Festo 03, 05, FB6 Electronic Manual
Valve terminal type 03/05
Field bus connection FB6
Elektronics Manual
Field bus protocol:
INTERBUS
9809c
152 766 GB
VIFB6 - 03/05
Author: Eberhard Klotz, M. Simons
Editor: H.J. Drung, M. Holder
Transla tion: Dougla s Smith
Layout: Festo, Dep t. KI-TD
Type setting: DUCOM
Edition: 9809c
(Festo AG & Co., 73726 Esslingen,
Federal Republi c of german y, 1998)
The copying, distribution and utilization of this
document as well as the communication of its
contents to others without expressed authorization is prohibited. Offenders will be held liable for
the payment of damages. All rights reserved, in
particular the right to carry out patent, utility
Printed on 100% recycling paper
9809 c I
model or ornamental design registrations.
VIFB6 - 03/05
Part no.: 152 766
Title: MANUAL
Designation: P.BE-VIFB6-03/05-GB
II
9809 c
VIFB6 - 03/05
Inhalt
GENERAL SAFETY INSTRUCTIONS VII
Designated use VII
Target group VIII
IMPORTANT USER INSTRUCTIONS IX
Danger categories IX
Pictograms X
Manuals for valve terminals types 03/05 XI
Instructions on this manual XII
Service XIII
Chapter 1 SYSTEM SUMMARY
Type 03: Description of components 1-3
Type 05: Description of components 1-7
Description of function 1-9
Chapter 2 FITTING
2.1 FITTING THE COMPONENTS 2-3
Input/output modules 2-4
End plates 2-6
Hat rail clamping unit (type 03) 2-8
2.2 TYPE 03:
FITTING THE VALVE TERMINAL 2-9
Wall fitting (type 03) 2-9
Fitting the hat rail (type 03) 2-10
2.3 TYPE 05:
FITTING THE VALVE TERMINAL 2-12
Wall fitting (type 05) 2-12
9809 c III
VIFB6 - 03/05
Chapter 3 INSTALLATION
3.1 SUMMARY OF INSTALLATION 3-3
System structure on the remote bus 3-3
System structure on the
installation remote bus 3-5
3.2 GENERAL
CONNECTION METHODS 3-7
Selecting the field bus cable 3-8
Selecting the operating voltage cable 3-9
Connecting the cables to the
plugs/sockets 3-10
3.3 BUS NODE 3-15
Opening and closing the node 3-15
Configuration settings in the node 3-18
Setting the DIL switch elements 3-19
3.3.1 Type 03:
Connecting the operating voltages 3-20
3.3.2 Type 05:
Connecting the operating voltages 3-28
3.3.3 Connecting the INTERBUS interface 3-37
Floating connection 3-38
Non-floating connection 3-39
Connecting the remote bus for
floating operation 3-40
Connecting to optical-fibre
waveguide 3-41
Connecting the remote bus for
non-floating operation 3-42
Connecting the installation remote
bus for non-floating operation 3-44
IV
9809 c
VIFB6 - 03/05
Chapter 4 COMMISSIONING
4.1 VALVE TERMINAL CONFIGURATION
AND ADDRESSING 4-3
General 4-3
Switching on the operating voltages 4-4
Remote bus 4-5
Installation remote bus 4-5
Calculating the configuration data 4-6
Calculating the number of
inputs/outputs 4-7
Address assignment of
valve terminal 4-9
Basic rule 1 4-10
Basic rule 2 4-13
Basic rule 3 4-13
Address assignment after
extension/conversion 4-14
4.2 I NTERBUS – BUS CONFIGURATION
AND ADDRESSING 4-16
4.2.1 Bus configuration via the
CMD software 4-16
Inserting with the Ident-code 4-17
Insert slave description 4-20
4.2.2 Bus configuration without
CMD software 4-24
Logical addressing 4-24
Physical addressing 4-26
4.2.3 Addressing the inputs and outputs 4-29
Example of address assignment
of outputs 4-31
Example of address assignment
of inputs 4-32
4.2.4 Process data entry via the
CMD software 4-33
4.2.5 Status bits 4-36
4.2.6 Other instructions 4-38
Preprocessing 4-38
Periphery faults (PF) 4-38
Commissioning tips 4-40
9809 c V
VIFB6 - 03/05
Chapter 5 DIAGNOSIS AND ERROR TREATMENT
5.1 SUMMARY OF DIAGNOSIS
POSSIBILITIES 5-3
5.2 ON-THE-SPOT DIAGNOSIS 5-4
LED displays 5-4
Bus node 5-4
Valves 5-7
Input/output modules 5-9
Testing the valves 5-10
5.3 DIAGNOSIS VIA INTERBUS 5-12
Diagnostic register
(e.g. DCB module) 5-12
Status bits 5-13
5.4 ERROR TREATMENT 5-15
Short-circuit/overload at an
output module 5-16
Appendix A TECHNICAL APPENDIX
A.1 TECHNICAL SPECIFICATIONS A-3
A.2 CABLE LENGTH AND
CROSS SECTION A-6
Calculating with a graph A-7
Calculating with a formula A-9
A.3 EXAMPLES OF CIRCUITRY A-11
Appendix B INDEX
VI
A-4
9809 c
VIFB6 - 03/05 General safety instructions
GENERAL SAFETY INSTRUCTIONS
Designated use
The valve terminal type 03/05 described in this
manual is designated exclusively for use as
follows:
• for controlling pneumatic and electrical
actuators (valves and output modules)
• for interrogating electrical sensor signals by
means of the input modules.
Use the valve terminal only as follows:
• as designated in the instructions
• in technically faultless condition
• without any modifications.
The specified limit values for pressures, temperatures, electrical data, moments, etc. must be
observed when additional commercially-available
components such as sensors and actuators are
connected.
Please comply also with national and local safety
laws and regulations.
9809 c VII
VIFB6 - 03/05 General safety instructions
Target group
This manual is directed exclusively at technicians who are trained in control and automation
technology and who have experience in installing, commissioning, programming and diagnosing programmable logic controllers (PLC) and
field bus systems.
VIII
9809 c
VIFB6 - 03/05 General safety instructions
IMPORTANT USER INSTRUCTIONS
Danger categories
This manual contains instructions on the hazards
which may arise from improper or negligent use
of the valve terminal.
A distinction is made between the following
instructions:
WARNING
This means that injury to human beings as
well as material damage can occur if these instructions are not observed.
CAUTION
This means that material damage can occur if
these instructions are not observed.
PLEASE NOTE
This means that this instruction must also be
observed.
9809 c IX
VIFB6 - 03/05 General safety instructions
Pictograms
Pictograms and symbols supplement the danger
instructions and draw attention to the consequences of dangers. The following pictograms
are used:
Uncontrolled movements of loose tubing.
Uncontrolled movement of the connected actuators.
High electric voltage or undefined switching
states of the electronic components which affect
the connected circuits.
Electrostatically vulnerable components which
will be destroyed if their contact surfaces are
touched.
The ISO valve terminal type 05 is very heavy.
Please ensure that it is fastened correctly and
see that all operating personnel wear safety
shoes.
X
9809 c
VIFB6 - 03/05 General safety instructions
Manuals for valve terminals types 03/05
The following Festo manuals are required to
complete the documentation for the valve terminal, depending on the terminal you have ordered
and on the equipment fitted on your system:
Fest o
order no.
Valve terminals 03/05
152 771 Pneumatics manual
163 941 Pneumatics manual
152 773 Pneumatics manual
371 190 Supplem entary manuals for I/O modules
163 947 Analogue I/O manual
163 943 AS-i master m anual
152 766 Electronics manual
Title
• Valve terminal type 03 MIDI/MAXI
• Valve terminal type 04-B, ISO 5599 -2
• Valve terminal type 05, ISO 5599-1
(digital I/O modules 4I, 8I, 4O, high-current
output modules, multi I/O modules)
• Field bus connection FB6
(this manu al)
Fig. 0/1: Manuals for valve terminals types 03/05
9809 c XI
VIFB6 - 03/05 General safety instructions
Instructions on this manual
This manual contains specific information on the
installation, commissioning, programming and
diasgnosis of the valve terminals types 03/05.
The following product-specific abbreviations are
used in this manual:
XII
9809 c
VIFB6 - 03/05 General safety instructions
PLEASE NOTE
A valve terminal with four pneumatic valve
sub-bases and four input/output modules is
used for the diagrams in this manual.
Fig. 0/3: Standard fitting for the drawings
Service
If you have any technical problems, please
consult your local Festo Service.
9809 c XIII
VIFB6 - 03/05 General safety instructions
XIV
9809 c
VIFB6 - 03/05 1. System summary
1. SYSTEM SUMMARY
9809 c 1-1
VIFB6 - 03/05 1. System summary
Contents
1. SYSTEM SUMMARY
Type 03: Description of components 1-3
Type 05: Description of components 1-7
Description of function 1-9
1-2
9809 c
VIFB6 - 03/05 1. System summary
Type 03: Description of components
Valve terminal type 03 consists of individual
modules. Each module is assigned with different
functions and different elements for connection,
display and operation. The diagram below summarizes the modules.
3
2 4 51
No. Module s
1 Node FB6
2 Electronic modules (input/output modules), fitted with
44
55
• digital inputs (modules with 4 or 8 inputs)
• digital outputs (modules with 4 outputs)
3 End plate left with hole for additional earth cable conn ection
4 Pneumatic modules (valve sub-bases) fitted with S valves:
• 5/2 single solenoid valves
• 5/2 double solenoid valves
• 5/3 mid-position valves (exhausted, pressurized, blocked)
• blanking plates S = Auxiliary pilot air
5 Pneumatic MIDI or MAXI modules:
• pressure supply w ith integrated exhaus t (MIDI)
• intermediate air supply with integrate d exhaust (MIDI)
• pressure supply a dapter with/without regulator (MIDI/MAXI)
• additional air supply module (MAXI)
6 End plate right, depending on the size of the last sub-ba se:
• with common pneumatic tubing connections and integrated regulator
for 5 bar a uxiliary pilot air (unreg ulated pilot air is n ot permitted)
• with common pneum. tubing co nnections, but without integrated regulator
• without common pneumatic tubing connections (only MAXI)
Bild 1/1: Module der Ventilinsel Typ 03
4
6
9809 c 1-3
VIFB6 - 03/05 1. System summary
The following connection and display elements
are to be found on the electronic modules:
234 5 6 7 8
1
O4
O4 I4 I8
13
12
No. Meaning
Output socket for electronic outpu t
1
Yellow LED (status display per output)
2
Red LED (error display per outpu t)
3
Input socket for one ele ctric input
4
Green LED (per input)
5
Input socket for two electric inputs
6
Two green LEDs (one LED per input)
7
Node with LEDs and field bus connectio n,
8
detailed description in Chap ter "Insta llation"
Right-hand end plate
9
Fuse for inte rnal inputs/sensors
10
Operating voltage connec tion
11
Additional I/O modules:
12
– Analogue I/Os
– AS-i master
– Additional p ower supply
– High current outputs (PNP or NPN)
– Multi I/O m odule 12I/8O (PNP o r NPN)
Left-hand end plate
13
1011
Fig. 1/2: Display and connection elements of the electronic modules
9
1-4
9809 c
6
VIFB6 - 03/05 1. System summary
The following connection, display and operating
elements are to be found on the pneumatic MIDI
modules type 03:
4
3
2
8 7
9
51
No. Meaning
1
2
3
4
5
6
7
8
9
Node with LEDs and INTERBUS conne ction
further details in the chapter "Installation"
Yellow LEDs
Manual override for valve solenoid coils
Valve location inscription field
Unused valve location with cover plate
Common pneum atic tubing connections
Work connections (per valve)
Fuse for inp uts/sensors
Power supply connection
Fig. 1/3: Operartion, display and connection elements of the pneumatic
9809 c 1-5
5
7
VIFB6 - 03/05 1. System summary
The following connection, display and operating
elements are to be found on the pneumatic
MAXI modules type 03:
10
No. Mean ing
1
2
3
4
5
6
7
8
9
10
Node with LEDs and INTERBUS connec tion,
further details in the chapter "Insta llation"
Yellow LED (per valve solenoid coil)
Manual override (per valve solenoid coil)
Valve location inscription field (labe ls)
Unused valve location with cover plate
Common pneuma tic tubing conne ctions
Work connections (2 per valve, pla ced one obov e the other)
Regulator for limitted pressure of a uxiliary pilot air
Common pneuma tic tubing conne ction
Exhausts
1
9
8
3
2
4
6
Fig. 1/4: Operartion, display and connection elements of the pneumatic
MAXI modules type 03
1-6
9809 c
5
VIFB6 - 03/05 1. System summary
Type 05: Description of components
Valve terminal type 05 consists of individual
modules. Each module is assigned with different
functions and different elements for connection,
display and operation. The diagram below summarizes the modules.
3
2
No. Modules
1 Node FB6
2 Electronic modules (input/output modules), fitted with
• digital inputs (modules with 4 or 8 inputs)
• digital outputs (modules with 4 outputs)
3 End plate left with opening for additio nal earth connection
4 Adapter plate for ISO sub-base (ma nifold) as per ISO 5599-1 sizes 1 or 2
5 ISO sub-base (manifolds for 4, 8 or 12 locations) fitted with:
• Pneumatic valves with hole pattern as per ISO 5 599-1
- single pneumatic valves
- double pneumatic valves
- pneumatic mid-pos ition valves
• components for vertical stacking
(regulator plates, flow control plates etc.)
• blanking p lates
6 Right-hand end plate with holes for fitting and with thread
for lifting e ye bolts (M8)
41
6
Fig. 1/5: Modules of the valve terminal type 05
9809 c 1-7
11
8
VIFB6 - 03/05 1. System summary
The following connection, display and operating
elements are to be found on the pneumatic ISO
modules type 05:
6 7
1
3
452
9
12
10
9
No. Meaning
Node with LEDs and INTERBUS connec tion, detailed description see
1
chapter "Installation"
Fuse for inputs/sensors (pin 1)
2
Adapter plate
3
Operating voltage connectio n of valve terminal typ e 05
4
Fuse for valves (pin 2)
5
Valve location inscription field
6
Yellow LEDs (per pilot solenoid)
7
Manual override (per pilot solenoid, pressing or locking)
8
External air control connection
9
Common connectio ns
10
Work connections (per valve)
11
Adapter cable for operating voltage of node and I/O modules
12
10
Fig. 1/6: Operating, display and connection elements of ISO modules
type 05
The electronic modules are described in the
section "Description of components type 03".
1-8
9809 c
VIFB6 - 03/05 1. System summary
Description of function
Incomming INTERBUS
Node
Outgoing INTERBUS
Fig. 1/7: Function summary of valve terminal type 03/05
= Compres sd air
= Work air
electrical
signals flow
The node controls the following functions:
• connection of the terminal to the field bus
module of the control system and to further
field bus slaves via the field bus interface
• adaption of the field bus baud rate and field
bus protocol to the control system
• control of data transfer to/from the field bus
module of the control system.
• internal control of the terminal.
9809 c 1-9
VIFB6 - 03/05 1. System summary
The input modules process the input signals
(e.g. from sensors) and transmit these signals
via the INTERBUS to the controller. The output
modules are universal electrical outputs and
control small current-consuming devices with
positive logic, e.g. further valves, lights etc..
Additional I/O modules for more specific applications are also available.
The pneumatic modules are used for the
following:
• common channels for supply and exhaust air
• electrical signals from all solenoid valve coil s.
Work connections 2 and 4 are supplied for each
valve location on the individual pneumatic modules.
By means of the common channels on the
pneumatic end plate, the valves are supplied
with compressed air and both the exhaust air
and the pilot air from the valves are vented.
Further modules for air supply are also available,
in order that different work pressures can be
used or in order that either MIDI/MAXI valves or
ISO valves can be fitted on a terminal.
1-10
Further information on their use is to be found in
the Pneumatics Manual for the valve terminal.
9809 c
VIFB6 - 03/05 2. Fitting
2. FITTING
9809c 2-1
VIFB6 - 03/05 2. Fitting
Contents
2.1 FITTING THE COMPONENTS 2-3
Input/output modules 2-4
End plates 2-6
Hat rail clamping unit (type 03) 2-8
2.2 TYPE 03:
FITTING THE VALVE TERMINAL 2-9
Wall fitting (type 03) 2-9
Fitting the hat rail (type 03) 2-10
2.3 TYPE 05:
FITTING THE VALVE TERMINAL 2-12
Wall fitting (type 05) 2-12
2-2
9809c
VIFB6 - 03/05 2. Fitting
2.1 FITTING THE COMPONENTS
WARNING
Before fitting the components switch off the
following:
•
the compressed air supply
•
the power supply for the outputs
(pin 2)
•
the power supply for the electronic
components (pin 1)
You thereby avoid:
• uncontrolled movement of loose tubing
• undesired movements of the connected actu-
ators
• undefined switching states of the electronic
components.
CAUTION
The valve terminal components contain parts
which can be damaged by electrostatic
charges.
•
Do not therefore touch the contact surfaces
of the plug connectors at the side of the
modules.
•
Observe teh instructions for dealing with
components liable to damage by electrostatic charges.
You thereby avoid destroying the valve terminal
components.
9809c 2-3
VIFB6 - 03/05 2. Fitting
PLEASE NOTE
Treat all the modules and the components of
the valve terminal with the utmost care. Pay
special attention to the following:
•
Screw connectors must not be twisted
or subjected to mechanical stress.
•
The screws must fit accurately (otherwise
the threads will be damaged).
•
The specified torques must be observed.
•
The modules must be aligned correctly
(IP 65).
•
The contact surfaces must be clean (avoid
leakage and faulty contacts).
•
The contacts of the type 03 MIDI valve
solenoid coils must not be bent (they
are not resistant to alternate bending
and will break off if bent backwards).
In the case of modules and components ordered at a later stage, observe also the fitting
instructions included with the product.
2-4
Input /output mo dul e s
Before the valve terminal can be extended or
converted, it must first be dismantled.
Dismantling (see also following diagram)
• Remove completely the screws of the rele-
vant modules. The modules are now held
together only by the electrical plug connectors.
• Pull the modules carefully and without tipping
away from the electrical plug connectors.
• Replace broken or damaged seals.
9809c
VIFB6 - 03/05 2. Fitting
Fitting (see also following diagram)
PLEASE NOTE
•
Always place the subsequently ordered
modules after the last module before
the end plate.
•
Do not fit more than 12 electronic modules.
Please note also the addressing limits of
your field bus protocol.
Fit the modules as follows:
• Fit a new seal on the right-hand contact
surface facing the node.
• Fit the module as shown below.
Seal
Fastening screw s
max. 1 Nm
Fig. 2/1: Fitting electronic I/O modules
9809c 2-5
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