Ferroli HXW, HXW 12.1, HXW 20.1, HXW 23.1, HXW 27.1 Installation And Operatioin Manual

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HXW

WATER - WATER AND BRINE - WATER HEAT PUMPS FOR INDOOR INSTALLATION

INSTALLATION AND OPERATION MANUAL

i migliori gradi centigradi

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The manufacturer declines all the responsabilities regarding inaccuracies contained in this manual, if due to printing or typing mi-

stakes. The manufacturer reserves the right to apply changes and improvements to the products at any time without notice.

Dear Customer, Thank you for having purchased a FERROLI product. It is the result of many years of experiences and of particular research studies and has been made with top quality materials and advanced technologies. The CE mark guarantees that the products satisfy all the applicable European Directives. The qualitative level is kept under constant control and FERROLI products therefore offer SAFETY, QUALITY and RELIABILITY. Due to the continuous improvements in technologies and materials, the product specication as well as performances are subject to variations without prior notice.

Thank you once again for your preference FERROLI S.p.A

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TABLE OF CONTENTS

GENERAL FEATURES                                                                                   4

General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Unit dataplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Unit identification code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Description of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

TECHNICAL DATA AND PERFORMANCES                                                                  11

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

NOMINAL performances - Base setting up (AB) - Radiant plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

NOMINAL performances - Base setting up (AB) - Standard plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

HEATING performances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

COOLING performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Plant side hydraulic performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Source side hydraulic performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Domestic hot water side hydraulic performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Operating limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Noise levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Minimum operating area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

CONNECTIONS                                                                                        23

Hydraulic connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

RECEIVING AND POSITIONING                                                                           25

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

START UP                                                                                             26

Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

CONTROL SYSTEM                                                                                     27

Control system configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Heating and cooling circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Control system devices installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Wireless devices connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Control system using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Control system programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Remote thermostat programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Remote control (wired o wireless) programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Functions available for the use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Alarms table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Controller technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Sensors features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

MAINTENANCE                                                                                        44

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

SAFETY AND POLLUTION                                                                               45

General considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Refrigerant safety card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Page 4

GENERAL FEATURES

General instructions

Declaration of conformity

Unit dataplate

The figure shows the fields reported on the unit dataplate :

This manual and the wiring diagram supplied with the unit must be kept in a dry place for possible future consultation. The manual provides information on installation and correct use and maintenance of the unit. Before carrying out installation,

please carefully read all the information contained in this manual, which describes the procedures necessary for correct installation and use of the unit

Follow carefully the instructions contained in this manual and respect the safety regulations in force. The unit must be installed in conformity with the laws in force in the country of use. Unauthorized tampering with the electrical and mechanical equipment INVALIDATES THE WARRANTY. Check the electrical specifications given on the dataplate before making the electrical connections. Read the instructions given in the specific section on electrical connections. Deactivate the equipment in case of fault or poor operation. If the unit requires fixing, contact only specialized service centers recognized by the manufacturer and use original spare parts. The unit must be installed outdoor and connected to a hydronic cooling and/or heating system. Any use different from that permitted or outside the operating limits indicated in this manual is prohibited (unless previously agreed with the firm).

The manufacturer declines any responsability for damage or injury due to non-compliance with the information given in this manual.

The firm declares that the present unit complies with the requirements of the following directives :

• Machinery directive (MD) 2006/42/EC

• Pressure equipment directive (PED) 97/23/EC

• Electromagnetic compatibility directive (EMC) 2004/108/EC

• Low voltage directive (LVD) 2006/95/EC

Codice Code

Rev

Ferroli Spa Via Ritonda 78/A

(VR) Italy

A - Trademark B - Model B1 - Code C - Serial number D - Capacity in cooling at the condition W30W18 E - Capacity in heating (heat pump) at the condition W10W35 F - Power input in cooling at the condition W30W18 G - Power input in heating (heat pump) at the condition W10W35 H - Reference standard I - Power supply L - Maximum absorbed current M - Refrigerant type and charge weight N - Unit weight O - Sound pressure level at 1 metre P - IP protection level Q - Maximum pressure - high pressure side R - Maximum pressure - low pressure side S - PED certification body

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IH 121 VB AB 0 M 1

GENERAL FEATURES

Unit description

This series of water-water heat pumps satises the heating, cooling and domestic hot water production requirements of residential plants of small and medium size. All the units are suitable for indoor installation and can be applied to fan coil plants, radiant oor plants and high efciency radiators plants. As source both water (from well, river, lake…) or brine solutions (from geothermic probes) can be used. The control system allows to manage not only the refrigerant circuit but the whole plant with the possibility to choose different solutions both for the heating and cooling plant and for the domestic hot water management. The possibility of solar panels or other heating sources integration is also available. The heating function optimizes the ow water temperature according both to the ambient temperature and to the outdoor temperature through climatic curves adaptable to the building features. It’s possible to manage a storage tank and two independent circuits (a direct one and a mixed one). The domestic hot water management allows to control the three way valve, the storage tank and the anti-legionella cycles (if necessary). The cooling function can be realized through “passive cooling” (free cooling), through “active cooling” (refrigerant circuit inversion) or through both systems actuated in sequence. When the unit is used in radiant oor plants, to avoid condensate generation, a room humidity sensor can be installed.

The internal programmer clock allows to dene different daily switching programs for heating, cooling and domestic hot water production. The refrigerant circuit, contained in an extractable box to simplify the maintenance operations, is equipped with scroll compressor mounted on damper supports, brazed plate heat exchangers, thermostatic expansion valve and reverse cycle valve (for reversible units). The circuit is protected by high and low pressure switches and ow switches on both the exchangers. The outdoor structure and the refrigerant circuit box are both thermally and acoustically insulated in order to create a double wall against sound propagation and to allow the installation in domestic places. To avoid vibration propagation towards the hydraulic circuit the refrigerant circuit box is placed on damper supports and the connection pipes are exible. Moreover all the hydraulic pipes are thermally insulated to avoid condensate generation. The three phase electrical power supply heat pumps are supplied with phase sequence and voltage controller integrated inside the unit controller. All the units are accurately built and individually tested in the factory. Only electric and hydraulic connections are required for installation.

Unit identification code

The codes that identify the units and the meaning of the letters used are described below.

Unit type

IH - Units suitable for hydronic plant installation operating as heat pumps IP - Units suitable for hydronic plant installation operating as reversible heat pumps

Power supply

1 - 230V - 1 - 50 Hz 5 - 400V - 3N - 50 Hz

Operating range

M - Medium temperature. The unit is suitable to produce water at medium temperature

Refrigerant type

0 - R410A

Acoustic setting up

AB - Base setting up

Unit version

VB - Base version

N° compressors

Unit model

HXW

Page 6

GENERAL FEATURES

Description of components

External structure Basement, lateral panels and frontal panel,

are completely thermally and acoustically insulated in order to minimize thermal losses and noise emissions in the surroundings. Accessibility to internal parts is possible removing the frontal panel and the upper panel. For extraordinary manteinances also the rear panel can be removed.

Refrigerant circuit It is contained inside an extractable box to simplify the maintenance operations. The box is placed on rubber vibration dampers and is connected to the hydraulic circuit through flexible pipes in order to avoid the propagation of the vibrations generated by the compressor outside the unit. The hermetic scroll compressor (1) is mounted on damper supports and is protected against overtemperatures and overcurrents. The heat exchangers on the plant side (2) and on the source side (3) are realized with brazed stainless steel plates, properly insulated to avoid condensate generation and to minimize thermal losses, and protected by a flow switch that detects whatever water flow lack. The expansion device (4), a thermostatic expansion valve with external equalizer, allows the unit to adjust itself to the different operating conditions keeping steady the set superheating. The refrigerant circuit of each unit contains moreover solid core hermetic filter dryer (5) to restrain impurity and moisture residuals that could be present in the circuit, high and low pressure switches in order to assure the compressor to operate inside the permitted limits, 4 way reverse cycle valve (6) to allow operating mode change reversing the refrigerant flow (only for reversible heat pumps),

pressure connections SAE 5/16” - UNF 1/2” - 20 equipped with pin, gasket and blind nut, as required for the use of R410A refrigerant (they allow the complete check of the refrigerant circuit : compressor inlet pressure, compressor outlet pressure, thermostatic expansion valve upstream pressure and pressure drops accross the filter). All the pipes of the refrigerant circuit are properly insulated to avoid condensate generation and to minimize thermal losses.

Hydraulic circuit Both the hydraulic circuit on the plant side and on the source side are equipped with expansion vessel, air vents and drain valves. All the pipes are thermally insulated to avoid condensate generation and minimize thermal losses. The circuit on the plant side is moreover equipped with pressure safety valve, pressure gauge and three speed glandless pump while the water flow rate on the source side can be adjusted by means of a three speed glandless pump or by means of a two way valve.

Electrical panel. It contains all the power, control and security components necessary to guarantee the unit to work properly. The unit is managed by a microprocessor controller to which all the electrical loads and the control devices are connected. The user interface, placed on the frontal panel of the unit, allows to view and to modify, if necessary, all the parameters of the unit.

All the units are supplied with an outdoor temperature sensor, to be installed outside, in order to realize the climatic control.

Page 7

GENERAL FEATURES

Control system

The microprocessor controller is able to manage not only the unit itself but also all that components of the plant which allow to realize a complete system.

The main functions of the control system are :

- room temperature control according to the outdoor temperature (climatic control)

- domestic hot water production (management of 3 way valve, storage tank, anti legionella cycles…)

- management of a heating and/or cooling mixed circuit (pump and 3 way mixing valve)

- management of a heating direct circuit (only pump)

- management of a storage tank for heating and/or cooling

- management of electrical heaters for heating and domestic hot water (3 steps logic)

- solar panels integration

- passive cooling

- room humidity control for cooling with radiant systems

- internal programmer clock (for heating, cooling and domestic hot water)

- digital input for electrical energy low tariff

- alarm memory management and diagnostic

- compressor and pump operating hour counter

- possibility to manage more units in cascade (maximum 16)

Besides the standard user interface present on all the units, wired or wireless remote thermostats are available which allow to control all the operating parameters of the unit and to acquire the temperature in the different zones in order to realize a more precise and comfortable control.

The unit controller is able to manage a lot of different plant solutions enabling automatically the necessary control algorythms according to the components which have been connected.

The management of such components is possible through additional expansion modules which communicate with the unit by means of an internal bus and provide all the inputs and outputs required to full a complete system.

The controller is able to manage up to two zones in heating (one by means of a mixed circuit and the other by means of a direct circuit) and one zone in cooling (by means of a mixed circuit).

It’s possible to realize more complex plants connecting to the heat pump controller further expansion modules in order to extend without limits the number of zones to be managed.

For each zone the following parameters can be set :

- set point

- daily or weekly operating time table

- climatic control curve

- room control sensor : it can be in common with the other zones or independent (in that case it’s necessary to install an additional room thermostat)

Page 8

GENERAL FEATURES

Options

The controller flexibility and the big number of options available allow to get, for each model, a lot of different configurations that integrate inside the heat pump many components of the plant and allow to realize compact and tested installations.

In order to select the right configuration it is necessary to define the type of plant to which the heat pump will be connected, both for what concerning the heating and cooling circuits, and for what concerning the domestic hot water management.

Option “Source side flow rate management”

Not reversible heat pump (IH) without options

Pump

Reversible heat pump (IP) without options

2 way valve

Source side ow rate management

Pump Allows the circulation of the water on the source side.

2 way valve

Modulates the water ow rate on the source side when the water circulation is assured by an external pump.

Domestic hot water production

3 way valve

Allow to divert the hot water produced by the heat pump from the heating circuit to the domestic hot water circuit.

3 way valve with primary heat exchanger

The hot water is diverted by the three way valve on an internal heat exchanger. An internal pump assures a correct domestic hot water ow through the other side of the heat exchanger.

Passive cooling

Allows to use the source to cool down the plant water without activating the compressor.

Integrative electrical heaters

Integrate or replace the heating power supplied by the heat pump and are managed by the unit controller with a 3 step logic.

Soft starter Reduces the compressor start current.

Page 9

GENERAL FEATURES

In this configuration the heat pump can be coupled to a domestic hot water tank equipped with a coil designed for a maximum water temperature between 55°C and 60°C.

The anti legionella cycles have to be performed by means of electrical heaters placed on the heat pump outlet (see option “Integrative electrical heaters”) or directly inside the tank.

In this configuration the heat pump can be coupled to a domestic hot water tank without coil.

The anti legionella cycles have to be performed by means of electrical heaters placed on the heat pump outlet (see option “Integrative electrical heaters”) or directly inside the tank.

Option “Domestic hot water production”

3 way valve

3 way valve with primary heat exchanger

Option “Passive cooling” Option “Integrative electrical heaters”

Page 10

GENERAL FEATURES

Accessories

Remote thermostat

Allows operating mode selection and set point adjustment. The on board temperature sensor can be used in order to realize a climatic control.

Remote control (wired or wireless)

Replicates all the control and visualization functionalities of the controller installed on the unit. The on board temperature sensor can be used in order to realize a climatic control.

Wireless transmitter

Connected to the unit controller, allows to communicate with wireless remote control and wireless outdoor temperature sensor.

Wireless repeater Extends wireless operating range.

Wireless adaptor for outdoor temperature sensor

Allows to transform the wired outdoor temperature sensor, standard for all the units, in a wireless sensor.

Condensate sensor In cooling mode it allows the minimum ow temperature control when condensate generation occurs.

Room hygrostat In cooling mode it allows the minimum ow temperature control according to the room humidity.

Room humidity sensor (with or without display)

In cooling mode it allows the minimum ow temperature control according to the room dew point, calculated from the measured room humidity.

Rubber vibration dampers

Allow to reduce the transmission to the unit support plane of the mechanical vibrations generated by the compressor and by the fans in their normal operating mode.

Transformer 230V / 24V - 3VA

It assures the correct power supply for the condensate sensor and for the room humidity sensor.

Refrigerant circuit box If a failure occurs inside the refrigerant circuit, it permits to restart the heat pump very quickly.

Page 11

TECHNICAL DATA AND PERFORMANCES

Technical data

Frame

Model

121 141 171 201 231 271

U.M.

Power supply

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

400 - 3N - 50 400 - 3N - 50 400 - 3N - 50 V-ph-Hz

Refrigerant

Type

R410A R410A R410A R410A R410A R410A -

Compressor

Type

scroll scroll scroll scroll scroll scroll -

Quantity

1 1 1 1 1 1 n°

Power steps

0 - 100 0 - 100 0 - 100 0 - 100 0 - 100 0 - 100 %

Oil charge

0,75 1,20 1,80 1,80 1,80 1,80 kg

Plant side heat exchanger

Type

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

Quantity

1 1 1 1 1 1 n°

Water volume

1,90 1,90 2,56 2,56 3,33 3,33 l

Source side heat exchanger

Type

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

stainless steel

brazed plates

Quantity

1 1 1 1 1 1 n°

Water volume

2,56 2.,56 3,33 3,33 4,18 4,18 l

Plant side hydraulic circuit

Safety valve set point

3 3 3 3 3 3 bar

Expansion vessel volume

10 10 10 10 10 10 l

Source side hydraulic circuit

Expansion vessel volume

10 10 10 10 10 10 l

Plant side pump

Type

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

Quantity

1 1 1 1 1 1 n°

Installed power

0,21 0,21 0,21 0,21 0,21 0,21 kW

Source side pump (option)

Type

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

3 speed

glandless pump

Quantity

1 1 1 1 1 1 n°

Installed power

0,41 0,41 0,41 0,41 0,41 0,41 kW

Integrative electrical heaters (option)

Total installed power

9,0 9,0 9,0 9,0 9,0 9,0 kW

Power steps

0 - 33 - 66 - 100 0 - 33 - 66 - 100 0 - 33 - 66 - 100 0 - 33 - 66 - 100 0 - 33 - 66 - 100 0 - 33 - 66 - 100

n°

Page 12

TECHNICAL DATA AND PERFORMANCES

NOMINAL performances - Base setting up (AB) - Radiant plants

Heating W10W35 ( source : water in 10°C out 7°C / plant : water in 30°C out 35°C )

Heating capacity 12,0 14,6 17,1 20,8 24,1 27,2

Power input 2,24 2,72 3,18 3,87 4,48 5,12

COP 5,36 5,37 5,38 5,37 5,38 5,31

Water flow rate plant side 2078 2511 2944 3584 4156 4693

l/h

Available static head plant side 56 44 46 31 30 17

kPa

Water flow rate source side 2813 3407 3988 4877 5643 6374

l/h

Pressure drops source side 18 25 21 30 26 33

kPa

Heating B0W35 ( source : brine in 0°C out -3°C / plant : water in 30°C out 35°C )

Heating capacity 8,89 10,7 12,6 15,3 17,8 20,2

Power input 2,20 2,64 3,11 3,74 4,36 4,94

COP 4,04 4,05 4,05 4,09 4,08 4,09

Water flow rate plant side 1538 1853 2182 2649 3082 3480

l/h

Available static head plant side 67 61 61 52 51 44

kPa

Water flow rate source side 2138 2584 3039 3710 4308 4868

l/h

Pressure drops source side 11 16 13 19 16 21

kPa

Data declared according to EN 14511. The values are referred to units without options or accessories. Brine = water with 30% ethylene glycol.

Heating W10W35 ( source : water in 10°C out 7°C / plant : water in 30°C out 35°C )

Heating capacity 11,8 14,3 16,7 20,4 23,6 26,7

Power input 2,22 2,68 3,14 3,82 4,43 5,05

COP 5,32 5,34 5,32 5,34 5,33 5,29

Water flow rate plant side 2043 2459 2892 3515 4069 4606

l/h

Available static head plant side 56 46 47 33 32 19

kPa

Water flow rate source side 2761 3330 3910 4774 5511 6246

l/h

Pressure drops source side 17 24 20 29 25 32

kPa

Heating B0W35 ( source : brine in 0°C out -3°C / plant : water in 30°C out 35°C )

Heating capacity 8,74 10,5 12,4 15,0 17,4 19,7

Power input 2,17 2,61 3,08 3,70 4,31 4,89

COP 4,03 4,02 4,03 4,05 4,04 4,03

Water flow rate plant side 1512 1818 2147 2597 3013 3411

l/h

Available static head plant side 68 62 62 54 52 45

kPa

Water flow rate source side 2097 2530 2985 3627 4194 4757

l/h

Pressure drops source side 11 15 13 18 16 20

kPa

Cooling W30W18 ( source : water in 30°C out 35°C / plant : water in 23°C out 18°C )

Cooling capacity 12,7 15,2 18,0 21,7 25,3 28,6

Power input 2,23 2,71 3,17 3,85 4,46 5,08

EER 5,70 5,61 5,68 5,64 5,67 5,63

Water flow rate plant side 2190 2638 3121 3759 4380 4949

l/h

Available static head plant side 53 41 42 27 25 10

kPa

Water flow rate source side 2573 3096 3662 4405 5136 5799

l/h

Pressure drops source side 15 21 18 25 22 27

kPa

Cooling B30W18 ( source : brine in 30°C out 35°C / plant : water in 23°C out 18°C )

Cooling capacity 12,4 14,9 17,6 21,2 24,7 28,0

Power input 2,28 2,77 3,24 3,94 4,57 5,21

EER 5,44 5,38 5,43 5,38 5,40 5,37

Water flow rate plant side 2138 2586 3052 3673 4276 4845

l/h

Available static head plant side 54 42 44 29 27 13

kPa

Water flow rate source side 2746 3316 3914 4704 5482 6205

l/h

Pressure drops source side 17 25 21 30 26 32

kPa

Frame

Model

121 141 171 201 231 271

U.M.

Power supply

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

400 - 3N - 50 400 - 3N - 50 400 - 3N - 50 V-ph-Hz

Page 13

NOMINAL performances - Base setting up (AB) - Standard plants

TECHNICAL DATA AND PERFORMANCES

Heating W10W45 ( source : water in 10°C out 7°C / plant : water in 40°C out 45°C )

Heating capacity 11,0 13,3 15,6 19,1 22,2 25,0

Power input 2,67 3,22 3,78 4,56 5,31 6,03

COP 4,12 4,13 4,13 4,19 4,18 4,15

Water flow rate plant side 1912 2312 2712 3303 3842 4329

l/h

Available static head plant side 59 50 51 38 36 26

kPa

Water flow rate source side 2398 2910 3404 4173 4845 5457

l/h

Pressure drops source side 13 19 15 23 20 24

kPa

Heating B0W45 ( source : brine in 0°C out -3°C / plant : water in 40°C out 45°C )

Heating capacity 8,17 9,88 11,6 14,1 16,3 18,4

Power input 2,63 3,16 3,73 4,47 5,22 5,90

COP 3,11 3,13 3,11 3,15 3,12 3,12

Water flow rate plant side 1419 1714 2017 2451 2834 3199

l/h

Available static head plant side 69 63 64 56 55 49

kPa

Water flow rate source side 1766 2145 2517 3086 3548 4006

l/h

Pressure drops source side 8 11 9 13 11 14

kPa

Data declared according to EN 14511. The values are referred to units without options or accessories. Brine = water with 30% ethylene glycol.

Heating W10W45 ( source : water in 10°C out 7°C / plant : water in 40°C out 45°C )

Heating capacity 10,9 13,1 15,4 18,8 21,7 24,6

Power input 2,64 3,18 3,74 4,51 5,25 5,96

COP 4,13 4,12 4,12 4,17 4,13 4,13

Water flow rate plant side 1895 2277 2677 3251 3755 4259

l/h

Available static head plant side 60 50 52 39 38 27

kPa

Water flow rate source side 2375 2861 3359 4099 4714 5360

l/h

Pressure drops source side 13 18 15 22 19 24

kPa

Heating B0W45 ( source : brine in 0°C out -3°C / plant : water in 40°C out 45°C )

Heating capacity 8,03 9,68 11,4 13,8 16,0 18,1

Power input 2,61 3,13 3,69 4,42 5,17 5,84

COP 3,08 3,09 3,09 3,12 3,09 3,10

Water flow rate plant side 1394 1679 1982 2399 2782 3147

l/h

Available static head plant side 70 64 64 57 56 50

kPa

Water flow rate source side 1728 2090 2466 3004 3465 3930

l/h

Pressure drops source side 7 11 9 13 11 14

kPa

Cooling W30W7 ( source : water in 30°C out 35°C / plant : water in 12°C out 7°C )

Cooling capacity 9,77 11,8 13,9 16,8 19,5 22,0

Power input 2,24 2,69 3,17 3,81 4,45 5,03

EER 4,36 4,39 4,38 4,41 4,38 4,37

Water flow rate plant side 1680 2025 2385 2883 3346 3792

l/h

Available static head plant side 65 57 58 48 47 38

kPa

Water flow rate source side 2076 2499 2945 3551 4130 4673

l/h

Pressure drops source side 10 14 12 17 14 18

kPa

Cooling B30W7 ( source : brine in 30°C out 35°C / plant : water in 12°C out 7°C )

Cooling capacity 9,57 11,6 13,6 16,5 19,1 21,6

Power input 2,28 2,75 3,24 3,90 4,55 5,15

EER 4,20 4,22 4,20 4,23 4,20 4,19

Water flow rate plant side 1646 1990 2334 2831 3277 3724

l/h

Available static head plant side 65 58 59 49 48 39

kPa

Water flow rate source side 2225 2686 3154 3814 4427 5020

l/h

Pressure drops source side 12 17 14 20 17 22

kPa

Frame

Model

121 141 171 201 231 271

U.M.

Power supply

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

230 - 1 - 50

400 - 3N - 50

400 - 3N - 50 400 - 3N - 50 400 - 3N - 50 V-ph-Hz

Page 14

The graphs allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions.

The reference nominal conditions are :

- water-water units : W10W35 (source : water in 10°C out 7°C / plant : water in 30°C out 35°C)

- brine-water units : B0W35 (source : water in 0°C out -3°C / plant : water in 30°C out 35°C)

Outlet temperature

plant side :

A = 55°C

B = 45°C

C = 35°C

D = 25°C

Inlet temperature - source side [°C]

COP ( brine )

Inlet temperature - source side [°C]

COP ( water )

Power input ( brine and water )

Inlet temperature - source side [°C]

TECHNICAL DATA AND PERFORMANCES

Heating capacity ( brine )

HEATING performances

Heating capacity (water )

Page 15

COOLING performances

TECHNICAL DATA AND PERFORMANCES

The graphs allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions.

The reference nominal conditions are :

- water-water units : W30W7 (source : water in 30°C out 35°C / plant : water in 12°C out 7°C)

- brine-water units : B30W7 (source : brine in 30°C out 35°C / plant : water in 12°C out 7°C)

Outlet temperature

plant side :

A = 24°C

B = 18°C

C = 12°C

D = 7°C

Cooling capacity ( brine and water )

Inlet temperature - source side [°C]

Power input ( brine and water ) EER ( brine and water )

The performances of the units, when used as brine - water, are referred to applications in which the source side uid is a solution of water and 30% ethylene glycol by volume. Such a concentration guarantees a freezing temperature of about -15°C and allows the unit to work inside the declared operating limits.

Page 16

TECHNICAL DATA AND PERFORMANCES

Plant side hydraulic performances

Pressure drops

A = unit with option “Domestic hot water production” : “3 way valve”

B = unit with option “Integrative electrical heaters”

C = unit with option “Passive cooling”

The graphs are referred to units operating with water at the temperature of 10°C (density 1000 kg/m3).

Available static head - unit without options

Flow rate [ l/h ]

Pressure drops [ kPa ]

12.1

27.1

23.1

14.1

17.1

20.1

Flow rate [ l/h ]

Available static head [ kPa ]

17.1

23.1

12.1

14.1

20.1

27.1

Page 17

TECHNICAL DATA AND PERFORMANCES

The graphs are referred to units operating with water at the temperature of 10°C (density 1000 kg/m3).

Pressure drops - unit without options

Available static head - unit with option “Source side flow rate management” : “Pump”

Source side hydraulic performances

0 1000 2000 3000 4000 5000 000 000 000

12.1

14.1

17.1

20.1

23.1

27.1

Flow rate [ l/h ]

Available static head [ kPa ]

12.1

14.1

17.1

23.1

20.1

27.1

Pressure drops [ kPa ]

Page 18

Available static head

A = unit with option “Domestic hot water production” : “3 way valve”

B = unit with option “Domestic hot water production” : “3 way valve with primary heat exchanger”

Pressure drops - unit with option “Passive cooling”

Domestic hot water side hydraulic performances

The graphs are referred to units operating with water at the temperature of 10°C (density 1000 kg/m3).

TECHNICAL DATA AND PERFORMANCES

Flow rate [ l/h ]

Available static head [ kPa ]

Flow rate [ l/h ]

Pressure drops [ kPa ]

17.1

20.1

23.1

27.1

17.1

20.1

23.1

27.1

14.1

12.1

14.1

12.1

14.1

17.1

20.1

27.1

23.1

Page 19

TECHNICAL DATA AND PERFORMANCES

Operating limits

Temperature difference between unit inlet and outlet Plant side Source side

DT max Maximum value 11 5

°C

DT min Minimum value 3 1

°C

COOLING

Inlet temperature - source side [°C]

Outlet temperature - plant side [°C]

HEATING

Inlet temperature - source side [°C]

Outlet temperature - plant side [°C]

The graphs reported below show the operating area inside which the correct working of the unit is guaranteed. The dotted lines show the operating area when brine solutions in the source side hydraulic circuit are used.

Passive

cooling

Page 20

TECHNICAL DATA AND PERFORMANCES

Reference conditions

Performances referred to units operating in heating mode at nominal conditions W10W35. Unit placed in free field on reflecting surface (directional factor equal to 2). The sound power level is measured according to ISO 3744 standard. The sound pressure level is calculated according to ISO 3744 and is referred to a distance of 1 meter from the external surface of the unit.

Electrical data

Power supply

230 - 1 - 50 230 - 1 - 50 230 - 1 - 50

- - -

V-ph-Hz

F.L.A. Maximum total current input 17,4 22,0 24,8 - - -

F.L.I. Maximum total power input 3,7 4,7 5,3 - - -

M.I.C.

Maximum total start current 96 141 174 - - -

Maximum total start current with soft starter (option)

45 49 59 - - -

Unit

Power supply

230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 V-ph-Hz

F.L.A. Maximum total current input 2,1 2,1 2,1 2,1 2,1 2,1

F.L.I. Maximum total power input 0,41 0,41 0,41 0,41 0,41 0,41

Source side pump (option)

Power supply

230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 V-ph-Hz

F.L.A. Maximum total current input 0,9 0,9 0,9 0,9 0,9 0,9

F.L.I. Maximum total power input 0,17 0,17 0,17 0,17 0,17 0,17

Domestic hot water production pump (with option “3 way valve with primary heat exchanger”)

Power supply

230 - 1 - 50 230 - 1 - 50 230 - 1 - 50 230 - 1 - 50 230 - 1 - 50 230 - 1 - 50

V-ph-Hz

400-3N-50 400-3N-50 400-3N-50 400-3N-50 400-3N-50 400-3N-50

F.L.A.

Maximum total current input ( 230V - 1 - 50Hz )

39,1 39,1 39,1 39,1 39,1 39,1

Maximum total current input ( 400V - 3N - 50Hz )

13,0 13,0 13,0 13,0 13,0 13,0

F.L.I. Maximum total power input 9,0 9,0 9,0 9,0 9,0 9,0

Integrative electrical heaters

Noise levels

Modello

Sound power levels [dB]

by octave bands [Hz]

Sound power

level

Sound pressure

at 1 meter at 5 meters at 10 meters

63 125 250 500 1000 2000 4000 8000 [dB] [dB(A)] [dB(A)] [dB(A)] [dB(A)]

121

80,0 59,4 45,6 39,4 38,0 28,5 22,3 23,4 80 54 39 29 23

141

80,0 59,4 45,6 39,4 38,0 28,5 22,3 23,4 80 54 39 29 23

171

81,0 60,4 46,6 40,4 39,0 29,5 23,3 24,4 81 55 40 30 24

201

81,0 60,4 46,6 40,4 39,0 29,5 23,3 24,4 81 55 40 30 24

231

82,0 61,4 47,6 41,4 40,0 30,5 24,3 25,4 82 56 41 31 25

271

82,0 61,4 47,6 41,4 40,0 30,5 24,3 25,4 82 56 41 31 25

Frame

Model

121 141 171 201 231 271

U.M.

Power supply

400-3N-50 400-3N-50 400-3N-50 400-3N-50 400-3N-50 400-3N-50 V-ph-Hz

F.L.A. Maximum total current input 6,6 8,1 9,0 10,1 11,6 12,9

F.L.I. Maximum total power input 3,7 4,7 5,3 6,0 7,0 7,8

M.I.C.

Maximum total start current 46 54 69 86 96 105

Maximum total start current with soft starter (option)

30 33 40 47 51 54

Page 21

TECHNICAL DATA AND PERFORMANCES

Weights

Unit without options 215 218 237 239 242 245

Options

Source side flow rate management

Pump 8 8 8 8 8 8

2 way valve 4 4 4 4 4 4

Domestic hot water production

3 way valve 5 5 5 5 5 5

3 way valve with primary heat exchanger

13 13 16 16 19 19

Passive cooling 9 9 9 9 12 12

Integrative electrical heaters 5 5 5 5 5 5

Accessories

Refrigerant circuit box 85 88 107 109 112 115

Components weights

Transport weights

Operating weights

Unit without options 235 238 257 259 262 265

Options

Source side flow rate management

Pump 8 8 8 8 8 8

2 way valve 4 4 4 4 4 4

Domestic hot water production

3 way valve 5 5 5 5 5 5

3 way valve with primary heat exchanger

13 13 16 16 19 19

Passive cooling 9 9 9 9 12 12

Integrative electrical heaters 5 5 5 5 5 5

Accessories

Refrigerant circuit box 88 91 110 112 115 118

Unit without options 221 224 245 247 252 255

Options

Source side flow rate management

Pump 10 10 10 10 10 10

2 way valve 6 6 6 6 6 6

Domestic hot water production

3 way valve 8 8 8 8 8 8

3 way valve with primary heat exchanger

21 21 26 26 31 31

Passive cooling 14 14 14 14 19 19

Integrative electrical heaters 7 7 7 7 7 7

Frame

Model

121 141 171 201 231 271

U.M.

Page 22

TECHNICAL DATA AND PERFORMANCES

Overall dimensions

Minimum operating area

Rispect the free area around the unit as shown in figure in order to guarantee a good accessibility and facilitate maintenance and control operations.

A 600 mm

B 300 mm

1 Plant return 1” M

2 Plant flow 1” M

3 Domestic hot water return 1” M

4 Domestic hot water flow 1” M

5 Source return 1” M

6 Source flow 1” M

Page 23

CONNECTIONS

Hydraulic connections

To design properly the hydraulic system respect the local safety regulations in force.

It is always necessary to guarantee an appropriate water flow through the plate heat exchangers of the unit even if on both the hydraulic circuits (source side and plant side) is installed, as standard, a flow switch that stops the unit if the water flow rate is too low.

To adjust the water flow rate through the heat exchangers modify the speed of the pump by means of the 3 speed selector. For a more accurate adjustment it is reccomended the installation of a valve on the outlet of each circuit.

It is also reccomended to install a filter on the inlet of each circuit in order to avoid the entrance of foreign substances.

The hydraulic circuit on the plant side is equipped with safety valve and expansion vessel. To mantain the circuit under pressure a self-filling group, that automatically fills the circuit, can be installed.

The hydraulic circuit on the source side is equipped with expansion vessel. If it is used as a closed circuit it is necessary to install an adequate safety valve (maximum setting 3 bar).

Suggestions for the hydraulic plant realization

Prepare the pipes with the minimum possible number of bends in order to minimize pressure losses, and suitably support them to prevent excessive stresses at the connections of the unit.

Install shut-off valves near the components that need maintenance, to allow their replacement without having to drain the system.

Provide manual or automatic valves in the highest part of the circuit to vent the air.

Make sure there are no leaks before insulating the pipes and filling the system.

In order to avoid condensate generation insulate all the pipes on the source side (and also on the plant side for reversible heat pumps) using steam barrier type material.

Brine solutions

When the unit is used as a brine-water heat pump, the source side hydraulic circuit must be filled with a brine solution able to guarantee a freezing temperature lower than the minimum expected operating temperature. In order to guarantee the unit to work inside the whole operating range declared, a freezing temperature not higher than -15°C is required.

The brine solution must be mixed before filling the circuit.

All the components used on the source side hydraulic circuit must be suitable to work with the brine solution adopted.

Galvanized steel pipes are not to be used.

Expansion vessels setting

All the units are equipped with expansion vessels (source side and plant side).

The precharge pressure of the expansion vessel must be adequate to the total volume of the hydraulic circuit at which the unit is connected.

The factory setting (pVE-std = 0,5 bar g) is the minimum value necessary to avoid the presence of zones with a negative relative pressure inside the hydraulic circuit and the risk of pump cavitation, supposing that no parts of the plant are placed at a higher level than the one at which the unit is installed. In that case the precharge pressure must be increased proportionally to the elevation of the highest part of the plant according to the following relation :

pVE = p

VE-std

+ H

max

/ 9,81

pVE : expansion vessel precharge pressure [bar g]

Hmax elevation of the highest part of the plant referred to the unit installation level [m]

The maximum value of the precharge pressure is equal to the safety valve pressure set.

Increasing the precharge pressure, the maximum plant volume supported by the expansion vessel of the unit is reduced :

VI = VVE · Ce · [ 1 - ( 1 + pVE ) / ( 1 + pVS ) ]

VI : plant volume supported by the expansion vessel [l]

VVE : expansion vessel volume [l]

Ce : expansion coefficient

pVS : safety valve pressure set [bar g]

If the real plant volume is higher than such calculated volume, it is necessary to install an additional expansion vessel of appropriate volume.

Once the hydraulic circuit has been filled, the pressure at the expansion vessel must be slightly higher than the precharge pressure.

If parts of the plant are placed at a lower level than the one at which the unit is installed, verify that the components can withstand the maximum pressure that can be present.

Acqua

Ethylene glycol

(percentage by volume)

Propylene glycol

(percentage by volume)

10% 20% 30% 40% 10% 20% 30% 40%

Freezing temperature [°C] 0 -3,8 -8,9 -15,7 -24,9 -3,4 -7,4 -13,1 -21,5

Plant side (T

min

= 5°C , T

max

= 60°C) 58,63 47,80 45,24 42,82 40,61 45,47 39,96 35,82 32,88

Source side (T

min

= 5°C , T

max

= 45°C) 101,46 73,28 68,84 64,77 61,08 69,42 60,41 53,91 49,03

Source side (T

min

= -10°C , T

max

= 45°C) - - - 51,85 48,57 - - 42,67 38,50

Page 24

CONNECTIONS

Electrical connections

The electrical wirings must be carried out by qualified personnel according to the regulations in force at the installation time in the country of installation. Before starting any work on the electrical circuit make sure that the unit power supply line is disconnected at the start.

NB Refer to the electrical diagram enclosed in the unit.

Power supply system

The power cables of the heat pump power supply line must be connected to :

- for single phase power supply : from a single phase voltage system provided with neutral conductor and separated earth wire :

V = 230 V ± 10 %

f = 50 Hz

- for three phase power supply : from a symmetrical three phase voltage system provided with neutral conductor and

separated earth wire :

V = 400 V ± 10 %

f = 50 Hz

The units are shipped completely factory wired and arranged for the connection to the power supply.

The power cables must enter the unit through the holes on the rear panel and must be connected to the power supply terminals of the unit.

The integrative electrical heaters (option) must be supplied by a dedicated power supply line to be connected to the power supply terminals inside the electrical board of the unit.

Heat pump power supply

The power supply cables must have an adequate section for the power absorbed by the unit and must be chosen in conformity with the regulations in force. Design the power supply line, always referring to the total FLI and FLA values of the unit, taking into account the selected options (except the integrative electrical heaters) and the installed accessories.

Integrative electrical heaters power supply

The power supply cables must have an adequate section for the power absorbed by the only integrative electrical heaters and must be chosen in conformity with the regulations in force.

It is possible to connect the integrative electrical heaters either to a single phase power supply or to a three phase power supply.

For single phase power supply heat pumps, if a three phase power supply is used for the integrative electrical heaters, connecting to the terminal R the same phase used to supply the heat pump, the current absorbed by the electrical heaters on that phase is never added to the current absorbed by the heat pump.

For three phase power supply heat pumps, the integrative electrical heaters power supply connection can be either single phase or three phase without any restriction on the phase connection.

Upstream protection

An automatic switch suitable for ensuring protection against overcurrents and indirect contacts must be installed upstream each power supply line.

Coordination between line switch must be carried out observing the regulations in force on electrical safety, regarding the type of installation and the installation ambient conditions.

Connections available for the user

The electrical board of the heat pump contains some terminals dedicated to the connection of temperature probes, humidity probes, pumps, valves ...

Carry out all the necessary connections in order to realize the desired plant following the instructions reported in the section “Inputs and outputs”.

ATTENTION

Carry out all the connections outside the heat pump avoiding the power cables and the probe cables to be coupled.

Integrative electrical heaters connection

with single phase power supply

Integrative electrical heaters connection

with three phase power supply

Integrative

electrical heaters

Heat pump

Integrative

electrical heaters

Heat pump

Page 25

RECEIVING AND POSITIONING

Receiving

Check on receiving

As soon as the unit is received verify accurately the correspondance of the load to what was ordered to make sure that all the material has been delivered. Check carefully that the load has not been damaged. In case of goods with visible damages inform promptly the haulage contractor reporting on the delivery note the phrase “Collected with reserves owing to evident damage”. Delivery ex works implies reimbursement of any damage on charge of the insurance company as established by law.

Safety instructions

Observe the safety regulations in force concerning the equipment to use for unit handling or the operating formalities to follow.

Handling

Before handling the unit, check the weight of the unit , reported both on the dataplate and on the technical documentation. Make sure the unit to be handled with care avoiding any kind of collision that could damage the operating parts of the unit. On the packaging of the unit are reported all the instructions necessary for a corect handling during storing and installation.

The unit is supplied on a pallet suitable for the transport. It is advisable to place protective material between the truck and the unit to avoid damages to the unit. Prevent the unit or parts of it from falling down.

Storing

The units must be stored in a dry place, repaired from sun, rain, sand or wind. Do not stack the units. Maximum temperature = 60 °C Minimum temperature = -20 °C Humidity = 90 %

Packaging removal

Remove the packaging taking care not to damage the unit. Check for any visible damage. Get rid of the packaging material sending them to specialized recycling centres (observe the regulations in force).

Positioning

The units are suitable for indoor installation. Verify that the support surface can bear the weight of the selected unit and is perfectly horizontal. In order to limit the vibrations transmitted by the unit it is possible to place, between the unit base and the support surface, a strip of hard rubber or, if a higher level of insulation is required, vibration dampers. In any case it is not advisable to place the unit near private offi-

ces, bedrooms or zones where very low noise levels are required. Respect the minimum operating area and verify that the installation place is not subject to flooding.

Page 26

START UP

Start up

The following operations must be carried out only by properly trained personnel. To make the contractual warranty effective, start up must be carried out by authorized service centres Before calling the service centre it is advisable to make sure that all the installation steps have been completed (positioning, electrical connections, hydraulic connections).

Preliminary checks before turning on

1. Verify that :

- the unit has not suffered visible damages due to transport or positioning

- the unit is placed on an horizontal surface able to bear its weight

- the minimum operating area are respected

- tha ambient conditions comply with the provided operating limits

- the hydraulic and electrical connections has been carried out correctly

2. Disconnect the unit power suply line at the start and make sure that :

- the unit power supply line complies with the regulations in force

- the screws, fastening the electrical cables to the components inside the electrical panel of the unit, are well tightened (vibra-

tions during transport phases could have caused some loosening)

3. Connect the unit power supply line and verify that :

- the voltage of the power supply line complies with the the nominal one of the unit

- for three phase power supply units, the unbalance between the phases is lower than 2% (a higher value produces an exce-

sive current input on one or more phases causing possible damages to the electrical components of the unit)

NOTE. Example of phase unbalance calculation

- Read the value of the three line voltages using a voltmeter :

line voltage between phases L1 e L2 : V

1-2

= 390 V

line voltage between phases L2 e L3 : V

2-3

= 397 V

line voltage between phases L3 e L1 : V

3-1

= 395 V

- Calculate the difference between the maximum and minimum value of the measured line voltages :

ΔV

max

= max ( V

1-2

; V

2-3

; V

3-1

) - min ( V

1-2

; V

2-3

; V

3-1

) = V

2-3

- V

1-2

= 397 - 390 = 7 V

- Calculate the average line voltage value :

average

= ( V

1-2

+ V

2-3

+ V

3-1

) / 3 = ( 390 + 397 + 395 ) / 3 = 394 V

- Calculate the percentage unbalance value :

ΔV

max

/ V

average

x 100 = 7 / 394 x 100 = 1,78 % < 2 %

Turning on

Press the unit switch on button placed on the frontal panel of the unit. Start all the plant components necessary to guarantee an adequate water flow rate on the source hydraulic circuit (only if the source side pump is not present). Set the type of heat pump (water-water or brine-water) modifying the parameter 5800. Activate the unit in heating or in cooling mode operating on the user interface or on the remote controls and insert a set point suitable to require the unit to work.

Page 27

CONTROL SYSTEM

Control system configuration

The control system can be configured in different ways in order to adapt itself to the user needs and to the kind of plant managed by the heat pump.

The simpler configuration consists of unit controller (A), outdoor air temperature sensor (B) and user interface (C). Such components are always supplied with the unit and allow to realize a climatic control based only on the outdoor air temperature.

Starting from this configuration it is possible to add, as accessories, remote thermostats (D) or remote controls (E) in order to realize a climatic control based also on the room temperature of each zone and to control the heat pump at a distance.

The communication between the devices of the control system can be carried out through wired or wireless connections. To realize a wireless network are available, as accessories : wireless transmitter (F) to be connected to the heat pump controller, wireless adaptor for outdoor temperature sensor (G) , wireless remote control (H) and wireless repeater (I) to be used to amplify the signal when the distance between the devices is large.

Page 28

CONTROL SYSTEM

Heating and cooling circuits

The controller of the heat pump is able to manage two circuits in HEATING and one circuit in COOLING. The management of further heating or cooling circuits, possible by means of additional expansion modules, is not treated in this manual.

The heating circuit 1 and the cooling circuit 1 control the same plant components (pump and mixing valve). For the mixing valve management a temperature sensor (probe B1) on the flow of the circuit must be install. By means of these three circuits it is possible to manage up to two zones : Zone 1 : heating through heating circuit 1 cooling through cooling circuit 1 Zone 2 : heating through heating circuit P cooling not managed The heating circuit P can also be managed together with the heating circuit 1, sharing set point and room temperature sensor. In that case zone 2 is not present. Heating circuit P management is defined by parameter 46 set on the user interface of the unit. For each zone can be set :

- set point

- daily or weekly operating time table

- climatic curve

- room control sensor

The room sensor of each zone is contained inside the remote thermostat or the remote control. For each zone it is possible to install a remote control or a remote thermostat (it is not possible to install both). Each zone can operate also without room sensor (in that case the climatic control is based only on the outdoor air temperature). If a remote thermostat or a remote control is present, the management of each zone is always possible also through the unit user interface.

The diagrams reported below show the different possible configurations of the system and the parameters to be set.

Configuration 1

Zone 1 : management through user interface Zone 2 : not present

Configuration 2

Zone 1 : management through user interface Zone 2 : management through user interface

Function Circuit name Type of circuit

Heating

HC1 Heating circuit 1 mixed

HCP Heating circuit P direct (unmixed)

Cooling CC1 Cooling circuit 1 mixed

User interface

46 HCP management together with HC1

User interface

46 HCP management independent

Page 29

CONTROL SYSTEM

Configuration 3

Zone 1 : management through remote control Zone 2 : not present

Configuration 4

Zone 1 : management through remote control or thermostat Zone 2 : management through user interface

Configuration 5

Zone 1 : management through user interface Zone 2 : management through remote control or thermostat

Configuration 6

Zone 1 : management through remote control or thermostat Zone 2 : management through remote control or thermostat

User interface

46 HCP management together with HC1

Remote control 1

40 Room unit 1

42 HC1 + HCP

46 HCP management together with HC1

48 HC1

User interface

46 Gestione HCP indipendente

Remote control 1

40 Room unit 1

42 HC1

Remote thermostat 1

ru 1

User interface

46 HCP management independent

Remote control 1

40 Room unit P

42 -

Remote thermostat 1

ru 3

User interface

46 Gestione HCP indipendente

Remote control 1

40 Room unit 1

42 -

Remote thermostat 1

ru 1

Remote control 2

40 Room unit P

42 -

Remote thermostat 2

ru 3

Remote

control 1

Remote

control 1

Remote

control 2

Remote

control 1

Remote

control 1

Remote

thermostat 2

Remote

thermostat 1

Remote

thermostat 1

Remote

thermostat 1

Page 30

CONTROL SYSTEM

min.  m

Control system devices installation

REMOTE THERMOSTAT AND REMOTE CONTROL ( WIRED OR WIRELESS )

They should be located in the main room of the zone they manage taking into account the following criteria :

- the place of installation should be chosen so that the sensor can measure

the room temperature as accurately as possible without being influenced by the direct solar radiation or by other hot or cold sources (about 1,5 meters above the floor);

- in the case of wall mounting, enough clearance above the device must

remain, enabling it to be fitted and removed.

The power supply of the remote thermostat and of the remote control is supplied by the mounting base. When the devices are removed from their base, power is cut off and the devices are out of operation. The wireless remote control is powered by three 1,5 V alkaline batteries type AA (LR06).

Remote thermostat

Remote control

1 CL+ BSB data

2 CL- BSB ground

1 CL+ BSB data

2 CL- BSB ground

3 G+ Power supply

Wired

Wireless

Page 31

CONTROL SYSTEM

A LED

B Pulsante

A LED

B Pulsante

C Connettore X60

A LED

B Pulsante

OUTDOOR AIR SENSOR

The device must be installed outside the building. The sensor is connected to the controller of the unit or to the wireless adaptor through a two wire cable ( the wires are interchangeable ).

WIRELESS ADAPTOR FOR OUTDOOR TEMPERATURE SENSOR

The device must be installed inside the building. The device is powered by two 1,5 V alkaline batteries type AAA (LR03). The outdoor air sensor is connected to the adaptor through a two wire cable ( the wires are interchangeable ).

WIRELESS TRANSMITTER

The transmitter must be connected to the X60 terminal of the heat pump controller. Before connecting the transmitter, the controller must be disconnected from power. Do NOT install the transmitter inside metal casing.

WIRELESS REPEATER

The device must be installed inside the building. The device is powered through the mounting base by the power pack supplied with the device ( the wires are interchangeable ).

Page 32

CONTROL SYSTEM

Wireless devices connection

WIRELESS REMOTE CONTROLLER

WIRELESS ADAPTOR FOR OUTDOOR TEMPERATURE SENSOR

WIRELESS REPEATER

The wireless devices should be located in such a way that the transmission is as interference free as possible. The following criteria must be observed :

- do not place the devices in the vicinity of electrical cables,

strong magnetic fields or equipments as PC, televisions, micro wave ovens...

- do not place the devices near large metal structures or con-

structional elements with fine meshes as special glass or special concrete;

- the distance of the devices from the transmitter should not

exceed 30 meters or 2 floors.

In order to fulfill the connection two stages are necessary. Connection establishment : wireless devices are connected to the controller of the heat pump. This stage must be done before installing the devices so that all the parts are within easy reach. Connection test : the signal quality is checked. The devices must be already installed in their final position. If the test fails it’s necessary to modify the position of the devices or to add a wireless repeater in order to extend wireless operating range.

Connection establishment

Verify if the wireless transmitter is connected to the heat pump controller and that the controller is powered. Verify if the batteries of the wireless remote controller are properly installed. Press the button on the wireless transmitter for at least 8 seconds. The led starts blinking at high frequency. Press the OK button on the wireless remote controller to enter the menu PROGRAMMING. Press the INFO button for at least 3 seconds, select the operating level COMMISSIONING and press OK. Select the menu WIRELESS and press OK. Set the parameter 40 “USED AS” according to the use of the component and press OK. Select YES with the knob and press OK.

The process of opening the connection is started. The display shows the progress of opening the connection in %. The process can take 2 to 120 seconds. The connection is established when “DEVICE READY” appears and the led on the wireless transmitter extinguishes.

Connection test

Press the OK button on the wireless remote controller to enter the menu PROGRAMMING. Press the INFO button for at least 3 seconds, select the operating level COMMISSIONING and press OK. Select the menu WIRELESS and press OK. Set the parameter 121 “TEST MODE” as ON and press OK. The digits on the left show the telegrams sent, the digits on the right the telegrams received. The test will be ended after 24 telegrams. The test is considered successful when at least 50% of the telegrams sent have been received.

