Festo IFB05-03 User Manual
Valve terminals types 03/04−B
Manual
Electronics
Valve terminal with
field bus connection
Type IFB05−03
Field bus protocol:
− Festo field bus
− ABB (CS31)
− Klöckner−Moeller
SUCOnet K
Manual
152 765
en 0503e
Contents and general instructions
Authors U. Reimann, E. Klotz, H. Hohner. . . . . . . . . . . . . . .
Editors H.J. Drung, M.Holder. . . . . . . . . . . . . . . . . . . . . . . .
Original de. . .
Translation transline Deutschland GmbH. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
Layout Festo AG & Co., Dept. KG−GD. . . . . . . . . . . . . . . . . . .
Typesetting DUCOM. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
Edition en 0503e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Title MANUAL−EN. . . . .
Designation P.BE−VIFB6−03−EN. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .
Orderno. 152 765. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E (Festo AG&Co., D73726 Esslingen, Federal Republic of
Germany, 2000)
Internet: http://www.festo.com
E−mail: service_international@festo.com
The copying, distribution and utilization
as the communication of its contents to others without expressed
authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved, in particular the right to
carry out patent, utility model or ornamental design registration.
Festo P.BE−VIFB5−03−EN en 0503e
of this document as well
I
Contents and general instructions
Contents
Intended use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions VI. . . . . . . . . . . . . . . . .
Abbreviations VIII. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manuals for this valve terminal X. . . . . . . . . .
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Additional modules for this valve terminal XI. . . . . . . . . . . .
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1. Summary of components 1−1. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .
1.1 Summary of multifunctional Festo valve terminals 1−3. . . . . . . . . . . . . . . . . . . .
1.2 Description of components 1−4. . . . . . . .
1.2.1 Types 03/04−B electric modules 1−4. . . . . . . . . . . . . . . .
1.2.2 Type 03: MIDI pneumatic modules 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . .
1.2.3 Type 03: MAXI pneumatic modules 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Type 04−B ISO pneumatic modules 1−7. . .
1.3 Method of operation 1−8. . . . . . . . . . . . . . . . . .
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . .
2.1 Fitting the modules and components 2−3. . . . . . . . . . . . . .
2.1.1 Earthing the end plates 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Fitting onto a hat rail (type 03) 2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2.3 Fitting the valve terminal onto a wall 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1. . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General connection methods 3−3. . . . .
3.1.1 Selecting the field bus cable 3−4. . . . . . . . . . . . .
3.1.2 Selecting the operating voltage cable 3−6. . . . . . . . . . . . . . . . . . . . .
3.2 Field bus node 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Opening and closing the node 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Configuring the valve terminal 3−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Setting the field bus address 3−10. . . .
3.2.4 Setting the field bus baud rate 3−13. . . . . . . . . . .
II
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Festo P.BE−VIFB5−03−EN en 0503e
Contents and general instructions
3.2.5 Setting the field bus protocol 3−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Switching on the power supply 3−15. . . . .
3.3.1 Calculating the current consumption 3−16. . . . . . . . . . . . . . . .
3.3.2 Connecting the power supply 3−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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. . . . .
3.4 Connecting the field bus interface 3−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Connection instructions for Festo and ABB 3−26.
3.4.2 Connection instructions for Klöckner−Moeller 3−27. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. .
3.4.3 Terminating resistor 3−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Commissioning 4−1. .
4.1 Addressing and configuring the
4.1.1 Ascertaining the configuration data 4−3. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
valve terminal 4−3. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
4.1.2 Address assignment of the valve terminal 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3 Address assignment after extension/conversion 4−11. . . . .
. . . . . . . . . . . . . . . . .
4.2 General commissioning instructions 4−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Switching on the power supply 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Commissioning the Festo field bus 4−15. . . . .
4.3.1 Configuration 4−15. . . . . . . . . . . . . . . . . . . . . .
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.
