Ferroli Lamborghini EXTREMA 30 C, Lamborghini EXTREMA 38 C Instructions For Use, Installation And Maintenence

6

cod. 3540S060 — 04/2010 (Rev. 00)

EXTREMA C

INSTRUCTIONS FOR USE, INSTALLATION AND MAINTENENCE
FOR THE UNITED KINGDOM AND EIRE

EXTREMA C

B

• Carefully read the warnings in this instruction book­let since they provide important information on safe
installation, use and maintenance.

• This instruction booklet is an integral part of the
product and must be carefully kept by the user for fu­ture reference.

• If the unit is sold or transferred to another owner or if
it is to be moved, always make sure that the booklet
accompanies the boiler so that it can be consulted
by the new owner and/or installer.

• Installation and maintenance must be carried out by
professionally qualified personnel, according to cur­rent regulations and the manufacturer's instructions.

• Incorrect installation or poor maintenance can cause
damage or physical injury. The manufacturer de­clines any responsibility for damage caused by er­rors in installation and use or by failure to follow the
manufacturer's instructions.

• Before carrying out any cleaning or maintenance oper­ation, DISCONNECT AND ISOLATE the boiler from the
electrical power supply.

• In case the unit breaks down and/or functions poorly,
deactivate it, do not make any attempt to repair it or
directly intervene. Contact professionally qualified
personnel. Any repair/replacement of products must
only be carried out by qualified professional person­nel using exclusively genuine parts. Failure to com­ply with the above could affect the safety of the unit.

• Periodical maintenance carried out by qualified per­sonnel is essential for guaranteeing good operation
of the unit.

• This unit must only be used for the purpose for which
it was designed. Any other use is considered im­proper and therefore hazardous.

• After removing the packing, check the integrity of the
contents. Packing materials must not be left within the
reach of children as they are potentially hazardous.

• In case of doubt do not use the unit, and contact the
supplier.

• The images shown in this manual are a simplified
representation of the product. In this representation
there may be slight, unimportant differences with the
supplied product.

• Whilst every effort is taken to ensure the accuracy of
the information contained within these instructions,
the details are offered in good faith and the Manufac­turer accepts no liability for matters arising as a re­sult of errors and/or omissions.

• Due to the Manufacturers continuous product re­search and development, the details contained in
this manual may not truly reflect the actual product.

B

A

This symbol indicates "Caution" and is placed next to all safety warnings. Strictly follow
these instructions in order to avoid danger and damage to persons, animals and things.

This symbols calls attention to a note or important notice.

Declaration of conformity

Manufacturer declares that this unit complies with the following EU directives:

• Gas Appliance Directive 90/396

• Efficiency Directive 92/42

• Low Voltage Directive 73/23 (amended by 93/68)

• Electromagnetic Compatibility Directive 89/336 (amended by 93/68)

2 EN

cod. 3540S060 - 03/2010 (Rev. 00)

EXTREMA C

1 Instructions .............................................................................................................................. 4

1.1 Introduction............................................................................................................................................. 4

1.2 Control panel .......................................................................................................................................... 4

1.3 Lighting and turning off........................................................................................................................... 6

1.4 Adjustments............................................................................................................................................ 7

2 Installation .............................................................................................................................. 10

2.1 General Instructions .............................................................................................................................10

2.2 Place of installation ............................................................................................................................. 11

2.3 Plumbing connections ..........................................................................................................................11

2.4 Gas connection .................................................................................................................................... 13

2.5 Electrical connections........................................................................................................................... 13

2.6 Flue system .......................................................................................................................................... 14

2.7 Condensate drain connection...............................................................................................................19

3 Service and maintenance......................................................................................................21

3.1 Adjustments.......................................................................................................................................... 21

3.2 Start-up................................................................................................................................................. 22

3.3 Commisioning instructions ................................................................................................................... 22

3.4 Routine servicing, maintenance & repair.............................................................................................. 24

3.5 Troubleshooting.................................................................................................................................... 26

4 Technical data and characteristics ...................................................................................... 28

4.1 Dimensions and connections ............................................................................................................... 28

4.2 General view and main components .................................................................................................... 29

4.3 Water circuit .........................................................................................................................................30

4.4 Technical data table .............................................................................................................................31

4.5 Diagrams .............................................................................................................................................. 32

4.6 Wiring diagram ..................................................................................................................................... 33

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cod. 3540S060 - 03/2010 (Rev. 00)

3

EXTREMA

1. Instructions

1.1 Introduction

Dear Customer

Thank you for choosing an EXTREMA wall-mounted boiler featuring LAMBORGHINI advanced design, cutting-edge
technology, high reliability and quality construction. Please read this manual carefully since it provides important infor­mation on safe installation, use and maintenance.

EXTREMA is a high-efficiency, low emissions premix condensing generator for heating and hot water production, run­ning on natural gas or LPG and equipped with a microprocessor control system.

The boiler shell consists of a stainless steel exchanger and a premix burner equipped with electronic ignition and ion­isation flame control, a modulating speed fan, modulating gas valve and an energy saving modulating pump.

The sealed chamber unit is suitable for indoor installation or outdoors in a partially protected place (according to EN
297/A6) with temperatures to -5°C.

1.2 Control panel

12 11 13 27 18 17 15 16 19 26 21 25 23 24

68 9 1072 1 14 20 22 3 4

fig. 1 - Control panel

5

Key

1 = DHW temperature setting decrease button
2 = DHW temperature setting increase button
3 = Heating system temperature setting decrease

button

4 = Heating system temperature setting increase

button

5 = Display
6 = Summer / Winter mode selection button
7 = Economy / Comfort mode selection button
8 = Reset button
9 = Unit On / Off button
10 = "Sliding Temperature" menu button
11 = Set DHW temperature reached
12 = DHW symbol
13 = DHW mode
14 = DHW outlet temperature / setting (blinking dur-

ing “pump overrun” function)

15 = Eco (Economy) or Comfort mode

4 EN

cod. 3540S060 - 04/2010 (Rev. 00)

16 = External sensor temperature (with optional ex-

ternal sensor)

17 = Appears on connecting the external sensor or

the Remote Timer Control (optionals)

18 = Room temperature (with optional Remote Timer

Control)

19 = Burner lit and actual power (blinking during

"Flame protection" function)

20 = Winter mode
21 = Heating system pressure
22 = Fault
23 = Heating delivery temperature / setting (blinking

during “pump overrun” function)

24 = Heating symbol
25 = Heating mode
26 = Set heating delivery temperature reached
27 = Summer mode

EXTREMA

Indication during operation

Heating (fig. 2)

A heating demand (generated by the Room Thermostat or Remote Timer Control) is indicated by flashing of the hot air
symbol (details 24 and 25 of fig. 1).

The display (detail 23 - fig. 1) shows the actual heating delivery temperature and the message "d2" during heating
standby time.

The heating graduation marks (detail 26 - fig. 1) light up as the heating sensor temperature reaches the set value.

fig. 2

Domestic hot water (DHW) fig. 3

A DHW demand (generated by drawing domestic hot water) is indicated by flashing of the hot water symbol (details 12
and 13 of fig. 1).

The display (detail 14 - fig. 1) shows the actual hot water outlet temperature and the message "d1"during DHW standby
time.

The DHW graduation marks (detail 11 - fig. 1) light up as the DHW sensor temperature reaches the set value.

fig. 3

Comfort (fig. 4)

A Comfort demand (for maintaining the temperature inside the boiler) is indicated by flashing of the COMFORT symbol
(details 15 and 13 - fig. 1). When in Comfort mode, the DHW within the boiler is kept warm for rapid delivery to the taps.

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fig. 4

cod. 3540S060 - 04/2010 (Rev. 00)

5EN

1.3 Lighting and turning off

Boiler not electrically powered (fig. 5)

The frost protection system does not work

B

Boiler lighting (fig. 6)

Switch on the power to the unit.

• For the following 120 seconds the display will show

• During the first 5 seconds the display will also

• Open the gas cock ahead of the boiler.

• When the message FH disappears, the boiler is

when the power and/or gas to the unit are
turned off. To avoid damage caused by
freezing during long idle periods in winter, it
is advisable to drain all water from the boiler,
DHW circuit and system; or drain just the
DHW circuit and add a suitable antifreeze to
the heating system.

FH which identifies the heating system air venting
cycle.

show the PCB software version.

ready to operate automatically whenever domestic
hot water is drawn or in case of a room thermostat
demand.

EXTREMA

fig. 5 - Boiler not electrically powered

fig. 6 - Boiler lighting

Turning the boiler off (fig. 7)

Press the on/off button (detail 9 - fig. 1) for 1 second.

fig. 7 - Turning the boiler off

When the boiler is turned off, the PCB is still powered.

Domestic hot water and heating are disabled. The
frost protection system remains activated.

To relight the boiler, press the on/off button (detail 9 ­fig. 1) again for 1 second.

fig. 8 - Relighting the Boiler

The boiler will be immediately ready to operate whenever domestic hot water is drawn or in case of a room thermostat
demand.

6 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

1.4 Adjustments

Summer/Winter Switchover (fig. 9)

Press the summer/winter button (detail 6 - fig. 1) for 1 second.

fig. 9

The display activates the Summer symbol (detail 27 - fig. 1): the boiler will only deliver domestic hot water. The frost
protection system remains activated.

To deactivate the Summer mode, press the summer/winter button (detail 6 - fig. 1) again for 1 second.

Heating temperature setting (fig. 10)

Use the heating buttons (details 3 and 4 - fig. 1) to adjust the temperature from a min. of 20°C to a max. of 90°C.

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fig. 10

DHW temperature adjustment (fig. 11)

Operate the DHW buttons (details 1 and 2 - fig. 1) to adjust the temperature from a min. of 40°C to a max. of 55°C.

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fig. 11

Room temperature adjustment (with optional room thermostat)

It is normal practise for a room thermostat to be connected to the boiler. The room thermostat will control the system to
the desired room temperature and if it is a programmable type, it will allow for different temperature levels to be set
throughout the day. The boiler will modulate its output to maintain the required room temperature.

Please refer to the specific instructions for the room thermostat for further guidance.

cod. 3540S060 - 04/2010 (Rev. 00)

7EN

EXTREMA

ECO/COMFORT selection

The unit has a function that ensures a high domestic hot water delivery speed and maximum comfort for the user. When
the device is activated (COMFORT mode), the water contained in the boiler is kept hot, therefore ensuring rapid avail­ability of hot water on opening the tap, without waiting times.

The device can be deactivated by the user (ECO mode) by pressing the eco/comfort button (detail 7 - fig. 1). To acti­vate the COMFORT mode, press the eco/comfort button (detail 7 - fig. 1) again.

Outside Temperature Compensation (O.T.C)

When the optional external sensor is installed, the control panel display (detail 5 - fig. 1) shows the actual outside tem­perature detected by the external sensor. In this mode, the heating system temperature is adjusted according to the
outside weather conditions, to ensure the high comfort and energy saving throughout the year. In particular, as the out­side temperature increases, the system delivery temperature decreases according to a specific "compensation curve"
(fig. 12).

The maximum system delivery temperature can be set with the heating buttons (details 3 & 4 - fig. 1).

The boiler must be regulated at the time of installation by qualified personnel. Possible adjustments can in any case be
made by the user to improve comfort.

Compensation curve and curve offset (Only required if external sensor is installed)

Press the mode button (detail 10 - fig. 1) once to display the actual compensation curve value (fig. 12) which can be
modified with the DHW buttons (details 1 and 2 - fig. 1).

Adjust the required curve from 1 to 10 according to the characteristic (fig. 14).

By setting the curve to 0, sliding temperature adjustment is disabled.

It is recommended that a start point of 20 to 30°C and a flow temperature of 85°C is suitable for the UK (Curve
9 or 10).

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fig. 12 - Compensation curve

Press the heating buttons (details 3 and 4 - fig. 1) to access parallel curve offset (fig. 13), modifiable with the DHW but­tons (details 1 and 2 - fig. 1).

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fig. 13 - Parallel curve offset

Press the mode button (detail 10 - fig. 1) again to exit the parallel curve adjustment mode.

If the room temperature is lower than the required value, it is advisable to set a higher order curve and vice versa. Pro­ceed by increasing or decreasing in steps of one and check the result in the room (fig. 15).

8 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

90
85
80

70

60

50

40

30

Maximum boiler flow temperature

20

20 10 0 -10 -20

Outside Air Temperature

fig. 14 - Compensation curves

OFFSET = 20 OFFSET = 40

90
85
80

70

60

50

40

30

Maximum boiler flow temperature

20

20 10 0 -10 -20

Outside Air Temperature

8910

7

6

5

4

3

2

1

90
85
80

70

60

50

40

30

Maximum boiler flow temperature

20

68910 7

5

4

3

2

1

568910 7

4

3

2

1

20 10 0 -10 -20

Outside Air Temperature

fig. 15 - Example of compensation parallel curve offset

Water system pressure adjustment

The filling pressure with system cold, read on the boiler water gauge, must be approx. 1.0 bar. If the system pressure
falls to values below minimum, the boiler PCB will display fault F37 (fig. 16).

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fig. 16 - Low system pressure fault

Once the system pressure is restored, the boiler will activate the 120-second air venting cycle indicated on the
display by FH.

cod. 3540S060 - 04/2010 (Rev. 00)

9EN

EXTREMA

2. Installation

2.1 General Instructions

This unit must only be used for its intended purpose. This unit is designed to heat water to a temperature below

B

THE BOILER MUST ONLY BE INSTALLED BY QUALIFIED PERSONNEL, IN COMPLIANCE WITH ALL THE IN­STRUCTIONS GIVEN IN THIS TECHNICAL MANUAL, THE PROVISIONS OF CURRENT LAW, THE REQUIRE­MENTS OF THE TECHNICAL STANDARDS (BS) AND ANY LOCAL REGULATIONS AND THE RULES OF PROPER
WORKMANSHIP.

Incorrect installation can cause damage or injury for which the manufacturer cannot be deemed responsible.

The unit must be installed in compliance with these instructions and the following standards applicable in
Great Britain.

Gas Safety Regulations (Installations & Use).

Local Building Regulations.

The Building Regulations (Part L).

The Buildings Standards (Scotland - Consolidated) Regulations).British Standards Codes of Practice (BSI):

boiling point and must be connected to a heating system and/or a water supply system for domestic use, com­patible with its performance, characteristics and heating capacity. Any other use is deemed improper.

B.S. 5440 Part 1 Flues

B.S. 5440 Part 2 Air flow and ventilation

B.S. 5449 ......... Forced circulation hot water production systems

B.S. 6798 ......... Installation of gas-fired boilers for hot water

B.S. 6891 ......... Gas systems

B.S. 7671 ......... IEE wiring system standards

B.S. 4814 ......... Specifications for expansion tanks

B.S. 5482 ......... LPG systems

B.S. 7593 ......... Water treatment in central heating systems for DHW production

B.S. 5546 ......... Installation of systems for DHW production

Model Water By-Laws (Great Britain)

B.S. 5955-8 ......... Installation of plastic pipes

For Northern Ireland the relevant laws in force must be observed.

Safe handling of materials

Pay attention when handling the boiler insulation panels because the material they are made of could irritate the skin.
No part of the boiler contains asbestos, mercury or CFC's.

Advice for transport and handling

For lifting and transport always take suitable safety precautions: keep your back straight, bend knees, do not turn your
body, move feet, avoid bending forward or sideways and keep the load as close as possible to your body.

If possible, use a trolley or other suitable means to carry the boiler.

Grip the boiler firmly and, before lifting it, try and find the point where the load is concentrated in order to establish the
centre of gravity and suitably reposition yourself. Ideally seek assistance in lifting the boiler.

10 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

2.2 Place of installation

The combustion circuit is sealed with respect to the
place of installation and therefore the unit can be in­stalled in any room. However, the place of installation
must be sufficiently ventilated to prevent the creation
of dangerous conditions in case of even slight gas
leaks. This safety regulation is provided for by EEC Di­rective no. 90/396 for all gas units, including those with
a sealed chamber.

The unit is suitable for operation in a partially protect­ed place in conformity with EN 297 pr A6, with mini­mum temperature -5°C. It is advisable to install the
boiler under the slope of a roof, inside a balcony or in
a sheltered recess.

In any case, the place of installation must be free of
dust, flammable materials or objects or corrosive gas­es.

The boiler is arranged for wall mounting and comes
standard with a hanging bracket. A paper template for
marking the drilling points on the wall is provided in the
box. The wall fixing must ensure stable and effective
support for the generator.

A

If the unit is enclosed in a cabinet or mounted
alongside, a space must be provided for re­moving the casing and for normal mainte­nance operations. The minimum
measurements to be respected are given in
fig. 17.

C

A

D

fig. 17 - Minimum distances around the boiler

A Min. 1 cm
B Min. 15 cm
C Min. 30 cm
D Min. 32 cm (via an openable panel)

A

B

2.3 Plumbing connections

Important

The heating capacity of the boiler must be previously established by calculating the building's heat requirement accord­ing to the current regulations. To ensure proper operation and long boiler life, the plumbing system must be adequately
sized and complete with all the necessary accessories, including a room thermostat, a termostatic radiator valve (TRV),
etc. The system flow and return pipes must have a diameter of at least 22 mm for the first 3 m of length from the unit.

If the system delivery and return pipes follow a path where air pockets could form in certain places, it is advisable to
install vent valves at these points. Also, install type "A" drain cocks at the lowest points in the system to allow complete
emptying.

The temperature drop between the delivery manifold and the return to the boiler should not exceed 20 °C.

A flow rate of at least 6 litres/min through the heat exchanger is required. An automatic bypass installed in the boiler
guarantees maintaining of the required flow rate.

Do not use the water system pipes to earth electrical appliances.

B

Before installation, carefully wash all the heating system pipes to remove any residuals or impurities that could affect
proper operation of the unit (as required by BS 7593 Building regs Doc L).

Carry out the connections to the unit as indicated in fig. 36.

The safety valve discharge must be connected to a 15 mm diameter copper pipe descending from the boiler

B

to run off system water in case of overpressure in the heating circuit. Otherwise, if the discharge valve cuts in
and floods the room, the boiler manufacturer cannot be held liable. The discharge must be run to the outside
of the building to prevent the risk of damage or injury caused by discharged hot water in case of overpressure
in the system.

cod. 3540S060 - 04/2010 (Rev. 00)

11EN

EXTREMA

Connections to the boiler are to be made in such a way as to ensure that its internal pipes and fittings are free of stress.
If a non-return valve is installed also on the DHW circuit (if provided for), it is necessary to install a safety valve between
the boiler and circuit (with non-return valve at least 3 metres from the boiler) or an expansion tank for domestic use.

Shutoff valve kit

The shutoff valves supplied (see fig. 18) must be installed between the boiler and heating system to allow the boiler to
be isolated from the system if necessary.

For installation, follow the instructions contained in the kit.

A Delivery cock 3/4” (Red)
B Domestic hot water outlet connection
C Gas cock 1/2” (yellow)
D Cold water inlet connection - System filling
E Removable connection for system filling
F System return cock 3/4” - System filling

C

B

A

E

D

fig. 18 - Shutoff valve kit

F

Replenishing water

It is necessary to provide for replenishing of the water lost by the sealed system. Refer to standard BS6798 for the
methods of filling and replenishing water in sealed systems. There must not be a direct connection between the central
heating system of the boiler and the water mains. For the use of water coming from the water mains and direct pres­surisation of the system, refer to the local water management by-laws. This connection, if provided for, must be inter­rupted after use.

The valve installed in the boiler shell is provided with a filling connector.

Reference is made to the provisions contained in the water management by-laws.

Filling system

The boiler is provided with a special filling system. To
fill the system, remove the plugs “G” and install the re­movable connection tube “E”. Fill the system by turn­ing both knobs “L“until the pressure gauge reads a
pressure of 1 ÷ 1.5 bar. Close the knobs “L” and re­move the connection tube “E”.

L

E

G

G

L

fig. 19 - Filling system

12 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

Water treatment

If treatment of the water is necessary, Ferroli recommends the exclusive use of specific products such as Fernox or
Sentinel to be applied in compliance with the producer's instructions. For more information, please contact:

Fernox Manufacturing Co. LTD.

Cookson Electronics, Forsyth Road
Sheerwater, Woking, Surrey, GU21 5RZ
Tel.: [phone]

A

A
A

If the boiler is installed in an existing system, it is necessary to remove any unsuitable additives by thoroughly
cleaning the system. Cleaning of all the systems must be carried out in compliance with the provisions of
Standard B.S. 7593.

In areas characterised by the presence of hard water, treatment may be necessary to prevent the formation
of encrustations in the boiler.

Make sure to use the water treatment product in the correct concentration, in compliance with the producer's
instructions.

Sentinel Performance Solutions Ltd

The Heath Business & Technical Park
Runcorn, Cheshire WA7 4QX
Tel.: [phone]

2.4 Gas connection

Before making the connection, ensure that the unit is arranged for operation with the type of fuel available and

B

The gas must be connected to the relative connector (see fig. 36) in conformity with current standards, with rigid metal
pipes or with continuous flexible s/steel wall tubing, placing a gas cock between the system and the boiler. Make sure
that all the gas connections are tight. The capacity of the gas meter must be sufficient for the simultaneous use of all
equipment connected to it. The diameter of the gas pipe leaving the boiler does not determine the diameter of the pipe
between the unit and the meter; it must be chosen according to its length and loss of head, in conformity with current
standards.

carefully clean all the pipes of the gas system to remove any residues that could affect good functioning of the
boiler.

Do not use the gas pipes to earth electrical appliances.

B

2.5 Electrical connections

The unit must be installed in conformity with current national and local regulations.

Connection to the electrical grid

The unit's electrical safety is only guaranteed when correctly connected to an efficient earthing system exe-

B

The boiler is prewired and provided with a Y-cable and plug for connection to the electricity line. The connections to the
grid must be made with a permanent connection and equipped with a bipolar switch whose contacts have a minimum
opening of at least 3 mm, interposing fuses of max. 3A between the boiler and the line. It is important to respect the
polarities (LINE: brown wire / NEUTRAL: blue wire / EARTH: yellow-green wire) in making connections to the electrical
line. During installation or when changing the power cable, the earth wire must be left 2 cm longer than the others.

B

Accessing electrical terminal block

The electrical connections terminal block can be accessed after removing the casing The layout of the terminals for the
various connections is given in the wiring diagram in fig. 41

cuted according to current safety standards. Have the efficiency and suitability of the earthing system checked
by professionally qualified personnel. The manufacturer is not responsible for any damage caused by failure
to earth the system. Also make sure that the electrical system is adequate for the maximum power absorbed
by the unit, as specified on the boiler dataplate.

The user must never change the unit's power cable. If the cable gets damaged, switch off the unit and have it
changed solely by professionally qualified personnel. If changing the electric power cable, use solely “HAR
H05 VV-F” 3x0.75 mm2 cable with a maximum outside diameter of 8 mm.

cod. 3540S060 - 04/2010 (Rev. 00)

13EN

Room thermostat (optional)

CAUTION: THE ROOM THERMOSTAT MUST HAVE VOLTAGE FREE SWITCH CONTACTS.

B

CONNECTING 230V TO THE SWITCH TERMINALS OF THE BOILER (1-2) or (7-8)WILL IRREPARABLY
DAMGE THE BOILER PCB.

When connecting either a room thermostat or remote timer control, remove the jumper on the terminal block
(1-2) and connect the volt free switch connections either across (1-2) or (7-8). If a remote timer control and
room thermostat are required then these must be connected in series.

EXTREMA

72-139

A

138

72b

fig. 20 - Electrical terminal block

2.6 Flue system

This unit is a "C type" with sealed chamber and forced draught, with air inlet and flue exhaust to be connected to one
of the following flue systems. Before installation, with the aid of the tables and calculation methods given, check that the
pipes of the fume system do not exceed the maximum permissible lengths. The current standards and local regulations
must be observed.

Only a Ferroli flue system (with respective accessories) must be used with this unit, as required by BS 5440

B

and CE standards.

14 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

Connection with coaxial pipes

Standard connection with coaxial pipes (cod. 041049G0)

Rear outlet

Side view

Ø100

80

650

260

121

125

Between

10 e 60 mm

Drill the wall 10÷20 mm

more than the
pipe diameter

fig. 21 - Standard connection

80

650

Side outlet

Front view

152

440

Ø100

125

Between

10 e 60 mm

Horizontal flue installation

1. Define the position for installing the unit.

2. If using standard flue (041049G0) this must be installed level. For extended horizontal flue lengths over 1m a fall of
3 mm per metre of the flue exhaust should be incorporated back to the boiler.

3. Make a hole of diameter 10 - 20 mm greater than the nominal diameter of the concentric pipe used.

4. If necessary, cut the terminal length to size, ensuring that the external pipe protrudes from the wall by between 10
and 60 mm. Remove the cutting burrs.

5. Connect flue to the boiler, positioning the seals correctly. Seal the flue into the wall with silicone or sand + cement
and cover with wall seals provided.

Flue seals should be lubricated with a silicone type grease to prevent damage (grease not supplied).

A

Other coaxial connections

C

C

13

33

C

33

C

33

C

13

C

13

fig. 22 - Examples of connection with coaxial pipes ( = Air / = Fumes)

cod. 3540S060 - 04/2010 (Rev. 00)

15EN

EXTREMA

For coaxial connection, fit the unit with one of the following starting accessories. For the wall hole dimensions, refer to
sec. 4.1 Dimensions and connections.

Ø 100

Ø 60

142

120

120

147

fig. 23 - Starting accessory for coaxial ducts

Before proceeding with installation, check with table 1 that the maximum permissible length is not exceeded, bearing in
mind that every coaxial bend gives rise to the reduction indicated in the table. For example, a Ø 60/100 duct comprising
a 90° bend + 1 horizontal metre has a total equivalent length of 2 metres.

Ø 127

Ø 80

Ø 60

Ø 100

Table. 1 - Max. length coaxial ducts

Coaxial 60/100 Coaxial 80/125

Max permissible (horizontal) equivalent flue length 5 m 15 m

Max permissible (vertical) equivalent flue length 6 m 16 m

Reduction factor 90° bend 1 m 0.5 m

Reduction factor 45° bend 0.5 m 0.25 m

Connection with separate pipes

fig. 24 - Examples of connection with separate pipes ( = Air / = Fumes)

For the connection of separate ducts, fit the unit with the following starting accessory:

16 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

Ø 81Ø 81

Ø 65

Ø 87

Ø 65

041039X0

fig. 25 - Starting accessory for separate ducts

Before proceeding with installation make sure the maximum permissible length has not been exceeded, by means of a
simple calculation:

1. Completely establish the layout of the system of split flues, including accessories and outlet terminals.

2. Consult the table 3 and identify the losses in m
lation position.

3. Check that the sum total of losses is less than or equal to the maximum permissible length in table 2.

Table. 2 - Max. length separate ducts

Max. permissible length 80 m

Table. 3 - Accessories

Ø 80 PIPE 1 m M/F 1.0 1.6 2.0

BEND 45° M/F 1.2 1.8

90° M/F 1.5 2.0

PIPE SECTION with test point 0.3 0.3

TERMINAL air, wall 2.0 -

fumes, wall with antiwind - 5.0

FLUE Split air/fumes 80/80 - 12.0

(equivalent metres) of every component, according to the instal-

eq

EXTREMA 30 C EXTREMA 38 C

eq

Separate ducts

Losses in m

Air

inlet

60 m

eq

eq

Fume exhaust

Vertical Horizontal

cod. 3540S060 - 04/2010 (Rev. 00)

17EN

Position of terminals

EXTREMA

P

Q

l

F

J

A Directly under an opening, air inlet, openable window, etc. 300 mm

B Above an opening, air inlet, openable window, etc. 300 mm

C Horizontally to an opening, air inlet, openable window, etc. 300 mm

D Under gutters, drain pipes 75 mm

E Under cornices or under eaves 200 mm

F Under balconies or garages 200 mm

G From a drain pipe or a vertical drain pipe 150 mm

H From an internal or external corner 100 mm

I Above ground level, a roof or balcony 300 mm

J From a surface facing the terminal 600 mm

K From a terminal facing the terminal 1200 mm

L From a garage opening (e.g. door, window) with access to the home 1200 mm

M Vertically from a terminal on the same wall 1500 mm

N Horizontally from a terminal on the same wall 300 mm

O From the wall on which the terminal is fitted N/A

P From a vertical structure on the roof 150 mm

Q Above the intersection with the roof 300 mm

• N/A = Not applicable

• Also, the terminal must be at least 150 mm (in case of forced intake) from an opening made in the structure of
the building to house a fitted element such as a window frame.

• Positions of condensate drain terminals: if the fume exhaust is provided for at a low level, the potential effect of

NOTES

the flue gas cloud must be considered. Special flue gas management kits are available by request.

• The flue gas cloud must not be directed towards:

- A frequented approach

- A window or door

- An adjacent property

L

B

G

Minimum dimensions of fume exhaust terminals

Q

D, E

C

A

H

H

fig. 26

MM

N

Q

N

K

18 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

Connection to multiple flues or single flues with natural draught

To connect the EXTREMA boiler to a multiple flue or a single flue with natural draught, the flue or chimney must be
expressly designed by professionally qualified technical personnel in conformity with the current standards and regula­tions.

In particular, flues and chimneys must:

• Be sized according to the method of calculation given in the standard.

• Be tight with respect to the products of combustion, resistant to the fumes and heat and impermeable to condensate.

• Have a circular or square cross-section (some hydraulically equivalent sections are permissible), with a vertical pro­gression and with no constrictions.

• Have the ducts conveying the hot fumes at a suitable distance or separately from combustible materials.

• Be connected to just one unit per floor, for not more than 6 units (8 if there is a compensation duct or opening).

• Have no mechanical suction devices in the main ducts.

• Be at low pressure, all along their length, in conditions of stationary operation.

• Have at their base a collection chamber for solid materials or condensate, of at least 0.5 m, equipped with an airtight
metal door.

2.7 Condensate drain connection

Installation

The boiler has an internal condensate drain trap.

For installation, remove the protection bracket A which will not be used.

Fit the inspection union B and the flexible tube C, pressing it in for approx. 3 cm.

Fill the trap with approx. 0.5 l. of water D and connect the flexible tube to the drainage system or a condensate collection
pit E.

A

B

0,5 lt.

D

C

3 cm

E

fig. 27

cod. 3540S060 - 04/2010 (Rev. 00)

19EN

EXTREMA

Condensate drain

If possible, the condensate should be conveyed inside an underground drainage system or pipe. For that purpose, use
a pipe of at least 22 mm diameter and a trap with flexible connection preinstalled in the unit to facilitate connection of
the condensate drain pipe.

The pipe must be in glue-joined plastic and not in copper, since the condensate has a pH of 4 (slightly acid).

If the condensate drain pipe cannot be ended on the inside, it is advisable to run it outside as shown in the following
figure.

The pipe sections going to the outside are exposed to the risk of freezing in particularly extreme weather conditions. To
prevent this from occurring, it is advisable to reduce the length of the condensate drain pipes and run them on the inside,
as much as possible, before going to the outside. It may also be necessary to insulate the condensate pipe or apply a
trace heating device to prevent freezing of the condensate.

The pipes outside the building must be in glue-joined plastic with increased diameter of up to 32 or 40 mm with a max­imum run of 3m for connection to a condensate collection pit or external drain.

If using a condensate collection pit, it must be as indicated in the figure below, or use a specific system (such as Mc
Alpine SOAK1GR) available from the majority of suppliers of products and accessories for plumbing or heating systems.

Internal

External

32/40mm Solvent weld pipework 2.5 * Minimum Fall see below

Cement seal

25mm

100mm Dia tube

Lime stone chippings

Hole depth 400mm

fig. 28 - Condensate drain

Ground level (either/Or)

-300mm

2 Rows of
3x12 mm Holes

Bottom sealed

20 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

3. Service and maintenance

All adjustment, conversion, startup and maintenance operations described below must only be carried out by Qualified Per­sonnel (meeting the professional technical requirements prescribed by current regulations).

LAMBORGHINI declines any liability for damage and/or injury caused by unqualified and unauthorised persons tampering
with the unit.

3.1 Adjustments

Gas conversion

The unit can operate on Natural Gas or LPG and is factory-set for use with one of these two gases, as clearly shown
on the packing and on the dataplate. Whenever a different gas to that for which the unit is arranged has to be used, a
conversion kit will be required, proceeding as follows:

1. Remove the casing.

2. Follow the sequence of fig. 29 to access the gas nozzle 6.

3. Replace the gas nozzle (6) inserted in the mixer, with that contained in the conversion kit.

4. Reassemble and check the tightness of the connection.

5. Apply the label, contained in the conversion kit, near the dataplate.

6. Refit the casing.

7. Modify the parameter for the type of gas:

• put the boiler in standby mode

• press the DHW buttons (details 1 and 2 - fig. 1) for 10 seconds: the display shows "P01" flashing.

• Press the DHW buttons fig. 1(details 1 and 2 - ) to set parameter 00 (for natural gas) or 01 (for LPG).

• Press the heating + button (detail 4 - fig. 1). The display shows “P02” flashing.

• Press the DHW buttons (details 1 and 2 - fig. 1) to set parameter 200 (for natural gas) or 190 (for LPG).

• Press the heating + button (detail 4 - fig. 1). The display shows “P03” flashing.

• Press the DHW buttons (details 1 and 2 fig. 1) to set parameter 170 (for natural gas) or 165 (for LPG).

• press the DHW buttons (details 1 and 2 - fig. 1) for 10 seconds.

• the boiler will return to standby mode

8. Check the working pressure.

9. Using a combustion analyser connected to the boiler flue outlet, check that the CO
the boiler operating at max. and min. output, matches that given in the technical data table for the corresponding
type of gas.

content in the flue exhaust, with

2

A B

2

1

3

1

fig. 29 - Changing the gas nozzle

cod. 3540S060 - 04/2010 (Rev. 00)

4

5

6

7

21EN

EXTREMA

3.2 Start-up

Checks to be made at first lighting, and after all maintenance operations that involved disconnection from the

B

Before lighting the boiler

• Open any on-off valves between the boiler and the systems.

• Check the tightness of the gas system, proceeding with caution and using a soap and water solution to detect any

• Check correct prefilling of the expansion tank (ref. sec. 4.4 Technical data table).

• Fill the water system and make sure all air contained in the boiler and the system has been vented, by opening the

• Fill the condensate trap and check correct connection of the condensate elimination system.

• Make sure there are no water leaks in the system, DHW circuits, connections or boiler.

• Check correct connection of the electrical system and efficiency of the earthing system

• Make sure the gas pressure value for heating is that required.

• Make sure there are no flammable liquids or materials in the immediate vicinity of the boiler.

Checks during operation

• Turn the unit on as described in sec. 1.3 Lighting and turning off.

• Make sure the fuel circuit and water systems are tight.

• Check the efficiency of the flue exhaust and air ducts while the boiler is working.

• Check the correct tightness and functionality of the condensate elimination system and trap.

• Make sure the water is circulating properly between the boiler and the systems.

• Make sure the gas valve modulates correctly in the heating and domestic hot water production phases.

• Check proper boiler lighting by doing several tests, turning it on and off with the room thermostat or remote control.

• Using a combustion analyser connected to the boiler fume outlet, check that the CO

• Make sure the gas rate indicated on the meter matches that given in the technical data table on sec. 4.4 Technical

• Check the correct programming of the parameters and carry out any necessary customization (compensation curve,

systems or an operation on safety devices or parts of the boiler:

leaks in connections.

air vent valve on the boiler and any vent valves on the system.

content in the fumes, with the
boiler operating at max. and min. output, corresponds to that given in the technical data table for the corresponding
type of gas.
(Because the combustion for this appliance has been checked, adjusted and preset at the factory, it is only neces­sary to undertake a further combustion check if there are operating performance difficulties or the boiler has been
converted or if essential components have been replaced).

data table.

power, temperatures, etc.).
(As the parameters for each boiler are factory set, there is no requirement to recheck paramters at the time of com­missioning unless a gas conversion has been undertaken.)

2

3.3 Commisioning instructions

General

PLEASE NOTE: The combustion for this appliance has been checked, adjusted and preset at the factory for operation

on the gas type defined on the appliance data plate.

Having checked:

• That the boiler has been installed in accordance with these instructions,

• The integrity of the flue system and the flue seals.

• The integrity of the boiler combustion circuit and the relevant seals.

Test mode

Proceed to put the boiler into operation as follows:

1. To operate the boiler in test mode, press the CH keys together for 5 seconds (see fig. 30)

2. The boiler lights at percentage ignition (40% dependant on model)

22 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

I

I

I

I

I

I

I

I

I

I

I

I

I

I

fig. 30 - Test Mode

3. The heating power will be displayed 100% - denot­ed by flashing ‘1’ then ‘00’ continuously on the LCD
display (see fig. 31)

4. The flame symbol will be displayed once the boiler
has lit.

5. N.B. The ECO symbol will only be displayed if boiler is in the ECO mode.

6. Use the CH keys to give the required output.

7. To exit the test mode, press the CH keys together for 5 seconds, or leave the boiler to automatically switch off
after 15 minutes or stopping DHW drawing.

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Alternates

fig. 31

Check the operational (working) gas inlet pressure

Set up the boiler to operate at maximum rate as de­scribed in sec. Test mode of cap. 3.3.

With the boiler operating in the maximum rate condi­tion check that the operational (working) gas pressure
at the inlet gas pressure test point (see fig. 32) com­plies with the requirements of cap. 4.4.

Ensure that this inlet pressure can be obtained with all
other gas appliances in the property working.

Measure the gas rate

Measure the gas rate and check against following ta­ble:

GAS RATES (NATURAL GAS)

AFTER 10 MINUTES FROM COLD

BOILER MODEL

EXTREMA 30 C 3.1 109.48 0.61 21.54
EXTREMA 38 C 3.92 138.43 0.74 26.13

Maximum rate Minimum rate

3

m

/h ft3/h m3/h ft3/h

fig. 32

cod. 3540S060 - 04/2010 (Rev. 00)

23EN

EXTREMA

3.4 Routine servicing, maintenance & repair

General

PLEASE NOTE: During routine servicing, and after any maintenance or change of part of the combustion circuit, we

recommend that the following is checked:

• The integrity of the flue system and the flue seals;

• The integrity of the boiler combustion circuit and the relevant seals;

• The operational (working) gas inlet pressure at maximum rate, as described in cap. 4.4;

• The gas rate, as described in cap. 4.4;

• The combustion performance, as described in sec. Combustion check of cap. 3.4

Competence to carry out the check of combustion performance

PLEASE NOTE: BS 6798: 2009 Specification for installation and maintenance of gas-fired boilers of rated input
not exceeding 70 kW net advises that:

• The person carrying out a combustion measurement should have been assessed as competent in the use of a flue
gas analyser and the interpretation of the results;

• The flue gas analyser used should be one meeting the requirements of BS7927 or BS-EN50379-3 and be calibrated
in accordance with the analyser manufacturers’ requirements, and

• Competence can be demonstrated by satisfactory completion of the CPA1 ACS assessment, which covers the use
of electronic portable combustion gas analysers in accordance with BS 7967, Parts 1 to 4.

Periodical check

To keep the unit working properly over time, it is necessary to have qualified personnel make an annual check that in­cludes the following tests:

• The control and safety devices (gas valve, flow meter, thermostats, etc.) must function correctly.

• The fume extraction circuit must be fully efficient.

• The airtight chamber must be sealed

• The air-fume end piece and ducts must be free of obstructions and leaks

• The condensate evacuation system must be efficient with no leakage or obstructions.

• The burner and exchanger must be clean and free of scale. When cleaning, do not use chemical products or wire
brushes.

• The electrode must be free of scale and properly positioned.

• The gas and water systems must be airtight.

• The water pressure in the cold water system must be about 1 bar; otherwise, bring it to that value.

• The circulation pump must not be blocked.

• The expansion tank must be filled.

• The gas flow and pressure must correspond to that given in the respective tables.

A

The boiler casing, panel and aesthetic parts can be cleaned with a soft damp cloth, possibly soaked in soapy
water. Do not use any abrasive detergents and solvents.

Opening the casing

To open the boiler casing (see fig. 33)

1. Undo the screws A

2. Turn the casing

3. Lift the casing

Before carrying out any operation inside the

B

boiler, disconnect the electrical power supply
and close the gas cock upstream

3

2

A

1

A

fig. 33 - Opening the casing

24 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

Combustion check

Connect the flue gas analyzer to the flue gas sampling point as shown in the fig. 34 and check combustion as described
in table 4 and table 5.

1. Press the CH button for 5 seconds to place boiler into test mode

2. Wait for 10 minutes for the boiler to stabilize fully

3. Take the measurement and record

4. Take the boiler to minimum output by pressing the CH – button, allow the boiler to stabilize for a further 10 minutes.

5. Take the measurement and record.

1

2

1 = Air - 2 = Fumes

2

fig. 34 - Flue gas sampling Point

1

Tabella. 4 - Maximum rate

NATURAL GAS ACCEPTABLE COMBUSTION RANGE

MAXIMUM RATE AFTER 10 MINUTES FROM COLD

CO/CO

Boiler Model

EXTREMA 30 C

EXTREMA 38 C

RATIO CO2 NG CO2 LPG

2

0.004

0.004

8,7 ÷ 9,2 10 ÷ 10,5

Tabella. 5 - Minimum rate

NATURAL GAS ACCEPTABLE COMBUSTION RANGE

MINIMUM RATE AFTER 10 MINUTES FROM COLD

Boiler Model CO/CO

EXTREMA 30 C

EXTREMA 38 C

RATIO CO2 NG CO2 LPG

2

0.004

0.004

8,2 ÷ 8,7 9,5 ÷ 10,0

If the combustion reading is greater than the acceptable value AND the integrity of the complete flue system
and combustion circuit seals have been verified and the inlet gas pressure (and gas rate) have been verified,
proceed as in section sec. Setting the Air/Gas Ratio valve.

Setting the Air/Gas Ratio valve

There are two adjustments possible on the air/gas ratio valve, the throttle setting at maximum rate and the offset setting
at minimum rate. If either setting is adjusted the combustion values must be rechecked at both rates.

At Maximum Rate:

1. Adjust the boiler to maximum rate in sec. Test mode of cap. 3.3

2. Wait 10 minutes to allow the boiler to stabilize.

3. Now adjust the Throttle setting (fig. 35 - screw A) until the CO
confirm that the CO/CO

ratio is within limits.

2

NOTE: ADJUST IN STEPS OF NO MORE THAN 1/8 OF A TURN AND WAIT 1 MINUTE AFTER EACH ADJUSTMENT
TO ALLOW THE SETTING TO STABILISE.

In the event that the CO
helpline number.

setting level with an acceptable CO/CO2 ratio cannot be obtained please contact the

2

Should you require any assistance during the set up procedure call our Technical service helpline or should you

require a service engineer to visit call our service centre at numbers listed on last page of this manual.

is at the correct SETTING LEVEL (see table 4),

2

At Minimum Rate:

1. Adjust the boiler to minimum output and allow the boiler to stabilize.

2. Now adjust the offset pressure setting (fig. 35 - cup B) until the CO
table 5), confirm that the CO/CO

ratio is within limits.

2

NOTE: ADJUST IN STEPS OF NO MORE THAN 1/8 OF A TURN AND WAIT 1 MINUTE AFTER EACH ADJUSTMENT
TO ALLOW THE SETTING TO STABILISE.

cod. 3540S060 - 04/2010 (Rev. 00)

is at the correct SETTING LEVEL (see

2

25EN

EXTREMA

Re-check the Minimum Rate

Turn off the boiler, turn off in test mode to max for a while nd then go back to min. Then go back to min. and re-check
the minimum rate output ensuring the CO2 setting level has remained unchanged and confirm that the CO/CO
within limits.

In the event that the CO
helpline number.

setting level with an acceptable CO/CO2 ratio cannot be obtained please contact the

2

Should you require any assistance during the set up procedure call our Technical service helpline or should you

require a service engineer to visit call our service centre at numbers listed on last page of this manual.

A Throttle
B Offset adjustment

NOTE: In the event that an acceptable setting level

cannot be obtained it will be necessary to change the
Air/Gas Ratio Valve.

ratio is

2

fig. 35 - Gas valve

3.5 Troubleshooting

Diagnostics

The boiler is equipped with an advanced self-diagnosis system. In case of a boiler fault, the display will flash together
with the fault symbol (detail 22 - fig. 1) indicating the fault code (detail 21 - fig. 1).

Certain faults cause permanent boiler shutdowns (marked with the letter “A”): to restore operation, press the RESET
button (detail 8 - fig. 1) for 1 second or RESET on the optional remote timer control if installed; if the boiler fails to start,
it is necessary to firstly eliminate the fault.

other faults (indicated with the letter “F”) cause temporary shutdowns that are automatically reset as soon as the value
returns within the boiler's normal working range.

Table. 6 - List of faults

Fault

Fault Possible cause Cure

code

Check the regular gas flow to the boiler and that the air has been
eliminated from the pipes

Check the wiring of the electrode and that it is correctly positioned
and free of any deposits

See fault F07

A01 No burner ignition

Flame present

A02

signal with burner
off

Overtemperature

A03

protection activa­tion

A04 Fume extraction

duct safety device
activation

No gas

Ignition/detection electrode fault

Faulty gas valve Check the gas valve and replace it if necessary

Insufficient gas supply pressure Check the gas supply pressure

Trap blocked Check the trap and clean it if necessary

Electrode fault Check the ionisation electrode wiring

Card fault Check the card

Heating sensor damaged Check the correct positioning and operation of the heating sensor

No water circulation in the system Check the circulating pump

Air in the system Vent the system

Fault F07 generated 3 times in the last 24
hours

26 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

Fault

Fault Possible cause Cure

code

Fan protection

A05

activated

No flame after
ignition stage (6

A06

times in 4 min­utes)

High fume tem-

F07

perature

Delivery sensor 1

F10

fault

Return sensor

F11

fault

F12 DHW sensor fault

F13 Fume sensor fault

Delivery sensor 2

F14

fault

F15 Fan fault

Incorrect system

F20

water pressure

Incorrect system

F21

water pressure

System protec-

A26

tion activation

Supply voltage

F34

under 170V

Faulty mains fre-

F35

quency

Incorrect system

F37

water pressure

External probe

F39

fault

Incorrect system

F40

water pressure

Sensor position-

A41

ing

Heating sensor

F42

fault

System water

F47

pressure sensor
fault

Fault F15 generated for 1 hour (consecu­tive)

Ionisation electrode fault Check the position of the ionisation electrode and replace it if nec-

Flame unstable Check the burner

Gas valve Offset fault Check the Offset adjustment at minimum power

air/fume ducts obstructed

Trap blocked Check the trap and clean it if necessary

Flue partially obstructed or insufficient

Fume sensor position Check the correct positioning and operation of the fume sensor

Sensor damaged

Wiring disconnected

Sensor damaged

Wiring disconnected

Sensor damaged

Wiring disconnected

Sensor damaged

Wiring disconnected

Sensor damaged

Wiring disconnected

No 230V power supply Check the wiring of the 3-pin connector

Tachometric signal interrupted Check the wiring of the 5-pin connector

Fan damaged Check the fan

The pressure is reaching the minimum
value

The pressure is reaching the maximum
value

Fault F40 generated 3 times in the last hour See fault F40

Electric mains trouble Check the electrical system

Electric mains trouble Check the electrical system

Pressure too low Fill the system

Sensor damaged Check the sensor

Probe damaged or wiring shorted Check the wiring or replace the sensor

Probe disconnected after activating the
sliding temperature

Pressure too high

Delivery sensor detached from pipe Check the correct positioning and operation of the heating sensor

Sensor damaged Replace the sensor

Wiring disconnected Check the wiring

See fault F15

essary

Remove the obstruction from the flue, fume extraction ducts and
air inlet and terminals

Check the efficiency of the flue, fume extraction ducts and outlet
terminal

Check the wiring or replace the sensorWiring shorted

Check the wiring or replace the sensorWiring shorted

Check the wiring or replace the sensorWiring shorted

Check the wiring or replace the sensorWiring shorted

Check the wiring or replace the sensorWiring shorted

Check the system

Check/set the safety valve

Check the expansion tank

Check the system

Check the safety valve

Check the expansion tank

Reconnect the external probe or disable the sliding temperature

Check the system

Check the safety valve

Check the expansion tank

cod. 3540S060 - 04/2010 (Rev. 00)

27EN

4. Technical data and characteristics

4.1 Dimensions and connections

152.5 120

120

EXTREMA

260

650

440

1 2 3 4 57

118

102.5 76 67 56 80.5 58

fig. 36 - Dimensions and connections

6

145

95

1 = Heating system delivery
2 = Domestic hot water outlet
3 = Gas inlet
4 = Cold water inlet

28 EN

cod. 3540S060 - 04/2010 (Rev. 00)

5 = Heating system return
6 = Safety valve drain
7 = Condensate drain

EXTREMA

4.2 General view and main components

29

161

19

22

82

196

278

16

201

194

193

95

191

188

56

5

246

186

36

14

32

Key

5 Sealed chamber
7 Gas inlet
8 Domestic hot water outlet
9 Cold water inlet
10 System delivery
11 System return
14 Safety valve
16 Fan
19 Combustion chamber
22 Main burner
29 Fume outlet manifold
32 Heating circulating pump
36 Automatic air vent
37 Cold water inlet filter
39 Flow regulator
42 DHW temperature probe

fig. 37 - General view

39

974484210

1137

136

44 Gas valve
56 Expansion tank
82 Detection electrode
95 Diverter valve
136 Flow meter
161 Condensing heat exchanger
186 Return sensor
188 Ignition electrode
191 Fume temperature sensor
193 Trap
194 DHW exchanger
196 Condensate tray
201 Mixing chamber
246 Pressure transducer
278 Double sensor (Safety + Heating)

cod. 3540S060 - 04/2010 (Rev. 00)

29EN

4.3 Water circuit

193

EXTREMA

191

161

56

154

278

194

241

42

Key

7 Gas inlet
8 Domestic hot water outlet
9 Cold water inlet
10 System delivery
11 System return
14 Safety valve
16 Fan
32 Heating circulating pump
36 Automatic air vent
37 Cold water inlet filter
42 DHW temperature probe
44 Gas valve

16
44

95

fig. 38 - Water circuit

186

246
36

32

14

136
37

9

56 Expansion tank
95 Diverter valve
136 Flow meter
154 Condensate outlet pipe
161 Condensing heat exchanger
186 Return sensor
191 Fume temperature sensor
193 Trap
194 DHW exchanger
241 Automatic bypass
246 Pressure transducer
278 Double sensor (Safety + Heating)

1110 78

30 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

4.4 Technical data table

Data Unit EXTREMA 30 C EXTREMA 38 C

Max. heating capacity kW 25.2 32.2 (Q)

Min. heating capacity kW 5.8 7.0 (Q)

Max. Heat Output in heating (80/60°C) kW 24.6 31.4 (P)

Min. Heat Output in heating (80/60°C) kW 5.7 6.8 (P)

Max. Heat Output in heating (50/30°C) kW 26.6 33.9

Min. Heat Output in heating (50/30°C) kW 6.2 7.5

Max. heating capacity in hot water production kW 29.3 37.0

Min. heating capacity in hot water production kW 5.8 7.0

Max. Heat Output in hot water production kW 29.3 37.0

Min. Heat Output in hot water production kW 5.7 6.8

Gas supply pressure G20 mbar 20 20

Maximum DHW production Dt 35ºC l/min 12.0 15.2

Max. gas delivery G20

Min. gas delivery G20

Gas supply pressure G31 mbar 37 37

Max. gas delivery G31 kg/h 2.29 2.9

Min. gas delivery G31 kg/h 0.45 0.55

Efficiency class Directive 92/42 EEC -

NOx emission class - 5 5 (NOx)

Max. working pressure in heating bar 3 3 (PMS)

Min. working pressure in heating bar 0.8 0.8

Max. heating temperature °C 95 95 (tmax)

Heating water content litres 1.9 2.3

Heating expansion tank capacity litres 8 10

Heating expansion tank prefilling pressure bar 1 1

Protection rating IP X5D X5D

Power supply voltage V/Hz 230V/50Hz 230V/50Hz

Electrical power input W 130 150

Electrical power input in hot water production W 130 150

Empty weight kg 27.5 30

Type of unit C13-C23-C33-C43-C53-C63-C83-B23-B33

PIN CE 0461BU0941

3

/h

m

3

/h

m

3.1 3.92

0.61 0.74

cod. 3540S060 - 04/2010 (Rev. 00)

31EN

4.5 Diagrams

Circulating pumps head/pressure loss model EXTREMA 30 C

O]

H [m H

2

7

2

6

5

4

1

3

2

1

0

0 500 1.000 1.500

Q [l/h]

EXTREMA

A

fig. 39 - Pressure loss

A Boiler pressure losses
1 Circulating pump min. speed
2 Circulating pump max. speed

Circulating pumps head / pressure losses model EXTREMA 38 C

H [m H2O]

8

2

7

6

1

5

4

3

2

1

0

0 500 1000 1500

Q [l/h]

A

fig. 40

A Boiler pressure losses
1 Circulating pump min. speed
2 Circulating pump max. speed

32 EN

cod. 3540S060 - 04/2010 (Rev. 00)

EXTREMA

4.6 Wiring diagram

72/139

A

138

72b

32

16

230V

NL

50Hz

44

82

188

DBM23A

186

GND
OUT
+5V

OUT
GND

T°T°

136

GND
OUT
+5V

246

16

256

278

191

42

95

DSP08

Important: Before connecting the room thermostat or the remote timer control, remove the jumper on the

A

terminal block.

16 Fan
32 Heating circulating pump
42 DHW temperature sensor
44 Gas valve
72 Room thermostat (not supplied)
72B Second room thermostat (not supplied)
82 Detection electrode
95 Diverter valve
136 Flow meter
138 External probe
139 Remote timer control

cod. 3540S060 - 04/2010 (Rev. 00)

fig. 41 - Wiring diagram

186 Return sensor
188 Ignition electrode
191 Fume temperature sensor
246 Pressure transducer
256 Modulating heating circulating pump signal
278 Double sensor (heating + safety)
A Flow meter ON/OFF contact

33EN

267

BENCHMARK

COLLECTIVE MARK

BENCHMARK No.

Please add the first 4 digits of the Boiler serial No to complete the BENCHMARK No.

GAS BOILER COMMISSIONING CHECKLIST

BOILER SERIAL No. NOTIFICATION No.

CONTROLS To comply with the Building Regulations, each section must have a tick in one or other of the boxes

TIME & TEMPERATURE CONTROL TO HEATING ROOM T/STAT & PROGRAMMER/TIMER PROGRAMMABLE ROOMSTAT

TIME & TEMPERATURE CONTROL TO HOT WATER CYLINDER T/STAT & PROGRAMMER/TIMER

HEATING ZONE VALVES FITTED NOT REQUIRED

HOT WATER ZONE VALVES FITTED NOT REQUIRED

THERMOSTATIC RADIATOR VALVES FITTED

AUTOMATIC BYPASS TO SYSTEM FITTED NOT REQUIRED

COMBI BOILER

FOR ALL BOILERS CONFIRM THE FOLLOWING

THE SYSTEM HAS BEEN FLUSHED IN ACCORDANCE WITH THE BOILER MANUFACTURER’S INSTRUCTIONS?

THE SYSTEM CLEANER USED

THE INHIBITOR USED

FOR THE CENTRAL HEATING MODE, MEASURE & RECORD

GAS RATE ft3/hr

BURNER OPERATING PRESSURE (IF APPLICABLE) mbar

CENTRAL HEATING FLOW TEMPERATURE °C

CENTRAL HEATING RETURN TEMPERATURE °C

m3/hr

N/A

FOR COMBINATION BOILERS ONLY

HAS A WATER SCALE REDUCER BEEN FITTED? YES NO

WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED?

FOR THE DOMESTIC HOT WATER MODE, MEASURE & RECORD

GAS RATE ft3/hr

MAXIMUM BURNER OPERATING PRESSURE (IF APPLICABLE) mbar

COLD WATER INLET TEMPERATURE °C

HOT WATER OUTLET TEMPERATURE °C

WATER FLOW RATE

m

N/A

3

/hr

FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING

THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH
THE MANUFACTURER’S INSTRUCTIONS? YES

FOR ALL INSTALLATIONS CONFIRM THE FOLLOWING

THE HEATING AND HOT WATER SYSTEM COMPLIES
WITH CURRENT BUILDING REGULATIONS

THE APPLIANCE AND ASSOCIATED EQUIPMENT HAS BEEN INSTALLED AND COMMISSIONED
IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS

IF REQUIRED BY THE MANUFACTURER, HAVE YOU RECORDED A CO/CO2 RATIO READING? N/A YES CO/CO2 RATIO

THE OPERATION OF THE APPLIANCE AND SYSTEM
CONTROLS HAVE BEEN DEMONSTRATED TO THE CUSTOMER

THE MANUFACTURER’S LITERATURE HAS BEEN LEFT WITH THE CUSTOMER

lts/min

COMMISSIONING ENG’S NAME PRINT CORGI ID No.

SIGN DATE

SERVICE INTERVAL RECORD

It is recommended that your heating system is serviced regularly

and that you complete the appropriate Service Interval Record Below.

Service Provider. Before completing the appropriate Service Interval Record below, please ensure you have carried out the service

as described in the boiler manufacturer’s instructions. Always use the manufacturer’s specified spare part when replacing all controls

SERVICE 1

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

SIGNATURE

SERVICE 3

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

SIGNATURE

SERVICE 5

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

DATE

DATE

DATE

SERVICE 2

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

SIGNATURE

SERVICE 4

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

SIGNATURE

SERVICE 6

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

DATE

DATE

DATE

SIGNATURE

SERVICE 7

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

SIGNATURE

SERVICE 9

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

SIGNATURE

DATE

DATE

SIGNATURE

SERVICE 8

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

SIGNATURE

SERVICE 10

ENGINEER NAME

COMPANY NAME

TEL No.

CORGI ID CARD SERIAL No.

COMMENTS

SIGNATURE

DATE

DATE

Before contacting Lamborghini Caloreclima please have available

the completed BENCHMARK document

(located in the back of this manual), boiler serial number and model detail.

For Technical assistance during the installation, call our

Technical Service Helpline on 0871 559 2942.

You be required to provide your Gas Safe Register Number.

Should you require a Service Engineer to visit, call our

Service Centre on 0871 559 2944.

Calls to these numbers are charged at 8 pence per minute from BT landlines.

Calls from mobile networks may be considerable more.

The illustrations and data given are indicative and are not binding on the manufacturer. LAMBORGHINI CALORECLIMA reserves the right to

make those changes, considered necessary, for the improvement of the product without forwaming the customer.

LAMBORGHINI CALORECLIMA

PO Box 7783

Burton on Trent

DE149GU

www.lamborghiniboilers.co.uk