Festo DRRD-PS1 User Manual

DRRD-...-PS1

3 Transport and storage

• Take into account the weight of the semi-rotary drive with intermediate-position module. Depending on the design, the DRRD-...-PS1 weights up to 20 kg.
• Transport the DRRD-...-PS1 by grasping the housing. Transporting it by grabbing the dampeners 1 is not recommended, since the dampeners of the intermedi­ate position can move axially (no safe stop).
Festo AG & Co. KG
Postfach 73726 Esslingen Germany +49 711 347-0 www.festo.com
Enclosure for operating instructions 8003697
Original: de
Intermediate-position module DRRD-...-PS1 English........................
Note
• Observe the warnings and notes in the operating instructions for the DRRD semi-rotary drive.

1 Control sections and connections

1 2 4 53 67

4 Installation

4.1 Installation, mechanical

• Secure the semi-rotary drive at the intended position and the effective load to the drive flange (Operating instructions DRRD).

4.2 Installation, pneumatic

• Connect tubes to the supply ports (Fig. 2): – intermediate position 4 – semi-rotary drive 2 (swivel clockwise) – semi-rotary drive 3 (swivel anti-clockwise).
Note
Sucked-in contamination and fluids disturb the function. – Keep venting hole 6 c lean and dry. – Do not cover venting hole 6.
6
3
2
4
1 Shock absorbers or P-absorbers
secured with lock nut (2x)
2 Supply port for semi-rotary drive
(swivel clockwise)
3 Supply port for semi-rotary drive
(swivel anti-clockwise)
4 Compressed air supply port for
intermediate-position module
Fig. 1

2 Function and application

Note
The semi-rotary drive with intermediate-position module DRRD-...-PS1 can be destroyed through incorrect use.
• Make sure that the intermediate-positionmodule is throttled.
5 Intermediate-position module
DRRD-...-PS1
6 Venting hole with filter 7 Fastening interface at semi-rotary
drive DRRD (2x)
8 Slot for cylinder switch (2x) 9 Sleeve for reception of the shock
absorber (2x)
8
9
Fig. 2
To set the swivel speed at the semi-rotary drive:
• Use one-way flow control valves in all supply ports: – for DRRD-16/20 as close as possible to the supply ports – for DRRD-25 … 50 screwed directly into the supply ports.
For vertical installation and eccentric loads:
• Use the controlled throttle check valves HGL or an air reservoir VZS. In this way you can prevent the effective load from sliding down suddenly if there is a sudden pressure drop.

4.3 Installation, electric

• Place the c ylinder switches in the slots aJ to interrogate the intermediate posi­tion directly at the semi-rotary drive. Slot 8 can be used to interrogate the intermediate position piston.
8
aJ
The intermediate-position module DRRD-...-PS1 is intended to permit positioning of the flanged shaft in half of the nominal rotation angle of the semi-rotary drive DRRD. This intermediate position can be travelled through.
Fig. 3

5 Commissioning

5.1 Adjustment of the intermediate position

Note
Without counter pressure, the connection between the sleeve and the screw-in connector inside the intermediate-position module can loosen. This can result in failure to function.
• Turn the lock nut or dampener only with simultaneous counter pressure on the
spanner flat of the sleeve 9.
• Check the setting dimension of the two dampeners 1:
– setting dimension X1 and X2 are the same size
(dimension Y = 0 Fig. 5, delivery status)
– setting dimensionlies between X
min
and X
(Fig. 6).
max
• If necessary, adjust the intermediate position as follows:
1. Loosen the lock nuts on both dampeners 1.
2. Turn the dampener 1 until the desired intermediate position is reached. When doing this, hold the sleeve 9. The setting dimension must lie between X X
(Fig. 6).
max
min
and
9
Size 16 20 25 32 35 40 50
Setting dimension X (P-cushioning)
Xmin [mm] 7.7 14 .9 14.2 12.5
Xmax [mm] 10.1 17.8 20.6 23.2
Setting dimension X (Y9-cushioning)
Xmin [mm] 29.6 41.8 56.9 70.3 88.6 86.7 114
Xmax [mm] 32 44.5 60.4 78.5 96.2 92.7 128
Anglechangeperrevolution at th e dampener
Dimension Y for 10° swivel angle change
Lock nut
Spanner size [mm] 13 15 19 27 32 32 36
Tightening torque [Nm] 3 5 20 35 60 60 80
[°] 4.3 4.5 3.3 4.1 4.1 2.7 1.9
[mm] 2.3 2.4 3.2 3.7 3.7 5.6 8
Fig. 6
1
Fig. 4
3. Press the dampeners into the travelled-in end position until they meet resist­ance. The shaft of the semi-rotary drive thereby rotates into the intermediate position. Through the off-set mounting of the shock absorber (dimension Y), the mid-pos­ition (W=90°) can be adjusted by ±10°. The following settings are possible (Fig. 5 and Fig. 6).
Fig. 7 Entire setting range on the DRRD-...-PS1
4. Check the intermediate position under pressure.
5. Readjust the dampener, if required.
After the end of the settings:
Note
Without counter pressure, the connection between the sleeve and the screw-in connector inside the intermediate-position module can loosen. This can result in failure to function.
• Tighten the locking nuts again. Tightening torque (Fig. 6). To lock the hex nuts, the spanner flat of the sleeve or the internal hexagon socket of the dampener must be counter held.
2
1
Fig. 8
Fig. 5
If the setting dimension Xmax is exceeded, the shock absorber does not cushion correctly at the intermediate position. If the setting dimension Xmin is fallen below, the shock absorber not only cush­ions the intermediate position, but also the end position of the semi-rotary drive. The cushioning time of the end position might rise as a result. The cush­ioning time of the intermediate position is not affected by this.

5.2 Setting of the swivel speed

Note
• Observe the following relationship when setting the swivel speed: – The flow control valves at the connections for rotation of the semi-rotary
drive affect the speed with which the intermediate position is travelled to. Both directions can be adjusted separately from each other.
– The flow control valve at the connection for the intermediate position regu-
lates the speed with which the end position (from out of the intermediate position) is travelled to. Both directions are hereby regulated simultan­eously.
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