Fervi 0554 User And Maintenance Manual

USER AND

MAINTENANCE MANUAL

Professional combined grinding machine

Art. 0554

ORIGINAL INSTRUCTIONS

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PREFACE

Read this manual before operating any machinery

ORIGINAL INSTRUCTIONS

Reading this instruction manual is required be

fore operating any of the machinery. The

guarantee that the machine will function and perform properly is strictly dependent upon the

application of all the instructions contained in this manual.

Operator Qualifications

The workers responsible for u

sing this machine must have all necessary information,

education and receive adequate training regarding safety, including:

a)

Conditions of use for the equipment;

b)

Foreseeable, abnormal situations;

pursuant to art. 73 of Legislative Decree no. 81/08.

We gu

arantee the Machine's conformity to specifications and technical instructions

described in the Manual on the date of issuance and listed herein; On the other hand,

the machine may also be subject to important technical changes in the future, without

the ma

nual being updated.

Therefore, contact FERVI for information about modifications that could be

implemented.

REV.

1

March 2013

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CONTENTS

1

INTRODUCTION

................................

........................

4

1.1

P

REFACE

................................

.......................

5

2

SAFETY WARNINGS

................................

..................

6

2.1

G

ENERAL SAFETY RULES

FOR MACHINE EQUIPMEN

T

................................

.62.2

S

AFETY

R

EGULATIONS FOR

E

LECTRICAL

M

ACHINE

E

QUIPMENT

................................

..................

8

2.3

T

ECHNICAL

S

UPPORT

................................

.......

8

2.4

O

THER

P

ROVISIONS

................................

........

8

3

TECHNICAL SPECIFICAT

IONS

................................

...

9

4

INSTALLING THE MACHI

NE

................................

.....

10

4.1

P

OSITIONING AND FIXIN

G ON THE BENCH

................................

..........

10

4.2

I

NSTALLATION OF SCREE

NS AND CLAMPING BRAC

KETS

................................

...........................

11

4.3

C

ONNECTING THE

P

OWER

P

LUG AND

S

TART

-

UPT

EST

................................

...........................

12

5

DESCRIPTION OF THE M

ACHINE

................................

.............................

13

5.1

N

AMEPLATE

................................

.................

14

5.2

P

ICTOGRAMS

................................

...............

15

6

CONTROL SWITCHES

................................

...............

17

6.1

O

N SWITCH

(

START

)

................................

.....176.2

O

FF SWITCH

(

STOP

)

................................

......

17

6.3

E

MERGENCY

B

UTTON

................................

.....

18

7

OPERATION

................................

............................

19

7.1

I

NSTRUCTIONS FOR

USE................................

................................

.197.2

U

SING THE DRY GRINDIN

G WHEEL

................................

....................

20

7.3

M

ETAL BRUSH OPERAT

ION

................................

..............................

20

8

MACHINE SAFETY

................................

...................

21

8.1

E

LECTRICAL

S

AFETY

................................

......

21

8.2

"M

ECHANI

CAL

"

S

AFETY

D

EVICES

................................

.....................

22

9

MAINTENANCE

................................

........................

23

9.1

R

OUTINE MAINTENANCE

................................

.

23

9.2

R

EPLACING TOOLS

................................

........

24

9.2.1

Dry grinding wheel

................................

25

9.2.2

Metal brush

................................

..........

26

10

FAULT FINDING

................................

....................

27

11

DISPOSAL OF PARTS AN

D MATERIALS

................................

.................

2812ELECTRICAL CIRCUIT

................................

...........

29

12.1

P

ARTS OF THE MACHINE

................................

..............................

30

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1

INTRODUCTION

The purpose of this manual is to provide the knowledge necessary for the use and

maintenance of the bench grinding machine in question, and create a s

ense of responsibility

and an understanding of the capabilities and limitations of the means entrusted to the

operator.

As a machine is entrusted to experienced and skilled operators, so operators must have

perfect knowledge of the following machines for e

ffective and safe operation.

Selecting personnel is an important factor for efficiency and safety in the workplace, and the

people considered suitable to perform a specific job must have the sufficient physical and

mental capacity to allow them to understa

nd the instructions that they are given.

G

RAPHIC FORM OF THE A

LERTS RELATED TO SAF

ETY,OPERATION AND RISK W

ARNINGS

The following boxes are designed to attract the attention of the reader / user for the

proper

and

safe

use of the machine:

Pay Attention

T

his emphasizes behavioral rules to avoid damaging the machine and/or the occurrence of

hazardous situations.

Residual Risks

This highlights the presence of dangers that cause residual risks to which the operator must

pay attention in order to avoid in

jury or damage to property.

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1.1

Preface

For safe and easy operation of the grinder, this manual must be read carefully in order to

acquire the necessary knowledge. In other words, durability and performance are strictly

dependent on how it is used.

Even exp

erienced bench grinding machine operators are required to follow the instructions

below as well as the general precautions to be observed during operation.



Acquire full knowledge of the machine.

Read this manual carefully to understand: operation, safety d

evices and all necessary

precautions. All this is to allow safe use of the machine.



Wear appropriate clothing for the job.

The operator must wear appropriate clothing to prevent the occurrence of accidents.



Maintain the machine with care.

Using the Mac

hine

The machine must only be used by qualified personnel trained to use the machine by

authorized personnel.

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2

SAFETY WARNINGS

2.1

General safety rules for machine equipment

Risks associated with using

the machine

DO NOT underestimate the risks ass

ociated with using the machine and concentrate on the

work in progress.

Risks associated with using

the machine

Despite the implementation of all safety devices for safe use of the machine, it is necessary

take note of all the requirements for the pre

vention of the accidents reported in various parts

of this manual.

Risks associated with using

the machine

Every person who is responsible for the use and maintenance of the machine should have first

read the instruction manual, particularly the chapt

er on safety information.

It is recommended that the plant safety manager get written confirmation of the above.

Operator Protection

Before starting any type of work on the machine, the operator must wear appropriate

personal protective equipment (PPE

) such as goggles and gloves.

1.

Read this manual carefully, in order to work safely.

2.

Always check the efficiency and integrity of the machine.

3.

Before connecting the machine to the mains, make sure that the rotating parts are not

damaged or badly worn. Make

sure that the switch is in the neutral position.

4.

Do not start the machine in an enclosed or poorly ventilated area, or in the presence of a

flammable and/or explosive atmosphere. Do not use the machine in damp and/or wet

locations, or those exposed to rain

.5.Avoid starting accidentally.

6.

Before starting the machine, get used to ensuring that no remaining maintenance and

service keys are inserted.

7.

Keep the workplace tidy and free from obstruction; disorder causes accidents.

8.

Make sure that the work environment

is forbidden to children, non

-

employees and

animals.

9.

Do not perform tasks on the machine other than those for which it was designed. Only use

the machine in the manner in which it was intended, as described in this instruction

manual.

10.

Work without disturba

nces.

11.

Work areas must be well lit.

12.

Always wear eye protection and protective gloves while working. If dust is produced, use

the appropriate masks.

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13.

Wear appropriate clothing. Loose clothing, dangling jewellery, long hair, etc.., can get

caught in the moving

parts, causing irreparable injury.

14.

Do not pick up moving equipment (wheels, brushes, etc.) Do not lift the machine by the

equipment parts.

15.

To stop the equipment on the machine, always only use the stop command device (red

button).

16.

Do not leave the machine

until the equipment and other moveable parts are completely

stopped.

17.

Replace worn and/or damaged parts, check that the repairs and protections work properly

before operating. If necessary, have the machine checked by the service support

personnel. Use onl

y original spare parts.

18.

Unplug the power cord of the machine from the power outlet when:

1.

not using the machine;

2.

the machine is left unattended;

3.

performed maintenance or registration does not work properly;

4.

the power cable is damaged;

5.

the equipment is repla

ced (wheel, brushes, etc.);

6.

moving or transporting;

7.

cleaning.

19.

It is recommended that users of this publication, for maintenance and repair, have a basic

knowledge of mechanical principles and procedures inherent in repair technique.

20.

Management responsible

for safety is to make sure that the staff responsible for

using the machine has read and understood this manual in its entirety.

21.

The company safety manager is responsible for monitoring the company's risk

status according to Legislative Decree no. 81/08 an

d subsequent modifications

and amendments.

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2.2

Safety Regulations for Electrical Machine Equipment

Changes in the Electrical System



Do not modify the electrical system in any way. Any attempt in this regard may jeopardize

the operation of electrical devi

ces, thus causing malfunction or accident.



Work carried out in the electrical system of the machine must, therefore, be carried out

only by qualified and authorized personnel.



If one hears unusual noises, or feels something strange, immediately stop the ma

chine.

Then carry out an inspection and, if necessary, perform any repairs as required.

1.

The supply voltage must correspond to that stated on the label and in the technical

specifications.

Never use any other type of power supply

.2.The use of a life

-

saving

device on the electric power supply for a nominal trip range of 10

to 30 mA is recommended. For more detailed information, contact a trusted electrician.

3.

The mains socket type is required to be tripolar grounded 10/16 A, 230 V), extension

cables must have

sections that are the same or greater than the sections of the power

cable of the machine.

4.

Make sure that the power cord does not come into contact with hot objects, wet or oiled

surfaces, and/or sharp edges.

5.

The power cord should be checked regularly and

before each use to check for signs of

damage or wear. If these are not in good condition, do not use the machine and replace

the cable.

6.

Do not use the power cord to lift the machine or to remove the plug from the socket.

2.3

Technical Support

For any problems

or concerns, please contact, without hesitation, the Customer Service

Department of the dealer from whom you purchased the product, who has competent and

specialised staff, specific equipment and spare parts.

2.4

Other Provisions

P

ROHIBITION OF TAMPER

ING WIT

H SAFETY DEVICES

Check the presence and integrity of protections and the proper functioning of safety devices

before starting operation.

If any defect is encountered, do not use the Bench grinding machine !!

It is strictly forbidden to modify or remove g

uards, safety devices, labels and

caution signs.

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3

TECHNICAL SPECIFICAT

IONS

Model

Art. 0554

Plate data

Weight (kg)

28/30.

Voltage (V)

230

Power (W)

900

Frequency (80

-

16000 Hz)

50

Size (mm)

520 x 225 x 300

1

st

Tool

Type of tool

Dry grinding wh

eel

Size (mm)

200 x 25 x 20

Speed (r/min)

2950

2

nd

Tool

Type of tool

Brush

Size (mm)

200 x 25 x 20

Speed (r/min)

2950

No-load sound pressure level (dB (A))

< 70

Vibration level measured through the hand

-

arm system

(m/s

2

)

12.3

under load

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4

INSTA

LLING THE MACHINE

To install the Bench grinding machine, proceed as follows:

Clean the Machine

Before starting assembly, clean the protective product from the machine's components.

4.1

Positioning and fixing on the bench

Loss of Stability

Mount the B

ench grinding machine on a surface that is solid and strong to avoid it falling over

and so it does not cause vibrations;

Clean the Workbench

Before fixing the machine in place, clean the workbench of any materials and dirt that may be

present.

Plac

e the machine on a workbench (or other supporting surface) that is level, stable and

sturdy and secure it with four bolts in the appropriate fastening holes in the base of the

machine body (see

Figure

1

).

Figure

1–Close

-

up of fastening holes.

In the case of using a steel bench, it is advisable to place between the grinder and the

supporting surface a layer of material which is suitable to reduce the vibratio

ns.

Installing the Machine

Do not install the machine outdoors to avoid deformation, loss of function and damage to the

electrical control circuit.

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Fervi 0554 User And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual