Festo CTEU-EC Description

Universal bus node CTEU-EC
Description, functions and maintenance
Bus node
Type CTEU-EC
Network protocol EtherCAT
Description
575401 en 1208NH [758875]
Contents and general safety instructions
Original de.......................................
Version en 1208NH.................................
Designation P.BE-CTEU-EC-OP+MAINT-EN..............
Order no. 575401..................................
© (Festo AG & Co. KG, D-73726 Esslingen, 2012) Internet: http://www.festo.com E-mail: service_international@festo.com
Reproduction, distribution or sale of this document or communication of its contents to others without express authorization is prohibited. Offenders will be liable for damages. All rights reserved in the event that a patent, utility model or design patent is registered.
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
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Contents and general safety instructions
EtherCAT®,TwinCAT®,CANopen®and TORX®are registered trademarks of the respective trademark owners in certain countries.
II
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Contents and general safety instructions
Contents
Designated use V........................................................
Range of application and certifications VI.....................................
Target group VI..........................................................
Service VII...............................................................
Notesonthismanual VIII...................................................
Important user instructions X..............................................
1. Installation 1-1...................................................
1.1 General information on the CTEU product family 1-3......................
1.1.1 Hardware components 1-3...................................
1.1.2 Scope of functions (brief overview) 1-4.........................
1.2 General information on the EtherCAT fieldbus protocol 1-5.................
1.2.1 Key elements of the fieldbus protocol 1-5.......................
1.2.2 EtherCAT specifications 1-6...................................
1.2.3 Conformance with the EtherCAT specifications 1-6................
1.3 General information on installation 1-7.................................
1.4 Interfaces 1-9.....................................................
1.4.1 Connection and display components 1-9........................
1.4.2 Power supply 1-10...........................................
1.4.3 Functional test – without network connection 1-12.................
1.4.4 Fieldbus connection 1-12.....................................
1.4.5 Basic settings for fieldbus communication 1-14...................
2. Commissioning 2-1................................................
2.1 Configuration 2-3..................................................
2.1.1 Hot Connect functionality 2-3.................................
2.1.2 Registering participant properties (“ESI file”) in the configuration
program 2-3...............................................
2.1.3 Configuration of the operating modes 2-7.......................
2.1.4 Configuration of operating behaviour (target configuration) 2-13.....
2.1.5 Addressing and data access (data objects) 2-19...................
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Contents and general safety instructions
2.2 Replacing the device 2-21............................................
2.2.1 Replacing the bus node 2-21..................................
2.2.2 Replacing the I-port device – same device type (substitute) 2-22.....
2.2.3 Replacing the I-port device – different device type (replacement) 2-23.
2.2.4 Replacing the electrical connection box CAPC-… 2-24...............
3. Diagnostics 3-1...................................................
3.1 Summary of diagnostics options 3-3...................................
3.2 Diagnostics via LED display 3-3.......................................
3.2.1 Normal operating status display 3-4...........................
3.2.2 PS LED status display 3-5....................................
3.2.3 Status display X1/X2 LEDs 3-6................................
3.2.4 EtherCAT operating status display (LED run), EtherCAT error (LE D error), connection status (LEDs L/A2, L/A1) 3-8.
3.3 Diagnostics via EtherCAT 3-10.........................................
3.3.1 Diagnostics via SDO access 3-10...............................
3.3.2 Diagnostics via diagnosis history 3-10...........................
3.3.3 Diagnostics via emergency message 3-12........................
3.3.4 Error codes 3-13.............................................
3.3.5 Error register 3-14...........................................
3.3.6 I-port event code 3-15........................................
3.3.7 Error reaction (fail-state settings) 3-19...........................
A. Technical appendix A-1.............................................
A.1 Technical data A-3..................................................
A.2 EtherCAT CANopen object model A-7..................................
A.3 Updating the bus node EEPROM A-8...................................
A.4 Object directories A-9...............................................
A.4.1 Objects common to both communication profiles A-9..............
A.4.2 Communication profile – extensions, fixed variant A-14.............
A.4.3 Communication profile – extensions, modular variant A-17..........
B. Index B-1.........................................................
IV
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Contents and general safety instructions
Designated use
The bus node type CTEU-EC described in this manual has been designed exclusively for use as a participant (slave device)inanEtherCATnetwork.
The bus node may only be used as follows:
In industrial environments according to its intended use;
outside of industrial environments, e.g. in commercial and mixed-residential areas, measures to suppress interfer­ence may be required
in original condition without modification (only the con-
versions or modifications described in the documentation supplied with the product are permitted)
in faultless technical condition
The limit values specified for pressures, temperatures, elec­trical data, torques etc. must be observed.
Comply with the legal rules and regulations and standards, rules of the testing organisations and insurance companies and national specifications applicable for the location.
Warning
Use only PELV circuits for the electrical power supply in accordance with IEC/EN 60204-1 (Protective Extra-Low Vo l tage, PELV).
Observe also the general requirements for PELV circuits in accordance with IEC/EN 60204-1.
Useonlyvoltagesourcesthatensureareliableelectrical isolation of operating voltage in accordance with IEC/EN 60204-1.
Always connect the circuits for both operating and load voltage supply.
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Contents and general safety instructions
Through the use of PELV circuits, protection against electric shock (protection against direct and indirect contact) is en­sured in accordance with IEC/EN 60204-1.
Range of application and certifications
The product fulfils the requirements of EU directives and is marked with the CE marking.
Standards and test values which the product complies with and fulfils can be found in the section “Technical appendix”. The product-relevant EU directives can be found in the declar­ation of conformity.
Targ e t gro u p
You can find certificates and declarations of conformity for this product online at:
www.festo.com
You can find information on EtherCAT online at:
www.ethercat.org
This manual is intended exclusively for technicians trained in control and automation technology, who have experience in installation, commissioning, programming and diagnostics of programmable logic controllers (PLC) and fieldbus systems.
VI
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Contents and general safety instructions
Service
Please consult your local Festo Service agent if you have any technical problems.
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VII
Contents and general safety instructions
Notesonthismanual
This manual is Part II of the product documentation for the bus node, and contains specific information about the configuration, parameterisation, commissioning, program­ming and diagnostics of the bus node with the EtherCAT fieldbus protocol.
Information relating to installation of the bus node can be found in Part I of the product documentation entitled “Universal bus node CTEU-EC – Installation and Interface manual”, which is supplied with the bus node.
All information relating to installation and to the interfaces can also be found in chapter 1 of this manual.
Information on mounting the bus node on the electrical connection box CAPC-... can be found in the assembly instructions that accompany the electrical connection box.
Information about other bus nodes and components of the CTEU… product family can be found in the user documentation for the respective product.
You can also find all documents online at:
www.festo.com Support portal: enter search term, e.g. “CTEU” user documentation
VIII
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Contents and general safety instructions
This manual contains information about the following module:
EtherCAT bus node
Type
Description Connection technology
designation
CTEU-EC Ethernet-based bus node for
EtherCAT
The EtherCAT field bus technology uses the Ethernet standards for real-time communication in an industrial environment.
Data transmission:
– EtherCAT, based on the Eth-
ernet protocol (IEEE 802.3), optimised for process data, real-time capable
– Transmission of process
data in the Ethernet framework
– Industrial Ethernet,
Switched Fast Ethernet, 100 Mbit/s
2xM12socket, D-coded, female, 4-pin, cor­responding to IEC 61076-2-101
Tab. 0/1: Overview of CTEU bus node for EtherCAT
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Standards and norms containing reference to EtherCAT:
– IEC 61158 – IEC 61784 – IEC 61918 – ISO/IEC 8802-3
Additional information: http://www.ethercat.org
IX
Contents and general safety instructions
Important user instructions
Danger categories
This manual contains instructions on the possible dangers which can occur if the product is not used correctly. These instructions are marked (Warning, Caution, etc.), printed on a shaded background and marked additionally with a picto­gram. A distinction is made between the following danger warnings:
Warning
... means that failure to observe this instruction may result in serious personal injury or material damage.
Caution
... means that failure to observe this instruction may result in personal injury or material damage.
Note
... means that failure to observe this instruction may result in material damage.
In addition, the following pictogram denotes passages in the text which describe activities involving electrostatically sens­itive devices:
X
Electrostatically sensitive devices: Incorrect handling may cause damage to devices.
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Contents and general safety instructions
Marking of special information
The following pictograms denote passages in the text which contain special information.
Pictograms
Information: Recommendations, tips and references to other information sources.
Accessories: Information on necessary or useful accessories for the Festo product.
Environment: Information on the environmentally friendly use of Festo products.
Text designations
Bullet points denote activities that may be carried out in any sequence.
1. Numerals denote activities that must be carried out in the sequence specified.
Arrowheads indicate general lists.
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Contents and general safety instructions
The following product-specific terms and abbreviations are used in this manual:
T erm/abbreviation
Box Field device, e.g. bus node
Bus nodes Create the connection to certain networks or fieldbuses, transmit con-
CoE CANopen over EtherCAT
DIL switches Miniature switches; dual-in-line switches usually consist of several
ESI EtherCAT slave information
EtherCAT An industrial-Ethernet based fieldbus system for data exchange
FoE File access over EtherCAT
Hold last state defines the status which outputs or valves are to assume following
Meaning
trol signals to the connected modules and monitor their functioning
switch elements which can be used to implement settings
between system controller (PLC/IPC), equipment controller and field devices (slave/I/O devices) or drives; transmission of process data in data objects (based on the fieldbus protocol CA Nopen); embedding of process data in Ethernet frames (Frames) or datagrams (via UDP/IP); additional information: www.ethercat.org
fieldbus and/or communication errors
I Digital input
I/Os Digital inputs and outputs
IB Input byte
IPC Industrial PC
I-port Festo-specific port for the transfer of c ommunication data (process
data, sensor signals, pilot signals) and supply voltages
Tab. 0/2: Specific terms and abbreviations – part 1
XII
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Contents and general safety instructions
T erm/abbreviation Meaning
Load voltage includes the power supply for connected devices and outputs, e.g.
solenoid coils of valves (load voltage supply as distinct from operating voltage supply for electronics and sensors)
LSB Byte with the lowest importance (Least Significant Byte)
MDP Information model in which hardware and software components are
represented as individual modules (M
MSB Byte with the highest importance (Most Significant Byte)
O Digital output
odular Device Profile)
OB Output byte
Object directory makes all important participant parameters accessible in a standard-
ised manner
PDO Process Data Objects provide fast transfer of process data and are
transmitted by simple EtherCAT messages with no protocol overhead. Process Data Objects may be transmitted based on event control, syn­chronised to a system clock, or on request.
PLC Programmable Logic Controller, same as SPS
Power supply Umbrella term for o perating and load voltage supplies
SDO Ser vice Data Objects form point-to-point connections between the
server and client, primarily for the exchange of parameters for device configuration. These permit write and read access to any entry in the object directory of a bus node.
TwinC AT Beckhoff configuration and programming software
(TwinCAT: The Windows Control and Automation Technology)
Tab. 0/3: Specific terms and abbreviations – part 2
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Contents and general safety instructions
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Installation
Chapter 1
Installation
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1-1
1. Installation
Contents
1. Installation 1-1...................................................
1.1 General information on the CTEU product family 1-3......................
1.1.1 Hardware components 1-3...................................
1.1.2 Scope of functions (brief overview) 1-4.........................
1.2 General information on the EtherCAT fieldbus protocol 1-5.................
1.2.1 Key elements of the fieldbus protocol 1-5.......................
1.2.2 EtherCAT specifications 1-6...................................
1.2.3 Conformance with the EtherCAT specifications 1-6................
1.3 General information on installation 1-7.................................
1.4 Interfaces 1-9.....................................................
1.4.1 Connection and display components 1-9........................
1.4.2 Power supply 1-10...........................................
1.4.3 Functional test – without network connection 1-12.................
1.4.4 Fieldbus connection 1-12.....................................
1.4.5 Basic settings for fieldbus communication 1-14...................
1-2
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1. Installation
1.1 General information on the CTEU product family
The CTEU… product family is used to set up a decentralised automation system in an EtherCAT fieldbus network.
1.1.1 Hardware components
Higher-order
1
controller (master/PLC/IPC)
2
Fieldbus level: bus node CTEU
1
3
Device level: e.g. valve terminal VTUB-12
4
Drive level: e.g. linear module HME
2
3
4
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1. Installation
The fieldbus and device levels are connected via an I-port. I-port is a Festo-specific port for the transmission of commu­nication data (process data, sensor signals, pilot signals) and supply voltage. The I-port communication protocol is based on the IO-Link protocol. The electrical and mechanical connec­tions between the bus node and I-port device are standard­ised.
1.1.2 Scope of functions (brief overview)
Real-time Ethernet communication (EtherCAT)
Deterministic data transmission
Master-slave system architecture
Modular valve terminal configuration (MDP)
Diagnostic data via CoE
Parameter data via CoE
Hot Connect function for connecting and disconnecting
devices during operation
Module address can be altered via DIL switches
Adjustable fail state behaviour
Activation of module diagnostics via DIL switches
1-4
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1. Installation
1.2 General information on the EtherCAT fieldbus protocol
1.2.1 Key elements of the fieldbus protocol
Participant features
When you place a new EtherCAT participant, i.e. an EtherCAT device, into operation for the first time, you must inform the configuration and programming software about certain prop­erties of the participant. The properties of the various parti­cipants are managed in a configuration file - the EtherCAT slave information file (ESI file).
The file/its contents are available in Extensible Markup Lan­guage (XML).
Communication protocol
The EtherCAT protocol enhances the Ethernet standard by adding real-time capability.
In the EtherCAT protocol, data are transported within a stand­ard Ethernet frame. When the standard Ethernet frame is sent, the EtherCAT slaves only remove the data that are inten­ded for them as the telegram passes through the device, and add input data to the telegram at the same time. For this, each slave requires two EtherCAT interfaces (one for trans­mission and one for reception).
The CTEU-EC bus node supports the CANopen over EtherCAT (CoE) and File Access over EtherCAT (FoE) protocols.
Participant addressing
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In an EtherCAT network, the slaves are automatically as­signed addresses. If desired the bus node can be assigned an EtherCAT address using the DIL switches.
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1. Installation
1.2.2 EtherCAT specifications
Further information on EtherCAT is available online:
EtherCAT specifications
EtherCAT Tec h n o l o g y Group
http://www.ethercat.org/en/publications.html
T ab. 1/1: EtherCAT specifications
1.2.3 Conformance with the EtherCAT specifications
TheCTEU-ECbusnodegaveapositiveresultintestingwiththe “EtherCAT Conformance Test T ool” (CTT, Version 1.20.52.0).
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1. Installation
1.3 General information on installation
Warning
Danger of injury due to uncontrolled movements of con­nected equipment.
Make sure that electrical and pneumatic equipment are in a de-energised and pressureless state.
Before working on the pneumatics:
Switch off the compressed air supply
Vent the valve terminal
Before working on the electrical components, e.g. before installation or maintenance work:
Switch off the power supply
In this way, you can avoid: – uncontrolled movements of loose tubing – unexpected and uncontrolled movements of the connec-
ted actuators
– non-defined switching states of the electronics
Note
The EtherCAT bus node contains electrostatically sensitive components.
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Do not touch any electrical or electronic components.
Observe the handling specifications for electrostatically sensitive devices.
This will help to prevent damage to the electronics.
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1. Installation
Note
Use cover caps to seal unused connections. In this way you can attain IP65 protection.
Mounting the bus node
Information on mounting the bus node on the electrical con­nection box CAPC-... can be found in the assembly instruc­tions supplied with the connection box. For H-rail mounting, you will also need mounting kit CAFM-... (CAPC and CAFM).
For mounting the bus node, a valve terminal from Festo, or electrical connection box type CAPC-... with I-port interface, is required.
1. Inspect the seals and sealing surfaces on the bus node and valve terminal.
2. Push the bus node onto the valve terminal in the correct position with no tilt.
3. First, lightly screw in the three self-tapping screws with a TORX screwdriver (size T10): use existing threads, if ap­plicable.
4. Tighten the screws to 1.0 Nm.
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1. Installation
1.4 Interfaces
1.4.1 Connection and display components
The following electrical connection and display components can be found on the bus node:
1
4
1
DILswitchgroup( section 1.4.5 )
2
Status LEDs: bus status LEDs, CTEU-specific LEDs; status indicator and diagnostics (section 3.2)
3
Power supply connection for bus node and any connec­ted devices, e.g. valve terminal; M12, 5-pin, A-coded, pin plug connector (section 1.4.2)
2
3
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4
Fieldbus connections (fieldbus interfaces): 2x M12, 4-pin, socket plug connector, D-coded (section 1.4.4)
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1. Installation
1.4.2 Power supply
The bus node has separate operating and load voltage supplies. The bus node also supplies voltage to equipment connected via the I-port interface.
Warning
Only use PELV circuits compliant with IEC/EN 60204-1 (protective extra-low voltage, PEL V) for the electrical power supply.
Also observe the general requirements for PELV circuits as per IEC/EN 60204-1.
Only use voltage sources which ensure reliable electrical isolation of the operating voltage in accordance with IEC/EN 60204-1.
Always connect the circuits for both operating and load voltage supply.
The use of PELV circuits ensures protection from electric shock (protection from direct and indirect contact) in accord­ance with IEC/EN 60204-1 (Electrical equipment of machines, General requirements).
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1. Installation
Power supply connection
Pin Assignment
1)
(M12, A-coded)
1)
V
EL/SEN
1 24 V
2 24 V
3 0V
4 0V
5 FE
: Operating voltage, electronics/sensors
EL/SEN
VAL/OUT
EL/SEN
VAL/OUT
2)
(power system, PS)
V
VAL/OUT
: Load voltage, outputs/valves
(power load, PL)
FE: Earth terminal (functional earth)
2)
The connection to functional earth must be additionally ensured via the connected device or electrical connection box CAPC-...
(PS)
(PL)
(PS)
(PL)
For the connection to power supply units or the power supply, use cables with M12 coupling (socket plug connector), A-coded, in accordance with IEC 61076-2 Accessories www.festo.com/catalogue.
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1. Installation
1.4.3 Functional test – without network connection
Check the operating status of the bus node on the PS and X1/X2 status LEDs:
–ThePS LED is illuminated green when the power supply is
correctl y connect e d to both circuits.
–TheX1/X2 LEDs are illuminated green when a device is con-
nected (section 3.2).
1.4.4 Fieldbus connection
General information on EtherCAT networks
Note
Modules with EtherCAT interfaces may only be operated in networks where all connected network components are supplied with PEL V power supplies or integrated power supplies with equivalent protection.
Installation instructions
You can obtain specifications, installation notes and instruc­tions through the EtherCAT user organisation:
EtherCAT Technology Group:
http://www.ethercat.org/
EtherCAT-specifications (“EtherCAT Specification”,
“Profiles”), guidelines (“Guidelines”) and instructions (e.g. “How to Configure an EtherCAT Slave Device”): http://www.ethercat.org/en/publications.html
1-12
Observe the instructions in these documents.
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1. Installation
Fieldbus interface – connection technology and pin allocation
There are two 4-pin M12 socket plug connectors with D-coding (for industrial Ethernet use, corresponding to IEC 61076-2-101) for connecting the bus node to the fieldbus.
Socket (M12, D-coded)
Pin Allocation
(signal)
1 2 3 4 Housing
TD+ RD+ TD– RD– FE
Explanation
Transmission data (transmit data, TD) + Receivedata(receivedata,RD)+ Transmitted data – Received data – Shield/functional earth (FE)
Tab. 1/2: Pin assignment of the network interface
Fieldbu s connecting cable – specifications and configurati on
Use shielded industrial Ethernet round cable of cat­egory Cat 5 or higher.
Cable length:
max. 100 m between network participants (corresponding to specifications for Ethernet net­works, ISO/IEC 11801 and ANSI/TIA/EIA-568-B).
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Wire cross section for max. line length:
22 AWG (for 100 m link length, based on ISO/IEC 11801).
Note
If installation has not been carried out correctly and if high baud rates are used, data transmission errors may occur as a result of signal reflections and attenuations.
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1. Installation
1.4.5 Basic settings for fieldbus communication
The following basic fieldbus communication settings must be made using the DIL switches on the bus node (following sections):
EtherCAT address (“station number”, optional)
Diagnostic functionality (transmission of diagnostic
information as emergency messages (EM) into the diagnostic history)
Fail state mode
T o set the DIL switches, you must remove the cover.
1-14
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1. Installation
Removal of the DIL switch cover
Note
Observe the following instructions when removing or fit­ting the cover:
Disconnect the power supply before removing the cover.
Make sure that the seal is seated correctly when fitting the cover .
Tighten the two mounting screws with a max. torque of
0.4 Nm.
Proceed as follows:
1. Switch off the power supply.
2. Unscrew the two mounting screws of the transparent cov­er and remove the cover.
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1. Installation
Settingthe DIL switches
The following table provides an overview of the possible settings.
DIL switch
Function
ON OFF
123
1 1 … 4: EtherCAT address, 0 … 15, binary coded (factory setting: 0)
0
1: 2
1
2: 2
2
3: 2
3
4: 2
2 5: Diagnostics Diagnostics activated: trans-
0
1x2
1
1x2
2
1x2
3
1x2
mission of diagnostic informa­tion as emergency messages (EM) and storage in diagnosis history
0
0x2
1
0x2
2
0x2
3
0x2
Diagnostics off ( factory setting)
1)
3 6: Fail state mode
1)
Optional, e.g. for Hot Connect function
2)
If the PLC is in stop (Ethe r CAT: PRE-OPERATIONAL) mode or the fieldbus connection is interrupted
2)
(fail state); applies for all outputs Note: Fail-state mode is also known as “fail-safe mode”
1-16
Hold last state Reset
(factory setting)
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1. Installation
Proceed as follows:
1. Assign an unused EtherCAT address (device identification value) to the bus node. Setting an EtherCAT address is optional (e.g. for the Hot Connect function). see the following example settings.
Example: EtherCAT address set: 05
Example: EtherCAT address set: 14
Tab. 1/3: Setting the binary coded EtherCAT address
2. Select diagnostics mode.
3. Select fail state mode.
Mounting the DIL switch cover
1. Place the cover carefully on the bus node. Make sure that the seal is seated correctly.
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2. Tighten the two mounting screws with a max. torque of
0.4 Nm.
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1. Installation
1-18
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Commissioning
Chapter 2
Commissioning
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2-1
2. Commissioning
Contents
2. Commissioning 2-1................................................
2.1 Configuration 2-3..................................................
2.1.1 Hot Connect functionality 2-3.................................
2.1.2 Registering participant properties (“ESI file”) in the configuration
program 2-3...............................................
2.1.3 Configuration of the operating modes 2-7.......................
2.1.4 Configuration of operating behaviour (target configuration) 2-13.....
2.1.5 Addressing and data access (data objects) 2-19...................
2.2 Replacing the device 2-21............................................
2.2.1 Replacing the bus node 2-21..................................
2.2.2 Replacing the I-port device – same device type (substitute) 2-22.....
2.2.3 Replacing the I-port device – different device type (replacement) 2-23.
2.2.4 Replacing the electrical connection box CAPC-… 2-24...............
2-2
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2. Commissioning
2.1 Configuration
General commissioning instructions
Configuration of the higher-order controller demands a very accurate procedure, as different configuration specifications are sometimes necessary for each participant, i.e. for each device and each “box” in the EtherCAT network, due to the modular structure.
2.1.1 Hot Connect functionality
Hot Connect functionality makes it possible to connect and disconnect parts of the network during operation. This can be done by disconnecting/connecting the communication line, switching the participant on/off, or by other means.
Hot Connect can access this predefined address thanks to the option of address reservation in the CTEU-EC bus node using DIL switches (section 1.4.5).
The first EtherCAT participant after the master should not be a Hot Connect-configured participant, as this will slow down link detection at the master.
2.1.2 Registering participant properties (“ESI file”) in the configuration program
When you place a new EtherCAT participant, i.e. an EtherCAT device, into operation for the first time, you must inform the configuration and programming software about certain prop­erties of the participant.
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The properties of the various participants are managed in a configuration file - the EtherCAT slave information file (ESI file).
2-3
2. Commissioning
EtherCAT slave information file (“ESI file”)
The file/its contents are available in Extensible Markup Lan­guage (XML).
The ESI file serves to identify the bus node in the EtherCAT network. The ESI file sends basic properties of the EtherCAT device, and manufacturer information, to the configuration program.
The ESI file contains all the information needed for the config­uration and settings of the higher-order controller using con­figuration and programming software, e.g. Beckhoff TwinCAT.
The ESI file for the CTEU-EC bus node is available in two vari­ants.
Modular ESI file This file requires that the I/O data are configured according
to the devices connected to the I-port. Two slots are available, representing the respective I-ports. It is possible to read out the existing configuration. Manual configuration is also pos­sible. Here the connected device is selected from a module list in the configuration interface. If configuration has been performed incorrectly, an error will be output when switching from PRE-OPERATIONAL to SAFE-OPERATIONAL status. This will take the form of an “invalid SM IN cfg” or “inval­id SM OUT cfg” message. This error message indicates the cause of the failed startup.
Fixed ESI file This file works with the full I/O register of the CTEU-EC bus
2-4
node (16 byte I/O data), without precisely defining on the user interface which devices are connected to the I-port. I/O assignment must be performed manually by the user.
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2. Commissioning
The CTEU-EC bus node is supplied ready for use with the modular ESI file. In order for the fixed ESI file to be used, the EEPROM must be updated (section A.3) with the help of the configuration and programming software.
Source (download link)
You will find the latest EtherCAT configuration files (ESI files) for the CTEU-EC bus node on the Festo website at:
www.festo.com Support portal: enter search term, e.g. “CTEU” Firmware and drivers
File name
Festo CTEU-EtherCAT Modular.xml Modular ESI file “EtherCAT Slave Information File”
Festo CTEU-EtherCAT Fix.xml Fixed ESI file “EtherCAT Slave Information File”
Variant Description
for Beckhoff TwinCAT or other compatible configuration and programming software
for Beckhoff TwinCAT or other compatible configuration and programming software
T ab. 2/4: EtherCAT configuration files (“ESI files”) for the CTEU-EC bus node
Adding the ESI file
T o add an ESI file to the ESI library of your configuration program, copy the bus node-specific ESI file into the pro­gram directory of your configuration program – e.g. for Beckhoff TwinCAT :
Importing the ESI file
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C:\TwinCAT\Io\EtherCAT
Then import the ESI file into your configuration program – e.g. in Beckhoff TwinCA T System Manager:
Actions > Import XML descriptions...
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2. Commissioning
Participant properties
When the ESI file is imported, e.g. the following information is sent to the configuration program via the bus node/EtherCAT participant.
Information
Vendor name Festo AG & Co. KG
Vendor I D 0x0000001D
Product code 572556
Version number Hardware version: V1.11
Product name CTEU-EC
Description
Software version: V4.42.3
T ab. 2/5: EtherCAT participant properties
Once the ESI file has been imported, i.e. after the participant properties have been added to the configuration program, the bus node is included as a possible EtherC AT participant. You can now integrate the bus node into your EtherCAT network.
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2. Commissioning
2.1.3 Configuration of the operating modes
Depending on the application, the CTEU-EC bus node permits manual configuration as an alternative to automatic configur­ation. In automatic configuration (auto mode), the connected devices are automatically read in. In this case, however , the configuration defined must match the connected devices. If other participants are detected, or a participant is missing, an error will be output. T ool change mode permits flexibility in the integration/re­placement of participants. Here only an anonymous data range is created, which is occupied by a participant. It is not defined which devices will actually be connected. This allows different devices to be used as desired.
Configuration of operating modes must be complete before SAFE-OPERATIONAL status is activated.
Automatic configuration (auto mode)
In auto mode, the I-ports are checked for devices at startup. The I/O data lengths are read from the I-port device and transmitted to EtherCAT. The I/O data length for both I-ports must not exceed 16 bytes. Devices connected to the I-port can only be replaced with devices of the same type.
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2. Commissioning
Fig. 2/1: Example: configuration for a valve terminal and an input module in auto mode
Too l change mod e
In tool change mode, only the data width of each I-port is defined; the specific components that can be connected are not. The startup parameters are configured by activating tool change mode for each I-port and defining the data width. This ensures that the correct module configuration, i.e. data
width, is requested after each startup. Each I-port is assigned a fixed I/O data length. The I/O data lengths are configured via the CoE objects 0x8200 and 0x820A (section A.4). The I/O data length for both I-ports must not exceed 16 bytes. If the image table ex­ceeds the defined I/O data length, the excess bytes will be excluded. If the modular ESI file is used, the number of bytes must correspond to the formula 2 (i.e.: 1, 2, 4, 8 or 16 bytes). The connected I-port devices can be exchanged freely. No diagnostics messages are generated when devices are re­placed. Only if the I-port configuration “expect device” is se­lected is the message “Output data size is greater than configured” generated when a device with an I/O length greater than that configured in tool change mode is connected (section 2.1.4).
n
where n = 0, 1, 2, 3 or 4
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In the below example, slot 1 is to be used for tool change mode. A VTUB valve terminal is connected to slot 2 in auto mode. Configuration is carried out via Modular Device Profile (MDP).
Fig. 2/2: Example: configuration of slot 1 in tool change mode and slot 2 in auto mode
(VTUB valve terminal)
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2. Commissioning
Fig. 2/3: Activation of tool change mode for slot 1
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Fig. 2/4: Definition of input data (here 8 bytes)
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2. Commissioning
Fig. 2/5: Definitio n of output data (here 8 bytes)
Fig. 2/6: Defined startup configuration for a slot
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2.1.4 Configuration of operating behaviour (target configuration)
In addition to operating modes, operating behaviour can also be defined. The defined operating behaviour has different effects depending on the operating mode selected (automatic configuration or tool change mode). The operating behaviour of the respective I-port can be altered via the CoE objects 0x8100 and 0x810A (section A.4).
I-port
CoE object
Value Operating behaviour
(hex.)
1 0x8100 0x00 Use responding device (standard setting)
0x01 Expect device
0x02 Port disabled
2 0x810A 0x00 Use responding device (standard setting)
0x01 Expect device
0x02 Port disabled
Tab. 2/6: Operating behaviour
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2. Commissioning
Use responding device (standard setting)
The CTEU-EC bus node starts up in this operating mode by default. A device can be connected to the I-port, but this is not essential.
Auto mode
IfadeviceisdisconnectedfromtheI-portduring operation, the “device disconnected” diagnosis will be activated. This error is automatically reset as soon as the connection to the device is reestablished.
If a device is connected to an I-port after a startup, the bus node temporary outputs “device wrongly connected”. This error is automatically reset as soon as the device is disconnected again.
Tool change mode
A fixed address space is reserved in the image table for each I-port. As soon as a device is detected at an I-port, its I/O data are mapped to the image table.
The lack of a connection to the device and config­uration errors (e.g. device I/O length is greater than tool change mode I/O length) do not trigger diagnostic messages.
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Expect device
This I-port configuration always requires a device to be con­nected to the corresponding I-port. An I-port with this config­uration must always be connected to a device. Otherwise an error will be output.
Auto mode
If no device was pre sent at the respective I-port at startup, no I/O data will have been mapped to the image table. “Device configuration failed” will be output. All other I-por ts are then likewise inactive and can no longer be used. This error can only be reset by eliminating the cause of the error and subsequently restarting the system.
If a device was detected at the I-por t at startup, the “device disconnected” diagnosis will be ac­tivated if the device is disconnected during oper­ation. This error is automatically reset (diagnosis: “device reconnected”) as soon as the connection to the device is reestablished.
Tool change mode
A fixed address space is reserved in the image table for each I-port. As soon as a device is de­tected at an I-port, its I/O data are mapped to the image table.
The “device disconnected” diagnosis will be ac­tivated if the device is disconnected during oper­ation. This error is automatically reset as soon as the connection to the device is reestablished.
If a device with an I/O length greater than that configured in tool change mode is connected, an “output data size is greater than configured” er­ror is signalled at the relevant port until the device is disconnected from that port. All other I-ports will remain active and usable.
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2. Commissioning
Fig. 2/7: Example: value 01 for slot 1 means “expect device” (Tab. 2/6)
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2. Commissioning
Port disabled
TheI-portisdeactivatedandcannotbeused.Theremustbe no device active at this I-port. If a device is, however, active in auto mode at startup, all other I-ports will also cease to be usable because the I/O mapping will no longer be consistent.
Auto mode
If a device was detected at the I-por t at startup, a “device wrongly connected” message is gener­ated. All other I-ports are then likewise inactive and can no longer be used. This error can only be reset by eliminating the cause of the error and subsequently restarting the system.
If this parameter is set at any time without a device having been connected to the I-port at startup, a “device wrongly connected” message will be generated for the respective port on a temporary basis only. All other ports can contin­ue to be used. If the device is disconnected again from the re­spective I-port, this configuration error is auto­matically reset.
Tool change mode
When a device is detected at an I-port for which this parameter has been set, a “device wrongly connected” message will be temporarily output. All other I-ports will remain active and usable. If the respective device is disconnected again, the diagnostic message is automatically reset.
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2. Commissioning
Fig. 2/8: Example: value 02 for slot 2 means “port disabled” (Tab. 2/6)
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2. Commissioning
2.1.5 Addressing and data access (data objects)
Addressing
The higher-order controller is responsible for addressing the individual modules: the EtherCAT master determines the position of the EtherCAT devices within the network. Block-oriented addressing (i.e. not module-oriented addressing as used by other fieldbus systems) is used.
Alternatively, the CTEU-EC bus node can be assigned an EtherCAT address using the DIL switches (section 1.4.5). To activate the defined hardware address, the following setting must be made e.g. in the Twi nCA T configuration tool
EtherCAT Advanced settings GeneralIdentification Use Configured Station Alias (0x0012).
The controller uses the following for local addressing:
The physical position of the device in the EtherCAT
network (“auto increment address”)
An independent EtherCAT device address (“EtherCAT
address”)
The EtherCAT device address can be changed using the con­figuration tool if necessary.
Data access (data objects)
Internal EtherCAT data are accessed via protocol-specific data objects (based on the CANopen fieldbus protocol).
EtherCAT devices (I/O devices) have an object directory which makes all the key participant parameters accessible in a standardised way. An EtherCAT system is configured mainly by accessing the object directory of the individual parti­cipants.
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2. Commissioning
The access mechanism is provided by Service Data Objects (SDOs).
There are two different communication mechanisms in an EtherCAT system.
rocess Data Objects (PDO) provide fast transfer of process
P
data and are transmitted by simple EtherCAT messages with no protocol overhead. Process Data Objects can be transmit­ted based on event control, synchronised to a system clock, or on request.
The S
ervice Data Objects (SDO) form a point-to-point connec-
tion and permit access to every entry in the object directory of a node.
Access these data objects with the help of user programs created according to your specific requirements.
Caution
Danger of malfunctions, damage or personal injury A valve terminal will be put into operation even if it is in-
correctly configured.
Before commissioning, ensure that the connected ele­ments (e.g. actuators) do not perform any unexpected or uncontrollable movements.
If necessary, disconnect the load power supply and com­pressed air supply.
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2. Commissioning
2.2 Replacing the device
2.2.1 Replacing the bus node
Procedure
1. Stop the process controller (PLC/master).
2. Disconnect the power supply and, if relevant, the com­pressed air supply.
3. Replace the bus node (Dismantling/Mounting: section 1.3).
4. Switch the power supply back on.
5. Start up the process controller (PLC/master), selecting the EtherCAT operating status “PRE-OPERATIONAL” (network configuration).
6. If relevant, switch the compressed air supply back on.
7. Start the program sequence (PLC/master); do this by se­lecting the EtherCAT operating status “OPERATIONAL”.
Your EtherCAT system is again in normal operating mode.
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2. Commissioning
2.2.2 Replacing the I-port device – same device type (substitute)
Procedure in auto mode
1. Switch off the bus node power supply.
2. Remove the bus node from the I-port device (Dismantling/Mounting: section 1.3).
3. Mount the bus node on the new I-port device (Dismantling/Mounting: section 1.3).
4. Switch the bus node power supply on again.
The bus node detects the connected I-port device.
In this case it is also possible to replace the I-port device without switching off the bus node power supply.
Procedure in tool change mode
1. Do not switch off the bus node power supply.
2. Remove the bus node from the I-port device (Dismantling/Mounting: section 1.3).
3. Mount the bus node on the new I-port device (Dismantling/Mounting: section 1.3).
The bus node detects the connected I-port device.
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2. Commissioning
2.2.3 Replacing the I-por t device – different device type (replacement)
Procedure in auto mode
1. Switch off the bus node power supply.
2. Remove the bus node from the I-port device (Dismantling/Mounting: section 1.3).
3. Mount the bus node on the new I-port device (Dismantling/Mounting: section 1.3).
4. Switch the bus node power supply on again.
5. Configure and parameterise the new I-port device
Procedure in tool change mode
1. Do not switch off the bus node power supply.
2. Remove the bus node from the I-port device (Dismantling/Mounting: section 1.3).
3. Mount the bus node on the new I-port device (Dismantling/Mounting: section 1.3).
The bus node detects the connected I-port device. If the image table exceeds the currently defined I/O data length, the excess bytes will be excluded.
Notesontoolchangemodesection 2.1.3
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2. Commissioning
2.2.4 Replacing the electrical connection box CAPC-…
Procedure in auto mode
1. Switch off the bus node power supply.
2. Remove the bus node from the electrical connection box (Dismantling/Mounting: section 1.3).
3. Replace the electrical connection box
For removal/installation of the electrical connection box, follow the accompanying product documentation: assembly instructions CAPC-F1-E-M12-D2 www.festo.com Support portal: enter search term, e.g. “CAPC-F1-E-M12-D2” User documentation.
4. Mount the bus node on the new electrical connection box (Dismantling/Mounting: section 1.3).
5. Switch the bus node power supply on again.
The bus node detects the connected I-port devices.
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2. Commissioning
Procedure in tool change mode
1. Switch off the bus node power supply.
2. Remove the bus node from the electrical connection box (Dismantling/Mounting: section 1.3).
3. Replace the electrical connection box
For removal/installation of the electrical connection box, follow the accompanying product documentation: assembly instructions CAPC-F1-E-M12-D2 www.festo.com Support portal: enter search term, e.g. “CAPC-F1-E-M12-D2” User documentation.
4. Mount the bus node on the new electrical connection box (Dismantling/Mounting: section 1.3).
5. Switch the bus node power supply on again.
The bus node detects the connected I-port devices.
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2. Commissioning
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Diagnostics
Chapter 3
Diagnostics
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3-1
3. Diagnostics
Contents
3. Diagnostics 3-1...................................................
3.1 Summary of diagnostics options 3-3...................................
3.2 Diagnostics via LED display 3-3.......................................
3.2.1 Normal operating status display 3-4...........................
3.2.2 PS LED status display 3-5....................................
3.2.3 Status display X1/X2 LEDs 3-6................................
3.2.4 EtherCAT operating status display (LED run), EtherCAT error (LE D error), connection status (LEDs L/A2, L/A1) 3-8.
3.3 Diagnostics via EtherCAT 3-10.........................................
3.3.1 Diagnostics via SDO access 3-10...............................
3.3.2 Diagnostics via diagnosis history 3-10...........................
3.3.3 Diagnostics via emergency message 3-12........................
3.3.4 Error codes 3-13.............................................
3.3.5 Error register 3-14...........................................
3.3.6 I-port event code 3-15........................................
3.3.7 Error reaction (fail-state settings) 3-19...........................
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3. Diagnostics
3.1 Summary of diagnostics options
The following possibilities for diagnostics and error handling are available, depending on the configuration of the bus node:
Diagnostics
Brief description Benefits Detailed
option
LED display The LEDs show hardware
faults, configuration errors, bus faults, etc. immediately
Diagnostics via fieldbus
Diagnostics via – SDO access – Diagnosis history – Emergency message
Fast “on-the-spot” error detection
Detailed error detection Section 3.3
Tab. 3/1: Overview of the diagnostic options of the bus node
3.2 Diagnostics via LED display
There are LE Ds on the bus node to assist in diagnostics on the bus node and any connected devices (Fig. 3/1).
The LEDs can assume the following states (sometimes in dif­ferent colours):
description
Section 3.2
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Illuminated Flashing Off
3-3
3. Diagnostics
3.2.1 Normal operating status display
Device-specific
1
LEDs
PS: Power system
X1: Internal commu-
nication between bus node and device 1
X2: Internal commu-
nication between bus node and device 2
1
PS
X1
X2
2
RUN
2
EtherCAT­specific LEDs
Run: EtherCAT
operating status
L/A2: Connection
status (Link/Activity) Out2
L/A1: Connection
status (Link/Activity) In1
Fig. 3/1: LEDs on the bus node
After the switch-on procedure the status LEDs indicate the operating status and correct function of the bus node and of fieldbus communication.
L/A2
L/A1
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3. Diagnostics
3.2.2 PS LED status display
PS (power system) – power sensor/logic supply
LED Process Status Meaning/error elimination
LED illuminated green
LED flashes green
ON
OFF
ON
OFF
ON
OFF
Normal operating status: – Operating voltage present (in
the approved range)
– Load voltage present (in the
approved range)
1)
–Operatingvoltageisbelow
the required voltage
– Load voltage is below the re-
quired voltage
1)
Operating voltage not present Check the power supply
Eliminate undervoltage at the
connected device
LED is off
1)
Display depends on whether the connected device monitors the load voltage and reports this to the bus node
Tab. 3/2: Status displays of the device-specific “PS” LED
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3. Diagnostics
3.2.3 Status display X1/X2 LEDs
X1 or X21)- Internal communication between bus node and device 1 or 2
1)
LED Process Status Meaning/error elimination
ON
OFF
Normal operating status
LED illuminated green
ON
OFF
LED flashes green
ON
OFF
LED illuminated red
– Connected device reports
diagnostics status
– Connection between bus
node and device OK
– Device is connected correctly
to the bus node, but internal communication is faulty
– A connected device has been
Device diagnostics c an be read out via fieldbus communication (if activated on DIL switches on the bus node)
Check I-port cable/mounting
Restart the bus node (by
switching the power off -> on)
removed after commission­ing.
1) Separate accessory (electrical connection box, type CAPC-…) with two interfaces for connecting another device is required.
T ab. 3/3: Status displays of the device-specific “X1” LEDs if a device 1 is connected
and“X2”ifadevice2isconnected
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3. Diagnostics
X1 or X21)- Internal communication between bus node and device 1 or 2
1)
LED Process Status Meaning/error elimination
ON
OFF
LED flashes red
– Incorrect device connected
(device detected that is not
I-port compatible) – Non-configured device – Device replaced with another
type after commissioning – If only LED X1 flashes red: er-
Use an I-por t compatible
device (e.g. suitable valve terminal) from Festo
Connect at least one device
Check target configuration
Restart the bus node (by
switching the power off -> on)
ror in the bus node – If X1 and X2 flash red simul-
taneously: no device is con-
nected to the bus node, or
configuration error (target
configuration)
ON
OFF
LED is off
– No device is connected to
the corresponding I-port in-
terface.
1) Separate accessory (electrical connection box, type CAPC-…) with two interfaces for connecting another device is required.
T ab. 3/4: Status displays of the device-specific “X1” LEDs if a device 1 is connected
and “X2” if a device 2 is connected (continuation of Tab. 3/3)
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3. Diagnostics
3.2.4 EtherCAT operating status display (LED run), EtherCAT error (LED error), connection status (LEDs L/A2, L/A1)
Run – EtherCAT operating status (communication status)
LED (green) Process Status Meaning/error elimination
LED illuminated
LED flickers
LED flashes
LED flashes 1x
ON
OFF
ON
OFF
OPERATIONAL Bus node is in OPERATIONAL status
(normal operating status)
BOOTSTRAP Busnodeisincorrectstatustoac-
cept a firmware update
A firmware update is being per­formed
ON
OFF
PRE-OPERATIONAL BusnodeisinPRE-OPERATIONAL
status ( c onfiguration of the EtherCAT network)
ON
OFF
1)
SAFE-OPERATIONAL BusnodeisinSAFE-OPERATIONAL
status (e.g. due to a network fault). Only the input signals (e.g. sensor data) are updated. Outputs and valves remain in the current state (signal is “frozen”).
ON
OFF
LED not illuminated
1)
Single brief flash (1 x flash, pause, 1 x flash, etc.) is designated as single flash.
Tab. 3/5: Error diagnostics with the run LED
3-8
INIT BusnodeisinINITstatus(normal
state after switch-on or after a restart or reboot)
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3. Diagnostics
L/A2, L/A1 – Connection status (link/activity) Out2/In1
LED (green) Process Status Meaning/error elimination
ON
OFF
Network connection OK and no data transmission
LED illuminated
ON
OFF
LED flashes
ON
OFF
Network connection OK and
– data transmission is running (traffic)
1)
No physical network connection Check network connection/
network cable
LED not illuminated
1)
Rapid flickering gives impression that LED is lit; light intensity depends on data traffic
Tab. 3/6: Error diagnostics with the LEDs L/A2, L/A1
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3. Diagnostics
3.3 Diagnostics via EtherCAT
3.3.1 Diagnostics via SDO access
The master controller can request diagnostic information from the bus node via SDO access. The corresponding ob­jects can be found in the object directory in section A.4.
3.3.2 Diagnostics via diagnosis history
The 20 most recent diagnostics messages can be called up with the help of the diagnostics object 0x10F3. For every event stored in the device (warning, error, information), an error message referenced with a code is displayed. Dia­gnostics messages are decoded via the ESI file and can be read e.g. by the TwinCAT system manager. The following table shows the structure of the diagnostics object 0x10F3.
The following abbreviations are used:
RO = read only RW = read/write RO P = read only (PDO mappable)
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3. Diagnostics
Index Sub-
Description Type Values Access
index
0x10F3 0 Diagnosis history RO
1 Maximum messages U8 20 RO
2 Newest message U8 RO
3 Newest acknowledged
message
4 New message available BOOL RO P
5 Flags U16 0x0000 RW
6…26 S ubindex 006 … 026 BYTE[23] RO
U8 RW
Tab. 3/7: Structure of the diagnostics object
Diagnostics messages are written to a data buffer (20 bytes). T wo operating modes are available for handling diagnostics messages:
Overwrite mode: When the number of diagnostics messages reaches 20, the
oldest diagnostics messages are overwritten.
Acknowledge mode: An existing diagnostics message must first be acknowledged
before it can be overwritten with a new diagnostics message. When the number of unconfirmed diagnostics messages reaches 20, subsequent diagnostics messages will not be saved and will be lost.
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3. Diagnostics
3.3.3 Diagnostics via emergency message
If an error occurs, the bus node will send an emergency message (EM) with a defined structure (Tab. 3/8) provided that the “diagnostics” DIL switch is activated (section 1.4.5).
Byte 0
Error code Error
Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
I-port 1 event code I-port 2 event code Diagnosis
register
Tab. 3/8: Structure of an emergency message (EM)
Note
If several emergency messages from Tab. 3/9 are present, only the most recently reported is transmitted to the mas­ter controller.
The following sections describe the components of the emer­gency message and the error causes (Tab. 3/9 ... Tab. 3/11).
number
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3. Diagnostics
3.3.4 Error c odes
Error code
Explanation Remark/possible causes
(hex.)
Byte 0 Byte 1
00 00 No error
00 12 Invalid I/O configuration Compare I/O data lengths
FF 00 Configuration error – Device replaced during operation
– Configuration error during operation – No device at either I-port
FF 70 Built-in self test failed Restart device
Contact support
FF FF Other diagnostic message – Diagnostic bytes from I-port
telegram present (I-port event codes,
Tab. 3/11)
Tab. 3/9: Bus node error codes
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3-13
3. Diagnostics
3.3.5 Error register
Bit Meaning Explanation
0 Generic error Set for each error
1 Current Short circuit (link with error code)
2 Voltage Undervoltage (link with error code)
3 Not used
4 Communication error Node guard, heartbeat – fieldbus-specific only
5 Not used
6 Reserved (always 0) Always 0
7 Manufacturer s pecific Always set if error is not 1 … 6 or diagnostics program from
I-port
Tab. 3/10: Error register
3-14
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
3. Diagnostics
3.3.6 I-port event code
The content for I-port 1 is in bytes 3 and 4; the content for I-port2isinbytes5and6.
Event code (hex.)
Explanation Description/remedy
MSB LSB
00 00 Device OK (Default),
no malfunction
10 00 Device NOK, unknown error I-port device is not OK,
40 00 Temperature fault – Overload Temperature fault – Overload
42 10 Device temperature overrun –
Clear source of heat
42 20 Device temperature underrun –
Insulate device
50 00 Device hardware fault –
Exchange device
I-port device is OK, no errors
unknown error
I-port device temperature exceeded
Remove heat source
I-port device temperature too low
Thermally insulate the device
Hardware fault in the I-port device
Replace device
50 10 Component malfunction –
50 11 Non-volatile memory loss –
50 12 Batteries low – Exchange
51 00 General power supply fault –
51 01 Fuse blown/open - Exchange
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
Repair or exchange
Check batteries
batteries
Check availibility
fuse
A component is malfunctioning
Repair or replace
Loss of data from non-volatile memory
Check batteries
Batteries are low
Replace batteries
General fault in power supply
Check availability
Fuse has tripped o r is not correctly inserted
Replace fuse or insert
correctly
3-15
3. Diagnostics
Event code (hex.) Description/remedyExplanation
MSB
51 10 Primary supply voltage overrun
51 11 Primary supply voltage
51 12 Secondary supply voltage fault
51 14 Undervoltage in load supply PL
60 00 Device software fault – Check
63 20 Parameter error – Check data
LSB
–Checktolerance
underrun – Check tolerance
–Checktolerance
(provided supervisory function is enabled)
firmware revision
sheet and values
Description/remedyExplanation
Primary supply voltage is too high
Check voltage tolerance
Primary supply voltage is too low
Check voltage tolerance
Fault in the secondary power supply
Check voltage tolerance
Load voltage (PL) too low (only when PL monitoring is activated in device)
Device software fault
Check firmware version
Parameter error
Check data sheet and values
63 21 Parameter missing – Check data
sheet
63 50 Parameter changed – Check
configuration
77 00 Wire break of a subordinate
device – Check configuration
77 01 … 0F Wire break of subordinate
device 1 ... 15 – Check installation
77 10 Short circuit – Check
installation
77 11 Ground fault – Check
installation
Missing parameters
Check data sheet
Changed parameter
Check configuration
Wire break in a subordinate device
Check configuration
Wire break in subordinate device 1 … 15
Check installation
Short circuit
Check installation
Earth connection
Check installation
3-16
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
3. Diagnostics
Event code (hex.) Description/remedyExplanation
MSB
8C 00 Technology specific application
8C 01 Simulation active – Check
8C 10 Process variable range overrun
8C 20 Measurement range overrun –
8C 30 Process variable range
8C 40 Maintenance required –
LSB
fault – Reset device
operational mode
– Process data uncertain
Check application
underrun – Process data uncertain
Cleaning
Description/remedyExplanation
Technology-specific application error
Reset device
Simulation active
Check operating mode
Process variable range exceeded, process data uncertain
Measuring range exceeded
Check application
Process variable range underrun, process data uncertain
Maintenance required
Cleaning
8C 41 Maintenance required – Refill Maintenance required
Refill
8C 42 Maintenance required –
Exchange wear and tear parts
Maintenance required
Replace wearing parts
8D 00 Test mode enabled Test mode is active
FF 50 I-Port-Device disconnected I-port device is disconnected
FF 51 I-Port-Device reconnected Connection to I-port device
reestablished
FF 52 Device configuration failed Compare target configuration
with the I-ports used
Then restart
FF 53 Device wrongly connected Remove device from the
respective I-port
FF 54 Device missing Connect device to I-port
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
3-17
3. Diagnostics
Event code (hex.) Description/remedyExplanation
MSB
FF 55 Input data size greater than
FF 56 Output data size greater than
LSB
configured
configured
Tab. 3/11: I-port event code
Description/remedyExplanation
Input data are greater than those configured in tool change mode
No action required
Output data are greater than those configured in tool change mode
No action required
3-18
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
3. Diagnostics
3.3.7 Error reaction (fail-state settings)
The reaction of the bus node to the following errors is de­pendent on the parameterised fail-safe setting and the (con­figured) reaction of the controller, i.e. the PLC, the IPC or the application program:
(Master) controller stops
Network interruption
Telegram failure
Depending on the parameterisation, the outputs (valves and electrical outputs) will be:
switched off (output signal reset, in the case of analogue
outputs to 0; factory setting)
switched on (output signal set, in the case of analogue
outputs to the parameterised value)
kept in the same state (“freezing” of output signal)
You can define two types of error reaction for the controller (or the application program):
Hard error reaction:
The controller switches to “STOP”/PRE-OPERATIONAL mode when a fault occurs
Soft error reaction:
The controller remains in “RUN”/SAFE-OPERATIONAL (or, if relevant, OPERATIONAL) mode when a fault occurs
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
3-19
3. Diagnostics
Warning
Accidental activation of actuators! Incorrect statuses of valves and outputs can lead to dan-
gerous situations!
Make sure that valves and outputs are put in a safe state when malfunctions occur.
In the context of your EMERGENCY STOP concept and fail-state settings, check what measures are neces­sary in order to put your machine/system in a safe state.
Typical safety measures required to put system in safe state:
– Switch off the load voltage for the valves and output
modules in the secondary circuit of the power unit
– Switch off the compressed air supply to the valve termin-
al
Due to energy stored in the input circuitry of valve termin­als, valves may display a delayed response when the load voltage is switched off.
Take this situation into account, for example by: – using an input signal in the controller to check whether
the load voltage has been switched off
– blocking the valve switching signal by locking the output
signal with the “load voltage” input signal
3-20
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
3. Diagnostics
Note
T ake account of valve behaviour in your EMERGENCY STOP concept/fail-safe settings!
If the outputs are reset when the controller stops or in case of network interruption, telegram failure or a terminal fault, the valves will behave as follows:
– Monostable valves will move to their normal position – Double-solenoid valves will remain in their current posi-
tion
– Mid-position valves will move to their neutral position
(pressurised, exhausted or closed, depending on valve type)
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
3-21
3. Diagnostics
3-22
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
Technical appendix
Appendix A
Technical appendix
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
A-1
A. Technical appendix
Contents
A. Technical appendix A-1.............................................
A.1 Technical data A-3..................................................
A.2 EtherCAT CANopen object model A-7..................................
A.3 Updating the bus node EEPROM A-8...................................
A.4 Object directories A-9...............................................
A.4.1 Objects common to both communication profiles A-9..............
A.4.2 Communication profile – extensions, fixed variant A-14.............
A.4.3 Communication profile – extensions, modular variant A-17..........
A-2
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
A. Technical appendix
A.1 Technical data
General
Degree of protection provided by housing
1)
according to IEC/EN 60529, completely moun­ted, plug connector inserted or provided with cover cap
Protection against electric shock
protection against direct and indirect contact as per IEC/DIN 60204-1
Electromagnetic compatibility (EMC)
2)
– Emitted interference – Resistance to interference
Ambient temperature
1)
–Operation – Storage/transport
Vibration and shock
3)
tested as per IEC/EN 60068 –Vibration(part2-6) – S hoc k (part 2 - 27) – Continuous shock (part 2 - 29)
Dimensions
–Width –Length –Height
IP65
through the use of PELV circuits
See declaration of conformity www.festo.com
–5 … +50 °C –20…+70°C
Severity level (SL) for mounting on ...
Wall: SL 2, H-rail: SL 1 Wall: SL 2, H-rail: SL 1 Wall and H-rail: SG 1
40 mm 91 mm 50 mm
Weight (bus node without cable and substruc­ture)
1)
Please note that connected devices may only satisfy a lower protection class, be suitable for a smaller temperature range, etc.
2)
The device is intended for use in an industrial environment. Outside of industrial environments, e.g. in commercial and mixed-residential areas, measures t o suppress interference may be required.
3)
Explanation of severity level following table “Explanation of vibration and shock – severity level”
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
90 g
A-3
A. Technical appendix
General
Materials
– Housing – Housing cover, cover for DIL switches – Threaded sleeve M12 – Threaded bush M3 – S eals –Screws
RoHS-compliant PA, reinforc ed PC Brass, galvanically nickel-plated Brass Nitrile rubber Galvanised steel
Explanation on vibration and shock – severity level
Severity level 1 (SL1, in accordance with EN 60068, part 2 – 29)
Vibration:
0.15 mm path at 10 … 58 Hz; 2 g acceleration at 58 ... 150 Hz
Shock: ±15 g at 11 ms duration; 5 shocks per direction
Continuous shock: ±15gat6msduration; 1000 shocks per direction
Severity level 2 (SG2, in accordance with E N 60068, part 2 – 27)
Vibration:
0.35 mm path at 10 … 60 Hz; 5 g acceleration at 60 ... 150 Hz
Shock: ±30 g at 11 ms duration; 5 shocks per direction
Continuous shock: n. a.
A-4
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
A. Technical appendix
Power supply
Operating voltage for bus nodes and connect ed I-port devices
– Nominal value – Tolerance range
Load voltage for connected devices
– Tolerance range DC 18 … 30 V
1)
DC 24 V DC 18 … 30 V
1)
2)
Bus node intrinsic current consumption
from operating voltage supply for electronics/ sensors (U
EL/SEN
)
max. 60 mA at 24 V (internal electronics)
Load capacity of the operating and load voltage supply
– Bus node on device (e.g. valve terminal) – Bus node on electrical connection box, type
1) 3)
CAPC-... (X
and X2)
1
max. 4 A max. 2 A
Isolation
EtherCAT interfaces for U
EL/SEN
Galvanically isolated
Mains buffering time 10 ms
1)
Separate external fuses are required for operating and load voltage supply
2)
Dependent on the connected device (e.g. valve terminal)
3)
Load capacity with regard to the connected equipment, e.g. the valve terminal, including the bus node
I-port interface signal transmission
– Internal cycle time 1msper1byteofuserdata
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
A-5
A. Technical appendix
Network-specific characteristics
Fieldbus protocol EtherCAT, based on the Ethernet protocol
(IEEE 802.3), optimised for process data, real-time capable
Specification Standards and norms containing reference to
EtherCAT: – IEC 61158 – IEC 61784 – IEC 61918 – IS O/IEC 8802-3
Additional information: http://www.ethercat.org
Baud rate 100 Mbit/s
Cross-over detection Auto-MDI
EtherCAT input/output size max. 16 bytes/max. 16 bytes
A-6
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
A. Technical appendix
A.2 EtherCAT CANopen object model
The following table shows the general address space of the Modular Device Profile, which is used for both ESI file vari­ants.
Index (hex.)
0x0000 – 0x0FFF Data type area
0x1000 – 0x1FFF Communication profile area
0x2000 – 0x5FFF Manufacturer specific profile area
0x6000 – 0x6FFF Input area
0x7000 – 0x7FFF Output area
0x8000 – 0x8FFF Configuration area
0x9000 – 0x9FFF Information area
0xA000 – 0xAFFF Diagnosis area
0xB000 – 0xBFFF Service transfer area
0xC000 – 0xEFFF Reserved area
0xF000 – 0xFFFF Device area
Object dictionary area
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
A-7
A. Technical appendix
A.3 Updating the bus node EEPROM
In its delivery status, the CTEU-EC bus node uses a Modular Device Profile (MDP) for both I-ports. Because some EtherCAT masters do not yet support an MDP, it may be necessary to rewrite the bus node EEPROM from MDPtoafixedI/Oconfiguration. For this the fixed ESI file (chapter 2) is required. Depending on the configuration and programming software used, the actual procedure may vary slightly from the one described below. The basic procedure is as follows:
1. Select the CTEU-EC bus node from “I/O configuration” in the configuration and programming software.
2. Select “EEPROM Update”.
3. Overwrite the EEPROM with the fixed ESI file.
4. Perform a cold start of the bus node.
5. Find the bus node in your configuration and program­ming software, and reparameterise it.
A-8
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
A. Technical appendix
A.4 Object directories
The following tables list the communication profile (CoE com­munication protocol) objects. These objects are described in the EtherCAT configuration (ESI) files. Two different ESI files areavailablefromFesto( chapter 2). The following abbrevi- ations are used:
RO= read only RW = read/write RO P = read only (PDO mappable)
A.4.1 Objects common to both communication profiles
The objects in the following table are available in both ESI files (fixed and modular)
The module parameters can be set from index 0x8000 onwards.
Index Sub-
index
0x1001 0 Error register U8 RO
0x1008 0 Device name String CTEU-EC RO
0x1009 0 Hardware version String RO
0x100A 0 Software version String RO
0x10F1 0 Error settings RO
Description Type Values Explanation/note Access
1 Local error reaction U32 RO
2 Sync error counter
limit
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
U32 RO
A-9
A. Technical appendix
Index AccessExplanation/noteValuesTypeDescriptionSub-
index
0x10F3 0 Diagnosis history RO
1 Maximum messages U8 20 RO
2 Newest message U8 RO
3 Newest
acknowledged message
4 New message
available
5 Flags U16 0x0000 RW
6…26 S ubindex 006 … 026 BYTE[2
0x1100 0 EtherCAT address U16 RO
0x1110 0 Virtual MAC address U8 RO
0x1111 0 Virtual IP address U8 5 RO
1 IP-address U32 RO
2 Subnet mask U32 RO
3 Default gateway U32 RO
4 DNS server U32 RO
U8 RW
BOOL RO P
RO
3]
5 DNS name String RO
0x1C000x1C00 0 Sync manager type U16 4 RO
1 Mailbox write U8 0x01 RO
2 Mailbox read U8 0x02 RO
3 Process output data U8 0x03 RO
4 Process input data U8 0x04 RO
0x1C32 SM 2 parameter
0x1C33 SM 3 parameter
A-10
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
A. Technical appendix
Index AccessExplanation/noteValuesTypeDescriptionSub-
index
0x8000 0 Settings for module 1 U16 8 RO
1 Settings byte 1 U8 RW
16 Settings byte 16 U8 RW
0x8010 0 Settings for module 2 U16 8 RO
1 Settings byte 1 U8 RW
16 Settings byte 16 U8 RW
0x8100 0 Target configuration
module 1
0x810A 0 Target configuration
module 2
0x8200 0 Tool change mode
configuration module 1
1 Active U8 0 0=automode
2 Input data length U8 8 Length in bytes RW
3 Output data length U8 8 Length in bytes RW
0x820A 0 Tool change mode
configuration mod­ule 2
U8
U8
U16 RO
U16 RO
section 2.1.4
section 2.1.4
1 = tool change mode
RW
RW
RW
1 Active U8 0 0=automode
2 Input data length U8 8 Length in bytes RW
3 Output data length U8 8 Length in bytes RW
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
RW
1 = tool change mode
A-11
A. Technical appendix
Index AccessExplanation/noteValuesTypeDescriptionSub-
index
0x9000 0 Identity module 1 U16 17 RO
1 PDO input length U8 RO
2 PDO output length U8 RO
3 Vendor I D U16 RO
4 Device ID U32 RO
5 Function ID U16 RO
6 Vendor name String
(64+1)
7 Vendor U RL String
(64+1)
8 Product name String
(64+1)
9 Order no. String
(64+1)
10 Product text String
(64+1)
11 Order code String
(64+1)
12 HW revision String
(64+1)
13 SW revision String
(64+1)
14 Slave attribute U8 RO
RO
RO
RO
RO
RO
RO
RO
RO
15 Extended parameter U8 RO
16 Diagnosis type U16 RO
17 I-port revision U16 RO
18 Type-I D U8 RO
A-12
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
A. Technical appendix
Index AccessExplanation/noteValuesTypeDescriptionSub-
index
0x900A 0 Identity module 2 U16 17 RO
1 PDO input length U8 RO
2 PDO output length U8 RO
3 Vendor I D U16 RO
4 Device ID U32 RO
5 Function ID U16 RO
6 Vendor name String
(64+1)
7 Vendor U RL String
(64+1)
8 Product name String
(64+1)
9 Order no. String(
64+1)
10 Product text String
(64+1)
11 Order code String
(64+1)
12 HW revision String
(64+1)
13 SW revision String
(64+1)
14 Slave attribute U8 RO
RO
RO
RO
RO
RO
RO
RO
RO
15 Extended parameter U8 RO
16 Diagnosis type U16 RO
17 I-port revision U16 RO
18 Type-I D U8 RO
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
A-13
A. Technical appendix
Index AccessExplanation/noteValuesTypeDescriptionSub-
index
0xA000 0 Diag nosis module 1 U16
0xA00A 0 Diagnosis module 2 U16
section 3.3.3
(
byte 3 and byte 4)
section 3.3.3
(
byte 5 and byte 6)
A.4.2 Communication profile – extensions, fixed variant
Index Sub-
index
0x1000 0 Device type U32 0x00001389 (5001) RO
0x1018 0 Identity object RO
1 Vendor I D U32 0x0000001D RO
2 Product code U32 Festo part number:
Description Type Values Access
572556
RO
RO
RO
3 Revision U32 1 RO
4 Serial number U32 RO
0x1400 … 0x15FF
0 RxPDO parameter
A-14
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
A. Technical appendix
Index AccessValuesTypeDescriptionSub-
index
0x1600 0 RxPDO mapping U16 16 RO
1 0x1600:01 U32 0x70000108 RO
2 0x1600:02 U32 0x70000208 RO
3 0x1600:03 U32 0x70000308 RO
4 0x1600:04 U32 0x70000408 RO
5 0x1600:05 U32 0x70000508 RO
6 0x1600:06 U32 0x70000608 RO
0x1800 … 0x19FF
7 0x1600:07 U32 0x70000708 RO
8 0x1600:08 U32 0x70000808 RO
9 0x1600:09 U32 0x70000908 RO
10 0x1600:0A U32 0x70000A08 RO
11 0x1600:0B U32 0x70000B08 RO
12 0x1600:0C U32 0x70000C08 RO
13 0x1600:0D U32 0x70000D08 RO
14 0x1600:0E U32 0x70000E08 RO
15 0x1600:0F U32 0x70000F08 RO
16 0x1600:10 U32 0x70001008 RO
0 TxPDO parameter C
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
A-15
A. Technical appendix
Index AccessValuesTypeDescriptionSub-
index
0x1A00 0 TxPDO mapping U16 16 RO
1 0x1A00:01 U32 0x60000108 RO
2 0x1A00:02 U32 0x60000208 RO
3 0x1A00:03 U32 0x60000308 RO
4 0x1A00:04 U32 0x60000408 RO
5 0x1A00:05 U32 0x60000508 RO
6 0x1A00:06 U32 0x60000608 RO
7 0x1A00:07 U32 0x60000708 RO
8 0x1A00:08 U32 0x60000808 RO
9 0x1A00:09 U32 0x60000908 RO
10 0x1A00:0A U32 0x60000A08 RO
11 0x1A00:0B U32 0x60000B08 RO
12 0x1A00:0C U32 0x60000C08 RO
13 0x1A00:0D U32 0x60000D08 RO
14 0x1A00:0E U32 0x60000E08 RO
15 0x1A00:0F U32 0x60000F08 RO
16 0x1A00:10 U32 0x60001008 RO
0x1C12 0 RxPDO assign U16 1 RO
1 0x1C12:01 U16 0x1600 RO
0x1C13 0 TxPDO assign U16 1 RO
1 0x1C13:01 U16 0x1A00 RO
0x6000 0 Input entries U16 RO P
1 … 16
Output 1 … Output 16
A-16
U8 … U8
RO P … RO P
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
A. Technical appendix
Index AccessValuesTypeDescriptionSub-
index
0x7000 0 Output entries U16 16 RO P
1 Output 1 U8 RO P
16 Output 16 U8 RO P
A.4.3 Communication profile – extensions, modular variant
Index Sub-
Description Type Values Access
index
0x1000 0 Device type U32 0x00001389 (5001) RO
0x1018 0 Identity object RO
1 Vendor I D U32 0x0000001D RO
2 Product code U32 Festo part number:
572556
3 Revision U32 2 RO
4 Serial number U32 RO
0x1600 0 RxPDO U16 8 RO
1 Subindex 001 U32 0x7000:01, 8 RO
2 Subindex 002 U32 0x7000:02, 8 RO
3 Subindex 003 U32 0x7000:03, 8 RO
4 Subindex 004 U32 0x7000:04, 8 RO
RO
5 Subindex 005 U32 0x7000:05, 8 RO
6 Subindex 006 U32 0x7000:06, 8 RO
7 Subindex 007 U32 0x7000:07, 8 RO
8 Subindex 008 U32 0x7000:08, 8 RO
Festo P.BE-CTE U-EC-OP+MAINT-EN en 1208NH
A-17
A. Technical appendix
Index AccessValuesTypeDescriptionSub-
index
0x160A 0 RxPDO U16 8 RO
1 Subindex 001 U32 0x700A:01, 8 RO
2 Subindex 002 U32 0x700A:02, 8 RO
3 Subindex 003 U32 0x700A:03, 8 RO
4 Subindex 004 U32 0x700A:04, 8 RO
5 Subindex 005 U32 0x700A:05, 8 RO
6 Subindex 006 U32 0x700A:06, 8 RO
7 Subindex 007 U32 0x700A:07, 8 RO
8 Subindex 008 U32 0x700A:08, 8 RO
0x1A00 0 TxPDO U16 8 RO
1 Subindex 001 U32 0x6000:01, 8 RO
2 Subindex 002 U32 0x6000:02, 8 RO
3 Subindex 003 U32 0x6000:03, 8 RO
4 Subindex 004 U32 0x6000:04, 8 RO
5 Subindex 005 U32 0x6000:05, 8 RO
6 Subindex 006 U32 0x6000:06, 8 RO
7 Subindex 007 U32 0x6000:07, 8 RO
8 Subindex 008 U32 0x6000:08, 8 RO
A-18
Festo P.BE-CTEU-EC-OP+MAINT-E N en 1208NH
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