Fervi 0500 Translation Of The Original Instructions

OPERATION AND

MAINTENANCE MANUAL

Electronic cutting band saw for bench

Art. 0500

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

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PREFACE

Please ensu

re you have read this manual before any

operation

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

Before undertaking any operation on the machine, it is compulsory to have read this

instruction manual. The guarantee that the machine will function and perform pro

perly is

strictly dependent upon the application of all the instructions contained in this manual.

Operator Qualifications

The workers in charge of using this machine must possess all the necessary information

and instruction and should be given ade

quate training in relation to safety regarding:

a)

Conditions of use for the equipment;

b)

Foreseeable abnormal situations, pursuant to Article 73 of Italian Law Decree

81/08 (which adopts the EN rules).

We guarantee the Machine complies with the specificatio

ns and technical instructions

described in the Manual on the date of its issuance (shown in this page). On the other

hand, the machine may also be subject to important technical changes in the future,

without the manual being updated.

Therefore, contact FE

RVI for information about modifications that may have been

implemented.

REV.

1

July

201

3

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CONTENTS

1

INTRODUCTION

................................

........................

5

1.1

Preface

................................

..........................

6

2

GENERAL SAFETY WARNI

NGS

................................

...

7

2.1

General safety rules for machine tools

................................

..........

7

2.2

Safety regulations regarding the electric system of machine

-

tools

...............................

9

2.3

Safety rules for band saws

................................

............................

9

2.4

Technic

al Assistance

................................

.....92.5

Other provisions

................................

...........

9

3

TECHNICAL SPECIFICAT

IONS

................................

.

10

4

DESCRIPTION OF THE M

ACHINE

................................

..............................

11

4.1

Main parts of the machine

................................

...........................

12

4.2

Identification label

................................

......

13

4.3

Pittogrammi

................................

................

13

5

DESCRIPTION OF THE C

ONTROLS

................................

............................

16

5.1

Start button

................................

................

16

5.2

Cutting speed adjustment knob

................................

..................

17

6

MACHINE SAFETY DEVIC

ES

................................

......

18

6.1

Electrical safety

devices

................................

..............................

18

6.2

Mechanical risk safety devices

................................

....................

18

6.2.1

Protective casing

................................

..

18

6.2.2

Safety start switch

................................

18

6.3

Improper use and contraindications

................................

...........

19

7

TRANSPORT AND LIFTIN

G

................................

.......

208INSTALLATION AND COM

MISSIONING

................................

.....................

21

8.1

Unpacking instructions

................................

...............................

21

8.2

Positioning

and fixing on the bench

................................

............

21

8.3

Connection of the electric power supply plug and start test

................................

........

22

9

OPERATION

................................

.............................

23

9.1

Instructions for Use

................................

....

23

9.2

Adjustment of the machine and cutting

................................

......

23

10

MAINTE

NANCE

................................

......................

26

10.1

Routine maintenance

................................

...............................

26

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10.1.1

At the end of each machining

................................

.............

26

10.1.2

Periodically

................................

........

26

10.2

Changing the bandsaw blade

................................

...................

27

11

ELECTRICAL CIRCUIT

................................

............

29

12

SPARE PARTS

................................

........................

29

13

TROUBLESHOOTING

................................

..............

32

14

WAREHOUSE STORAGE

................................

.........

32

15

DISPOSAL OF PARTS AN

D MATERIALS

................................

...................

32

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1

INTRODUCTION

This manual is delivered with the machine, and it must be regarded as an inseparable part of

it.

The manufacturer holds all ownership to m

aterial and intellectual property of this manual;

any disclosure or copying, even partial, of this publication without prior written consent is

forbidden.

The purpose of this manual is to convey the necessary knowledge for the use and

maintenance of

Electronic cutting band saw for bench

Art. 0500

and to create a sense of

responsibility and knowledge of the capabilities and limits of this machine entrusted to the

operator.

Op

erators must be properly trained and prepared; therefore, please make sure this manual is

read and consulted by the staff responsible for commissioning, operating and maintaining the

Electronic cutting band saw for bench

. This is to make all operations the safest and most

effective possible for those who carry out these tasks.

