves.
Manu
Protocol Fieldbus baud rate [kBaud]
facturer
Allen−
Bradley
and Festo
Philips DIOS 20 kBaud 100 kBaud 500 kBaud 1000 kBaud
Selectron Selecan 20 kBaud not
Setting
the DIL
switch
DeviceNet 125 kBaud 250 kBaud 500 kBaud
100 kBaud 500 kBaud 1000 kBaud
with PMC 40
Fig.3/7: Setting the fieldbus baud rate
3−12
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
3.2.6 Setting the fieldbus protocol
Settings are dependent on the control system used.
Manufacturer
Allen−Bradley, Omron and others Philips/
Selectron
Protocol DeviceNet DIOS/Selecan
Setting the
DILswitch
1)
Further information regarding software versions with reference to the DeviceNet protocol can be
found on the next two pages.
Compatible with
Version
V1.3/1.4
1)
Current Version
1)
V2.0
(delivery status)
Current Version
1)
V2.0
with support of
analog
I/O modules
Fig.3/8: Setting the fieldbus protocol
Festo P.BE−VIFB11−03−EN en 0503g
3−13
3. Installation
3.2.7 Setting the compatibility (DeviceNet configuration)
From February 1999, the fieldbus node FB11 will be available
in an updated and improved software version for the
DeviceNet. This new software version offers various simpler
methods for the configuration and commissioning of a valve
terminal with DeviceNet.
The new software version is no longer compatible with field
bus nodes with earlier software
22.07.96 or earlier). However, you can switch current fieldbus
nodes to the older software version and therefore create com
patibility with an older DeviceNet configuration.
versions (V1.3/1.4 of
Please note
If you replace a valve terminal with an earlier software ver
sion of the fieldbus node with a valve terminal using cur
rent software version V2.0 (26.02.99) and want to retain
your current DeviceNet configuration:
S Set the DIL switches 3 and 4 to ON. This permits the
fieldbus nodes to support
software version V1.3/1.4 and
avoids configuration errors in the existing DeviceNet.
If you wish to install the valve terminal with the latest soft
ware version (delivery status):
Configure the new valve terminal in your DeviceNet as shown
in Chapter 4.2.3.
3−14
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
DeviceNet
configuration
Compatibility with
earlier versions
V1.3/1.4
Current software
version V2.0
(from 26.02.99)
(up to 22.07.96)
Settings of the
DIL switch
Delivery status
Fig.3/9: Setting the compatibility (DeviceNet configuration)
3.2.8 Analog I/O modules
Current software
version V2.0
with support of
analog I/O modules
(from x.04.2000)
For applications with analog I/Os on the DeviceNet, a maxi
mum of 8 analog inputs and 8 analog outputs can also be
used in one valve terminal. An overview of additional mod
ules for the valve terminal can be found in Fig.0/4.
Further information on analog I/O modules and their oper
ation with
DeviceNet can be found in Chapter 4.xx and in the
manual Analog input/output modules" P.BE−VIA X−03/04B−...
Festo P.BE−VIFB11−03−EN en 0503g
3−15
3. Installation
3.3 Switching on the power supply
Warning
S Use only PELV circuits as per IEC/DIN EN 60204−1 (Pro
tective Extra−Low Voltage, PELV) for the electrical supply.
Consider also the general requirements for PELV circuits
in accordance with IEC/DIN EN 60204−1.
S Use power supplies which guarantee reliable electrical
isolation of the operating voltage as per IEC/DIN EN
60204−1.
By the use of
PELV circuits, protection against electric shock
(protection against direct and indirect contact) is guaranteed
in accordance with IEC/EN 60204−1 (Electrical equipment for
machines, General requirements).
Caution
The load voltage supply for the outputs/valves must be
fused externally with maximum 10 A (slow blowing). With
the external fuse you can avoid functional damage to the
valve terminal in the event of a short circuit.
3−16
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
Before connecting the power supply, please note the follow
ing:
S Avoid long distances between the power unit and the
valve terminal. If necessary, calculate the maximum per
mitted distance as described in Appendix A.
S The following apply as orientation values for your valve
terminal.
Cross−sectional area of
cable
1.5 mm
2.5 mm
Current consumption (at VB = 24 V):
Operating voltage (pin 1) = 2.2 A
Operating voltage (pin 2) = 10 A
2
2
S If necessary, calculate the complete current consumption
as shown in the table below and then select a suitable
power unit and suitable cable cross−sectional area.
3.3.1 Calculating the current consumption
The table below shows you how to calculate the complete
current consumption for the valve terminal. The values speci
fied have been rounded up. If you wish to use other valves or
modules, please refer to the relevant technical specifications
for their current consumption.
Distance
8 m
14 m
Festo P.BE−VIFB11−03−EN en 0503g
3−17
3. Installation
Current consumption for electronics and inputs
(Pin 1 on the node, 24 V ± 25 %)
Node
Number of simultaneously
assigned sensor inputs ____ x 0.010 A
Power supply for sensors
(see manufacturer specifications) ____ x _____ A
Current consumption for electronics and inputs
(pin 1 on the node) max.2.2 A
Current consumption of valves and outputs (pin2 on
the node, 24 V ± 10 %)
Number of valve coils (simultaneously actuated):
Type 03: MIDI: ____ x 0.055 A
MAXI: ____ x 0.100 A
Type 04: MIDI: ____ x 0.140 A
Number of simultaneously actuated
electric outputs: ____ x 0.010 A
Load current of simultaneously actuated
electric outputs ____ x _____ A
0,200A
+
Σ A
+
Σ A
=
Σ A A
Σ A
+
Σ A
+ Σ A
Current consumption of outputs
(Pin 2 on the node) max. 10 A
Current consumption on the node
Current consumption of high−current outputs*)
(Pin 1 of additional supply
Number of high−current output modules fitted
Load current of simultaneously actuated
high−current output modules ____ x _____ A
Current consumption of high−current outputs
*) per additional supply module max. 25 A
*)
Fig.3/10: Calculating the complete current consumption
3−18
24 V/25 A)
____ x 0.100 A
*)
=
Σ A A
Σ A
+
Σ A
=
Σ A Σ A
Festo P.BE−VIFB11−03−EN en 0503g
+
=
Σ A
3. Installation
3.3.2 Connecting the power supply
The following separate supplies of +24V DC are provided via
the power supply connection:
the operating voltage for the internal electronics and the
inputs of the input modules (pin 1: +24 V DC, tolerance
±25%, external fuse M3.15A recommended).
the load voltage for valve outputs and outputs of the out
put modules (pin 2:
fuse max. 10 A (slow blowing) required).
+24 V DC, tolerance ±10%, external
1 Power supply for
type 03
2 Power supply for
type 04B
1
2
Fig.3/11: Type−specific power supply connection
Please note
Check within the framework of your EMERGENCY STOP
circuit, to ascertain which measures are required for put
ting your machine/system in a safe state in the event of an
EMERGENCY STOP (e.g. switching off the load voltage for
the valves and output modules, switching off the pres
sure).
Festo P.BE−VIFB11−03−EN en 0503g
3−19
3. Installation
1 24V supply for
electronics and
inputs
2 24V load voltage
supply for valves
and outputs
3 0V
The pin assignments of the power supply connection on the
node (type 03) and on the adapter block (type 04−B) are
identical.
1
4
2
3
4 Earth
connection
Fig.3/12: Pin assignment of the power supply connection for types 03/04−B
Please note
Common operating and load voltage supplies for pin 1
(electronics and inputs) and pin 2 (outputs/valves):
S In this case, note that the lower tolerance of ±10% for
both current circuits must be observed.
Check the 24V load voltage of the outputs while your system
is operating. Make sure that the load
lies within the permitted tolerance even during operation at
full load.
Recommendation:
Use a closed−loop power unit.
voltage of the outputs
3−20
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
Potential equalization
The valve terminal has two earth connections for potential
equalization.
on the load voltage connection (pin 4 incoming socket).
on the left−hand end plate (M4 thread).
Please note
S Always connect the earth potential to pin 4 of the volt
age connection.
S Connect the earth connection of the left−hand end plate
to the earth potential with low impedance (short cable
with large cross−sectional area).
S By means of low−impedance connections, you can be
sure that the housing of the valve terminal
and the ear th
connection at pin 4 have the same potential and that
there are no equalizingcurrents.
You can thereby avoid interference due to electromagnetic
influences and you can ensure electromagnetic compatibil
ity in accordance with the EMC guidelines.
Festo P.BE−VIFB11−03−EN en 0503g
3−21
3. Installation
Example of connection
The diagram below shows as an example the connection of a
common 24V power supply for pin 1 and pin 2. Please note
here that:
the load voltage supply for the outputs/valves must be
protected with an external fuse of maximum 10A (slow
blowing) against short circuit/overload.
the power supply for
the electronics and the inputs
should be protected with an external fuse of 3.15 A
against short circuit/overload (recommendation).
the power supply for the sensors is also protected with
the fuse fitted (2 A).
the common tolerance of 24 V DC
10 % must be ob
served.
both connections are connected for potential equalization
and that equalizing currents are avoided.
the load voltage at pin 2 (valves/electric outputs) can be
switched off separately.
3−22
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
3
5
0V
24 V
1
3.15A
230V
24V
10%
10A
2
3
5
1 Fuse for sensor inputs (2A)
34
4 Load voltage can be switched off separ
ately .
2 Earth connection pin 4 designed for
12A
5 External fuses
3 Potential equalization
Fig.3/13: Example connection of a common 24V power supply and the potential equal
ization(example for type 03)
Festo P.BE−VIFB11−03−EN en 0503g
3−23
3. Installation
3.4 Connecting the fieldbus interface
A fieldbus plug is provided on the node for connecting the
valve terminal to the fieldbus.
This plug is used to connect the two bus cables, the voltage
supply (+24 V and 0 V) for the bus interface and the cable
screen. The hardware basis of the bus interface is formed by
CAN bus. It is typical with this bus that the bus interface
the
is supplied with voltage via the fieldbus plug.
Bus connection is made using a branch line with a 5−pin M12
socket with PG 9 screw connector. This can be ordered from
FESTO (Type: FBSD−GD−9−5POL, Part No. 18324). Alterna
tively, you can
manufacturers (see Appendix A, Accessories).
obtain ready−to−use bus cables from other
Please note
Check in the manual of your PLC which T−adapter and the
maximum branch line length is permitted for your con
troller!
Appendix A provides an overview of suitable installation
accessories.
The following overview shows the main bus connections.
3−24
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
1
2
3
4
1 Power supply bus interface
2 Fieldbus
3 Screening/shield
Fig.3/14: Bus interface structure
5
4 Branch line
5 T−adapter
Festo P.BE−VIFB11−03−EN en 0503g
3−25
3. Installation
Current consumption of all bus interfaces
Number of connected Festo valve
terminals_______ 50 mA
Current consumption of remaining fieldbus
interfaces
Current consumption of sensor inputs/sensor
supplies supplied via the bus
Total current consumption of all bus interfaces
+
+
=
Σ A
Σ A
Σ A
Σ A
Avoid long distances between the bus power supply and the
bus slaves!
Calculate the permissible distance if required (see Appen
dixA also).
Please note
Bus slaves from different manufacturers have different
tolerances regarding interface supply. Take this into
account when determining the bus lengths.
3−26
For Festo valve terminals:
U
= 25 V
max
U
= 11.5 V
min
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
g
Caution
S Make sure of the correct polarity when you connect the
fieldbus interface.
S Connect the screening/shield.
The following diagram shows the pin allocation of the fieldbus
interface. Connect the fieldbus cables to the appropriate pins
of the bus cable socket. Note also the connecting instructions
in further diagrams, as well the instructions in
the PLC manual
for your controller.
1 Internal
RCnetwork
2 Node housing
GND Bus + 24VBus
Data −
Data +
Screenin
1
1MΩ 220nF
2
Fig.3/15: Pin assignment of fieldbus interface
Festo P.BE−VIFB11−03−EN en 0503g
3−27
3. Installation
3.4.1 Philips DIOS connection instructions
Please note
Check the connection assignments of the module in the
PLC manual for your controller.
Connect the fieldbus cables of your control system as follows
to the fieldbus interface of the valve terminal:
PLC plug/pin assignment
View
nc = not connected
PIN Signal designation
BUS −
GND
BUS +
+ 24V
0V
Valve terminal pin assignment of fieldbus
interface
Data − Pin 5
nc
Data + Pin 4
+24V Bus Pin 2
GND Bus Pin 3
Screen Pin 1
Fig.3/16: Philips DIOS connection assignment
3−28
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
3.4.2 Connection instructions Selectron SELECAN
Please note
Check the connection assignments of the module in the
PLC manual for your controller.
Connect the fieldbus cables of your control system as follows
to the fieldbus interface of the valve terminal:
PLC plug/pin assignment
Valve terminal pin assignment of fieldbus
interface
View
PIN Signal designation
CAN −
GND
CAN +
+ 24V
0V
Data − Pin 5
nc
Data + Pin 4
+24V Bus Pin 2
GND Bus Pin 3
Screen Pin 1
Fig.3/17: Connection assignment Selectron SELECAN
Festo P.BE−VIFB11−03−EN en 0503g
3−29
3. Installation
3.4.3 Connection instructions Allen−Bradley DeviceNet
Please note
Check the connection assignments of the module in the
PLC manual for your controller.
Connect the fieldbus cables of your control system as follows
to the fieldbus interface of the valve terminal:
PLC plug/pin assignment
Valve terminal pin assignment of fieldbus
interface
View
Signal designation
RED
WHITE
BARE
BLUE
BLACK
24V Bus Pin 2
Data + Pin 4
Screen Pin 1
Data − Pin 5
GND Bus Pin 3
Fig.3/18: Connection assignment for Allen−Bradley DeviceNet
3.4.4 Connection instructions for Festo DeviceNet (SF 60)
The pin assignments on the Festo DeviceNet Master SF 60
and on the valve terminal with FB 11 are identical (see
Figure3/19).
3−30
Festo P.BE−VIFB11−03−EN en 0503g
3. Installation
3.4.5 Terminating resistor
If the valve terminal to be connected is located on the end of the
fieldbus, a terminating resistor must be installed (matched).
Recommendation: Install the required terminating resistor in
compliance with the recommendations of ODVA
(Open DeviceNet Vendor Association) or Allen-Bradley (see
the manual for your controller). The following diagram shows
an example:
1
1 Terminating resistor
2 Power unit for 24 V supply
3 Powertapfor24Vsupply
4 Device Box Tap
5 T-Port Tap
23 4 51
6789
6 PC with DN interface converter and
DN Manager Software
7 1770-KFD or 1784-PCD
8 Series 9000 Photoelectronic sensor
9 Festo SF 60 DeviceNet-Scanner
Fig. 3/19: Example – Terminating resistor connected to T-distributor (T-Port Tap)
Festo P.BE-VIFB11-03-EN en 0503g
3-31
3. Installation
The required terminating resistance (120 Ohm, 0.25 Watt) can
also be cheaply installed in the socket of the fieldbus cable.
Proceed as follows:
1. Clamp the wires of the resistor together with those of the
fieldbus cable between the wires Data + (PIN 4) and
Data− (PIN 5) of the bus cable socket.
Please note
In order to ensure proper connection, we recommend that
you clamp the wires of the resistor and those of the field
bus cable in a common cable end sleeve.
2. Mount the bus cable socket on the fieldbus plug.
3−32
Festo P.BE−VIFB11−03−EN en 0503g
Commissioning
Chapter 4
4−1Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
Contents
4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Addressing and
4.1.1 Ascertaining the configuration data 4−3. . . . . . . . . . . . . . . . . . . . .
configuring the valve terminal 4−3. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . .
4.1.2 Address assignment of the valve terminal 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3 Address assignment after extension/conversion 4−11. . .
. . . . . . . . . . . . . . . . . . .
4.2 General instructions on commissioning 4−13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Switching on the power supply 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Philips Dios Principles of commissioning and diagnosis 4−15. .
4.3.1 General information 4−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . .
4.3.2 Configuration with Philips Dios 4−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3 Addressing the
4.3.4 Diagnosis with Philips Dios 4−24. . . . . . . . . . . . . . . . . . . . . .
4.3.5 Status bits with Philips Dios 4−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
inputs/outputs with Philips DIOS 4−20. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . .
4.4 Selectron SELECAN Principles of commissioning and diagnosis 4−29. . . . . . . .
4.4.1 General information 4−29. . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Configuration with Selectron SELECAN 4−31. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . .
4.4.3 Addressing the inputs/outputs with Selectron SELECAN 4−32. . . . . . . . . . . . . . .
4.4.4 Diagnosis with Selectron SELECAN 4−35. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
.
4.4.5 Status bits with Selectron SELECAN 4−36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Allen−Bradley DeviceNet Principles
4.5.1 General information 4−39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.2 Configuring DeviceNet slave features (EDS) 4−40. . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.3 General notes on parameterizing with the DeviceNet 4−42. . . . . . . . . .
4.5.4 Notes on parametrization with RSNetWorx for DeviceNet 4−43. . . . . . . . . . . . . . .
4.5.5 Diagnosis with the DeviceNet 4−50. . . . . . . . . . . . . . . . . .
4.5.6 Status bits on the DeviceNet 4−51. . . . . . . . . . . . . . . . . . . . . . . . . . .
4−2
of commissioning and diagnosis 4−39. . . .
. . .
. . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . .
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
4.1 Addressing and configuring the valve terminal
4.1.1 Ascertaining the configuration data
Before configuring, ascertain the exact number of available
inputs/outputs. A multifunctional valve terminal consists of a
varying number of I/Os, depending on what you have
ordered.
Please note
S The status bits must be treated like inputs and occupy
four additional input addresses.
S The maximum possible extension of the valve terminal is
limited by the addressing limits of the relevant field bus
protocol and the mechanical limits of the valve terminal.
S Type 04−B
With this valve terminal, the assignment of
the valve
addresses can be set fixed by means of a DIL switch in
the adapter block. This manual valve terminal configur
ation (Address reser ving") is described in the Appendix
of the Pneumatics manual for type 04−B.
Festo P.BE−VIFB11−03−EN en 0503g
4−3
4. Commissioning
The table below shows the number of I/Os required per mod
ule for configuration.
Type of module
MIDI/MA XI manifold (type 03)
Single solenoid sub−base
Double solenoid sub−base
ISO manifold (type 04−B)
Single solenoid sub−base
Double solenoid sub−base
4−output module (4 digital outputs)
4−input module (4 digital inputs)
8−input module (8 digital inputs)
16−input module (16 digital inputs)
Multi I/O module
Status bits
**)
Number of I/Os
assigned
2O
4O
1O
2O
4O
4I
8I
16I
12I + 8O
4I
*)
Fig.4/1: Number of assigned I/Os per module
Copy the following table for further calculations.
4−4
*) The I/Os are assigned automatically within the valve terminal,
irrespective of whether an input/output is actually used.
**) The status bits are assigned automatically within the terminal,
as soon as there are input modules.