4.3.2 Addressing 4−17. . . . . . . . . . . . . . . . . . . . . .
4.4 Commissioning the ABB CS31 4−20. . . . . . . . . . . . . . . . .
4.4.1 General information 4−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 CS31 central unit as bus master 4−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.4.3 T200 / 07CS61 as bus master 4−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4 T200 /
4.4.5 Transmission times 4−28. . . . . . . .
4.5 Commissioning Klöckner−Moeller 4−29. . . . . . . . . . .
4.5.1 Configuration 4−29. . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.2 Addressing Klöckner−Moeller 4−30. . . . . . . . . . . . . . . . . . . . . . . . . .
07CS61 as bus master 4−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5. Diagnosis and error treatment 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Summary of diagnostic possibilities 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 On−the−spot diagnosis 5−4. . . . . . . . . . . . .
5.2.1 LEDs on the bus node 5−4. . . . . . . . . . . . . . . .
5.2.2 LEDs of the valves 5−7. . . . . . . . . . . . . . . . . . . .
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Festo P.BE−VIFB5−03−EN en 0503e
III
Contents and general instructions
5.2.3 LEDs of the input/output modules 5−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Testing the valves 5−11. . . . . . . . . . .
5.3 Status bits 5−14. . . . . . . . . . . . .
5.3.1 Short circuit/overload 5−16. . . . . . . . .
5.4 Diagnosis with the field bus 5−17. . . . . . . . . . . .
5.4.1 Diagnostic byte 5−18. . . . . . . . . . . . . . . . . . . . . .
5.4.2 Festo field bus 5−19. . . . . . . . . . . . . . . . . . . . .
5.4.3 Diagnosis via ABB CS31 5−21. . . . . . . . . . . . . . . . . . .
5.4.4 Diagnosis with Klöckner−Moeller SUCOnet K 5−26. . . . . . . . . . . . . . . . . . . . . . .
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5.4.5 Position of the status bits 5−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Error treatment 5−28. .
5.6 Type 04−B Fuses for
A. Technical appendix A−1. . . . . . . . . . . . . . . . .
A.1 Technical specifications A−3. . . . . . . . . . . . . . . . . . . . .
A.2 Cable length and cross−sectional area A−6. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
the pilot solenoids 5−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
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A.3 Examples of circuitry A−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.1 Power supply type 03 internal layout A−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
A.3.2 Power supply type 04−B internal layout A−14. . . . . . .
B. Further information B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
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B.1 Connecting the cables to the plugs/sockets B−3. . . . . . . . . . . . . . . . . . . . . . . . .
C. Index C−1. .
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IV
Festo P.BE−VIFB5−03−EN en 0503e
Contents and general instructions
Intended use
The valve terminal described in this documentation is in
tended exclusively for use as follows:
for controlling pneumatic and electric actuators (valves
and output modules)
for interrogating electric sensor signals through the input
modules.
Please use the valve terminal only as follows:
as intended
Target group
in faultless technical condition
without undertaking any modifications.
In conjunction with additional
commercially available compo
nents, such as sensors and actuators, the specifiedlimits for
pressures, temperatures, electrical data, torques etc. must be
observed.
Please observe the standards specified in the relevant
chapters and comply with national and localsafety laws and
regulations.
This manual is directed exclusively at personnel trained in
control and automation technology and who have experience
in installing, commissioning, programming and diagnosing
programmable logic controllers (PLC) and field bus systems.
Service
Festo P.BE−VIFB5−03−EN en 0503e
If you have any technical problems, please contact your local
Festo Service.
V
Contents and general instructions
Important user instructions
Danger categories
This manual contains instructions on the dangers which may
occur if the product is not used correctly. These instructions
are marked with a heading (Warning, Caution, etc.), printed
on a shaded background and accompanied by a pictogram. A
distinction is made between the following danger categories:
Warning
This means that there is a danger of serious human injury
and damage to property if these instructions are not ob
served.
Caution
This means that there is a danger of human injury and
damage to property if these instructions are not observed.
Please note
This means that there is a danger of damage to property if
these instructions are not observed.
In addition, the following pictogram marks passages in the
text which describe activities involving electrostatically sensi
tive components:
Electrostatically sensitive components: Incorrect handling
may result in damage to the components.
VI
Festo P.BE−VIFB5−03−EN en 0503e
Contents and general instructions
Marking special information
The following pictograms mark passages in the text contain
ing special information.
Pictograms
Information:
recommendations, tips and references to other sources of
information.
Accessories:
information on necessary or useful accessories for the Festo
product.
Environment:
information on the environmentally−friendly use of Festo
products.
Text markings
S The bullet denotes activities which can be carried out in
any sequence.
1. Figures
denote activities which must be carried out in the
order specified.
Hyphens denote general activities.
Festo P.BE−VIFB5−03−EN en 0503e
VII
Contents and general instructions
Abbreviations
The following product−specific abbreviations are used in this
manual:
Abbreviation
Terminal or valve terminal Valve terminal type 03 or type 04−B with or without electric I/Os
Node Field bus node/control unit
Sub−base
Single solenoid sub−base
Double solenoid sub−base
I
O
I/O
P−module General pneumatic module
I/O module
Meaning
Type 03:
Pneumatic sub−base for two valves
Type 04−B
Manifold sub−base with Intermediate solenoid plate MUH and pneuma
tic valve with hole pattern as per ISO 5599−2 size 1, 2 or 3 incl.
Sub−base for single−solenoid valves
Sub−base for double−solenoid valves or mid−position valves
Input
Output
Input and/or output
Module with digital inputs or outputs in general
PLC Programmable logic controller; in brief: controller
FO Fibre−optical waveguide
Fig.0/1: Index of abbreviations
VIII
Festo P.BE−VIFB5−03−EN en 0503e
Contents and general instructions
Please note
For most of the drawings in this manual, we have used a
simplified representation of a type 03 valve terminal with
four pneumatic sub−bases and four input/output modules
(standard fitting).
1 Input/output
modules
123
2 Field bus node
3 Valves
Fig.0/2: Standard fitting for the drawings
Festo P.BE−VIFB5−03−EN en 0503e
IX
Contents and general instructions
Manuals for this valve terminal
Depending on your order and on the equipment to be fitted
on your system, you will require the following Festo manuals
for the complete documentation of the modular valve ter
minal:
Festo designation
P.BE−MIDI/MAXI−03−... Pneumatics manual
P.BE−VIISO−04−B−... Pneumatics manual
P.BE−VIEA−03/04B−.. Supplementary manual for the I/O mod
P.BE−VIEA−03/04B−.. Analogue I/O manual
P.BE−VIEA−03/04B−.. Electronics manual
Title/product
Valve terminal type 03, MIDI/MAXI
Valve terminal type 04−B, ISO 5599−2
ules (digital I/O modules 4I, 8I, 4O, high−
current output modules, multi I/O mod
ules)
FB5 field bus connection (thismanual)
Fig.0/3: Manuals for this valve terminal
X
Festo P.BE−VIFB5−03−EN en 0503e
Contents and general instructions
Additional modules for this valve terminal
The multifunctional valve terminal can be extended with the
following modules:
I/O modules
Type designation Name
VIGE−03−FB−... Input module with 4 or 8 inputs, PNP or NPN, 4−pin or 5−pin, with
or without electronic fuse.
VIGA−03−FB−... Output module with 4 outputs, PNP or NPN, 4−pin or 5−pin
VIGV−03−FB−... Additional power supply module (24 V/25 A) for high−current out
puts.
VIGA−03−FB−... Multi I/O module with 12 inputs and 8 outputs, PNP
VIAP−03−FB Analogue I/O module with 1 input and 1 output
VIGV−03−FB−... Analogue I/O module with 3 inputs and 1 output
Type voltage (−V) or current (−I)
Fig.0/4: Additional modules
Festo P.BE−VIFB5−03−EN en 0503e
XI
Contents and general instructions
The valve terminals can be connected to the controllers of
various manufacturers. This manual deals with the configur
ation of the PLC and the addressing of the terminals for the
following control systems:
Controller
Controller (PLC) field bus module Field bus
manufacturer
Festo FPC 405
SF−202 types
02...05
SF3 types
02...05
ABB ABB Procontic
CS31 (connected
directly to the cen
tral unit)
ABB Procontic T200
Klöckner−Moeller SUCOS PS 30 series
e.g.
PS 416
PS 4−201
E.CFA
integrated
integrated
Central unit 07KR91
Central unit 07KR31
Central unit 07KT92
Central unit 07KT93
Coupler 07CS61
Serial bus interface
integrated
integrated
Festo field bus
ABB
CS31 system bus
SucoNet K
Fig.0/5: Automation systems/field bus protocols which can be connected
XII
Please note
ABB
The address range of 64 I/Os can be used as from soft
ware version 1.3 (SW 23.01.95 or later).
Klöckner−Moeller
The protocol for use on the SUCOnet K can be used as
from software version 1.4 (SW 21.03.96 or later).
See type plate of valve terminal
Festo P.BE−VIFB5−03−EN en 0503e
Summary of components
Chapter 1
1−1Festo P.BE−VIFB5−03−EN en 0503e
1. Summary of components
Contents
1.1 Summary of multifunctional Festo valve terminals 1−3. . . . . . . . . . . . . . . . . . . .
1.2 Description of components 1−4. . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Types 03/04−B electric modules 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . .
1.2.2 Type 03: MIDI pneumatic modules 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Type 03: MAXI pneumatic modules 1−6. . . .
1.2.4 Type 04−B ISO pneumatic modules 1−7. . . . . . . . . . . . . . . . .
1.3 Method of operation 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1−2
Festo P.BE−VIFB5−03−EN en 0503e
1. Summary of components
1.1 Summary of multifunctional Festo valve terminals
The multifunctional valve terminal is composed of individual
modules and components.
Valve terminal
Type 03
Electric modules
Type 03:
Pneumatic modules
Type 04−B
ISO pneumatic modules
Description of the modules
Electric modules suited to types 03/04B (PNP or NPN), fitted with:
digital inputs (modules with 4, 8 or 16 inputs)
digital outputs (modules with 4 outputs) 0.5 A
high−current outputs 2 A
multi−I/Os (module with 12 inputs/8 outputs) 0.5 A
analogue I/Os, AS−i master (not possible with all nodes)
Pneumatic modules type 03, fitted with:
Sub−bases (MIDI and MAXI) fitted with 5/2−way single−solenoid
valves, 5/2−way double−solenoid valves, 5/3−way mid−position
valves (with auxiliary pilot air) or cover plates
Special modules for pressure supply, for forming pressure
zones
Pneumatic modules type 04−B, fitted with:
Adapter plate for manifold sub−bases as per ISO 5599−2 in
sizes1, 2 and 3
Manifold sub−bases for intermediate solenoid plates with hole
pattern as per ISO 5588−2, fitted with pneumatic valves (single−
solenoid, double−solenoid, mid−position) or cover plates
Components for high−level sub−bases (pressure regulator inter
mediate plates, restrictor plates etc.)
Fig.1/1: Summary of modules for the multifunctional Festo valve terminals
Festo P.BE−VIFB5−03−EN en 0503e
1−3
1. Summary of components
1.2 Description of components
1.2.1 Types 03/04−B: Electric modules
The following connecting and display elements can be found
on the electric modules:
2 3 456 7
1
9
1 Input socket for two electric inputs
(PNP or NPN)
2 Red LED (error display per input mod
ule with electronic fuse)
3 Two green LEDs (one LED per input)
4 Input socket for one electric input
(PNP or NPN)
8
6 Output socket for electric output (PNP)
7 Yellow LED (status display per output)
8 Red LED (error display per output)
9 Further modules (e.g. additional power
supply, high−current outputs
PNP/NPN)
5 Green LED (per input)
Fig.1/2: Connecting and display elements on the electric modules
1−4
Festo P.BE−VIFB5−03−EN en 0503e
1. Summary of components
1.2.2 Type 03: MIDI pneumatic modules
The following display and operating elements can be found
on the pneumatic MIDI modules type03:
1 23
1 Yellow LEDs (per valve solenoid coil)
3 Valve location inscription field (desig
nation signs)
2 Manual override (per valve solenoid
coil), either locking or non−locking
Fig.1/3: Display and operating elements on the MIDI modules type 03
4 Unused valve location with cover plate
4
Festo P.BE−VIFB5−03−EN en 0503e
1−5
1. Summary of components
1.2.3 Type 03: MAXI pneumatic modules
The following display and operating elements can be found on
the pneumatic MAXI modules type 03:
1 2
3
1 Yellow LED (per valve solenoid coil)
2 Manual override (pervalve solenoid
coil), either locking or non−locking
3 Unused valve location with cover plate
Fig.1/4: Display and operating elements on the MAXI modules type 03
1−6
45
4 Valve location inscription field (desig
nation signs)
5 Regulator for limiting the pressure of
the auxiliary pilot air
Festo P.BE−VIFB5−03−EN en 0503e
1. Summary of components
1.2.4 Type 04−B: ISO pneumatic modules
The following connecting, display and operating elements can
be found on the pneumatic ISO modules type04−B:
12345 6 7
1
1
8
2
2
45
1 Adapter plate type 04−B
2 Fuses for the valves
5
1
Manual override
(per pilot solenoid 14, non−locking)
2
Manual override
(per pilot solenoid 12, non−locking)
3 Power supply connection
1
4
Fig.1/5: Operating, display and connecting elements on the ISO modules type 04−B
Yellow LEDs
(per pilot solenoid 14)
2
Yellow LEDs
(per pilot solenoid 12)
6 Valve location inscription field
7 0.135A fuse (perpilot solenoid)
8 Adapter cable for power supply to the
node and the I/O modules
Festo P.BE−VIFB5−03−EN en 0503e
1−7
1. Summary of components
1.3 Method of operation
The node controls the following functions:
it connects the valve terminal to the appropriate field bus
it performs the system settings of the valve terminal. An
it controls data transfer to/from the field bus module of
and to the power supply.
automatic valve test and further node−dependent func
tions can be set.
your control
system
1 Incoming field
bus
2 Continuing field
bus
3 Node
4 Compressed air
5 Work air (2, 4)
Internal control of the valve terminal
12
4
3
5
Fig.1/6: Summary of the functions of a valve terminal
1−8
Festo P.BE−VIFB5−03−EN en 0503e
1. Summary of components
The input modules process input signals (e.g. from sensors)
and transmit these signals via the field bus to the controller.
The output modules are universal electric outputs and control
low−current consuming devices with positive logic, e.g.
further valves, bulbs, etc.).
Additional I/O modules for special applications are also avail
able.
Further information on the
use of all I/O modules can be found
in the "Supplementary description of the I/O modules" for your
valve terminal.
The pneumatic modules perform the following functions:
they form the common channels for supply and exhaust
air
they supply electric signals from all the valve solenoid
coils
Work connections 2 and 4 are provided
for each valve loca
tion on the individual pneumatic modules.
The valves are supplied with compressed air via the common
channels on the pneumatic end plate or via special supply
modules. The exhaust air and pilot exhaust are also vented
via these channels/modules. Further modules for pressure
supply are also available, e.g. for working
with different pres
sures or for fitting either MIDI/MAXI valves or ISO valves on a
node.
Festo P.BE−VIFB5−03−EN en 0503e
Further information on their use can be found in the "Pneu
matics manual" for your valve terminal.
1−9
1. Summary of components
1−10
Festo P.BE−VIFB5−03−EN en 0503e
Fitting
Chapter 2
2−1Festo P.BE−VIFB5−03−EN en 0503e
2. Fitting
Contents
2.1 Fitting the modules and components 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Earthing the end plates 2−4. . . . . . . . . . . .
2.2 Fitting onto a hat rail (type 03) 2−6. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
2.3 Fitting the valve terminal onto a wall 2−9. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
2−2
Festo P.BE−VIFB5−03−EN en 0503e
2. Fitting
2.1 Fitting the modules and components
The valve terminal is supplied from the factory ready fitted. If
you wish to supplement or replace individual modules or
components, please follow the instructions in the following
manuals:
Supplementary description of the I/O modules" for fit
ting the electric I/O modules
Pneumatics manual" for fitting the pneumatic modules
Fitting instructions supplied with the
product in the case
of modules and components ordered at a later date.
Please note
Handle all modules and components of the valve terminal
with the utmost care. Pay particular attention to the follow
ing:
Make sure that screws are not distorted and not sub
jected to mechanical stress. Make sure that screws are
correctly aligned (otherwise their threads may be dam
aged).
Make sure that the specified
torques are not exceeded.
Avoid misalignment between the modules (IP 65).
Make sure that connecting surfaces are clean (avoid
leakage and contact faults).
The contacts of type 03 valve solenoid coils must not be
bent (they are not resistant to bending, i.e. they will
break off if bent backwards).
Festo P.BE−VIFB5−03−EN en 0503e
Electrostatically sensitive components
Do not
touch the contact surfaces of the plug connectors
on the sides of the modules and components.
2−3
2. Fitting
2.1.1 Earthing the end plates
The valve terminal possesses both a left−hand and a right−
hand end plate as a mechanical termination of the valve ter
minal. These end plates fulfil the following requirements:
they comply with protection class IP 65.
they contain connections/contacts for earthing.
they contain holes for fitting the valve terminal onto a wall
and, in
unit.
the case of type03, also for the hat−rail clamping
Please note
When supplied from the factory, the end plates of the valve
terminal are earthed internally. If you wish to extend/con
vert the type 03 valve terminal, earth the end plates of the
valve terminal as described below.
You thereby avoid faults caused by electromagnetic in
fluences.
Earth the end plates after extension/conversion
as follows:
1. Right−hand end plate (type 03):
In order to earth the right−hand end plate, connect the
ready−fitted cable on the inside to the appropriate con
tacts on the pneumatic modules or on the node (see
diagram below).
2. Left−hand end plate:
The left−hand end plate is connected conductively to the
other components by means of
the ready−fitted spring
contacts.
Remark:
Instructions on earthing the complete valve terminal can be
found in the chapter Installation".
The diagram below shows how the end plates are fitted using
as an example a type 03 valve terminal.
2−4
Festo P.BE−VIFB5−03−EN en 0503e
2. Fitting
1 23
1
1 Seals
2 Contact for the earth cable
Fig.2/1: Fitting the end plates (example of type 03 valve terminal)
3 Ready−fitted earth cable
4 Fastening screws max.1Nm
4
Festo P.BE−VIFB5−03−EN en 0503e
2−5
2. Fitting
2.2 Fitting onto a hat rail (type 03)
The valve terminal is suitable for fitting onto a hat rail (sup
port rail as per EN 50022). For this purpose there is a guide
groove on the rear of all modules in order that they can be
hung on a hat rail (see Fig. 2/3).
Caution
Fitting the valve terminal onto a hat rail without a hat−rail
clamping unit is not permitted.
If the valve terminal is fitted in a sloping position or if it
is subject to vibration, secure the hat−rail clamping unit
additionally:
− against sliding down and use the locking screws
(item3) to protect it against unintentional
opening.
loosening/
Please note
If the valve terminal is fitted in a horizontal position and
if the load is at rest, the hat−rail clamping unit can be
used without locking screws (item 3).
If you do not have a hat−rail clamping unit for your valve
terminal, you can order this and fit it at a
later stage.
The use of MIDI or MAXI clamping units depends on the
end plates available (MIDI/MAXI).
Hat−rail clamping unit (type 03)
In order to fit the valve terminal onto a hat rail, you will re
quire a hat−rail clamping unit. This must be fitted on the rear
of the end plates as shown in the diagram below. Pay particu
lar attention to the following:
2−6
Festo P.BE−VIFB5−03−EN en 0503e
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