Therefore, it is imperative to strictly comply with the requirements in this manual, a

necessary condition for safe and satisfactory operation

of the machine.

Prior to installation and use of the

Electronic cutting band saw for bench

, the authorized

personnel shall:



carefully read this technical document;



know which protections and safety devices are avai

lable on the machines, their location

and how they work.

It is the responsibility of the buyer to ensure that users are properly trained, that they are

aware of all the information and instructions in this document and that they are aware of the

potential

risks that exist while working with the

Electronic cutting band saw for bench

.

The manufacturer waives any and all responsibility for damage to people and/or

things caused by non

-

observance of the instructions in

this manual.

The

Elect

ronic cutting band saw for bench

has been designed and built with mechanical

guards and safety devices designed to protect the operator/user from possible injury. It is

strictly forbidden to m

odify or remove guards, safety devices and caution labels. If you have

to do so temporarily (for example, for cleaning or repair requirements), please make sure

that no one can use the machine.

Modifications to the machine carried out by the user must be

considered their sole

responsibility, therefore the manufacturer waives any and all responsibility for any

damage caused to persons and/or property resulting from maintenance performed

by unqualified personnel and in a manner unlike the operating procedur

es shown

below.

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G

RAPHIC REPRESENTATIO

N OF SAFETY

,

OPERATIONAL AND RISK

WARNINGS

The following boxes are designed to attract the attention of the reader / user for the

proper

and

safe

use of the machine:

Pay attention

This highlights behavioural rules

to prevent damage to the machine and/or the occurrence of

dangerous situations.

Residual Risks

This highlights the presence of dangers that cause residual risks to which the operator must

pay attention in order to avoid injury or damage to property.

1.1

Preface

For a safe and effective use of

Electronic cutting band saw for bench

Art. 0500

,

you

must read this manual carefully to acquire full knowledge of the machine and t

he general

precautions to be observed during operation.

In other words, machine durability and

performance are strictly dependent on how it is used.

Even if already familiar with this sort of machines, it is necessary to follow the instructions

herein, in

addition to the general precautions to be observed while working.



Acquire full knowledge of the machine.

Read this manual carefully to understand: operation, safety devices and all necessary

precautions. All this is to allow safe use of the machine.



Wear a

ppropriate clothing for the job.

The operator must wear appropriate clothing, so as to prevent the occurrence of

unpleasant accidents.



Maintain the machine with care.

Using the Machine

The machine must only be used by qualified personnel trained to us

e the machine by

authorized personnel.

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2

GENERAL SAFETY WARNI

NGS

2.1

General safety rules for machine tools

Risks related to Using the Machine

Do NOT underestimate the risks related to the use of the machine and stay focused on the

work you are carrying ou

t.

Risks related to Using the Machine

Despite the implementation of all safety devices for safe use of the machine, it is necessary to

take note of all the accident prevention requirements highlighted in various parts of this

manual.

Risks related

to Using the Machine

Every person who is responsible for the use and maintenance of the machine should first have

read the instruction manual, particularly the chapter dealing with safety.

It is recommended that the plant safety manager get written confi

rmation of the above.

Risks associated with using the machine



During all work phases with the machine, you should proceed with great caution in

order to avoid damage to persons, to the property or to the machine itself.



Please use the machine only for

its expected uses (drilling or tapping).



Don't tamper with the safety devices equipping the machine.

Risks associated with using the machine

Before starting any work on the machine, the operator must wear the appropriate personal

protective equipment

(PPE) such as gloves and eye protection (see section 6.6 of this

manual).

1.

Always check the efficiency and integrity of the machine.

2.

Before connecting the machine to the mains, make sure that the rotating parts are not

damaged or badly worn. Make sure tha

t the switch is in the neutral position.

3.

Do not start the machine in an enclosed or poorly ventilated area, or in the presence of

a flammable and/or explosive atmosphere. Do not use the machine in locations which

are damp, wet, or even exposed to the rain.

4.

Avoid starting accidentally.

5.

Before starting the machine, get used to ensuring that no remaining adjustment or

maintenance wrenches have remained inserted.

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6.

Keep the workplace tidy and free from hindrances; disorder causes accidents.

7.

Make sure that the wor

k environment is forbidden to children, non

-

employees and

animals.

8.

Do not perform tasks on the machine other than those for which it was designed. Only

use the machine in the manner in which it was intended, as described in this instruction

manual.

9.

Work wi

thout disturbances.

10.

Work areas must be well lit.

11.

Always wear eye protection and protective gloves while working. If dust is produced, use

the appropriate masks.

12.

Wear appropriate clothing. Loose clothing, dangling jewelry, long

hair, etc.., can get

caught

i

n moving parts, causing irreparable injury.

13.

Replace worn and/or damaged parts. Before operating, make sure guards and

protections work correctly. If necessary, have them checked by Service staff. Use only

original spare parts.

14.

Cut the mains voltage supply

to the machine when:



the machine is not being operated;



is left unattended;



you are performing maintenance or adjustment because the machine does not work

properly;



you are replacing its tool;



in case the machine is being moved to another locatio

n;



you are cleaning the machine.

15.

Do not use the machine in areas with a risk of fire and / or explosion.

16.

It is recommended that users of this publication, for maintenance and repair, have a

basic knowledge of mechanical principles and of repair technique

procedures.

17.

Management in charge of safety is to make sure that the staff responsible for

using the machine has read and understood this manual in its entirety.

18.

Management is responsible for safety and verification of the company's risk

status, pursuant t

o the law.

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2.2

Safety regulations regarding the electric system of machine

-

tools

Risks associated with using the machine

1.

Do not modify the electrical system in any way. Any attempt in this regard may

jeopardize the operation of electrical devices, causing

malfunction or accident.

2.

Work carried out in the electrical system of the machine must, therefore, be carried out

only by qualified and authorized personnel.

3.

If you hear unusual noises, or you feel something strange, immediately stop the

machine. Then car

ry out an inspection and, if necessary, perform any repairs as

required.

1.

The supply voltage must correspond to that stated on the identification plate and in the

technical specifications.

Namely:

230

Vac / 50 Hz.

Never use any other type of power supply

!2.The use of a circuit breaker on the electric power supply is recommended.

For more

detailed information, contact a trusted electrician.

3.

The power socket must be equipped with a grounding lead. The size of any extension

cables must be equal to or greater

than the one of the machine's own power supply cable

(diameter



1.5 mm

2

).4.The power supply cable (and its possible extension cable) should never come in contact

with hot objects, sharp edges, wet or oiled surfaces.

5.

The power supply cable (and its possible

extension cable) should be checked periodically,

and before each use, for making sure they have no signs of damage or wear. If these are

not in good condition, do not use the machine and replace the damaged cable.

6.

Do not use the power cord to detach its p

lug from the socket.

2.3

Safety rules for band saws

1.

Check in advance, the proper tightness between the material to be processed and

clamp.

2.

Do not move away from the machine until the blade and other moving parts, have

completely stopped. For this purpose, only

use the stop controls to stop the machine.

2.4

Technical Assistance

For any problems or concerns, please contact, without hesitation the Customer Service

Department of your dealer, who has competent and

specialized

staff, specific equipment and

spare parts.

2.5

O

ther provisions

I

T IS FORBIDDEN TO TA

MPER WITH SAFETY DEV

ICES

The first thing to do when starting work is to check for the presence and integrity of the

protections and the operation of the safety devices.

If any defect is detected, do not use the

machine

.

Even more so, it is strictly forbidden to modify or remove guards, safety devices,

labels and indication signs.

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3

TECHNICAL SPECIFICAT

IONS

Model

Art. 0500

Height (mm)

580

Width (including the reference bar) (mm)

620

Depth (mm)

530

Net weight (kg)

20

Rated voltage (V)

230

Power (W)

1800

Frequency (80

-

16000 Hz)

50

Current (A)

5

Blade size (mm)

1140 x 13 x 0.65

Blade speed (m/min)

20-70

Cutting angle

0°-45°

Bar section



0° (mm)

105

100 x 105

45° (mm)

55

55 x 60

Emitted acoustic power l

evel (dB(A))

98

Vibration transmitted to the hand

-

arm system (m/s

2

)

2.0

fervi.com

Fervi 0500 Translation Of The Original Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual