Ferroli NEW CONDENS FS 600 SERIES, 605, 606, 604, 607 Instructions For Use, Installation And Maintenance
...
NEW CONDENS FS 600 SERIES
Cast Aluminium Floor Standing Condensing Boilers for Natural Gas
Rev.00/12-2015-PB/IB600
INSTRUCTIONS FOR USE, INSTALLATION AND MAINTENANCE
NEW CONDENS FS 600 SERIES
EN
Declaration of conformity
:
Gas Appliance Directive 2009/142
Efficiency Directive 92/42
Low Voltage Directive 2006/95
Electromagnetic Compatibility Directive 2004/108
1015
President and Legal Representative
2
NEW CONDENS FS 600 SERIES
Manufacturer's liability
Our products are manufactured in compliance with the requirements of the various directives applicable. They are therefore de-
livered with the marking and any documents necessary. In the interests of the quality of our products, we strive constantly to im-
prove them. We therefore reserve the right to modify the specifications given in this document.
Our liability as manufacturer may not be invoked in the following cases:
Failure to abide by the instrucons on installing the appliance.
Failure to abide by the instrucons on using the appliance.
Faulty or insucient maintenance of the appliance.
Installer's liability
The installer is responsible for the installation and initial commissioning of the appliance. The installer must abide by the following
instructions:
Read and follow the instructions given in the manuals provided with the appliance.
Install the appliance in compliance with prevailing legislation and standards.
Carry out initial commissioning and any checks necessary. Explain the installation to the user.
If maintenance is necessary, warn the user of the obligation to check the appliance and keep it in good working order.
Give all the instruction manuals to the user.
User's liability
To guarantee optimum running of the installation, you must abide by the following instructions:
Read and follow the instructions given in the manuals provided with the appliance.
Call on a qualified professional to carry out installation and initial commissioning.
Get your installer to explain your installation to you.
Have the required checks and services done by a qualified professional.
Keep the instruction manuals in good condition close to the appliance.
3
1. GENERAL
Carefully read and follow the instructions contained in
this instruction booklet.
After boiler installation, inform the user regarding its
operation and give him this manual, which is an integral and essential part of the product and must be kept
with care for future reference.
Installation and maintenance must be carried out by pro-
fessionally qualified personnel, in compliance with the
current regulations and according to the manufacturer's
instructions. Do not carry out any operation on the
sealed control parts.
Incorrect installation or inadequate maintenance can
result in damage or injury. The manufacturer declines
any liability for damage due to errors in installation and
use, or failure to follow the instructions.
Before carrying out any cleaning or maintenance opera-
tion, disconnect the unit from the electrical power supply using the switch and/or the special cut-off devices.
In case of a fault and/or poor operation, deactivate the
unit and do not try to repair it or directly intervene.
Contact professionally qualified personnel. Any repair/
replacement of the products must only be carried out by
qualified personnel using original replacement parts.
Failure to comply with the above could affect the safety
of the unit.
This unit must only be used for its intended purpose.
Any other use is deemed improper and therefore
hazardous.
The packing materials are potentially hazardous and
must not be left within the reach of children.
The unit must not be used by people (including children)
with limited physical, sensory or mental abilities or without experience and knowledge of it, unless instructed or
supervised in its use by someone responsible for their
safety.
The unit and its accessories must be appropriately dis-
posed of, in compliance with the current regulations.
The images given in this manual are a simplified repre-
sentation of the product. In this representation there
may be slight and insignificant differences with respect
to the product supplied.
Introduction
Dear Customer,
HEALTH & SAFETY
The electricity at work regulations, 1989.
The manufacturer's notes must NOT be taken, in any
way, as overriding statutory obligaons.
IMPORTANT. These appliances are CE cerfied for
safety and performance. It is, therefore, important
that no external control devices, e.g. flue dampers,
economisers etc., are directly connected to these
appliances unless covered by these Installaon and
servicing Instrucons or as otherwise recommended
by Ferroli Ltd in wring. If in doubt please enquire.
Any direct connecon of a control device not
approved by Ferroli Ltd could invalidate the
cerficaon and the normal appliance warranty. It
could also infringe the Gas Safety Regulaons and
the above regulaons.
Thank you for choosing the New Condens FS Series, a
floor-standing boiler featuring advanced design, cutting-
edge technology, high reliability and quality construc-
tion. Please read this manual carefully since it provides
important information on safe installation, use and mainte-
nance. New Condens FS Series is a high efficiency,
low emissions premix condensing heat generator for
heating, running on natural gas and equipped with a micro-
processor control system.
The boiler body consists of a sectional cast Al-Si-Mg
alloy heat exchanger and a woven mesh premix burner
in stainless steel, equipped with electronic ignition with
ionisation flame control, modulating speed fan and mod-
ulating gas valve. New Condens FS Series is a heat
generator arranged to operate alone or in cascade.
4
Technical Data Table
FERROLI NEW CONDENS 600 SERIES 604 605 606 607 608 609
EFFİCİENCY AND PERFORMANCE
Max. heat input in CH mode kW 198 266 331 407 475 542
Min. heat input in CH mode kW 30 37 45 55 63 74
Max. heat output in CH mode (80/60°C) kW 184 258 321 390 456 522
Min. heat output in CH mode (80/60°C) kW 28 36 44 53 60 72
Max. heat output in CH mode (50/30°C) kW 200 269 339 408 477 542
Min. heat output in CH mode (50/30°C) kW 32 40 49 58 68 79
Efficiency at Pmax (80/60°C) % 95.2 96.9 96.9 95.8 96.0 96.4
Efficiency at Pmin (80/60°C) % 95.0 97.2 97.7 96.3 95.2 96.8
Efficiency at Pmax (50/30°C) % 100.3 101.1 102.4 100.2 100.4 100.4
Efficiency at Pmin (50/30°C) % 105.5 108.1 108.9 105.4 107.9 106.8
Efficiency at 30% (30°C) % 105.7 107.6 103.3 105.3 107.1 106.7
NOx class 5
Max. central heating temperature °C 80
Max. domestic hot water temperature °C 65
Max. heat exchanger ΔT °C 26
Max. stack pressure at Pmax Pa 190 200 230 180 220 250
Operating pressure (min – max) bar 0.8 - 6
Water resistance at ΔT°C 11 mbar 210 200 210 230 220 250
Water resistance at ΔT°C 20 mbar 80 90 91 100 93 110
STRUCTURAL CHARACTERİSTİCS
Water Contents l 18.6 22.9 26.4 32.6 36.9 41.0
Empty weight kg 195 237 305 358 380 423
Width mm 600 600 660 710 710 710
Height mm 1500 1500 1500 1500 1500 1500
Depth mm 1320 1400 1590 1800 1900 1990
ELECTRİCAL SPECİFİCATİONS
Power supply voltage V/Hz 230 / 50
Protection level IP 20
Power consumption W 320 390 460 550 700 850
WATER AND GAS FİTTİNGS
Central heating flow outlet 2” DN 65
Central heating return inlet 2” DN 65
Gas inlet 1 ¼” 1 ½” 1 ½” 2” 2” 2”
Flue gas outlet (Ø) mm 160 200
COMBUSTİON
Type of appliance B23, C63
Combustion efficiency at Pmax % 98.2 98.2 98.3 98.2 98.1 98.2
Combustion efficiency at Pmin % 98.4 98.4 98.5 98.4 98.4 98.4
Flue gas temperature at Pmax (80/60°C) °C 80.2 80.5 79.6 80.5 79.3 80.2
Flue gas temperature at Pmin (80/60°C) °C 66.7 63.8 63.1 65.2 64.7 63.5
Flue gas temperature at Pmax (50/30°C) °C 55.5 56.8 54.7 54.6 55.7 56.8
Flue gas temperature at Pmin (50/30°C) °C 33.9 34.5 33.8 35.6 34.6 34.5
Flue gas flow-rate at Pmax g/s 92 118 145 171 198 224
Flue gas flow-rate at Pmin g/s 34 42 52 60 68 73
CO2 at Pmax % 9.0 9.1 9.1 9.3 9.2 9.3
CO2 at Pmin % 8.3 8.1 8.2 8.3 8.2 8.5
CO O2=0% weighted ppm 44 51 45 55 53 52
NOx O2=0% weighted
mg/
kWh
31 30 28 29 31 30
5
Boiler Dimensions
MODEL A B C D E F G H I K L M N O P Q
604 604 1200 1270 1046 450 1040 178 591 294 110 127 305 R 2” R 1 ¼” 160
605 604 1285 1270 1058 475 1056 178 675 299 110 127 305 R 2” R 1 ½” 160
606 660 1470 1270 1078 505 1090 169 793 338 120 150 305 DN65 R 1 ½” 160
607 714 1681 1270 1078 505 1150 195 904 415 192 225 225 DN65 R 2” 200
608 714 1776 1270 1078 505 1150 195 999 415 192 225 225 DN65 R 2” 200
609 714 1871 1270 1078 505 1150 178 1089 415 192 225 225 DN65 R 2” 200
100
100
120
180
180
180
6
Recommended Minimum Distances
800 mm
800 mm
800 mm
800 mm
800 mm
200 mm
600mm
800 mm
800 mm
BOILER CLEARANCES
The minimum dimensions as indicated must be respected to
ensure good access around the boiler.
Recommended minimum clearances are as follows.
Front: 600mm; except, access doors may be closer,
but not less than 200mm and 600mm must still be
available for service across the width of the boiler.
Rear: 1000mm or adequate space from the rear of the
jacket to make the flue connections and access to the
flue sample point, drain connection, flue and any safety
or control devices.
Top: 800mm.
Left side: 800mm
Right side: 800mm
Between boilers: 200mm
7
Detailed recommendations are contained in the following Standards and Codes of Practice:
BS EN 1212:2005 Chemicals used for treatment of water intended for human consumption. Sodium polyphosphate
BS EN 13076:2003 Devices to prevent pollution by backflow of potable water. Unrestricted air gap. Family A. Type A
Devices to prevent pollution by backflow of potable water. Air gap with non-circular overflow
BS EN 13077:2008
BS EN 13959:2004 Anti-pollution check valves. DN 6 to DN 250 inclusive Family E, type A, B, C, and D
BS EN 1567:1999
BS 6880-2:1988
BS 6644:2011
(unrestricted). Family A. Type B
Building valves. Water pressure reducing valves and combination water reducing valves. Requirements and tests.
Code of practice for low temperature hot water heating systems of output greater than 45 kW. Selection of equipment
Specification for the installation and maintenance of gas-fired hot water boilers of rated inputs between 70 kW (net) and 1.8 MW (net) (2nd and 3rd family gases)
BS 5854:1980 Code of practice for flues and flue structures in buildings
Code of practice for low temperature hot water heating systems of output greater than 45 kW. Funda-
BS 6880-1:1988
BS 6880-2:1988 Selection of equipment
BS 6880-3:1988 Installation, commissioning and maintenance
BS EN 13384-1:2015 Chimneys. Thermal and fluid dynamic calculation methods. Chimneys serving one heating appliance
BS EN 13384-2:2015
PD CEN/TR 1749:2014
BS 2879:1980 Specification for draining taps (screw-down pattern)
BS 7671:2008+A3:2015 Requirements for Electrical Installations. IET Wiring Regulations
mental and design considerations
Chimneys. Thermal and fluid dynamic calculation methods. Chimneys serving more than one heating
appliance
European scheme for the classification of gas appliances according to the method of evacuation of
the combustion products (types)
IGE/UP/1 Soundness testing and purging of industrial and commercial gas installations
IGE/UP/2 Gas installation pipework, boosters and compressors on industrial and commercial premises
IGE/UP/10 Installation of gas appliances in industrial and commercial premises
8
Loading...