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
Inputs
Calculating the number of inputs/outputs
1. Number of 4−input modules ________ x 4
2. Number of 8−input modules ________ x 8
3. Number of 16−input modules ________ x 16
4. Number of other inputs, e.g. multi I/O module
5. The 4 status bits are assigned internally automatically by the valve terminal.
Total number of inputs to be configured
Outputs
6. Number of single−solenoid sub−bases M IDI/MAXI ________ x 2
7. Number of double−solenoid sub−bases MIDI/MAXI ________ x 4
8. Number of type 04−B single−solenoid sub−bases
9. Number of type 04−B double−solenoid sub−bases
*)
*)
________ x 1
________ x 2
+
+
+
+
=
+
+
+
Σ Ι
Σ Ι
Σ Ι
Σ I
4 I
Σ I
Σ Ο
Σ Ο
Σ Ο
Σ Ο
*)
Note the possible address reservations with type 04−B
10.Check to see if the sum of 6. 9.
is divisible by four without remainder.
This check is necessary because of the 4−bit−orientated
internal addressing of the terminal.
The following distinction is made:
a) if divisible by four without remainder: continue with point 11.
b) If not: round up to the next half byte (+1...3).
11.Number of 4−output electric modules ________ x 4
12.Number of other outputs, e.g. multi I/O module
Total number of outputs to be configured
Festo P.BE−VIFB11−03−EN en 0503g
Intermediate sum 6.9.
= Σ Ο
+ 2 O
+
Σ Ο
+
Σ O
=
Σ Ο
4−5
4. Commissioning
4.1.2 Address assignment of the valve terminal
The address assignment of the outputs of a multifunctional
valve terminal depends on the equipment fitted on the valve
terminal. A distinction is made between the following equip
ment fitted:
valves and digital I/O modules.
only valves.
only digital I/O modules.
The basic rules described below apply to the address assign
ment of these fitting
after each of these basic rules.
variants. A detailed example is given
Please note
If two addresses are assigned for one valve location, the
following assignment applies:
lower−value address: pilot solenoid 14
higher−value address: pilot solenoid 12
Information on reserving addresses of the valves on the type
04−B valve terminal can be found in the Pneumatics manual
for type 04−B.
4−6
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
Basic rules of addressing
With mixed fitting, the address assignment of the valves, digi
tal I/O modules and status bits is taken into account.
Outputs
1. The address assignment of the outputs does not depend
on the inputs.
2. Address assignment of the valves:
Assign the addresses in ascending order without gaps.
Counting begins on the node from left to
Maximum 26 valve solenoid coils can be addressed.
right.
Type 03:
Single−solenoid sub−bases always occupy 2 addresses
Double−solenoid sub−bases always occupy
4addresses
Type 04−B
Single−solenoid sub−bases always occupy 1 address
Double−solenoid sub−bases always occupy
2addresses
3. Round up to 4 bits: The following distinction is made:
a) If the number of valve addresses can be
divided by 4
without remainder, continue with point 4.
b) If the number of valve addresses cannot be divided by 4
without remainder , you must round up to 4 bits because
of the 4−bit orientated addressing. The bits thus
rounded up in the address range cannot be used.
Festo P.BE−VIFB11−03−EN en 0503g
4−7
4. Commissioning
4. Address assignment of the output modules:
After the (4−bit rounded) addresses of the valves
the digital outputs must be addressed.
Assign the addresses in ascending order without gaps.
Counting begins on the node from right to left.
Counting on the individual modules is made from the
top to the bottom.
Digital output modules
occupy 4 or 8 addresses.
Inputs
1. The address assignment of the inputs does not depend on
the outputs.
2. Address assignment of the input modules:
Assign the addresses in ascending order without gaps.
Counting begins on the node from right to left.
On the individual modules from the top to the bottom.
Input modules
occupy 4, 8, 12 or 16 addresses.
3. Status bits:
The address assignment of the status bits depends on the
fitting variants of the inputs and the configuration.
The following always applies:
The status bits are only available if input modules
are connected to the valve terminal and are configured
Addressing
The status bits
are transmitted to the four highest−
value positions of the configured address range.
4−8
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
1 2 3456
When the power supply is switched on, the valve terminal
automatically recognizes all available pneumatic modules
and digital input/output modules and assigns the appropri
ate addresses. If a valve location is not used (cover plate) or if
an input/output is not connected, the relevant address will
still be assigned. The diagram below shows
signment as an example.
the address as
1 4−input module
2 8−input module
3 4−output module
Fig.4/2: Address assignment of a valve terminal with digital I/Os (example type 03)
Remarks on the diagram
If single−solenoid valves are fitted onto double−solenoid
sub−bases of valve terminal type 03 (MIDI/MAXI), four
addresses will be reserved for valve solenoid coils; the
higher address in each case will then remain unused (see
address 3
if unused valve locations are fitted with cover plates, the
addresses will still be assigned (see addresses 12, 13).
4 Single sub−base
5 Double sub−base
6 Round up
or Fig.4/1).
Festo P.BE−VIFB11−03−EN en 0503g
4−9
4. Commissioning
Due to the 4−bit orientated addressing of the modular
valve terminal, rounding up to the full four bits is always
made on the last valve location (if the fitting does not al
ready use the full four bits). This means that two ad
dresses cannot perhaps be used (see addresses 14, 15).
Additional
notes on valve terminals without I/O modules
If only valves are used, the address assignment will always be
as described in the section Basic rules for addressing".
Please note
Maximum 26 valve solenoid coils can be addressed.
The last two locations on the valve side are not rounded
up.
Valve terminals without input modules do not require a
configuration for the inputs. The status bits are not
therefore available.
Additional instructions for valve terminals without valves
If only electric I/Os are used,
the address assignment will
always be as described in the section Basic rules for addres
sing".
4−10
Please note
Counting begins immediately to the left of the node.
The last two locations on the valve side are not rounded
up.
The maximum possible amount of equipment which can
be fitted on the valve terminal is limited by the addres
sing limits of the relevant field bus protocol and the
mechanical limits
of the valve terminal (max. 96 inputs
or 48 outputs).
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
4.1.3 Address assignment after extension/conversion
A special feature of the multifunctional valve terminal is its
flexibility. If the demands made to the machine change, the
equipment fitted on the valve terminal can also be changed.
Caution
If the valve terminal is extended or converted at a later
stage, the input/output addresses may be shifted. This
applies in the following cases:
when one or several pneumatic sub−bases are added or
removed at a later stage (types 03/04−B).
Type 03: when a pneumatic sub−base for two single−
solenoid valves is replaced
by a sub−base for two
double−solenoid valves or vice versa.
Type 04−B when a pneumatic sub−base for one single−
solenoid valve is replaced by a sub−base for a double−
solenoid valve or vice versa.
when additional input/output modules are added be
tween the node and the existing input/output modules.
when existing input/output modules are
removed or
replaced by input/output modules which occupy fewer
or more input/output addresses.
If the configuration of the inputs is modified, the addresses of
the status bits may be shifted.
Festo P.BE−VIFB11−03−EN en 0503g
4−11
4. Commissioning
12 3 4 5436
The diagram below shows, as an example, the modifications
which occur to the address assignment when more equip
ment is added to the standard fitting of the previous diagram.
2 double−solenoid and 2 single−solenoid sub−bases have been
added to the valve side. An 8−input module and a 4−output
module have been removed from
the electric I/Os.
1
4−input module
2 4−output module
3 Single sub−base
Fig.4/3: Address assignment of a valve terminal with digital I/Os after extension
(example type 03)
Remarks on the diagram
Pressure supply modules and intermediate pressure supply
modules do not occupy any addresses.
4 Double sub−base
5 Power supply
6 No rounding
4−12
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
4.2 General instructions on commissioning
Before commissioning or programming, compile a configur
ation list of all connected field bus slaves. On the basis of this
list, you can:
carry out a comparison between the NOMINAL and the
ACTUAL configurations , in order to ascertain if there are
any connection faults
access these specifications during the syntax check of a
program, in order to avoid addressing errors.
Configuration of the CP system requires a very accurate pro
cedure, as different configuration specifications are required
for each system, due, amongst other things, to the modular
structure of each system. Please comply with the instructions
in the following sections.
The accompanying CD−ROM includes product−specific icons
some DeviceNet EDS files for the Festo valve terminals.
and
S To see a quick preview about the CD−ROM contents, read
the file Readme.txt" on the CD−ROM.
Festo P.BE−VIFB11−03−EN en 0503g
4−13
4. Commissioning
4.2.1 Switching on the power supply
Please note
Please observe also the instructions in the manual for your
controller.
This controller automatically carries out a comparison be
tween the NOMINAL and the ACTUAL configurations when
switched on. For this configuration run it is important that:
the configuration specifications are complete and correct.
the power supply for the programmable logic controller
that for the fieldbus slaves is switched on either sim
and
ultaneously or in the sequence indicated below.
Please observe the following points when switching on the
power supply:
Common power supply: Feed in the common power sup
ply for the control system and all fieldbus slaves via a
central power unit or a
central switch.
Separate power supply: If the control system and fieldbus
slaves have separate power supplies, the following se
quence must be complied with when switching on:
1. Switch on the operating voltage supply for all fieldbus
slaves.
2. Switch on the operating voltage supply for the controller.
4−14
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
4.3 Philips Dios Principles of commissioning and diagnosis
4.3.1 General information
When using the modular valve terminal with Philips DIOS, the
following features must be noted:
The addresses of all network modules detected, i.e. in
cluding the valve terminals are assigned in sequence
without gaps.
The input and output addresses are assigned indepen
dently of each other.
Please note
The sum of output and input bytes per valve terminal must
not exceed 8 bytes!
Use a DLC interface with a software status above
versionV1.1.
Festo P.BE−VIFB11−03−EN en 0503g
4−15
4. Commissioning
e
s
t
t
e
s
i
Possible input bytes
0 0 0 0 0 0 0 0 0
1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 7 7
8
es
3 3 3 3 3 3 6 6 6
tbyt
4 4 4 4 4 5 5 5 5
inpu
5 5 5 5 4 4 4 4 4
ssibl
6 6 6 3 3 3 3 3 3
x.po
Ma
7 7 2 2 2 2 2 2 2
8 1 1 1 1 1 1 1 1
0 0 0 0 0 0 0 0 0
Possible output bytes
Please refer to the manual for your controller for the method
of ascertaining the total time required for transmission. The
internal processing time of the Festo valve terminal is: < 1 ms.
s
tbyte
utpu
ibleo
.poss
Max.
4−16
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
4.3.2 Configuration with Philips Dios
First determine the number of input and output bytes.
Please note
Note that the number of inputs per valve terminal is in
creased by 4 status bits if input stages are mounted. The
4inputs provide status information with which internal
coded error messages are transferred to the DLC 100/200.
It is possible to compare the calculated number of bus slaves
and the calculated
number determined by the DLC 100/200.
number of input and output bytes with the
After pressing the button CONF", the seven−segment display
shows the following:
number of recognised network modules (e.g. valve ter
minals)
number of input bytes
number of output bytes
Enter the calculated number of input and output bytes (+any
reserves for expansion)
in the Resource Hardware Input/
Output Modules" mask.
Festo P.BE−VIFB11−03−EN en 0503g
4−17
4. Commissioning
Example:
Valve terminal #3: 4 I−Bytes, 4 O−Bytes
Valve terminal #4: 3 I−Bytes, 2 O−Bytes
Valve terminal #5: 2 I−Bytes, 2 O−Bytes
Valve terminal #6: 3 I−Bytes, 2 O−Bytes
After pressing the button CONF", the seven−segment display
of the DLC 100/200 shows the following sequential figures:
4 (= number of recognised network modules)
12 (= number of input bytes)
10 (= number of output bytes)
If the displayed values agree with the calculated values, they
can be accepted into the project. In the following example,
the number of I/O bytes are rounded up so that there is no
address displacement with future expansions.
4−18
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
Fig.4/4: I/O configuration DLC 100
Festo P.BE−VIFB11−03−EN en 0503g
4−19
4. Commissioning
4.3.3 Addressing the inputs/outputs with Philips DIOS
In the above example, the I/O addresses of the valve terminal
start with the input/output address 4. The I/O bytes are as
signed without gaps in sequence to the valve terminals with
inputs and outputs separated.
The following diagram shows the assignment of the valve
terminal I/Os on the I/O address range of
the valve terminal configuration shown in Figure 4/8.
I/O address range Philips P8
the Philips P8 for
Configured
I/O address range
DLC 100/200
Address range valve terminals
Inputs
Valve terminal
#3 4 Bytes
Valve terminal
#4 3 Bytes
Valve terminal
#5 2 Bytes
Valve terminal
#6 3 Bytes
Outputs
Valve terminal
#3 4 Bytes
Valve terminal
#4 2 Bytes
Valve terminal
#5 2 Bytes
Valve terminal
#6 2 Bytes
Fig.4/5: I/O configuration DLC 100
4−20
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
The following diagrams show an example of the assignment
of inputs/outputs on the valve terminals #4 and #5 for the
above example:
Valve terminal #4: Input byte 6.0, 6.1, 7.0
Output byte 6.0, 6.1
Valve terminal #5: Input byte 7.1, 8.0
Output byte 7.0, 7.1
I7.0I7.1I7.2I7.3
I6.9
I6.8
I6.10I6.12
I6.11
I6.1
I6.0
I6.3
I6.2I6.4
Q6.12Q6.13Q6.14Q6.15
Q6.0
Q6.1
Q6.2
Q6.3
Q6.4
Q6.5
Q6.6
Q6.7
Q6.8Q6.9
Q6.10Q6.11
I6.13
I6.5
I6.14
I6.15
I6.6
I6.7
Fig.4/6: Example Addressing (Valve terminal #4)
Festo P.BE−VIFB11−03−EN en 0503g
4−21
4. Commissioning
I8.0I8.1I8.2I8.3
I7.8
I7.9
I7.10
I7.11
I7.12
I7.13
I7.14
I7.15
Q7.15 Q7.14 Q7.12Q7.13
Q7.11 Q7.10 Q7.8Q7.9
Q7.0
Q7.1
Q7.2
Q7.3
Q7.4
Q7.5
Q7.6
Q7.7
Fig.4/7: Example Addressing (Valve terminal #5)
4−22
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
Program example (Philips Dios)
Addressing a valve terminal with 20 inputs (+4 status bits)
and 16 outputs (12 valve coils, 4 electric outputs).
Network module number: 4
1. Input address: 6.0
1. Output address: 6.0
Festo P.BE−VIFB11−03−EN en 0503g
Fig.4/8: Example Program extract
4−23
4. Commissioning
4.3.4 Diagnosis with Philips Dios
The following bus diagnoses are available within the DIOS
system:
Diagnosis via DLC 100/200
Diagnosis via user program
Diagnosis via DLC 100/200
Bus errors are displayed by the two seven−segment displays
on the DLC 100/200.
Fig.4/9: DLC 100 seven−segment displays
The valve terminal behaves in the DIOS like equivalent Philips
DIOS modules with regards to diagnosis. During a short−cir
cuit on the output stages, the LED LOAD" lights up. Special
error messages are not output. Errors L1−L4 and E1−E6 are
also generated by the valve terminals in cases of
4−24
error.
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
Diagnosis with Philips DIOS using the user program
There are two options available when diagnosing with the
user program:
Diagnosis object of system
Status bits of valve terminals
Diagnosis object of system
The following diagram shows the diagnosis object of the sys
tem. The diagnosis object _CONF" is set to logic 1 if the bus
configuration is faulty.
Fig.4/10: Overview of diagnosis objects
Festo P.BE−VIFB11−03−EN en 0503g
4−25
4. Commissioning
4.3.5 Status bits with Philips Dios
The status bits signal internal errors in the valve terminal. The
following errors are recognised:
Under−voltage valves/outputs < 21.6 V
Under−voltage valves/outputs < 10 V
Short−circuit/overload of min. one electric output
Under−voltage sensor supply < 10 V
Further details can be found in Chapter 5 Diagnosis and
error treatment" (Chapter 5.3 Status bits).
The status
bits are handled and transmitted like inputs. They
always occupy the 4 highest value addresses in the available
address space. If the inputs of the input−addresses there
under are not used, the valve terminal will set them to logic
zero".
4−26
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
The addresses of the status bits in the address space of a
valve terminal dependent on the structure of the valve ter
minal are shown in the following table:
Number of input
bytes
None No address space for
1 input byte 0 ... 7 4, 5, 6, 7
2 input byte 0 ... 15 12 ... 15
3 input byte 0 ... 23 20 ... 23
4 input byte 0 ... 31 28 ... 31
5 input byte 0 ... 39 36 ... 39
6 input byte 0 ... 47 44 ... 47
7 input byte 0 ... 55 52 ... 55
8 input byte 0 ... 63 60 ... 63
Available address
space
inputs
Addresses of the
status bits
No status bits
available
Festo P.BE−VIFB11−03−EN en 0503g
4−27
4. Commissioning
s
The following example will clarify the allocation of the inputs/
outputs and status bits:
I7.8
I8.4I8.5I8.6I8.7
I8.0I8.1I8.2I8.3
I7.9
I7.10
I7.11
I7.12
I7.13
Q7.0
Q7.1
Q7.2
Q7.3
Q7.4
Q7.5
Q7.6
Q7.7
Addressesofthestatusbit
I7.14
I7.15
Q7.15 Q7.14 Q7.12Q7.13
Q7.11 Q7.10 Q7.8Q7.9
Fig.4/11: Example Status bit addressing
4−28
Festo P.BE−VIFB11−03−EN en 0503g
4. Commissioning
4.4 Selectron SELECAN Principles of commissioning and diagnosis
4.4.1 General information
When using the modular valve terminal with Selectron
SELECAN, the following features must be noted:
The I/O addresses of all recognised node modules, in
cluding the valve terminals, are assigned according to the
node number set (station number).
The input and output addresses are assigned indepen
dently of each other.
The node numbers can
be assigned as required in
range1−29.
Only assign each node number once.
Please note
The sum of output and input bytes per valve terminal must
not exceed 8 bytes!
Festo P.BE−VIFB11−03−EN en 0503g
4−29
4. Commissioning
t
y
p
l
e
o
s
a
Possible input bytes
0 0 0 0 0 0 0 0 0
1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 7 7
8
tes
3 3 3 3 3 3 6 6 6
utby
4 4 4 4 4 5 5 5 5
leinp
5 5 5 5 4 4 4 4 4
ossib
6 6 6 3 3 3 3 3 3
ax.p
M
7 7 2 2 2 2 2 2 2
8 1 1 1 1 1 1 1 1
0 0 0 0 0 0 0 0 0
Possible output bytes
Please refer to the manual for your controller for the method
of ascertaining the total time required for transmission. The
internal processing time of the valve terminal is: < 1 ms.
tes
putb
eout
ssibl
ax.po
M
4−30
Festo P.BE−VIFB11−03−EN en 0503g
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