Ferroli HXW LT Installation And Operation Manual

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HXW LT

WATER - WATER AND BRINE - WATER HEAT PUMPS FOR OUTDOOR OR INDOOR INSTALLATION

INSTALLATION AND OPERATION MANUAL

i migliori gradi centigradi

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The manufacturer declines all the responsabilities regarding inaccuracies contained in this manual, if due to printing or typing mi-

stakes. The manufacturer reserves the right to apply changes and improvements to the products at any time without notice.

Dear Customer, Thank you for having purchased a FERROLI product. It is the result of many years of experiences and of particular research studies and has been made with top quality materials and advanced technologies. The CE mark guarantees that the products satisfy all the applicable European Directives. The qualitative level is kept under constant control and FERROLI products therefore offer SAFETY, QUALITY and RELIABILITY.

Due to the continuous improvements in technologies and materials, the product specication as well as performances are subject to

variations without prior notice.

Thank you once again for your preference FERROLI S.p.A

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TABLE OF CONTENTS

GENERAL FEATURES ...................................................................................4

General instructions ...................................................................................4

Declaration of conformity ...............................................................................4

Unit dataplate ........................................................................................4

Unit description .......................................................................................5

Unit identification code .................................................................................5

Description of components ..............................................................................6

Control system .......................................................................................7

Options .............................................................................................8

Accessories .........................................................................................9

TECHNICAL DATA AND PERFORMANCES ..................................................................10

Technical data........................................................................................10

NOMINAL performances - HIGH TEMPERATURE plants ......................................................11

NOMINAL performances - STANDARD plants ...............................................................12

NOMINAL performances - RADIANT plants.................................................................13

HEATING performances................................................................................14

COOLING performances ...............................................................................15

Plant side hydraulic performances ........................................................................16

Source side hydraulic performances ......................................................................18

Operating limits.......................................................................................19

Electrical data ........................................................................................20

Noise levels .........................................................................................20

Weights.............................................................................................21

Overall dimensions ....................................................................................22

Minimum operating area ................................................................................22

CONNECTIONS.........................................................................................23

Hydraulic connections..................................................................................23

Electrical connections ..................................................................................24

RECEIVING AND POSITIONING ...........................................................................25

Receiving ...........................................................................................25

Positioning ..........................................................................................25

START UP .............................................................................................26

Start up .............................................................................................26

CONTROL SYSTEM .....................................................................................27

Control system configuration ............................................................................27

Heating and cooling circuits .............................................................................28

Control system devices installation........................................................................29

Wireless devices connection ............................................................................31

Control system using ..................................................................................32

Control system programming ............................................................................35

Menu structure .......................................................................................35

Remote thermostat programming .........................................................................37

Remote control (wired o wireless) programming .............................................................37

Functions available for the use ...........................................................................37

Inputs and outputs ....................................................................................39

Alarms..............................................................................................40

Alarms table .........................................................................................40

Controller technical data ................................................................................43

Sensors features......................................................................................44

MAINTENANCE.........................................................................................45

Maintenance .........................................................................................45

SAFETY AND POLLUTION................................................................................46

General considerations.................................................................................46

Refrigerant safety card .................................................................................46

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GENERAL FEATURES

General instructions

Declaration of conformity

Unit dataplate

The figure shows the fields reported on the unit dataplate :

This manual and the wiring diagram supplied with the unit must be kept in a dry place for possible future consultation. The manual provides information on installation and correct use and maintenance of the unit. Before carrying out installation,

please carefully read all the information contained in this manual, which describes the procedures necessary for correct installation and use of the unit.

Follow carefully the instructions contained in this manual and respect the safety regulations in force. The unit must be installed in conformity with the laws in force in the country of use. Unauthorized tampering with the electrical and mechanical equipment INVALIDATES THE WARRANTY. Check the electrical specifications given on the dataplate before making the electrical connections. Read the instructions given in the specific section on electrical connections. Deactivate the equipment in case of fault or poor operation. If the unit requires fixing, contact only specialized service centers recognized by the manufacturer and use original spare parts. The unit can be installed outdoor or indoor and must be connected to a hydronic cooling and/or heating system. Any use different from that permitted or outside the operating limits indicated in this manual is prohibited (unless previously agreed with the firm).

The manufacturer declines any responsability for damage or injury due to non-compliance with the information given in this manual.

The firm declares that the present unit complies with the requirements of the following directives :

• Machinery directive (MD) 2006/42/EC

• Pressure equipment directive (PED) 97/23/EC

• Electromagnetic compatibility directive (EMC) 2004/108/EC

• Low voltage directive (LVD) 2006/95/EC

Codice Code

Rev

Ferroli Spa Via Ritonda 78/A

(VR) Italy

A - Trademark B - Model B1 - Code C - Serial number D - Capacity in cooling at the condition W30W18 E - Capacity in heating (heat pump) at the condition W10W35 F - Power input in cooling at the condition W30W18 G - Power input in heating (heat pump) at the condition W10W35 H - Reference standard I - Power supply L - Maximum absorbed current M - Refrigerant type and charge weight N - Unit weight O - Sound pressure level at 1 metre P - IP protection level Q - Maximum pressure - high pressure side R - Maximum pressure - low pressure side S - PED certification body

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IH 12.1 VB AB 0 M 1

GENERAL FEATURES

Unit description

This series of water-water heat pumps satises the heating, cooling and domestic hot water production requirements of residential plants of small and medium size.

All the units are suitable for outdoor or indoor installation and can be applied to fan coil plants, radiant oor plants and high efciency radiators plants.

As source both water (from well, river, lake…) or brine solutions (from geothermic probes) can be used.

The control system allows to manage not only the refrigerant circuit but the whole plant with the possibility to choose different solutions both for the heating and cooling plant and for the domestic hot water management. The possibility of solar panels or other heating sources integration is also available.

The heating function optimizes the ow water temperature according both to the ambient temperature and to the outdoor temperature through climatic curves adaptable to the building features. It’s possible to manage a storage tank and two independent circuits (a direct one and a mixed one).

The domestic hot water management allows to control the three way valve, the storage tank and the anti-legionella cycles (if necessary).

The cooling function can be realized through “passive cooling” (free cooling), through “active cooling” (refrigerant circuit inversion) or through both systems actuated in sequence. When the unit is used in radiant oor plants, to avoid condensate generation, a room humidity sensor can be installed.

The internal programmer clock allows to dene different daily switching programs for heating, cooling and domestic hot water production.

The refrigerant circuit is equipped with scroll compressor mounted on damper supports, brazed plate heat exchangers, thermostatic expansion valve and reverse cycle valve (for reversible units). The circuit is protected by high and low pressure

switches and ow switches on both the exchangers.

The outdoor structure is thermally and acoustically insulated in order to reduce sound propagation and to allow the installation in domestic places.

All the hydraulic pipes are thermally insulated to avoid condensate generation.

The three phase electrical power supply heat pumps are supplied with phase sequence and voltage controller integrated inside the unit controller.

All the units are accurately built and individually tested in the factory. Only electric and hydraulic connections are required for installation.

Unit identification code

The codes that identify the units and the meaning of the letters used are described below.

Unit type

IH - Units suitable for hydronic plant installation operating as heat pumps IP - Units suitable for hydronic plant installation operating as reversible heat pumps

Power supply

1 - 230V - 1 - 50 Hz 5 - 400V - 3N - 50 Hz

Operating range

M - Medium temperature. The unit is suitable to produce water at medium temperature

Refrigerant type

0 - R410A

Acoustic setting up

AB - Base setting up

Unit version

VB - Base version

N° compressors

Unit model

HXW LT

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GENERAL FEATURES

Description of components

External structure. Basement, lateral panels and upper panel,

are thermally and acoustically insulated in order to minimize thermal losses and noise emissions in the surroundings. Accessibility to internal parts is possible removing the frontal panel, the upper panel and the electrical board panel. For extraordinary manteinances also the lateral panel can be removed.

Refrigerant circuit. It is contained inside a compartment separated from the hydraulic circuit to simplify maintenance and control operations.

The hermetic scroll compressor (1) is mounted on damper supports and is protected against overtemperatures and overcurrents.

The heat exchangers on the plant side (2) and on the source side (3) are realized with brazed stainless steel plates, properly insulated to avoid condensate generation and to minimize thermal losses, and protected by a flow switch that detects whatever water flow lack.

The expansion device (4), a thermostatic expansion valve with

external equalizer, allows the unit to adjust itself to the different

operating conditions keeping steady the set superheating. The refrigerant circuit of each unit contains moreover solid core hermetic filter dryer (5) to restrain impurity and moisture residuals that could be present in the circuit, high and low pressure switches in order to assure the compressor to operate inside the permitted limits, 4 way reverse cycle valve (6) to allow operating mode change reversing the refrigerant flow (only for reversible heat pumps), pressure connections

SAE 5/16” - UNF 1/2” - 20 equipped with pin, gasket and blind nut, as required for the use of R410A refrigerant (they allow the complete check of the refrigerant circuit : compressor inlet pressure, compressor outlet pressure, thermostatic expansion valve upstream pressure and pressure drops accross the filter). All the pipes of the refrigerant circuit are properly insulated to avoid condensate generation and to minimize thermal losses.

Hydraulic circuit. All the pipes are thermally insulated to avoid condensate generation and minimize thermal losses. The hydraulic circuit on the plant side is equipped with expansion vessel, safety valve and manometer and can be equipped with a standard, high head or modulating circulation pump (option).

Electrical panel. It contains all the power, control and security components necessary to guarantee the unit to work properly. The unit is managed by a microprocessor controller to which all the electrical loads and the control devices are connected. The user interface, to be placed indoor, allows to view and to modify, if necessary, all the parameters of the unit.

All the units are supplied with an outdoor temperature sensor, to be installed outside, in order to realize the climatic control.

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GENERAL FEATURES

The microprocessor controller is able to manage not only the unit itself but also all that components of the plant which allow to realize a complete system. The main functions of the control system are :

- room temperature control according to the outdoor temperature (climatic control)

- domestic hot water production (management of 3 way valve, storage tank, anti legionella cycles…)

- management of a heating and/or cooling mixed circuit (pump and 3 way mixing valve)

- management of a heating direct circuit (only pump)

- management of a storage tank for heating and/or cooling

- management of electrical heaters for heating and domestic hot water (3 steps logic)

- solar panels integration

- supplementary heat sources integration

- room humidity control for cooling with radiant systems

- internal programmer clock (for heating, cooling and domestic hot water)

- digital input for electrical energy low tariff

- alarm memory management and diagnostic

- compressor and pump operating hour counter

- possibility to manage more units in cascade (maximum 16)

Besides the user interface of the unit to be placed indoor, wired or wireless remote thermostats are available which allow to control all the operating parameters of the unit and to acquire the temperature in the different zones in order to realize a more precise and comfortable control.

The unit controller is able to manage a lot of different plant solutions enabling automatically the necessary control algorythms according to the components which have been connected. The management of such components is possible through additional expansion modules which communicate with the unit by means of an internal bus and provide all the inputs and outputs required to fulfil a complete system.

Room temperature

20.5 C

18:28

The controller is able to manage up to two zones in heating (one by means of a mixed circuit and the other by means of a direct circuit) and one zone in cooling (by means of a mixed circuit).

It’s possible to realize more complex plants connecting to the heat pump controller further expansion modules in order to extend without limits the number of zones to be managed.

For each zone the following parameters can be set :

- set point

- daily or weekly operating time table

- climatic control curve

- room control sensor : it can be in common with the other zones or independent (in that case it’s necessary to install an additional room thermostat)

Control system

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GENERAL FEATURES

Options

Not reversible heat pump (IH) without options Reversible heat pump (IP) without options

Plant side

ow rate

management

Pump (standard, high head or modulating)

Allows the circulation of the water on the plant side.

With the modulating pump is possible to control the ow rate in order to keep

constant the temperature difference between inlet and outlet.

Soft starter Reduces the compressor start current.

The controller flexibility and the big number of options available allow to get, for each model, a lot of different configurations that integrate inside the heat pump many components of the plant and allow to realize compact and tested installations.

In order to select the right configuration it is necessary to define the type of plant to which the heat pump will be connected, both for what concerning the heating and cooling circuits, and for what concerning the domestic hot water management.

Option “Plant side flow rate management”

Pump (standard or high head or modulating)

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GENERAL FEATURES

Accessories

Rubber vibration dampers

Allow to reduce the transmission to the unit support plane of the mechanical vibrations generated by the compressor and by the pumps in their normal operating mode.

Plant tank

Allows to increase the thermal inertia of the plant and to guarantee a higher stability of the water sent

to the hydronic distribution circuits.

Remote thermostat (wired or wireless)

Allows operating mode selection and set point adjustment. The on board temperature sensor can be used in order

to realize a climatic control.

Remote control (wired or wireless)

Replicates all the control and visualization functionalities of the controller installed on the unit. The on board temperature sensor can be used in order to realize a climatic control.

LPB bus interface Connected to the unit controller, allows to communicate on the LPB bus, required for the cascade management.

Wireless transmitter

Connected to the unit controller, allows to communicate with the wireless remote control and the wireless outdoor temperature sensor.

BSB wireless transmitter

Connected to the communication bus (BSB) of the unit controller, allows to communicate with the wireless remote control and the wireless outdoor temperature sensor.

Wireless repeater Extends wireless operating range.

Wireless adaptor for outdoor temperature sensor

Allows to transform the wired outdoor temperature sensor, standard for all the units, in a wireless sensor.

Condensate sensor In cooling mode it allows the minimum ow temperature control when condensate generation occurs.

Room hygrostat In cooling mode it allows the minimum ow temperature control according to the room humidity.

Room humidity sensor (with or without display)

In cooling mode it allows the minimum ow temperature control according to the room dew point, calculated from

the measured room humidity.

Transformer 230V / 24V - 3VA

It assures the correct power supply for the condensate sensor and for the room humidity sensor.

Tank in the ow

The tank allows to increase the thermal inertia of the system. The distribution circuits must be designed taking into account

the minimum water ow rate to be guaranteed through the heat

pump and the required available static heads. The heat pump control is based on the return temperature which is steadily monitored keeping always running the heat pump circulation pump.

Primary - secondary tank

The tank, besides increasing the thermal inertia of the system, operates also as hydraulic separator allowing an optimized management of the distribution circuits of the plant. The heat pump control is based on the tank temperature and the heat pump circulation pump is activated only when necessary.

HEAT PUMP

PLANT

HEAT PUMP

PLANT

ACCESSORY : Plant tank

The tank is equipped with 4 hydraulic ttings and can therefore be congured either as tank in the ow or as primary-secondary tank

modifying the connection pipes with the heat pump.

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Technical data

GENERAL FEATURES

Frame

Model

12.1 14.1 17.1 20.1 23.1 27.1

U.M.

Power supply

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

400 - 3N - 50 400 - 3N - 50 400 - 3N - 50 V-ph-Hz

Refrigerant

Type

R410A R410A R410A R410A R410A R410A -

Compressor

Type

scroll scroll scroll scroll scroll scroll -

Quantity

1 1 1 1 1 1 n°

Power steps

0 - 100 0 - 100 0 - 100 0 - 100 0 - 100 0 - 100 %

Oil charge

0,75 1,20 1,80 1,80 1,80 1,80 kg

Plant side heat exchanger

Type

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

Quantity

1 1 1 1 1 1 n°

Water volume

1,90 1,90 2,56 2,56 3,33 3,33 l

Source side heat exchanger

Type

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

Quantity

1 1 1 1 1 1 n°

Water volume

2,56 2,56 3,33 3,33 4,18 4,18 l

Plant side hydraulic circuit

Safety valve set point

3 3 3 3 3 3 bar

Expansion vessel volume

5 5 5 5 5 5 l

Plant side pump - standard (option)

Type

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

Quantity

1 1 1 1 1 1 n°

Installed power

0,21 0,21 0,21 0,21 0,21 0,21 kW

Plant side pump - high heaed (option)

Type

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

Quantity

1 1 1 1 1 1 n°

Installed power

0,41 0,41 0,41 0,41 0,41 0,41 kW

Plant side pump - modulating (option)

Type

inverter

glandless pump

inverter

glandless pump

inverter

glandless pump

inverter

glandless pump

inverter

glandless pump

inverter

glandless pump

Quantity

1 1 1 1 1 1 n°

Installed power

0,14 0,14 0,14 0,14 0,14 0,14 kW

Plant tank (accessory)

Volume

90 90 90 90 90 90 l

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TECHNICAL DATA AND PERFORMANCES

Heating W10W55 ( source : water in 10°C out 7°C / plant : water in 47°C out 55°C )

Heating capacity 10,0 12,2 14,3 17,3 20,1 22,7

Power input 3,09 3,76 4,41 5,34 6,25 7,01

COP 3,24 3,24 3,24 3,24 3,22 3,24

Water flow rate plant side 1090 1329 1558 1885 2190 2473

l/h

Pressure drops plant side 5 7 6 8 7 8

kPa

Water flow rate source side 1981 2424 2839 3436 3977 4511

l/h

Pressure drops source side 9 13 11 16 13 17

kPa

Heating B0W55 ( source : brine in 0°C out -3°C / plant : water in 47°C out 55°C )

Heating capacity 7,60 9,30 10,9 13,2 15,3 17,3

Power input 2,98 3,62 4,24 5,13 6,01 6,73

COP 2,55 2,57 2,57 2,57 2,55 2,57

Water flow rate plant side 828 1013 1188 1438 1667 1885

l/h

Pressure drops plant side 3 4 3 5 4 5

kPa

Water flow rate source side 1473 1813 2125 2577 2965 3375

l/h

Pressure drops source side 5 8 7 10 8 10

kPa

NOMINAL performances - HIGH TEMPERATURE plants

Frame

Model

12.1 14.1 17.1 20.1 23.1 27.1

U.M.

Power supply

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

400 - 3N - 50 400 - 3N - 50 400 - 3N - 50 V-ph-Hz

Data declared according to EN 14511. The values are referred to units without options or accessories. Brine = water with 30% ethylene glycol.

Heating W10W55 ( source : water in 10°C out 7°C / plant : water in 47°C out 55°C )

Heating capacity 9,84 11,9 14,0 17,0 19,7 22,3

Power input 3,07 3,72 4,36 5,28 6,19 6,94

COP 3,21 3,20 3,21 3,22 3,18 3,21

Water flow rate plant side 1072 1297 1525 1852 2147 2430

l/h

Pressure drops plant side 5 7 5 8 6 8

kPa

Water flow rate source side 1941 2350 2764 3368 3879 4417

l/h

Pressure drops source side 9 13 10 15 13 16

kPa

Heating B0W55 ( source : brine in 0°C out -3°C / plant : water in 47°C out 55°C )

Heating capacity 7,50 9,10 10,6 13,0 15,0 17,0

Power input 2,95 3,57 4,20 5,08 5,95 6,66

COP 2,54 2,55 2,52 2,56 2,52 2,55

Water flow rate plant side 817 992 1155 1417 1634 1852

l/h

Pressure drops plant side 3 4 3 5 4 5

kPa

Water flow rate source side 1451 1766 2042 2529 2889 3302

l/h

Pressure drops source side 5 8 6 9 8 10

kPa

Page 12

TECHNICAL DATA AND PERFORMANCES

NOMINAL performances - STANDARD plants

Heating W10W45 ( source : water in 10°C out 7°C / plant : water in 40°C out 45°C )

Heating capacity 11,0 13,4 15,7 19,2 22,2 25,0

Power input 2,67 3,26 3,80 4,64 5,40 6,09

COP 4,12 4,11 4,13 4,14 4,11 4,11

Water flow rate plant side 1912 2329 2729 3319 3841 4327

l/h

Available static head plant side 15 22 16 24 19 24

kPa

Water flow rate source side 2399 2927 3428 4180 4817 5440

l/h

Pressure drops source side 13 19 16 23 19 24

kPa

Heating B0W45 ( source : brine in 0°C out -3°C / plant : water in 40°C out 45°C )

Heating capacity 8,24 10,0 11,8 14,3 16,5 18,6

Power input 2,59 3,16 3,70 4,49 5,26 5,90

COP 3,18 3,16 3,19 3,18 3,14 3,15

Water flow rate plant side 1430 1738 2051 2485 2868 3233

l/h

Available static head plant side 9 12 10 14 11 14

kPa

Water flow rate source side 1801 2189 2590 3143 3598 4072

l/h

Pressure drops source side 8 12 10 14 12 15

kPa

Data declared according to EN 14511. The values are referred to units without options or accessories. Brine = water with 30% ethylene glycol.

Heating W10W45 ( source : water in 10°C out 7°C / plant : water in 40°C out 45°C )

Heating capacity 10,8 13,1 15,4 18,8 21,7 24,6

Power input 2,63 3,21 3,76 4,58 5,34 6,02

COP 4,11 4,08 4,10 4,10 4,06 4,09

Water flow rate plant side 1877 2277 2676 3250 3754 4258

l/h

Available static head plant side 14 21 16 23 18 23

kPa

Water flow rate source side 2350 2853 3353 4080 4688 5343

l/h

Pressure drops source side 13 18 15 22 18 23

kPa

Heating B0W45 ( source : brine in 0°C out -3°C / plant : water in 40°C out 45°C )

Heating capacity 8,10 9,84 11,5 14,0 16,2 18,3

Power input 2,57 3,12 3,67 4,45 5,20 5,83

COP 3,15 3,15 3,13 3,15 3,12 3,14

Water flow rate plant side 1406 1707 1999 2433 2815 3180

l/h

Available static head plant side 8 12 9 13 11 13

kPa

Water flow rate source side 1763 2144 2504 3061 3519 3996

l/h

Pressure drops source side 8 11 9 13 11 14

kPa

Cooling W30W7 ( source : water in 30°C out 35°C / plant : water in 12°C out 7°C )

Cooling capacity 9,71 11,8 13,8 16,8 19,4 21,9

Power input 2,21 2,68 3,14 3,82 4,47 5,02

EER 4,39 4,40 4,39 4,40 4,34 4,36

Water flow rate plant side 1670 2025 2368 2883 3329 3775

l/h

Available static head plant side 12 17 13 18 15 19

kPa

Water flow rate source side 2061 2497 2923 3554 4116 4655

l/h

Pressure drops source side 10 14 12 17 14 18

kPa

Cooling B30W7 ( source : brine in 30°C out 35°C / plant : water in 12°C out 7°C )

Cooling capacity 9,50 11,6 13,6 16,5 19,1 21,5

Power input 2,25 2,74 3,21 3,91 4,56 5,14

EER 4,22 4,23 4,24 4,22 4,19 4,18

Water flow rate plant side 1634 1991 2334 2832 3278 3707

l/h

Available static head plant side 11 16 12 18 14 18

kPa

Water flow rate source side 2206 2683 3148 3815 4428 4998

l/h

Pressure drops source side 12 17 14 20 17 22

kPa

Frame

Model

12.1 14.1 17.1 20.1 23.1 27.1

U.M.

Power supply

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

400 - 3N - 50 400 - 3N - 50 400 - 3N - 50 V-ph-Hz

Page 13

TECHNICAL DATA AND PERFORMANCES

NOMINAL performances - RADIANT plants

Heating W10W35 ( source : water in 10°C out 7°C / plant : water in 30°C out 35°C )

Heating capacity 12,0 14,6 17,1 20,8 24,1 27,2

Power input 2,20 2,70 3,14 3,87 4,48 5,09

COP 5,45 5,41 5,45 5,37 5,38 5,34

Water flow rate plant side 2078 2511 2944 3585 4156 4693

l/h

Available static head plant side 17 25 19 28 22 28

kPa

Water flow rate source side 2825 3413 3999 4877 5643 6384

l/h

Pressure drops source side 18 25 21 30 26 33

kPa

Heating B0W35 ( source : brine in 0°C out -3°C / plant : water in 30°C out 35°C )

Heating capacity 8,86 10,8 12,7 15,3 17,7 20,1

Power input 2,18 2,65 3,10 3,77 4,40 4,95

COP 4,06 4,08 4,10 4,06 4,02 4,06

Water flow rate plant side 1533 1870 2199 2650 3065 3464

l/h

Available static head plant side 10 14 11 16 13 16

kPa

Water flow rate source side 2135 2612 3073 3700 4263 4833

l/h

Pressure drops source side 11 16 13 19 16 20

kPa

Data declared according to EN 14511. The values are referred to units without options or accessories. Brine = water with 30% ethylene glycol.

Heating W10W35 ( source : water in 10°C out 7°C / plant : water in 30°C out 35°C )

Heating capacity 11,8 14,3 16,7 20,4 23,6 26,7

Power input 2,18 2,66 3,10 3,82 4,43 5,02

COP 5,41 5,38 5,39 5,34 5,33 5,32

Water flow rate plant side 2043 2459 2892 3516 4070 4607

l/h

Available static head plant side 17 24 18 27 22 27

kPa

Water flow rate source side 2773 3336 3922 4774 5512 6255

l/h

Pressure drops source side 17 24 20 29 25 32

kPa

Heating B0W35 ( source : brine in 0°C out -3°C / plant : water in 30°C out 35°C )

Heating capacity 8,71 10,6 12,4 15,0 17,4 19,7

Power input 2,15 2,62 3,07 3,73 4,35 4,90

COP 4,05 4,05 4,04 4,02 4,00 4,02

Water flow rate plant side 1507 1836 2147 2598 3013 3412

l/h

Available static head plant side 9 14 11 15 12 15

kPa

Water flow rate source side 2093 2558 2987 3617 4180 4753

l/h

Pressure drops source side 11 15 13 18 16 20

kPa

Cooling W30W18 ( source : water in 30°C out 35°C / plant : water in 23°C out 18°C )

Cooling capacity 12,8 15,4 18,1 22,0 25,4 28,8

Power input 2,21 2,70 3,14 3,87 4,50 5,09

EER 5,79 5,70 5,76 5,68 5,64 5,66

Water flow rate plant side 2207 2673 3138 3811 4397 4983

l/h

Available static head plant side 20 28 22 31 25 32

kPa

Water flow rate source side 2586 3129 3675 4459 5159 5834

l/h

Pressure drops source side 15 21 18 26 22 28

kPa

Cooling B30W18 ( source : brine in 30°C out 35°C / plant : water in 23°C out 18°C )

Cooling capacity 12,5 15,1 17,7 21,6 24,9 28,3

Power input 2,25 2,76 3,22 3,96 4,59 5,21

EER 5,56 5,47 5,50 5,45 5,42 5,43

Water flow rate plant side 2155 2621 3069 3742 4311 4897

l/h

Available static head plant side 19 27 21 30 24 31

kPa

Water flow rate source side 2759 3351 3926 4780 5521 6258

l/h

Pressure drops source side 18 25 21 31 26 33

kPa

Frame

Model

12.1 14.1 17.1 20.1 23.1 27.1

U.M.

Power supply

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

400 - 3N - 50 400 - 3N - 50 400 - 3N - 50 V-ph-Hz

Page 14

TECHNICAL DATA AND PERFORMANCES

HEATING performances

Inlet temperature - source side [°C] Inlet temperature - source side [°C]

COP ( brine )

Inlet temperature - source side [°C] Inlet temperature - source side [°C]

COP ( water )

Power input ( brine and water )

Temperatura ingresso - lato sorgente [°C]

Heating capacity ( brine ) Heating capacity (water )

The graphs allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions.

The reference nominal conditions are :

WATER-WATER units : W10W35

source : water in 10°C out 7°C

plant : water in 30°C out 35°C

BRINE-WATER units : B0W35

source : brine in 0°C out -3°C

plant : water in 30°C out 35°C

Outlet temperature

plant side :

A = 55°C

B = 45°C

C = 35°C

D = 25°C

Page 15

TECHNICAL DATA AND PERFORMANCES

COOLING performances

The performances of the units, when used as brine - water, are referred to applications in which the source side uid is a solution of

water and 30% ethylene glycol by volume. Such a concentration guarantees a freezing temperature of about -15°C and allows the unit to work inside the declared operating limits.

Cooling capacity ( brine and water )

Inlet temperature - source side [°C]

Inlet temperature - source side [°C] Inlet temperature - source side [°C]

Power input ( brine and water ) EER ( brine and water )

The graphs allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions.

The reference nominal conditions are :

WATER-WATER units : W30W7

source : water in 30°C out 35°C

plant : water in 12°C out 7°C

BRINE-WATER units : B30W7

source : brine in 30°C out 35°C

plant : water in 12°C out 7°C

Outlet temperature

plant side :

A = 24°C

B = 18°C

C = 12°C

D = 7°C

Page 16

TECHNICAL DATA AND PERFORMANCES

Plant side hydraulic performances

The graphs are referred to units operating with water at the temperature of 10°C (density 1000 kg/m3).

Pressure drops - unit without options

Flow rate [ l/h ]

Available static head - unit with option “Plant side flow rate management” : “Standard pump”

Pressure drops [ kPa ]Available static head [ kPa ]

01000200030004000 5000 6000 7000 8000

12.1

14.1

17.1

20.1

23.1

27.1

0100020003000 4000 5000 6000 7000 8000

27.1

23.1

20.1

17.1

14.1

12.1

Page 17

TECHNICAL DATA AND PERFORMANCES

Available static head - unit with option “Plant side flow rate management” : “High head pump”

Flow rate [ l/h ]

Available static head [ kPa ]

The graphs are referred to units operating with water at the temperature of 10°C (density 1000 kg/m3).

Flow rate [ l/h ]

Available static head - unit with option “Plant side flow rate management” : "Modulating pump"

Available static head [ kPa ]

01000200030004000 5000 6000 7000 8000

27.1

23.1

20.1

17.1

14.1

12.1

01000200030004000 5000 6000 7000 8000

27.1

23.1

20.1

17.1

14.1

12.1

Page 18

TECHNICAL DATA AND PERFORMANCES

Source side hydraulic performances

Pressure drops - unit without options

Flow rate [ l/h ]

Pressure drops [ kPa ]

0100020003000 4000 5000 6000 7000 8000

12.1

14.1

17.1

20.1

23.1

27.1

Page 19

TECHNICAL DATA AND PERFORMANCES

Operating limits

Temperature difference between unit inlet and outlet Plant side Source side

DT max Maximum value 11 5

°C

DT min Minimum value 3 1

°C

Passive

cooling

HEATING

Inlet temperature - source side [°C]

The graphs reported below show the operating area inside which the correct working of the unit is guaranteed. The dotted lines show the operating area when brine solutions in the source side hydraulic circuit are used.

COOLING

Inlet temperature - source side [°C]

Outlet temperature - plant side [°C]Outlet temperature - plant side [°C]

Page 20

TECHNICAL DATA AND PERFORMANCES

Reference conditions

Performances referred to units operating in heating mode at nominal conditions W10W35. Unit placed in free field on reflecting surface (directional factor equal to 2). The sound power level is measured according to ISO 3744 standard. The sound pressure level is calculated according to ISO 3744 and is referred to a distance of 1 meter from the external surface of the unit.

Electrical data

Power supply

230-1-50 230-1-50 230-1-50

- - -

V-ph-Hz

F.L.A. Maximum total current input 16,3 20,9 23,7 - - -

F.L.I. Maximum total power input 3,5 4,5 5,1 - - -

M.I.C.

Maximum total start current 95 140 173 - - -

Maximum total start current with soft starter (option)

44 48 58 - - -

Unit

Noise levels

Modello

Sound power levels [dB]

by octave bands [Hz]

Sound power

level

Sound pressure

at 1 meter at 5 meters at 10 meters

63 125 250 500 1000 2000 4000 8000 [dB] [dB(A)] [dB(A)] [dB(A)] [dB(A)]

12.1

89,0 68,4 54,6 48,4 47,0 37,5 31,3 32,4 89 63 50 38 32

14.1

89,0 68,4 54,6 48,4 47,0 37,5 31,3 32,4 89 63 50 38 32

17.1

90,0 69,4 55,6 49,4 48,0 38,5 32,3 33,4 90 64 51 39 33

20.1

90,0 69,4 55,6 49,4 48,0 38,5 32,3 33,4 90 64 51 39 33

23.1

91,0 70,4 56,6 50,4 49,0 39,5 33,3 34,4 91 65 52 40 34

27.1

91,0 70,4 56,6 50,4 49,0 39,5 33,3 34,4 91 65 52 40 34

Frame

Model

12.1 14.1 17.1 20.1 23.1 27.1

U.M.

Power supply

400-3N-50 400-3N-50 400-3N-50 400-3N-50 400-3N-50 400-3N-50 V-ph-Hz

F.L.A. Maximum total current input 5,5 7,0 7,9 9,0 10,5 11,8

F.L.I. Maximum total power input 3,5 4,5 5,1 5,8 6,8 7,6

M.I.C.

Maximum total start current 45 53 68 85 95 104

Maximum total start current with soft starter (option)

29 32 39 46 50 53

Power supply

230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 V-ph-Hz

F.L.A. Maximum total current input 1,1 1,1 1,1 1,1 1,1 1,1

F.L.I. Maximum total power input 0,21 0,21 0,21 0,21 0,21 0,21

Plant side pump - standard (option)

Power supply

230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 V-ph-Hz

F.L.A. Maximum total current input 2,1 2,1 2,1 2,1 2,1 2,1

F.L.I. Maximum total power input 0,41 0,41 0,41 0,41 0,41 0,41

Plant side pump - high head (option)

Power supply

230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 V-ph-Hz

F.L.A. Maximum total current input 0,7 0,7 0,7 0,7 0,7 0,7

F.L.I. Maximum total power input 0,14 0,14 0,14 0,14 0,14 0,14

Plant side pump - modulating (option)

Page 21

TECHNICAL DATA AND PERFORMANCES

Weights

Frame

Model

12.1 14.1 17.1 20.1 23.1 27.1

U.M.

Unit without options 138 141 160 162 165 168

Options

Plant side flow rate management

Standard pump 6 6 6 6 6 6

High head pump 8 8 8 8 8 8

Modulating pump 6 6 6 6 6 6

Accessories

Plant tank 72 72 72 72 72 72

Components weights

Transport weights

Operating weights

Unit without options 146 149 168 170 173 176

Options

Plant side flow rate management

Standard pump 6 6 6 6 6 6

High head pump 8 8 8 8 8 8

Modulating pump 6 6 6 6 6 6

Accessories

Plant tank 80 80 80 80 80 80

Unit without options 144 147 168 170 175 178

Options

Plant side flow rate management

Standard pump 7 7 7 7 7 7

High head pump 9 9 9 9 9 9

Modulating pump 7 7 7 7 7 7

Accessories

Plant tank 167 167 167 167 167 167

Page 22

TECHNICAL DATA AND PERFORMANCES

Overall dimensions

Minimum operating area

Rispect the free area around the unit as shown in figure in order to guarantee a good accessibility and facilitate maintenance and control operations.

A 600 mm

B 600 mm

1 Source return 1” M

2 Source flow 1” M

5 Plant return 1” M

6 Plant flow 1” M

7 509 7

522

201 292 212

705

116

670

84 70 70 70

1567070

1239

201 292 212

705

7 509 7

522

300 198

116

189 145 188

6 5 2

Unit with accessory "Plant tank"

Unit with accessory

"Plant tank"

Page 23

CONNECTIONS

Hydraulic connections

To design properly the hydraulic system respect the local safety regulations in force.

It is always necessary to guarantee an appropriate water flow through the plate heat exchangers of the unit even if on both the hydraulic circuits (source side and plant side) is installed, as standard, a flow switch that stops the unit if the water flow rate is too low.

To adjust the water flow rate through the heat exchangers modify

the speed of the pump by means of the 3 speed selector. For a

more accurate adjustment it is reccomended the installation of a

valve on the outlet of each circuit.

It is also reccomended to install a filter on the inlet of each circuit in order to avoid the entrance of foreign substances.

The hydraulic circuit on the plant side is equipped with safety valve and expansion vessel. To mantain the circuit under pressure a self-filling group, that automatically fills the circuit, can be installed.

If the hydraulic circuit on the source side is used as a closed circuit it is necessary to install an expansion vessel and an adequate safety valve (maximum setting 3 bar).

Suggestions for the hydraulic plant realization

Prepare the pipes with the minimum possible number of bends in order to minimize pressure losses, and suitably support them to prevent excessive stresses at the connections of the unit.

Install shut-off valves near the components that need maintenance, to allow their replacement without having to drain the system.

Provide manual or automatic valves in the highest part of the circuit to vent the air.

Make sure there are no leaks before insulating the pipes and filling the system.

In order to avoid condensate generation insulate all the pipes on the source side (and also on the plant side for reversible heat pumps) using steam barrier type material.

Brine solutions

When the unit is used as a brine-water heat pump, the source side hydraulic circuit must be filled with a brine solution able to guarantee a freezing temperature lower than the minimum expected operating temperature. In order to guarantee the unit to work inside the whole operating range declared, a freezing temperature not higher than -15°C is required.

The brine solution must be mixed before filling the circuit.

All the components used on the source side hydraulic circuit must be suitable to work with the brine solution adopted.

Galvanized steel pipes are not to be used.

Expansion vessels setting

All the units are equipped with expansion vessels on the plant side.

The precharge pressure of the expansion vessel must be adequate to the total volume of the hydraulic circuit at which the unit is connected.

The factory setting (p

VE-std

= 0,5 bar g) is the minimum value necessary to avoid the presence of zones with a negative relative pressure inside the hydraulic circuit and the risk of pump cavitation, supposing that no parts of the plant are placed at a higher level than the one at which the unit is installed. In that case the precharge pressure must be increased proportionally to the elevation of the highest part of the plant according to the following relation :

pVE = p

VE-std

+ H

max

/ 9,81

pVE : expansion vessel precharge pressure [bar g]

max

elevation of the highest part of the plant referred to

the unit installation level [m]

The maximum value of the precharge pressure is equal to the safety valve pressure set.

Increasing the precharge pressure, the maximum plant volume supported by the expansion vessel of the unit is reduced :

VI = VVE · Ce · [ 1 - ( 1 + pVE ) / ( 1 + pVS ) ]

VI : plant volume supported by the expansion vessel [l]

VVE : expansion vessel volume [l]

Ce : expansion coefficient

pVS : safety valve pressure set [bar g]

If the real plant volume is higher than such calculated volume, it is necessary to install an additional expansion vessel of appropriate volume.

Once the hydraulic circuit has been filled, the pressure at the expansion vessel must be slightly higher than the precharge pressure.

If parts of the plant are placed at a lower level than the one at which the unit is installed, verify that the components can withstand the maximum pressure that can be present.

Acqua

Ethylene glycol

(percentage by volume)

Propylene glycol

(percentage by volume)

10% 20% 30% 40% 10% 20% 30% 40%

Freezing temperature [°C] 0 -3,8 -8,9 -15,7 -24,9 -3,4 -7,4 -13,1 -21,5

Plant side (T

min

= 5°C , T

max

= 60°C) 58,63 47,80 45,24 42,82 40,61 45,47 39,96 35,82 32,88

Source side (T

min

= 5°C , T

max

= 45°C) 101,46 73,28 68,84 64,77 61,08 69,42 60,41 53,91 49,03

Source side (T

min

= -10°C , T

max

= 45°C) - - - 51,85 48,57 - - 42,67 38,50

Page 24

CONNECTIONS

Electrical connections

The electrical wirings must be carried out by qualified personnel according to the regulations in force at the installation time in the country of installation. Before starting any work on the electrical circuit make sure that the unit power supply line is disconnected at the start.

N.B. Refer to the electrical diagram enclosed in the unit.

Power supply system

The power cables of the heat pump power supply line must be connected to :

- for single phase power supply : from a single phase voltage system provided with neutral conductor and separated earth wire :

V = 230 V ± 10 %

f = 50 Hz

- for three phase power supply : from a symmetrical three phase voltage system without neutral conductor and with

separated earth wire :

V = 400 V ± 10 %

f = 50 Hz

The units are shipped completely factory wired and arranged for the connection to the power supply.

The power cables must enter the unit through the holes on the lateral support and must be connected to the power supply terminals of the unit.

Heat pump power supply

The power supply cables must have an adequate section for the power absorbed by the unit and must be chosen in conformity with the regulations in force. Design the power supply line, always referring to the total FLI and FLA values of the unit, taking into account the selected options and the installed accessories.

Upstream protection

An automatic switch suitable for ensuring protection against overcurrents and indirect contacts must be installed upstream each power supply line.

Coordination between line switch must be carried out observing the regulations in force on electrical safety, regarding the type of installation and the installation ambient conditions.

Connections available for the user

The electrical board of the heat pump contains some terminals dedicated to the connection of temperature probes, humidity probes, pumps, valves ...

Carry out all the necessary connections in order to realize the desired plant following the instructions reported in the section “Inputs and outputs”.

ATTENTION

Carry out all the connections outside the heat pump avoiding the power cables and the probe cables to be coupled.

Page 25

RECEIVING AND POSITIONING

Receiving

Check on receiving

As soon as the unit is received verify accurately the correspondance of the load to what was ordered to make sure that all the material has been delivered. Check carefully that the load has not been damaged. In case of goods with visible damages inform promptly the haulage contractor reporting on the delivery note the phrase “Collected with reserves owing to evident damage”. Delivery ex works implies reimbursement of any damage on charge of the insurance company as established by law.

Safety instructions

Observe the safety regulations in force concerning the equipment to use for unit handling or the operating formalities to follow.

Handling

Before handling the unit, check the weight of the unit , reported both on the dataplate and on the technical documentation. Make sure the unit to be handled with care avoiding any kind of collision that could damage the operating parts of the unit. On the packaging of the unit are reported all the instructions necessary for a corect handling during storing and installation.

The unit is supplied on a pallet suitable for the transport. It is advisable to place protective material between the truck and the unit to avoid damages to the unit. Prevent the unit or parts of it from falling down.

Storing

The units must be stored in a dry place, repaired from sun, rain, sand or wind. Do not stack the units. Maximum temperature = 60 °C Minimum temperature = -20 °C Humidity = 90 %

Packaging removal

Remove the packaging taking care not to damage the unit. Check for any visible damage. Get rid of the packaging material sending them to specialized recycling centres (observe the regulations in force).

Positioning

The units are suitable for outdoor or indoor installation. Verify that the support surface can bear the weight of the selected unit and is perfectly horizontal. In order to limit the vibrations transmitted by the unit it is possible to place, between the unit base and the support surface, a strip of hard rubber or, if a higher level of insulation is required, vibration dampers.

In any case it is not advisable to place the unit near private offices, bedrooms or zones where very low noise levels are required. Respect the minimum operating area and verify that the installa-

tion place is not subject to flooding.

Page 26

START UP

Start up

The following operations must be carried out only by properly trained personnel. To make the contractual warranty effective, start up must be carried out by authorized service centres. Before calling the service centre it is advisable to make sure that all the installation steps have been completed (positioning, electrical connections, hydraulic connections...).

Preliminary checks before turning on

1. Verify that :

- the unit has not suffered visible damages due to transport or positioning

- the unit is placed on an horizontal surface able to bear its weight

- the minimum operating area are respected

- the ambient conditions comply with the provided operating limits

- the hydraulic and electrical connections has been carried out correctly

2. Disconnect the unit power suply line at the start and make sure that :

- the unit power supply line complies with the regulations in force

- the screws, fastening the electrical cables to the components inside the electrical panel of the unit, are well tightened (vibrations during transport phases could have caused some loosening)

3. Connect the unit power supply line and verify that :

- the voltage of the power supply line complies with the the nominal one of the unit

- for three phase power supply units, the unbalance between the phases is lower than 2% (a higher value produces an excesive current input on one or more phases causing possible damages to the electrical components of the unit)

NOTE. Example of phase unbalance calculation

- Read the value of the three line voltages using a voltmeter :

line voltage between phases L1 and L2 : V

1-2

= 390 V

line voltage between phases L2 and L3 : V

2-3

= 397 V

line voltage between phases L3 and L1 : V

3-1

= 395 V

- Calculate the difference between the maximum and minimum value of the measured line voltages :

ΔV

max

= max ( V

1-2

; V

2-3

; V

3-1

) - min ( V

1-2

; V

2-3

; V

3-1

) = V

2-3

- V

1-2

= 397 - 390 = 7 V

- Calculate the average line voltage value :

average

= ( V

1-2

+ V

2-3

+ V

3-1

) / 3 = ( 390 + 397 + 395 ) / 3 = 394 V

- Calculate the percentage unbalance value :

ΔV

max

/ V

average

x 100 = 7 / 394 x 100 = 1,78 % < 2 %

Turning on

Start all the plant components necessary to guarantee an adequate water flow rate on the plant and source side hydraulic circuit. Activate the unit in heating or in cooling mode operating on the user interface or on the remote controls and insert a set point suitable to require the unit to work.

Page 27

CONTROL SYSTEM

Control system configuration

The control system can be configured in different ways in order to adapt itself to the user needs and to the kind of plant managed by the heat pump.

The simpler configuration consists of unit controller (A) and outdoor air temperature sensor (B). Such components are always supplied with the unit and allow to realize a climatic control based only on the outdoor air temperature.

The user interface, necessary to modify set points and operating parameters and to visualize alarm messages, is the remote control (C) to be installed inside the building.

The communication between the devices of the control system can be carried out through wired or wireless connections. To realize a wireless network are available, as accessories : wireless transmitter (F) to be connected to the heat pump controller, wireless adaptor for outdoor temperature sensor (G) , wireless remote control (H) and wireless repeater (I) to be used to amplify the signal when the distance between the devices is large.

The remote control can be used, besides as user interface, also as room unit for the management of a zone both in heating and in cooling. The temperature sensor contained inside the remote control allows to detect the room temperature and to realize a climatic control based on the outdoor air temperature and on the room temperature.

If the heat pump controller manages a further heating zone, in order to realize a climatic control based on the outdoor air temperature and on the room temperature, it is necessary to add a remote thermostat (D) dedicated to that zone.

qk eb

BSB

X60

LPB

qk eb

BSB

X60

LPB

qk eb

BSB

X60

LPB

User

interface

Outdoor

air sensor

Heat pump

controller

Outdoor

air sensor

Outdoor

air sensor

Heat pump

controller

Heat pump

controller

Remote

control zone 1

Remote

thermostat

zone 2

Remote

control zone 1

Remote

control zone 2

Page 28

CONTROL SYSTEM

Heating and cooling circuits

The controller of the heat pump is able to manage up to two zones :

- zone 1 : heating and cooling

- zone 2 : only heating

The management of further zones, possibile by means of additional zone controllers, is not treated in this manual.

For each zone can be set :

- set point

- daily or weekly operating time table

- climatic curve

- room control sensor

The management of such zonesis performed by means of three independent distribution circuits.

The heating circuit 1 and the cooling circuit 1 control the same plant components (pump and mixing valve). Such circuits can be managed either as unmixed circuits or as mixed circuits (in this case for the mixing valve management the installation of a temperature sensor on the flow of the circuit is necessary).

Function Distribution circuit

Zone 1

Heating and cooling

HC1 Heating circuit 1 mixed

CC1 Cooling circuit 1 mixed

Zone 2 Heating HCP Heating circuit P NOT mixed

Zone 1

HC1/CC1 HCP

Zone 2

Remote control

40 Room unit 1

42 HC1

Remote thermostat

ru 3 (HCP)

Zone 1

HC1/CC1 HCP

Zone 2

Remote

thermostat

Remote

control

User

interface

User interface

40 Operator unit 1

42 HC1 + HCP

- Climatic control based only on the outdoor air temperature

The management of each zone can be realized by means of :

The room temperature detection is not required. The plant management is realized only through the unit user interface. The flow water temperature of each circuit is calculated by means of independent climatic curves for each distribution circuit.

- Climatic control based on the outdoor air temperature and on the room temperature

A room unit (a remote control or a remote thermostat) is required for each zone in order to detect the room temperature and to modify the flow water temperature of each circuit, calculated according to the climatic curves, with the possibility to define a relative weight to the influence of the outdoor air temperature and of the room temperature.

Page 29

CONTROL SYSTEM

min. 10 cm

Control system devices installation

REMOTE THERMOSTAT AND REMOTE CONTROL ( WIRED OR WIRELESS )

They should be located in the main room of the zone they manage taking into account the following criteria :

- the place of installation should be chosen so that the sensor can measure the room temperature as accurately as possible without being influenced by the direct solar radiation or by other hot or cold sources (about 1,5 meters above the floor);

- in the case of wall mounting, enough clearance above the device must remain, enabling it to be fitted and removed.

The power supply of the remote thermostat and of the remote control is supplied by the mounting base. When the devices are removed from their base, power is cut off and the devices are out of operation. The wireless remote control is powered by three 1,5 V alkaline batteries type AA (LR06).

Remote thermostat

Remote control

1 CL+ BSB data

2 CL- BSB ground

1 CL+ BSB data

2 CL- BSB ground

3 G+ Power supply

Wired

Wireless

1 2

4,2

56 60

5 8 1

0 0 1

4,2

001

Page 30

CONTROL SYSTEM

A LED

B Button

A LED

B Button

C Connector X60

A LED

B Button

OUTDOOR AIR SENSOR

The device must be installed outside the building. The sensor is connected to the controller of the unit or to the wireless adaptor through a two wire cable ( the wires are interchangeable ).

WIRELESS ADAPTOR FOR OUTDOOR TEMPERATURE SENSOR

The device must be installed inside the building. The device is powered by two 1,5 V alkaline batteries type AAA (LR03). The outdoor air sensor is connected to the adaptor through a two wire cable ( the wires are interchangeable ).

WIRELESS TRANSMITTER

The transmitter must be connected to the X60 terminal of the heat pump controller. Before connecting the transmitter, the controller must be disconnected from power. Do NOT install the transmitter inside metal casing.

WIRELESS REPEATER

The device must be installed inside the building. The device is powered through the mounting base by the power pack supplied with the device ( the wires are interchangeable ).

001

4,2

28,8

66,5

55,8

N-W

m 5,2nim

79,8

6,19

49,7

5,5

Ø 14,1

2524,5

49,5

5,5

AAA

001

4,2

Page 31

CONTROL SYSTEM

Wireless devices connection

WIRELESS REMOTE CONTROLLER

WIRELESS ADAPTOR FOR OUTDOOR TEMPERATURE SENSOR

WIRELESS REPEATER

The wireless devices should be located in such a way that the transmission is as interference free as possible. The following criteria must be observed :

- do not place the devices in the vicinity of electrical cables, strong magnetic fields or equipments as PC, televisions, micro wave ovens...

- do not place the devices near large metal structures or constructional elements with fine meshes as special glass or special concrete;

- the distance of the devices from the transmitter should not exceed 30 meters or 2 floors.

In order to fulfill the connection two stages are necessary.

Connection establishment : wireless devices are connected to the controller of the heat pump. This stage must be done before installing the devices so that all the parts are within easy reach.

Connection test : the signal quality is checked. The devices must be already installed in their final position. If the test fails it’s necessary to modify the position of the devices or to add a wireless repeater in order to extend wireless operating range.

Connection establishment

Verify if the wireless transmitter is connected to the heat pump controller and that the controller is powered. Verify if the batteries of the wireless remote controller are properly installed. Press the button on the wireless transmitter for at least 8 seconds. The led starts blinking at high frequency. Press the OK button on the wireless remote controller to enter the menu PROGRAMMING. Press the INFO button for at least 3 seconds, select the operating level COMMISSIONING and press OK. Select the menu WIRELESS and press OK. Set the parameter 40 “USED AS” according to the use of the component and press OK. Select YES with the knob and press OK. The process of opening the connection is started. The display shows the progress of opening the connection in %. The process can take 2 to 120 seconds.

The connection is established when “DEVICE READY” appears and the led on the wireless transmitter extinguishes.

Connection test

Press the OK button on the wireless remote controller to enter the menu PROGRAMMING. Press the INFO button for at least 3 seconds, select the operating level COMMISSIONING and press OK. Select the menu WIRELESS and press OK. Set the parameter 121 “TEST MODE” as ON and press OK. The digits on the left show the telegrams sent, the digits on the right the telegrams received. The test will be ended after 24 telegrams. The test is considered successful when at least 50% of the telegrams sent have been received.

Connection establishment

Verify if the wireless transmitter is connected to the heat pump controller and that the controller is powered. Verify if the batteries of the wireless adaptor are properly installed. Press the button on the wireless transmitter for at least 8 seconds. The led starts blinking at high frequency. Press the button on the wireless adaptor for at least 8 seconds. Also the led on the adaptor starts blinking at high frequency. The connection is established when the led on the wireless transmitter extinguishes. Press briefly the button on the wireless adaptor until also the led on the wireless adaptor extinguishes.

Connection test

Press the button on the wireless adaptor for a maximum of 8 seconds. The led on the adaptor starts blinking at low frequency. If the connection works correctly the led on the wireless transmitter flashes briefly at 10 second intervals. After the test press briefly the button on the wireless adaptor until the led on the adaptor extinguishes. The test can be aborted pressing the ESC button.

Connection establishment

Verify if the wireless transmitter is connected to the heat pump controller and that the controller is powered. Verify if the wireless repeater is properly powered. Press the button on the wireless transmitter for at least 8 seconds. The led starts blinking at high frequency. Press the button on the wireless repeater until also the led on the repeater starts blinking at high frequency. The connection is established when the led on the wireless transmitter extinguishes. Press briefly the button on the wireless repeater until also the led on the wireless repeater extinguishes.

Connection test

Press the button on the wireless repeater for a maximum of 8 seconds. The led on the repeater starts blinking at low frequency. If the connection works correctly the led on the wireless transmitter flashes briefly at 10 second intervals. After the test press briefly the button on the wireless repeater until the led on the repeater extinguishes. The test can be aborted pressing the ESC button.

Page 32

CONTROL SYSTEM

Control system use

The remote control (wired or wireless) allows the complete control of the system permitting to visualize and modify all the operating parameters of the unit and is equipped with a temperature sensor to measure the room temperature of the zone that it manages.

Also the remote thermostat contains a temperature sensor to measure the room temperature but allows the access to a limited number of functions.

DHW button

ESC button

KNOB

INFO button

KNOB

OCCUPANCY button

OPERATING MODE button

COOLING button

OCCUPANCY button

OK button

OPERATING MODE button

20.5 C

Room temperature

20.5 C

18:28

Page 33

CONTROL SYSTEM

OPERATING MODE button

Allows to select the active heating mode (indicated by a bar under the corresponding symbol).

Heating mode Automatic

- room temperature controlled according to the set time table (switching between Comfort and Reduced set point)

- protective functions active

- ECO functions active (automatic summer/winter changeover and automatic 24 hour heating limit)

Heating mode Comfort

- room temperature controlled according to Comfort set point

- protective functions active

- ECO functions not active (automatic summer/winter changeover and automatic 24 hour heating limit)

Heating mode Reduced

- room temperature controlled according to Reduced set point

- protective functions active

- ECO functions active (automatic summer/winter changeover and automatic 24 hour heating limit)

Heating mode Frost Protection

- room temperature controlled according to Frost Protection set point

- protective functions active

- ECO functions active (automatic summer/winter changeover and automatic 24 hour heating limit)

COOLING button

Allows to select the cooling mode (indicated by a bar under the corresponding symbol).

Cooling mode Automatic

- room temperature controlled according to the set time table (switching between Comfort set point and OFF)

- protective functions active

- cooling enabled according to the outdoor temperature

Cooling mode OFF

- protective functions active

REMOTE THERMOSTAT DISPLAY

USER INTERFACE AND REMOTE CONTROL DISPLAY

Heating : Comfort set point

Heating : Reduced set point

Heating : Frost Protection set point

Cooling : Comfort set point

Wait

Change batteries

Holiday function active

Reference to heating circuit

Alarm message

Maintenance messages

Info level

Programming level

ECO functions active

Xxxxxxxxxxxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxxxxxxxxxx

Xxxxxxxxxxxxxxxxxxxxxxxxxxx

Page 34

CONTROL SYSTEM

DHW button

Allows to select the domestic hot water heating mode (indicated by a bar under the corresponding symbol).

Domestic hot water heating mode ON

- domestic hot water temperature controlled according to the set time table

- protective functions active

Domestic hot water heating mode OFF

- protective functions active

Domestic hot water heating mode FORCED Pressing for at least 3 seconds the DHW button the domestic hot water tank forced charging function is activated.

RESET button

Permette di cancellare messaggi di errore pendenti e di ignorare i ritardi previsti alla partenza evitando tempi di attesa indesiderati durante l’installazione o la ricerca di guasti. Questa funzione NON dovrebbe essere utilizzata nel normale funzionamento.

OCCUPANCY button

When a room is not used for a short period of time, pressing the OCCUPANCY button is possible to lower the room temperature in order to save energy. When the room is occupied again, pressing again the OCCUPANCY button, normal operation is restored. The function is active only in automatic heating mode or in automatic cooling mode :

- in heating : changeover from Comfort heating to Reduced heating

- in cooling : changeover from Comfort cooling to cooling OFF

The function remains active until the next operating mode change set through the time table program.

KNOB

Allows to modify the Comfort set point (in heating or in cooling according to the active operating mode). Press the OK button to confirm. Allows moreover to select the different parameters inside the menu and to select the values of each parameter.

INFO button

Pressing the INFO button various informations about the operating status of the system can be displayed. The list of informations changes according to the type of unit, the plant configuration and the active operating mode. When error or maintenance messages are displayed, pressing the INFO button further details about the event are provided.

ECO FUNCTIONS

Automatic summer/winter changeover

This function is used to switch on or off the heating mode in the course of the year according to the outdoor air temperature. It is possible to extend or to shorten the period of time during which the heating mode is active modifying the threshold of the outdoor air temperature at which the changeover takes place. The threshold set is independent for each circuit (parameter 730 for heating circuit 1, parameter 1330 for heating circuit P). Increasing the threshold the heating mode will be switched on earlier and switched off later. To take into account the building thermal inertia the outdoor temperature is attenauted.

Automatic 24 hour heating limit

This function is used to switch on or off the heating mode in the course of the day according to the outdoor air temperature. This function allows, in the intermediate seasons (spring and autumn), to respond to sudden changes of the outdoor air temperature. It is possible to extend or to shorten the period of time during which the heating mode is active modifying the temperature threshold at which the changeover takes place. The threshold is calculated adding to the Comfort set point a differential. The differential set is independent for each circuit (parameter 732 for heating circuit 1, parameter 1332 for heating circuit P). Increasing the differential the heating mode will be switched on earlier and switched off later. To take into account the building thermal inertia the outdoor temperature is attenauted.

Page 35

CONTROL SYSTEM

Control system programming

Menu structure

The settings that can not be modified directly through the buttons of the user interface and of the remote controls are accessible through the programming parameters, grouped inside the various programming menus. The menus concerning functions which are not active are automatically hidden. It is possible to enter the programming menus with different user names. Each user has different authorizations concerning the possibility to visualize and modify the parameters :

- End user E

- Commissioning I

- Heating engineer F

The programming menus are accessible only through the user interface and the remote control.

To enter the programming menus :

- return to the main display (from whatever position press repeatedly the ESC button)

- press the OK button

- press the INFO button for at least 3 seconds

- select the user name with the knob and press the OK button

- select the desired menu and press OK

To modify the parameters inside the menus :

- select the desired parameter with the knob

- press the OK button to modify the parameter

- select the new value with the knob

- press the OK button to confirm the new value or the ESC button to cancel

Menu Level Parameter Function

Hour and date

E 1

Hour / minutes

E 2

Day / Month

E 3

Year

Operator section

E 20

Language

Time table 1

Heating circuit 1

E 500

Preselection

E 501

Phase 1 on

E 502

Phase 1 off

E 503

Phase 2 on

E 504

Phase 2 off

E 505

Phase 3 on

E 506

Phase 3 off

E 516

Default values

Time table 3

Heating circuit 3

E 540

Preselection

E 541

Phase 1 on

E 542

Phase 1 off

E 543

Phase 2 on

E 544

Phase 2 off

E 545

Phase 3 on

E 546

Phase 3 off

E 556

Default values

Time table 4

Domestic hot water

E 560

Preselection

E 561

Phase 1 on

E 562

Phase 1 off

E 563

Phase 2 on

E 564

Phase 2 off

E 565

Phase 3 on

E 566

Phase 3 off

E 576

Default values

Page 36

CONTROL SYSTEM

Menu Level Parameter Function

Time table 5

Cooling circuit 1

E 600

Preselection

E 601

Phase 1 on

E 602

Phase 1 off

E 603

Phase 2 on

E 604

Phase 2 off

E 605

Phase 3 on

E 606

Phase 3 off

E 616

Default values

Holidays program

Heating circuit 1

E 642

Start

E 643

End

E 648

Operating level

Holidays program

Heating circuit P

E 662

Start

E 663

End

E 668

Operating level

Heating circuit 1

E 710

Comfort set point

E 712

Reduced set point

E 714

Frost Protection set point

E 720

Climatic curve slope

E 730

Summer/winter changeover temperature

Cooling circuit 1

E 901

Operating mode

E 902

Comfort set point

E 907

Release

Heating circuit 3

E 1300

Operating mode

E 1310

Comfort set point

E 1312

Reduced set point

E 1314

Frost Protection set point

E 1320

Climatic curve slope

E 1330

Summer/winter changeover temperature

Domestic hot water

E 1610

Nominal set point

Service

Special operations

E 7120

Economy mode

E 7141

Emergency operation

Diagnostic

heat source

E 8410

Heat pump return temperature

E 8412

Heat pump ow temperature

E 8427

Source return temperature

E 8429

Source ow temperature

Diagnostic

consumers

E 8700

Outdoor temperature

E 8701

Minimum outdoor temperature

E 8702

Maximum outdoor temperature

E 8740

Room temperature heating circuit 1

E 8741

Set point room temperature heating circuit 1

E 8743

Flow temperature heating circuit 1

E 8756

Flow temperature cooling circuit 1

E 8800

Room temperature heating circuit P

E 8803

Set point ow temperature heating circuit P

E 8830

Temperature 1 Domestic Hot Water

E 8980

Temperature 1 Buffer

E 8982

Temperature 2 Buffer

E 9031

Relay output QX1

E 9032

Relay output QX2

E 9033

Relay output QX3

E 9034

Relay output QX4

E 9035

Relay output QX5

E 9036

Relay output ZX6

E 9075

Relay output QX35

Page 37

CONTROL SYSTEM

Remote thermostat programming

Remote control (wired o wireless) programming

Functions available for the user

The configuration parameters of the remote thermostat must be set on the device itself. A long press (longer than 3 seconds) on the OCCUPANCY button allows to enter the Programming menu from which is possible to modify the parameters listed in the table. When a parameter is selected the current value blinks. Use the knob to adjust the value of the parameter. Press briefly the OCCUPANCY button to select the following parameter. Press the HEATING button to escape from the Programming menu.

The configuration parameters of the remote control must be set on the device itself. Entering the “Operator section” menu it is possible

to adjust the parameters listed in the table.

Heat pump type setting

It is possible to set the type of heat pump (water-water or brine-water) modifying the parameter 5800.

Hour, date and language setting

In order to set hour and date enter the “Hour and date” menu and modify the parameters 1, 2 and 3. It is possible to select the desired language for the user interface and for each remote control through the “Operator section” menu (parameter 20).

Time tables setting

When the selected operating mode is “Automatic”, the circuits are activated according to the set time tables. It is possible to set the time table independently for each circuit (heating circuit 1, heating circuit 3, domestic hot water circuit, cooling circuit 1).

For the cooling circuit 1 it is possible to select, through the parameter 907, whether :

- keep the circuit always activated (24 hour per day)

- activate the circuit according to time table 5

- activate the circuit according to heating circuit 1 time table

For each time table it is possible to specify the program to use in the different days of the week :

- daily (a different program for each day of the week)

- weekly (same program for all the days of the week)

- week end (a program from Monday to Friday and another program from Saturday to Sunday)

For each program it is possible to specify 3 different operating phases per day (6 switch on or switch off events per day).

Holidays setting

It is possible to set a holidays period for the heating circuit 1 and for the heating circuit 3. For each period it is possible to specify the start and the end date and the set point to be adopted during the holidays period.

For details on the settings of parameters 40, 42, 44 and 46 see paragraph “Heating and cooling circuits”. The room temperature sensor contained inside the remote control can be calibrated adding an offset (parmeter 54) to the value read.

Parameter Function

Remote thermostat used as

ru = 1 management heating circuit 1 ru = 3 management heating circuit 3

SSave settings

P1 = 1 save pressing HEATING button or for timeout P1 = 2 save pressing HEATING button

Operation lock

P2 = 0 lock disabled P2 = 1 all the buttons are locked (access to Programming menu

granted)

Menu Level Parameter Function

Operator section

E 20

Language

F 22

Informations

F 26

Operation lock

F 27

Programming lock

I 28

Save settings

I 40

Renote control use

I 42

Heating circuits assignment

I 46

Operation heating circuit 3

I 48

Action OCCUPANCY button

F 54

Room temperature sensor offset

Page 38

CONTROL SYSTEM

Comfort

Reduced

Frost Protection

Operating mode selection for heating and cooling circuits

Heating circuit 1 : through the Heating button on the remote control Heating circuit P : through the Heating button on the remote thermostat Cooling circuit 1 : through the Cooling button on the remote control or through the parameter 901

Set point setting

For each heating circuit 3 set points can be set : Comfort, Reduced and Frost Protecion. For each cooling circuit only one set point can be set : Comfort. The set points of the heating circuits are related one each other : the Comfort set point can not be lower than the Reduced set point, the Reduced set point can not be lower than the Frost Protection set point and the Frost Protection set point can not be lower than 4°C.

All the set points can be adjusted through the parameters. The Comfort set points of the heating circuit 1 and of the cooling circuit 1 can also be adjusted by means of the knob of the user

interface.

The Comfort set point of each circuit can also be adjusted by means of the knob of the remote control or of the remote thermostat

assigned to that circuit (if present).

Heating integration with external heating source

It is possible to manage the activation of an external heating source to integrate the heating capacity supplied by the heat pump. The external source can be enabled only when the outdoor temperature is lower than a fixed limit (parameter 3700) in order to realize a bivalent operation.

Heating circuits climatic curves setting

The climatic curves allow to calculate the flow temperature set point of each circuit according to the outdoor air temperature in order to keep the room temperature as near as possible to the set value. The curves are referred to a room set point of 20°C . If the set point is modified, the curve automatically change to adapt themselves to the new value. It is possible to modify the parameters of the climatic curves in order to fit the features of the plant and of the building. The higher the slope of the curve, the higher is the change of the flow temperature set point for low values of the outdoor air temperature. If the room temperature is correct for high outdoor air temperature but is lower than the set point for low outdoor air temperature, the slope of the curve must be increased and vice versa. If on the other hand the room temperature is always lower or higher than the set point the curve must be translated without modifying its slope.

Heating circuit 1 Heating circuit 3 Cooling circuit 1

Comfort set point parameter 710 parameter 1310 parameter 902

Reduced set point parameter 712 parameter 1312 -

Frost Protection set point parameter 714 parameter 1314 Maximum Comfort set point parameter 716 parameter 1316 40 °C Minimum Comfort set point - - 15 °C

Heating circuit 1

Heating circuit 3

Climatic curve slope parameter 720 parameter 1320

Climatic curve displacement parameter 721 parameter 1321

0 2 4 6 8 10 12 14 16 18 20 22 °C

Page 39

CONTROL SYSTEM

ID Use Description Features

Available

for the user

inputs

BX1 B91 Source heat exchanger inlet temperature temperature sensor NTC 10K BX2 B92 Source heat exchanger outlet temperature temperature sensor NTC 10K BX3 B71 Plant heat exchanger inlet temperature temperature sensor NTC 10K BX4 B21 Plant heat exchanger outlet temperature temperature sensor NTC 10K

H1 VK1 Heating request

voltage free digital input 0-10 Vdc input

H3 VK2 Cooling request

voltage free digital input 0-10 Vdc input

EX1 E20 Allarme generico (sequenzimetro - soft starter) 230 Vac digital input EX2 E10 High pressure switch 230 Vac digital input EX3 E15 Source ow switch 230 Vac digital input EX4 E24 Plant ow switch / Plant pump thermal protection 230 Vac digital input

outputs

QX1 K25 Integrative electrical heatres - step 1 2 A - 230 Vac x QX2 K1 Compressor 2 A - 230 Vac

QX3-FX3 K32 Heating integration 2 A - 230 Vac (voltage free) x

QX4 Y22 Reversing cycle valve 2 A - 230 Vac x (1) QX5 Q9 Plant pump 2 A - 230 Vac

ZX6 Q8 Source pump / Source 2 way valve 2 A - 230 Vac

UX1 Q9 Modulating plant pump 0-10 Vdc

UX2 Q8

Modulating source pump Modulating source 2 way valve

0-10 Vdc

(1) Available for the user only for not reversible heat pumps (IH)

Internal expansion module

inputs

BX31 B9 Outdoor air temperature temperature sensor NTC 1K BX32 - - temperature sensor NTC 10K x BX33 - - temperature sensor NTC 10K x BX34 - - temperature sensor NTC 10K x

H31 - -

voltage free digital input 0-10 Vdc input

H32 - -

voltage free digital input 0-10 Vdc input

H33 H82 Compressor suction pressure 0-10 Vdc input

outputs

QX35 K26 Integrative electrical heatres - step 2 2 A - 230 Vac x

WX31 - - unipolar electronic expansion valve

Inputs and outputs

The following table shows the list of the inputs and outputs available on the controller of the heat pump along with the expected use. Some inputs and outputs can be configured in a different way by the user in order to manage other plant components which are not contained inside the heat pump.

Page 40

CONTROL SYSTEM

Alarms

Alarms table

Alarms activation and reset

The controller is able to perform a complete diagnosis of the unit detecting all the operating faults and notifying different alarms. The activation of an alarm implies :

- involved consumers locked

- alarm icon shown on the display

- event recorded in the alarm history

To show the details about the active alarm press the INFO button.

Alarms that can damage the unit or the plant require a manual reset that implies that the operator has to reset manually the controller. It is advisable to verify accurately the cause that originated the alarm and to make sure that the problem has been solved before restarting the unit. In any case the unit will restart only if the cause of the alarm has disappeared. For the manual reset alarms, pressing the INFO button, along with the details about the alarm, also the message “Reset ?” will appear. Press the OK button. When the message “Yes” blinks press again the OK button to confirm the alarm reset.

The less critical alarms have an automatic reset. As soon as the minimum compressor switch off time has elapsed the controller tries to reset the alarm. If the cause that originated the alarm has disappeared, the unit starts working again and the alarm icon is

no more shown on the display. Some of these alarms become manual reset alarms if the number of events in an hour exceeds a fixed threshold.

It is possible to reset the active alarms also through the RESET button or the parameter 6711 that activates the RESET function. In that case the scheduled delays at the unit switch on are ignored avoiding undesired waiting times during commissioning or fault tracing. This function should NOT be used in normal operation.

Alarm history

The controller allows to save the last 10 alarms occured during the unit operation. For each event the following details are recorded :

- alarm code

- hour

- date

Such details can be displayed entering the “Errors” menu (parameters from 6800 to 6819). When the number of saved events is higher than 10 the following events are saved deleting the oldest alarms.

Code

Alarm Reset

(1)

Input Heat pump lock

10 Outdoor air temperature sensor A B9 No 25 Flow sensor solid fuel boiler A B22 No 26 Common flow sensor A B10 No 28 Flue gas sensor A B8 No 30 Flow sensor heating circuit 1 A B1 No 31 Flow sensor cooling circuit 1 A B16 No 32 Flow sensor heating circuit 2 A B12 No 33 Heat pump flow sensor plant side A B21 No 35 Heat pump return sensor source side A B91 Yes 36 Compressor 1 outlet sensor A B81 No 37 Compressor 2 outlet sensor A B82 No 38 Primary controller flow sensor A B15 No 39 Evaporator sensor A B84 Yes 43 Return sensor solid fuel boiler A B72 No 44 Heat pump return sensor plant side A B71 No 45 Heat pump flow sensor source side A B92 Yes 46 Return sensor cascade A B70 No 48 Liquid line sensor A B83 No 50 DHW tanbk sensor 1 (B3) A B3 No 52 DHW tanbk sensor 2 (B31) A B31 No 54 Flow DHW sensor A B35 No 57 Circulation DHW sensor A B39 No 60 Room sensor 1 A - No 65 Room sensor 2 A - No 68 Room sensor 3 A - No 70 Plant buffer tank sensor 1 (B4) A B4 No 71 Plant buffer tank sensor 2 (B41) A B41 No 72 Plant buffer tank sensor 3 (B42) A B42 No 73 Solar panel sensor 1 A B6 No 74 Solar panel sensor 2 A B61 No 76 Special sensor 1 A BX No 81 LPB short-circuit A - No 82 LPB address collision A - No 83 BSB short-circuit A - No

Page 41

CONTROL SYSTEM

84 BSB address collision A - No 85 Wireless communication error on BSB bus A - No 98 Expansion module 1 A - No

99 Expansion module 2 A - No 100 Presence of 2 master clock time A - No 102 Clock without backup A - No 103 Communication error A - No 105 Maintenance message A - No 106 Source temperature too low M - Yes 107 High temperature compressor 1 outlet A / M - Yes 108 High temperature compressor 2 outlet A / M - Yes 117 Water pressure 1 too high A Hx No 118 Water pressure 1 too low A Hx Yes 121 Flow temperature too low heating circuit 1 A - No 122 Flow temperature too low heating circuit 2 A - No 126 DHW charging temperature tool low A - No 127 Antilegionella temperature too low A - No 134 Phase sequence controller alarm A / M E20 Yes 138 No control sensor for the heat pump A - Ye s 146 Configuration error A - No 171 Alarm contact 1 active A H1/H31 No

172 Alarm contact 2 active A

H2/H21/H22/

H32

173 Alarm contact 3 active A Ex No 174 Alarm contact 4 active A H3/H33 No 176 Water pressure 2 too high A Hx No 177 Water pressure 2 too low A Hx Ye s 178 Limit thermostat heating circuit 1 A - No 179 Limit thermostat heating circuit 2 A - No 201 Frost alarm M B21 Yes 204 Fan overload A / M E14 Yes 222 High pressure in heat pump operating mode A / M E10 Yes 223 High pressure on start working for the plant M E10 Yes 224 High pressure on start working for the DHW M E10 Yes 225 Low pressure A / M E9 Ye s 226 Compressor 1 overlaod A / M E11 Yes 227 Compressor 2 overlaod A / M E12 Yes 228 Source side flow switch A / M E15 Yes 229 Source side differential pressure switch A / M E26 Ye s 230 Source pump overload A / M E14 Yes 241 Flow sensor solar panel A B63 No 242 Return sensor solar panel A B64 No 243 Swimming pool sensor A B13 No 247 Defrost alarm A / M - Ye s 260 Flow sensor heating circuit 3 A B14 No 320 DHW charging sensor A B36 No 321 DHW flow sensor A B38 No 322 Water pressure 3 too high A Hx No 323 Water pressure 3 too low A Hx Ye s 324 Bx sensors with the same function A - No 325 Bx sensors with the same function on expansione modules A - No 326 Bx sensors with the same function on mixing groups A - No 327 Expansion modules with the same function A - No 328 Mixing groups with the same function A - No 329 Mixing groups on expansion modules with the same function A - No 330 BX1 no function A - No 331 BX2 no function A - No 332 BX3 no function A - No 333 BX4 no function A - No 334 BX5 no function A - No 335 BX21 no function A - No 336 BX22 no function A - No 337 B1 no function A - No 338 B12 no function A - No 339 Solar collector pump Q5 missing A - No 340 Solar collector pump Q16 missing A - No 341 Sensor B6 missing A - No 342 Sensor B31 missing A - No 343 Solar integration missing A - No

Code

Alarm Reset

(1)

Input Heat pump lock

Page 42

The controller diagnostic takes into account, besides the alarms reported in the table, many other alarm codes the meaning of which is indicated on the unit display when the corresponding alarm becomes active. Such alarms are not critical and don’t lock the heat pump operation.

Note: (1) A = automatic reset , M = manual reset , A / M = manual reset only if the number of events in an hour is higher than 3. (2) Only for brine-water units (3) Only for water-water units

344 Solar integration valve on plant buffer tank K8 missing A - No 345 Solar integration valve on swimming pool K18 missing A - No 346 Boiler pump Q10 missing A - No 350 Configuration error plant buffer tank A - No 351 Configuration error primary controller / system pump A - No 352 Configuration error pressureless header A - No 353 Sensor B10 missing A - No 354 Special sensor 2 A BX No 355 Poer suipply voltage asymmetric A / M E21/E22/E23 Ye s 356 Plant side flow switch A / M E24 Ye s 357 Flow sensor cooling circuit 1 A - No 358 Soft starter compressor 1 A / M E25 Yes 359 Passive cooling diverting valve Y21 missing A - No 360 Reversing cycle valve Y22 missing A - No 361 Sensor B91 missing A - No 362 Sensor B92 missing A - No 363 Sensor B84 missing A - No 364 Heat pump cooling system alarm A - Ye s 365 Instantaneous heater Q34 missing A - No 366 Room temperature sensor Hx A - No 367 Room humidity sensor Hx A - No 368 Flow temperature set point readjustment Hx A - No 370 Thermodynamic source A - Ye s 369 External alarm A - Yes 371 Flow temperature too low heating circuit 3 A - No 372 Limit thermostat heating circuit 3 A - No 373 Expansion module 3 A - No 385 Mains undervoltage A / M E21 No 388 DHW sensor no function A - No 441 BX31 no function A - No 442 BX32 no function A - No 443 BX33 no function A - No 444 BX34 no function A - No 445 BX35 no function A - No 446 BX36 no function A - No 447 BX6 no function A - No 452 HX1 no function A - No 453 HX3 no function A - No 454 HX31 no function A - No 455 HX32 no function A - No 456 HX33 no function A - No 457 BX7 no function A - No 462 BX8 no function A - No 463 BX9 no function A - No 464 BX10 no function A - No 465 BX11 no function A - No 466 BX12 no function A - No 467 BX13 no function A - No 468 BX14 no function A - No 469 HX21 no function A - No 470 HX22 no function A - No 472 Flow sensor cooling circuit 2 A B17 No 473 Flow sensor cooling circuit 3 A B18 No 476 Suction temperature A B85 Ye s 477 Evaporation pressure A H82 Yes 479 No refrigerant selected A - Yes 480 Suction temperature EVI A B86 Yes 481 Evaporation pressure EVI A H86 Yes 482 Evaporation temperature EVI A B87 Yes 483 Soft starter compressor 2 A / M - Yes 488 Condensation pressure A H83 Ye s

Code

Alarm Reset

(1)

Input Heat pump lock

CONTROL SYSTEM

Page 43

CONTROL SYSTEM

Controller technical data

Power supply

230 Vac (+10% / -15%)

50 Hz / 60 Hz

max 9,5 + 4,0 VA

Safety class (EN 60730) II Degree of protection (EN 60529) IP 00 Operating room temperature (not condensing) -20°C ... 50°C Storing room temperature -20°C ... 65°C

Power supply bus BSB

Communication

wired BSB bus

2 wire connection not interchangeable (200m max)

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 65°C

Room temperature sensor

Range : 0°C ... 50°C

Resolution : 0,1°C

Tolerance : 1,0°C

Power supply 3 alkaline batteries 1,5 V type AA (LR06)

Communication

wireless BSB bus

frequency 868 MHz

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 30°C

Room temperature sensor

Range : 0°C ... 50°C

Resolution : 0,1°C

Tolerance : 1,0°C

Power supply

5,5 Vdc (X60 terminal of the controller)

max 0,11 VA

Communication 6 wire connection not interchangeable (1,5m max)

Safety class (EN 60730) III Degree of protection (EN 60529) IP 40 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 65°C

Controller (with integrated expansion module)

Wired remote thermostat and wired remote control

Wireless remote control

Wireless transmitter

Power supply 2 alkaline batteries 1,5 V type AA (LR06)

Communication

wireless BSB bus

frequency 868 MHz

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 30°C

Room temperature sensor

Range : 0°C ... 50°C

Resolution : 0,1°C

Tolerance : 1,0°C

Wireless remote thermostat

Page 44

CONTROL SYSTEM

Power supply

230 Vac (+10% / -15%)

50 Hz (+6% / -6%)

max 0,5 VA

Communication

wireless BSB bus

frequency 868 MHz

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 65°C

Power supply 2 alkaline batteries 1,5 V type AAA (LR03)

Communication

wireless BSB bus

frequency 868 MHz

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 30°C Outdoor temperature sensor cable length max 5m

Wireless repeater

Wireless adaptor for outdoor temperature sensor

Sensors features

The temperature sensors used in the hydraulic circuit are type NTC 10K (10 kΩ at 25°C).

The outdoor air sensor is type NTC 1K (1 kΩ at 25°C).

When the sensor is at the temperature of 25°C the electrical resistance measured at the sensor ends is 1 kW for the NTC 1K sensor and 10 kΩ for the NTC 10K sensors. The thermistor of these sensors has a negative temperature coefficient : the electrical resistance value decreases when the temperature increases.

In order to verify if a sensor is faulty or interrupted, check the correspondence between the resistance value in kΩ and the temperature of the sensor in °C according to the table.

For a reliable check it is not necessary to control each single value, but some sample values are enough. If the instrument shows an infinite resistance the sensor is interrupted.

NTC 1K NTC 10K

Temperature

[°C]

Resistance

[kΩ]

Resistance

[kΩ]

-20 7,578 96,360

-15 5,861 75,502

-10 4,574 55,047

-5 3,6,00 42,158 0 2,857 32,555 5 2,284 25,339

10 1,840 19,873 15 1,492 15,699 20 1,218 12,488 25 1,000 10,000 30 0,827 8,059 35 0,687 6,535 40 0,575 5,330 45 0,483 4,372 50 0,407 3,605 55 - 2,989 60 - 2,49 65 - 2,084 70 - 1,753 75 - 1,481

Power supply

12 Vdc (G+ terminal of the controller)

max 0,3 VA

Communication

wired BSB bus

2 wire connection not interchangeable (200m max)

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 65°C

Wireless transmitter on BSB bus

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MAINTENANCE

Maintenance

IMPORTANT

BEFORE CARRYING OUT MAINTENANCE OR CLEANING OPERATIONS MAKE SURE THE UNIT POWER SUPPLY IS DISCONNECTED. ANY ORDINARY OR EXTRAORDINARY MAINTENANCE OPERATION MUST BE CARRIED OUT BY SPECIALIZED AND AUTHORIZED PERSONNEL IN ORDER TO ENSURE COMPLIANCE WITH THE SAFETY REGULATIONS IN FORCE.

N.B. The unit switch on button placed on the frontal panel of the unit do NOT exclude the electrical voltage to all the circuits contained inside the electrical panel of the unit. Always make sure that the power supply lines (of the heat pump and of the integrative electrical heaters) are disconnected at the start before carrying out any maintenance operation.

This section is extremely important for the efficient operation of the unit during the years. A few operations carried out periodically can avoid the need to call specialized personnel. The operations to be carried out do not require particular technical knowledge and consist of simple checks of the components of the unit. Contact an authorized service center if maintenance is required.

Structure

To prevent noises and strange vibrations to rise make sure that the various steel parts are well fastened together and that the inspection panels are properly fixed to the unit. In case of oxidation, treat with paints, suitable to avoid or reduce the problem, the parts of the unit affected.

Hydraulic plant

Visually check that the hydraulic plant is leaks free and is pressurized. Verify there is no air in the circuit (acting on the air vents). Verify that the filters in the plant are clean.

Electrical plant

Verify that the power supply cable that connects the unit to the distribution panel is not affected by cuts, cracks or alterations that could compromise the insulation. Contact an authorized service center if maintenance is required. After a first period of time from the first start up and at every stop or seasonal start up carefully check that each electrical connection is well fixed.

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SAFETY AND POLLUTION

1 SUPPLIER COMPANY AND PRODUCT IDENTIFICATION

Card No. FRIG 8 Product R-410A Supplier company identification RIVOIRA SpA

2 COMPOSITION / INFORMATION ON INGREDIENTS

Substance / Preparation Preparation Components / Impurities Contains the following components : Difluoromethane (R32) 50 % in weight Pentafluoroethane (R125) 50 % in weight EEC No. Non-applicable for mixtures Trade-name / /

3 IDENTIFICATION OF HAZARDS

Identification of hazards Liquefied gas. The vapours are heavier than air and can cause suffocation, reducing the oxygen available for brea-

thing. Rapid evaporation of the fluid can cause freezing. Can cause cardiac arrhythmia.

4 FIRST-AID MEASURES

Inhalation Do not administer anything if the person has fainted. Take the person outdoors. Use oxygen or artificial respiration if necessary. Do not administer adrenaline or similar substances. Contact with eyes Rinse thoroughly with plenty of water for at least 15 minutes and see a doctor. Contact with skin Wash immediately with plenty of water. Immediately remove all contaminated garments. Swallowing

5 FIRE-PREVENTION MEASURES

Specific hazards Increase in pressure. Dangerous fumes Halogen acids, traces of carbonyl halides. Fire-extinguishing means usable All the known fire-extinguishing means can be used. Specific methods Cool the containers/tanks with water sprays. Special protection equipment Use self-contained breathing apparatus in confined spaces.

6 MEASURES AGAINST ACCIDENTAL SPILLING OF THE PRODUCT

Personal protection Evacuate personnel to safe areas. Provide for adequate ventilation. Use personal protection equip-

ment Protection for the environment It evaporates. Product removal methods It evaporates.

7 HANDLING AND STORAGE

Handling and storage Ensure an adequate air change and/or extraction in the workplaces. Only use well-ventilated rooms.

Do not breathe vapours or aerosols. Carefully close the containers and keep them in a cool, dry and

well-ventilated place. Keep in the original containers. Incompatible products Explosives, flammable materials, organic peroxides.

8 CONTROL OF EXPOSURE / PERSONAL PROTECTION

Personal protection Ensure adequate ventilation, especially in closed areas. Control parameters Difluoromethane (R32): Recommended exposure limits: AEL (8h and 12h TWA) = 1000 ml/m3 Pentafluoroethane (R125): Recommended exposure limits: AEL (8h and 12h TWA) = 1000 ml/m3

Refrigerant safety card

Accessing the unit

The access to the unit must be granted exclusively to qualified personnel trained to operate on this type of units and provided with the necessary protection equipment. Moreover such personnel, to operate, must be authorized by the owner of the unit and recognized by the Manufacturer.

Residual risks

The unit are designed and built in such a way to minimize risks for people and for the place where the unit is installed. The residual risks, impossible to eliminate during the design process, are reported in the following table along with the indications necessary for their neutralization.

Considered part Residual risk Mode Precautions Compressor Burns Contact Use protective gloves

Refrigerant circuit pipes

Burns Contact Use protective gloves

Cold burns

Contact or refrigerant outflow

Use protective gloves

Electrical circuit

Electrocutions Burns

Contact with live parts

Verify the unit earth connection Disconnect the power supply line before carrying out any operation inside the unit

General considerations

Pollution

The unit contains refrigerant gas and lubricating oil. During discarding such fluids must be recovered and eliminated according to the regulations in force in the country where the unit is installed. The unit must not be abandoned during discarding.

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SAFETY AND POLLUTION

Respiratory tract protection For rescue and for maintenance works in tanks, use self-contained breathing apparatus. The vapours

are heavier than air and can cause suffocation, reducing the oxygen available for breathing. Eye protection Total protection glasses. Hand protection Rubber gloves. Hygiene measures Do not smoke.

9 CHEMICAL-PHYSICAL PROPERTIES

Relative density, gas (air=1) Heavier than air. Solubility in water (mg/l) Not known, but deemed very low. Appearance Colourless liquefied gas. Odour Similar to ether. Fire point Does not ignite.

10 STABILITY AND REACTIVITY

Stability and reactivity No decomposition if used according to the special instructions. Materials to be avoided Alkali metals, alkali-earth metals, granulated metal salts, Al, Zn, Be, etc. in powder. Hazardous products of decomposition Halogen acids, traces of carbonyl halides.

11 TOXICOLOGICAL INFORMATION

Local effects Concentrations substantially above the value TLV (1000 ppm) can cause narcotic effects. Inhalation

of highly concentrated products of decomposition can cause respiratory insufficiency (pulmonary

oedema). Long-term toxicity No carcinogenic, teratogenic or mutagenic effects have been recorded in experiments on animals. Specific effects Rapid evaporation of the fluid can cause freezing. Can cause cardiac arrhythmia.

12 ECOLOGICAL INFORMATION

Effects linked to ecotoxicity Pentafluoroethane (R125) Potential global warming with halocarbides; HGWP (R-11 = 1) = 0.84 Potential impoverishment of the ozone; ODP (R-11 = 1) = 0

13 CONSIDERATIONS ON DISPOSAL

General Do not dispose of where accumulation can be hazardous.

Usable with reconditioning.

The depressurised containers must be returned to the supplier.

Contact the supplier if instructions for use are deemed necessary.

14 INFORMATION FOR TRANSPORT

Designation for transport LIQUEFIED GAS N.A.S. ( DIFLUOROMETHANE, PENTAFLUOROETHANE ) UN No. 3163 Class/Div 2.2 ADR /RID No. 2, 2nd A ADR/RID hazard no. 20 ADR label Label 2 : non-toxic non-flammable gas. CEFIC Groupcard 20g39 - A Other information for transport Avoid transport on vehicles where the loading zone is not separate from the cab. Make sure the driver is informed about the potential risk of the load and knows what to do in case of accident or emergency. Before starting transport, make sure the load is properly secured and : make sure the valve of the container is closed and does not leak; make sure the blind cap of the valve (when provided) is correctly fitted; make sure the cap (when provided) is correctly fitted and that there is an adequate ventilation passage; ensure compliance with the current provisions.

15 INFORMATION ON REGULATIONS

The product must not be labelled according to Directive 1999/45/EC. Comply with the regulations given below, and the relevant applicable updates and amendments. Circulars no. 46/79 and 61/81 of the Ministry of Labour : Risks related to the use of products containing aromatic amines Leg. Decree no. 133/92 : Regulations on the discharge of hazardous substances in waters Leg. Decree no. 277/91 : Protection of workers against noise, lead and asbestos Law 256/74, Decree 28/1/92, Leg. Decree no. 52 dated 3/2/97, Decree dated 28/4/97 as amended : Classification, packing and labelling of hazardous substances and preparations Decree no. 175/88, as amended : Activities with significant accident risks (Seveso Law) Decree no. 203/88 : Emissions into the atmosphere Decree no. 303/56 : Work hygiene Decree no. 547/55 : Regulations on accident prevention Leg. Decree no.152 dated 11/5/99 : Protection of waters

16 OTHER INFORMATION

Recommended uses Refrigerant Can cause suffocation in high concentration. Keep in a well-ventilated place. Do not breathe the gas. The risk of suffocation is often underestimated and must be clearly explained during the training of operators. Ensure compliance with all the national and regional regulations. Before using this product in any new process or trial, an in-depth study on safety and compatibility of the product with the materials must be carried out. The above information is based on our current know-how and describes the product according to the safety requirements. It does not however represent a guarantee and assurance of the qualities in a legal sense. Each person responds personally for compliance with such regulations.

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The manufacturer declines all responsibility for any inaccuracies in this manual due to printing or typing errors.

The reserves the right to modify the products contents in this catalogue without previous notice.

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Ferroli spa ¬ 37047 San Bonifacio (Verona) Italy ¬ Via Ritonda 78/A tel. +39.045.6139411 ¬ fax +39.045.6100933 ¬ www.ferroli.it

COD. 3QE34321