Fervi 0022 Operation And Maintenance Manual

OPERATION AND

MAINTENANCE MANUAL

Portable chamfering machine

Art. 0022

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

fervi.com

MAC

HINE

AND

ACCESSORIES

Page2/26

PREFACE

Please ensure you hav

e read this manual before any

operation

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

Before undertaking any operation on the machine, it is compulsory to have read this

instruction manual. The guarantee that the machine will function and perform properly is

s

trictly dependent upon the application of all the instructions contained in this manual.

Operator Qualifications

The workers in charge of using this machine must possess all the necessary information

and instruction and should be given adequate trai

ning in relation to safety regarding:

a)

Conditions of use for the equipment;

b)

Foreseeable abnormal situations, pursuant to Article 73 of Italian Law Decree

81/08 (which adopts the EN rules).

We guarantee the Machine complies with the specifications and tec

hnical instructions

described in the Manual on the date of its issuance (shown in this page). On the other

hand, the machine may also be subject to important technical changes in the future,

without the manual being updated.

Therefore, contact FERVI for in

formation about modifications that may have been

implemented.

REV.

1

July

201

3

fervi.com

MAC

HINE

AND

ACCESSORI

ES

Page3/26

CONTENTS

1

INTRODUCTION

................................

........................

4

2

GENERAL SAFETY WARNI

NGS

................................

...

6

2.1

General safety rules for machine tools

................................

..........

6

2.2

Safety regulations regarding the electric system of machine

-

tools

...............................

8

2.3

Safety regulations for using chamfering machines

................................

........................

8

2.4

Technical Assistance

................................

.....

9

2.5

Other provisions

................................

...........

9

3

TECHNICAL SPECIFICAT

IONS

................................

...

9

4

DESCRIPTION OF THE M

ACHINE

................................

.............................

10

4.1

Description of the main parts

................................

......................

11

4.2

Plate

................................

...........................

12

4.3

Pittogrammi

................................

................

12

5

COMMISSIONING OF THE

MACHINE

................................

........................

12

5.1

Connection to the power supply and start

-

up test

................................

......................

12

6

CONTROL BUTTONS

................................

................

13

7

OPERATION

................................

............................

13

7.1

Instructions for Use

................................

....

13

7.2

Using the machine

................................

......

14

Machine adjustment

................................

.............

14

Chamfering

................................

.........................

16

8MACHINE SAFETY DEVICE

S

................................

.....

17

8.1

Electrical safety devices

................................

..............................

17

8.2

"Mechanical" Safety Devices

................................

.......................

18

9

MAINTENANCE

................................

........................

19

9.1

Routine maintenance

................................

..

19

9.2

Periodic Maintenance

................................

..

20

Replacing the inserts

................................

............

20

10

TROUBLESHOOTING

................................

.............

23

11

DISPOSAL OF PARTS AN

D MATERIALS

................................

.................

24

12

ELECTRICAL CIRCUIT D

IAGRAM

................................

...........................

24

13

PARTS LIST

................................

..........................

25

fervi.com

MAC

HINE

AND

ACCESSORIES

Page4/26

1

INTRODUCTION

This manual is delivered with the machi

ne, and it must be regarded as an inseparable part of

it.

The manufacturer holds all ownership to material and intellectual property of this manual;

any disclosure or copying, even partial, of this publication without prior written consent is

forbidden.

The purpose of this manual is to convey the necessary knowledge for the use and

maintenance of

Portable chamfering machine

Art. 0022

and to create a sense of

responsibility

and knowledge of the capabilities and limits of this machine entrusted to the

operator.

Operators must be properly trained and prepared; therefore, please make sure this manual is

read and consulted by the staff responsible for commissioning, operating and

maintaining the

Portable chamferin

g machine

. This is to make all operations the safest and most effective

possible for those who carry out these tasks.

Therefore, it is imperative to strictly comply with the requir

ements in this manual, a

necessary condition for safe and satisfactory operation of the machine.

Prior to installation and use of the

Portable chamfering machine

, the authorized personnel

shall:



carefully read this

technical document;



know which protections and safety devices are available on the machines, their location

and how they work.

It is the responsibility of the buyer to ensure that users are properly trained, that they are

aware of all the information and

instructions in this document and that they are aware of the

potential risks that exist while working with the

Portable chamfering machine

.

The manufacturer waives any and all responsibility for damage to people an

d/or

things caused by non

-

observance of the instructions in this manual.

The

Portable chamfering machine

has been designed and built with mechanical guards

and safety devices designed to protect the operator/user f

rom possible injury. It is strictly

forbidden to modify or remove guards, safety devices and caution labels. If you have to do so

temporarily (for example, for cleaning or repair requirements), please make sure that no one

can use the machine.

Modificati

ons to the machine carried out by the user must be considered their sole

responsibility, therefore the manufacturer waives any and all responsibility for any

damage caused to persons and/or property resulting from maintenance performed

by unqualified perso

nnel and in a manner unlike the operating procedures shown

below.

fervi.com

MAC

HINE

AND

ACCESSORI

ES

Page5/26

G

RAPHIC REPRESENTATIO

N OF SAFETY

,

OPERATIONAL AND RISK

WARNINGS

The following boxes are designed to attract the attention of the reader / user for the

proper

and

safe

use of the machine:

Pay attention

This highlights behavioural rules to prevent damage to the machine and/or the occurrence of

dangerous situations.

Residual Risks

This highlights the presence of dangers that cause residual risks to which the operator must

pay attentio

n in order to avoid injury or damage to property.

For a safe and effective use of

Portable chamfering machine

Art. 0022

,

you must read

this manual carefully to acquire ful

l knowledge of the machine and the general precautions to

be observed during operation.

In other words, machine durability and performance are

strictly dependent on how it is used.

Even if already familiar with this sort of machines, it is necessary to fol

low the instructions

herein, in addition to the general precautions to be observed while working.



Acquire full knowledge of the machine.

Read this manual carefully to understand: operation, safety devices and all necessary

precautions. All this is to allow

safe use of the machine.



Wear appropriate clothing for the job.

The operator must wear appropriate clothing, so as to prevent the occurrence of

unpleasant accidents.



Maintain the machine with care.

Using the Machine

The machine must only be used by q

ualified personnel trained to use the machine by

authorized personnel.

fervi.com

MAC

HINE

AND

ACCESSORIES

Page6/26

2

GENERAL SAFETY WARNI

NGS

2.1

General safety rules for machine tools

Risks related to Using the Machine

Do NOT underestimate the risks related to the use of the machine and stay focused

on the

work you are carrying out.

Risks related to Using the Machine

Despite the implementation of all safety devices for safe use of the machine, it is necessary to

take note of all the accident prevention requirements highlighted in various parts o

f this

manual.

Risks related to Using the Machine

Every person who is responsible for the use and maintenance of the machine should first have

read the instruction manual, particularly the chapter dealing with safety.

It is recommended that the plant

safety manager get written confirmation of the above.

Risks associated with using the machine



During all work phases with the machine, you should proceed with great caution in

order to avoid damage to persons, to the property or to the machine itself.



Please use the machine only for its expected uses (drilling or tapping).



Don't tamper with the safety devices equipping the machine.

Risks associated with using the machine

Before starting any work on the machine, the operator must wear the appropria

te personal

protective equipment (PPE) such as gloves and eye protection (see section 6.6 of this

manual).

1.

Always check the efficiency and integrity of the machine.

2.

Before connecting the machine to the mains, make sure that the rotating parts are not

dama

ged or badly worn. Make sure that the switch is in the neutral position.

3.

Do not start the machine in an enclosed or poorly ventilated area, or in the presence of

a flammable and/or explosive atmosphere. Do not use the machine in locations which

are damp, w

et, or even exposed to the rain.

4.

Avoid starting accidentally.

5.

Before starting the machine, get used to ensuring that no remaining adjustment or

maintenance wrenches have remained inserted.

fervi.com

MAC

HINE

AND

ACCESSORI

ES

Page7/26

6.

Keep the workplace tidy and free from hindrances; disorder causes a

ccidents.

7.

Make sure that the work environment is forbidden to children, non

-

employees and

animals.

8.

Do not perform tasks on the machine other than those for which it was designed. Only

use the machine in the manner in which it was intended, as described in

this instruction

manual.

9.

Work without disturbances.

10.

Work areas must be well lit.

11.

Always wear eye protection and protective gloves while working. If dust is produced, use

the appropriate masks.

12.

Wear appropriate clothing. Loose clothing, dangling jewelry, lo

ng hair, etc.., can get

caught in the spindle and in moving parts, causing irreparable injury.

13.

Replace worn and/or damaged parts. Before operating, make sure guards and

protections work correctly. If necessary, have them checked by Service staff. Use only

original spare parts.

14.

Cut the mains voltage supply to the machine when:



the machine is not being operated;



is left unattended;



you are performing maintenance or adjustment because the machine does not work

properly;



you are replacing its tool;

incase the machine is being moved to another location;



you are cleaning the machine.

15.

Do not use the machine in areas with a risk of fire and / or explosion.

16.

It is recommended that users of this publication, for maintenance and repair, have a

basic knowled

ge of mechanical principles and of repair technique procedures.

17.

Management in charge of safety is to make sure that the staff responsible for

using the machine has read and understood this manual in its entirety.

18.

Management is responsible for safety and ve

rification of the company's risk

status, pursuant to the law.

fervi.com

MAC

HINE

AND

ACCESSORIES

Page8/26

2.2

Safety regulations regarding the electric system of machine

-

tools

Risks associated with using the machine

1.

Do not modify the electrical system in any way. Any attempt in this regard may

jeop

ardize the operation of electrical devices, causing malfunction or accident.

2.

Work carried out in the electrical system of the machine must, therefore, be carried out

only by qualified and authorized personnel.

3.

If you hear unusual noises, or you feel someth

ing strange, immediately stop the

machine. Then carry out an inspection and, if necessary, perform any repairs as

required.

1.

The supply voltage must correspond to that stated on the identification plate and in the

technical specifications. Namely:

230

Vac

/ 50 Hz.

Never use any other type of power supply!

2.

The use of a circuit breaker on the electric power supply is recommended. For more

detailed information, contact a trusted electrician.

3.

The power socket must be equipped with a grounding lead. The size o

f any extension

cables must be equal to or greater than the one of the machine's own power supply cable

(diameter



1.5 mm

2

).

4.

The power supply cable (and its possible extension cable) should never come in contact

with hot objects, sharp edges, wet or oiled

surfaces.

5.

The power supply cable (and its possible extension cable) should be checked periodically,

and before each use, for making sure they have no signs of damage or wear. If these are

not in good condition, do not use the machine and replace the damag

ed cable.

6.

Do not use the power cord to detach its plug from the socket.

2.3

Safety regulations for using chamfering machines

1.

Accident

Sharpening operations always present a risk of injury associated with the possibility of

detachment of splinters and/or sp

arks from the workpiece or tool breakage.

There is no "intrinsic" means of safety, just as there is no worker who, while careful, can

"always" avoid an accident. Therefore, DO NOT underestimate the risks associated with using

the machine and concentrate

on the work in progress.

2.

Do not touch the tools while they are in motion. Do not lift the machine by holding the

power cord.

3.

To stop the machine tools, always and only use the stop command device (stop button)

4.

Do not move away from the machine until the

tools and other moving parts, have

completely stopped.

fervi.com

Fervi 0022 Operation And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual