Festo 03-B, 04-B Electronic Manual
Valve terminal type 03/04-B
Electronics
Manual
Valve terminal with
field bus connection
module for
DeviceNet
Typ IDN-03-8A
Manual
193 644 GB
0003NH
Contents and general safety instructions
Author S. Breuer..................................
Editors H.–J. Drung, M.Holder........................
Translation D. Smith................................
Layout Festo AG & Co., Dept. KG-GD...................
Type setting KI-TD..................................
Edition 0003NH...................................
Title Manual......................................
Designation P.BE-VIDN-03-8A-GB....................
Order no. 193 644 GB..............................
E (Festo AG & Co., D–73726 Esslingen,
Federal Republic of Germany, 2000)
Internet: http://www.festo.com
E-Mail: service_international@festo.com
The copying, distribution and utilization of this document
as well as the communication of its contents to others
without expressed authorization is prohibited. Offenders
will be held liable for the payment of damages. All rights
reserved, in particular the right to carry out patent, utility
model or ornamental design registration.
Festo P.BE-VIDN-03-8A-GB 0003NH
I
Contents and general safety instructions
II
Festo P.BE-VIDN-03-8A-GB 0003NH
Contents and general safety instructions
Contents
Designated use V........................................................
Tar g e t group VI..........................................................
Service VI...............................................................
Important user instructions VII..............................................
Abbreviations IX.........................................................
Representing the valve terminal in this manual X..............................
Other manuals for this valve terminal XI......................................
1. System summary 1-1...............................................
1.1 Summary of the valve terminal 1-3....................................
1.2 Description of the components 1-5....................................
1.3 Method of operation 1-9............................................
2. Fitting 2-1........................................................
2.1 Fitting the modules and components 2-3...............................
2.1.1 Internal earthing of the end plate 2-4..................................
2.1.2 Hat rail clamping unit (type 03) 2-6....................................
2.2 Fitting the valve terminal onto a wall (types 03 and 04B) 2-7...............
2.3 Fitting onto a hat rail (type 03) 2-9....................................
3. Installation 3-1...................................................
3.1 General installation instructions 3-3...................................
3.2 Setting the node address and the field bus baud rate 3-5..................
3.3 Connecting the valve terminal 3-9.....................................
3.3.1 Connecting cable 3-9...............................................
3.3.2 Preparing the connecting cable 3-10....................................
3.4 Selecting the power unit 3-12.........................................
3.4.1 Ascertaining the current consumption 3-14..............................
3.4.2 Connecting the load voltage for the valves 3-15...........................
3.5 Connecting the field bus 3-19.........................................
3.5.1 Fitting a terminating resistor 3-24......................................
Festo P.BE-VIDN-03-8A-GB 0003NH
III
Contents and general safety instructions
4. Commissioning 4-1................................................
4.1 Preparing the valve terminal for commissioning 4-3......................
4.1.1 Compiling the configuration list 4-3...................................
4.1.2 Address assignment of the valve terminal 4-4...........................
4.1.3 Address assignment after extension/conversion 4-7......................
4.1.4 Switching on the power supply 4-9....................................
4.2 Commissioning on the DeviceNet 4-10..................................
4.2.1 Configuring DeviceNet slave characteristics (EDS) 4-11....................
4.2.2 General information on parametrizing 4-13..............................
4.2.3 Instructions on parametrizing with RSNetWorx for DeviceNet 4-14...........
5. Diagnosis and error treatment 5-1...................................
5.1 Summary of diagnostic possibilities 5-3................................
5.1.1 Diagnosis by means of LEDs 5-4......................................
5.1.2 Normal operating status 5-5.........................................
5.1.3 Error display of the module/network status LED 5-5......................
5.1.4 LED for status display of the valve solenoid coils 5-7......................
5.1.5 Testing the valves 5-9...............................................
5.1.6 Reaction to faults in the control system 5-12.............................
5.1.7 Diagnosis on the Allen-Bradley DeviceNet 5-13...........................
A. Technical Appendix A-1.............................................
A.1 Accessories A-3....................................................
A.2 DeviceNet specifications for the valve terminal A-7.......................
A.2.1 Identity object: class code 01 (0x01) A-11...............................
A.2.2 Router object: class code 02 (0x02) A-13................................
A.2.3 DeviceNet object: class code 03 (0x03) A-13.............................
A.2.4 Assembly object: class code 04 (0x04) A-15..............................
A.2.5 Connection object: class code 05 (0x05) A-17............................
A.3 Technical specifications A-25..........................................
A.4 Index A-29.........................................................
IV
Festo P.BE-VIDN-03-8A-GB 0003NH
Contents and general safety instructions
Designated use
The valve terminal described in this documentation may only
be used as follows:
– for controlling pneumatic actuators on the DeviceNet
Maximum 8 valve solenoid coils can be controlled. Both MIDI
and MAXI valves (type 03) as well as ISO valves sizes 1, 2 and
3 (type 04B) can be used. Special adapter plates are required
for connecting ISO valves.
Please use the valve terminal only as follows:
– as designated
– in faultless technical condition
– without unauthorized modifications.
The specified maximum values for pressures, temperatures,
electrical data, torques, etc. must be observed when additional commercially-available components such as sensors
and actuators are used.
Festo P.BE-VIDN-03-8A-GB 0003NH
Please observe the standards specified in the individual
chapters and comply with national and local laws and safety
regulations.
V
Contents and general safety instructions
Target group
This manual is directed exclusively at technicians who are
trained in control and automation technology and who have
experience in installing, commissioning and diagnosing programmable logic controllers (PLC) and field bus systems.
Service
If you have any technical problems, please contact your local
Festo Service.
VI
Festo P.BE-VIDN-03-8A-GB 0003NH
Contents and general safety instructions
Important user instructions
Danger categories
This manual contains notes on possible dangers which may
occur if the product is not used correctly. These notes are
marked (warning, caution, etc.), printed on a shaded background and also accompanied by a pictogram. A distinction is
made between the following types of danger instructions:
Warning
This means that serious injury to persons or damage to
property can occur if these instructions are not observed.
Caution
This means that injury to persons or damage to property
can occur if these instructions are not observed.
Festo P.BE-VIDN-03-8A-GB 0003NH
Please note
This means that damage to property can occur if these
instructions are not observed.
In addition, the following pictogram indicates passages in the
text which describe activities with electrostatically vulnerable
components:
Electrostatically vulnerable components: incorrect handling
can cause damage to components.
VII
Contents and general safety instructions
Marking special information
The following pictograms mark passages in the text containing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Details about necessary or useful accessories for the Festo
product.
Environment:
Information on the environmental-friendly use of Festo
products.
Text ma rkings
VIII
S The bullet marks activities which may be carried out in
any desired order.
1. Numbers indicate activities which must be carried out in
the sequence stated.
– Hyphens indicate general items.
Festo P.BE-VIDN-03-8A-GB 0003NH
Contents and general safety instructions
Abbreviations
The following product-specific abbreviations are used in this
manual:
Abbreviation
I/O module Module with digital inputs or outputs in general
Manifold
S-manifold
D-manifold
Node Field bus node / control block
P-module Pneumatic module in general
PLC Programmable logic controller; in brief: controller
Terminal or valve terminal Valve terminal type 03/04-B without electric I/Os
Meaning
Type 03:
Pneumatic manifold for two valves
Type 04- B:
Manifold sub-base incl. solenoid intermediate plate MUH for
1,4,8or12valves
Manifold for two single-solenoid valves
Manifold for two double-solenoid or mid-position valves
Fig. 0/1: Abbreviations
Festo P.BE-VIDN-03-8A-GB 0003NH
IX
Contents and general safety instructions
Representing the valve terminal in this manual
Please note
For most drawings in this manual we have used a simplified representation of valve terminal type 03 with three
pneumatic manifolds.
Fig. 0/2: Standard valve terminal for the drawings
X
Festo P.BE-VIDN-03-8A-GB 0003NH
Contents and general safety instructions
Other manuals for this valve terminal
Depending on what you have ordered and how you intend to
extend your system, you will require the following Festo manuals for the complete documentation on the modular valve
terminal.
Festo designation
P.BE-MIDI/MAXI-03-... Pneumatics manual
P.BE-VIISO-04-B-... Pneumatics manual
P.BE-VIDN-03-8A-... Electronics manual
Title/product
– Valve terminal type 03, MIDI/MAXI
valves
– Valve terminal type 04-B, ISO 5599/2
– Valve terminal type 03/04-B with field
bus connection module for DeviceNet
(this manual)
Fig. 0/3: Other manuals for this valve terminal
Festo P.BE-VIDN-03-8A-GB 0003NH
XI
Contents and general safety instructions
XII
Festo P.BE-VIDN-03-8A-GB 0003NH
System summary
Chapter 1
1-1Festo P.BE-VIDN-03-8A-GB 0003NH
1. System summary
Contents
1. System summary 1-1...............................................
1.1 Summary of the valve terminal 1-3....................................
1.2 Description of the components 1-5....................................
1.3 Method of operation 1-9............................................
1-2
Festo P.BE-VIDN-03-8A-GB 0003NH
1. System summary
1.1 Summary of the valve terminal
The diagram below shows the layout of a valve terminal with
a field bus connection module for small groups of valves. The
field bus connection module can only be used with pneumatic components. Maximum 8 valve solenoid coils can be
controlled.
1 Field bus connec-
tion module
2 Pneumatic com-
ponents (here
type 03) maximum 8 valve coils
12
Fig. 1/1: Layout of a valve terminal with field bus connection module for DeviceNet
By means of the field bus connection module, small groups of
the following types of valves can be connected to the
DeviceNet:
– MIDI valves, MAXI valves (type 03)
– ISO valves of sizes 1, 2, 3 (type 04-B). The special adapter
plates type VIGP-04-FB-8A-D-... are required here.
Festo P.BE-VIDN-03-8A-GB 0003NH
1-3
1. System summary
Valve terminal Description
Type 03
MIDI/MAXI
Type 04- B
ISO 5599-2
Pneumatic modules type 03, fitted with:
– manifolds (MIDI and MAXI) fitted with 5/2-way single-solenoid
valves, 5/2-way double-solenoid valves, 5/3-way mid-position
valves (with auxiliary pilot air) or blanking plates
– special modules for pressure supply, forming pressure zones
Pneumatic modules type 04-B, fitted with:
– adapter plate type VIGP-04-FB-8A-D-... for manifold sub-bases
as per ISO 5599-2 in sizes 1, 2 and 3
– manifold sub-bases for solenoid intermediate plates with hole
pattern as per ISO 5588-2, fitted with single-solenoid pneumatic valves, double-solenoid valves, mid-position valves or
blanking plates
– components for height linking (pressure regulator intermediate
plates, restrictor plates, etc.)
Fig. 1/2: Summary of the modules of the multifunctional Festo valve terminals
The following section provides a summary of the pneumatic
components of the various valve types.
Detailed instructions on the pneumatic components can be
found in the appropriate pneumatics manual.
1-4
Festo P.BE-VIDN-03-8A-GB 0003NH
1. System summary
1.2 Description of the components
The following connecting, display and operating elements
can be found on the pneumatic MIDI modules type 03:
123
4
5
1 Yellow LEDs (for each valve solenoid
coil)
4 End plate with common tubing connec-
tions , for design variants see pneumatics manual
2 Manual override (for each valve sole-
noid coil)
5 Work connections (2 per valve)
3 Valve location inscription field
(identification labels)
Fig. 1/3: Operating, display and connecting elements on the MIDI modules type 03
Festo P.BE-VIDN-03-8A-GB 0003NH
1-5
1. System summary
123 45
The following connecting, display and operating elements
can be found on the pneumatic MAXI modules type 03:
6
789
1
Exhaust connections
2 Yellow LED (for each valve solenoid
coil)
5 Unused valve location with cover plate
6 Right-hand end plate
7 Work connections (2 per valve)
3 Manual override (for each valve sole-
noid coil, either locking or with spring
return)
4 Valve location inscription field
(identification labels)
Fig. 1/4: Operating, display and connecting elements on the MAXI modules type 03
1-6
8 Regulator for limiting the auxiliary pilot
air pressure
9 Common tubing connections
Festo P.BE-VIDN-03-8A-GB 0003NH
1. System summary
The following connecting, display and operating elements
can be found on the pneumatic ISO modules type 04-B:
1234
2
2
7
Adapter plate for ISO valves 04-B
1
type VIGP-04-FB-8A-D-...
1
2
Yellow LEDs
(for pilot solenoid 14)
2
Yellow LEDs
(for pilot solenoid 12)
11
5
6
7
6
2
8432
4 Valve location inscription field
5 Fuse 0.135 A (for each pilot solenoid)
6 Connections for external auxiliary pilot
air (12, 14)
1
3
Fig. 1/5: Operating, display and connecting elements on the ISO modules type 04-B
Festo P.BE-VIDN-03-8A-GB 0003NH
Manual override (for pilot solenoid
14, spring return)
2
Manual override (for pilot solenoid
12, spring return)
7 Common tubing connections (type
04-B 1, 3/5)
8 Work connections (2, 4), for each valve
1-7
1. System summary
Please note
For connecting ISO modules type 04-B special adapter
plates of type VIGP-04-FB-8A-D-... are required for the field
bus connection module.
1-8
Festo P.BE-VIDN-03-8A-GB 0003NH
1. System summary
1.3 Methodofoperation
Field bus connec-
1
tion module
3
45
3
2 Field bus branch
cable
2
3 Field bus main
cable
4 T-adapter
1
5 Compressed air
(1)
6 Work air (2, 4)
6
Fig. 1/6: Method of operation of a valve terminal
The field bus connection module performs the following:
– It connects the valve terminal to the appropriate field bus
and to the operating voltage.
– It carries out the system settings of the terminal. An auto-
matic valve test and further functions dependent on the
field bus can be set.
6
Festo P.BE-VIDN-03-8A-GB 0003NH
– It controls data transfer to/from the field-bus module on
your control system.
– It controls the internal functions of the valve terminal.
1-9
1. System summary
The pneumatic modules provide the following:
– the common channels for the supply and exhaust air
– the electric signals from all the valve solenoid coils
Work connections 2 and 4 have been provided for each valve
location on the individual pneumatic modules.
The valves are supplied with compressed air via the common
channels on the pneumatic end plate or via special air supply
modules. The exhaust air and pilot exhaust are also vented
via these channels or special modules. Further modules are
also available for pressure supply in order, e.g. to permit
tasks with different working pressures or alternatively to
enable MIDI/MAXI valves or ISO valves to be mounted on a
node.
Further information on the use of these modules can be
found in the “Pneumatics manual“ for your valve terminal.
1-10
Festo P.BE-VIDN-03-8A-GB 0003NH
Fitting
Chapter 2
2-1Festo P.BE-VIDN-03-8A-GB 0003NH
2. Fitting
Contents
2. Fitting 2-1........................................................
2.1 Fitting the modules and components 2-3...............................
2.1.1 Internal earthing of the end plate 2-4..................................
2.1.2 Hat rail clamping unit (type 03) 2-6....................................
2.2 Fitting the valve terminal onto a wall (ty pes 03 and 04B) 2-7...............
2.3 Fitting onto a hat rail (type 03) 2-9....................................
2-2
Festo P.BE-VIDN-03-8A-GB 0003NH
2. Fitting
2.1 Fitting the modules and components
The valve terminal is supplied from the factory already fitted.
If you wish to supplement or exchange individual modules or
components, please refer to the following manuals:
–”Pneumatics manual” for fitting the pneumatic modules
– The fitting instructions supplied with the product in the
case of modules and components ordered at a later date.
Please note
Treat all modules and components of the valve terminal
with great care. Pay attention in particular to the following:
S Screw connectors must not be distorted or subjected to
mechanical stress. Screws must fit exactly (otherwise
the threads will be damaged).
S The specified torques must be observed.
S Modules must not be offset (IP 65).
S Connecting surfaces must be clean (avoid leakage and
faulty contacts).
S The contacts of type 03 valve solenoid coils must not be
bent (they are not resistant to bending in both directions
and will break off if bent back).
Festo P.BE-VIDN-03-8A-GB 0003NH
2-3
2. Fitting
2.1.1 Internal earthing of the end plate
You will require a right-hand end plate as a mechanical termination of the valve terminal. This end plate fulfils the following functions:
– it complies with protection class IP 65
– it contains an earth connection/contact
– it contains holes to enable it to be fitted onto a wall and,
in the case of type 03, also for the hat rail clamping unit.
The right-hand end plate of the ISO valve terminals is connected conductively to the manifold sub-base by means of
screw connectors and pre-fitted spring contacts and is therefore sufficiently earthed.
There are various designs of the right-hand end plate for
valve terminal type 03 (MIDI/MAXI). Each design has a prefitted earth cable.
2-4
Please note
Before fitting together valve terminal type 03, earth the
right-hand end plate with the earth cable. You will then
avoid interference caused by electromagnetic influences.
Festo P.BE-VIDN-03-8A-GB 0003NH
2. Fitting
Earth the end plate as follows:
1. Right-hand end plate (type 03):
In order to earth the right-hand end plate, connect the
pre-fitted cable on the inside to the appropriate contacts
on the pneumatic modules (see following diagram).
Please note
Instructions on earthing the complete valve terminal can
be found in the Chapter ”Installation.” The diagram below
shows how the end plate is fitted, using the example of a
valve terminal type 03.
1 Pre-fitted earth
cable
2 Fastening screws
max. 1 Nm
3 Seal
4 Contact for earth
cable
Fig. 2/1: Fitting the end plate (example terminal type 03)
1
2
34
Festo P.BE-VIDN-03-8A-GB 0003NH
2-5
2. Fitting
2.1.2 Hat rail clamping unit (type 03)
If you wish to fit the valve terminal onto a hat rail (support
rail as per EN 50022), you will require the hat rail clamping
unit. The hat rail clamping unit should be fastened onto the
rear of the end plate and the field bus connection module as
shown in the following diagram.
Please observe the following:
Before fitting
– The surfaces to which the rubber feet are to be glued
must be clean (clean with spirit).
– The flat-head screws must be tightened (item 3).
After fitting
– Secure the lever by means of a retaining screw (item 7).
1 Left-hand lever *)
2 O-ring
1
3 Flat-head screw
4 Right-hand
lever *)
5 Rubber foot self-
adhesive
6 Clamping el-
ements
7 Retaining screw
Fig. 2/2: Fitting the hat rail clamping unit
2-6
23
4
5
6
7
Festo P.BE-VIDN-03-8A-GB 0003NH
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