Connection establishment

Verify if the wireless transmitter is connected to the heat pump controller and that the controller is powered. Verify if the batteries of the wireless adaptor are properly installed. Press the button on the wireless transmitter for at least 8 seconds. The led starts blinking at high frequency. Press the button on the wireless adaptor for at least 8 seconds. Also the led on the adaptor starts blinking at high frequency. The connection is established when the led on the wireless transmitter extinguishes. Press briefly the button on the wireless adaptor until also the led

on the wireless adaptor extinguishes.

Connection test

Press the button on the wireless adaptor for a maximum of 8 seconds. The led on the adaptor starts blinking at low frequency. If the connection works correctly the led on the wireless transmitter flashes briefly at 10 second intervals. After the test press briefly the button on the wireless adaptor until the led on the adaptor extinguishes. The test can be aborted pressing the ESC button

Connection establishment

Verify if the wireless transmitter is connected to the heat pump controller and that the controller is powered. Verify if the wireless repeater is properly powered. Press the button on the wireless transmitter for at least 8 seconds. The led starts blinking at high frequency. Press the button on the wireless repeater until also the led on the repeater starts blinking at high frequency. The connection is established when the led on the wireless transmitter extinguishes.

Press briefly the button on the wireless repeater until also the led on the wireless repeater extinguishes.

Connection test

Press the button on the wireless repeater for a maximum of 8 seconds. The led on the repeater starts blinking at low frequency. If the connection works correctly the led on the wireless transmitter flashes briefly at 10 second intervals. After the test press briefly the button on the wireless repeater until the led on the repeater extinguishes. The test can be aborted pressing the ESC button

Page 33

CONTROL SYSTEM

Control system using

The user interface, placed on the frontal panel, allows the complete control of the system permitting to visualize and modify all the operating parameters of the unit. The remote control (wired or wireless) replicates all the functions available through the user interface. The only differences compared to the user interface are the presence of a temperature

sensor to measure the room temperature of the zone managed by the remote control and the replacement of the “Reset” button with the “Occupancy” button. The remote thermostat contains a temperature sensor to measure the room temperature but allows the access to a limited number of functions.

DHW button

BSB port

ESC button

DHW button

ESC button

KNOB

INFO button

KNOB

OCCUPANCY button

HEATING button

COOLING button

OCCUPANCY button

OK button

HEATING button

KNOB COOLING button

RESET button

OK button

INFO button

HEATING button

Page 34

CONTROL SYSTEM

HEATING button

Allows to select the active heating mode (indicated by a bar under the corresponding symbol).

Heating mode Automatic

- room temperature controlled according to the set time table (switching between Comfort and Reduced set point)

- protective functions active

- ECO functions active (automatic summer/winter changeover and automatic 24 hour heating limit)

Heating mode Comfort

- room temperature controlled according to Comfort set point

- protective functions active

- ECO functions not active (automatic summer/winter changeover and automatic 24 hour heating limit)

Heating mode Reduced

- room temperature controlled according to Reduced set point

- protective functions active

- ECO functions active (automatic summer/winter changeover and automatic 24 hour heating limit)

Heating mode Frost Protection

- room temperature controlled according to Frost Protection set point

- protective functions active

- ECO functions active (automatic summer/winter changeover and automatic 24 hour heating limit)

COOLING button

Allows to select the cooling mode (indicated by a bar under the corresponding symbol).

Cooling mode Automatic

- room temperature controlled according to the set time table (switching between Comfort set point and OFF)

- protective functions active

- cooling enabled according to the outdoor temperature

Cooling mode OFF

- protective functions active

REMOTE THERMOSTAT DISPLAY

USER INTERFACE AND REMOTE CONTROL DISPLAY

Heating : Comfort set point

Heating : Reduced set point

Heating : Frost Protection set point

Cooling : Comfort set point

Wait

Change batteries

Holiday function active

Reference to heating circuit

Alarm messages

Maintenance messages

Info level

Programming level

ECO functions active

Page 35

CONTROL SYSTEM

DHW button

Allows to select the domestic hot water heating mode (indicated by a bar under the corresponding symbol).

Domestic hot water heating mode ON

- domestic hot water temperature controlled according to the set time table

- protective functions active Domestic hot water heating mode OFF

- protective functions active Domestic hot water heating mode FORCED Pressing for at least 3 seconds the DHW button the domestic hot water tank forced charging function is activated.

RESET button

Allows to cancel pending error messages and to ignore the scheduled delays at the unit switch on avoiding undesired waiting times during commissioning or fault tracing. This function should NOT be used in normal operation.

OCCUPANCY button

When a room is not used for a short period of time, pressing the OCCUPANCY button is possible to lower the room temperature in order to save energy. When the room is occupied again, pressing again the OCCUPANCY button, normal operation is restored. The function is active only in automatic heating mode or in automatic cooling mode :

- in heating : changeover from Comfort heating to Reduced heating

- in cooling : changeover from Comfort cooling to cooling OFF The function remains active until the next operating mode change set through the time table program.

KNOB

Allows to modify the Comfort set point (in heating or in cooling according to the active operating mode). Press the OK button to confirm. Allows moreover to select the different parameters inside the menu and to select the values of each parameter.

INFO button

Pressing the INFO button various informations about the operating status of the system can be displayed. The list of informations changes according to the type of unit, the plant configuration and the active operating mode. When error or maintenance messages are displayed, pressing the INFO button further details about the event are provided.

ECO FUNCTIONS

Automatic summer/winter changeover

This function is used to switch on or off the heating mode in the course of the year according to the outdoor air temperature. It is possible to extend or to shorten the period of time during which the heating mode is active modifying the threshold of the outdoor air temperature at which the changeover takes place. The threshold set is independent for each circuit (parameter 730 for heating circuit 1, parameter 1330 for heating circuit P). Increasing the threshold the heating mode will be switched on earlier and switched off later. To take into account the building thermal inertia the outdoor temperature is attenauted.

Automatic 24 hour heating limit

This function is used to switch on or off the heating mode in the course of the day according to the outdoor air temperature. This function allows, in the intermediate seasons (spring and autumn), to respond to sudden changes of the outdoor air temperature. It is possible to extend or to shorten the period of time during which the heating mode is active modifying the temperature threshold at which the changeover takes place. The threshold is calculated adding to the Comfort set point a differential. The differential set is independent for each circuit (parameter 732 for heating circuit 1, parameter 1332 for heating circuit P). Increasing the differential the heating mode will be switched on earlier and switched off later. To take into account the building thermal inertia the outdoor temperature is attenauted.

Page 36

CONTROL SYSTEM

Control system programming

Menu structure

The settings that can not be modified directly through the buttons of the user interface and of the remote controls are accessible through the programming parameters, grouped inside the various programming menus. The menus concerning functions which are not active are automatically hidden. It is possible to enter the programming menus with different user names. Each user has different authorizations concerning the possibility to visualize and modify the parameters :

- End user E

- Commissioning I

- Heating engineer F

The programming menus are accessible only through the user interface and the remote control.

To enter the programming menus :

- return to the main display (from whatever position press repeatedly the ESC button)

- press the OK button

- press the INFO button for at least 3 seconds

- select the user name with the knob and press the OK button

- select the desired menu and press OK

To modify the parameters inside the menus :

- select the desired parameter with the knob

- press the OK button to modify the parameter

- select the new value with the knob

- press the OK button to confirm the new value or the ESC button to cancel

Menu Level Parameter Function

Hour and date

E 1

Hour / minutes

E 2

Day / Month

E 3

Year

Operator section

E 20

Language

Time table 1

Heating circuit 1

E 500

Preselection

E 501

Phase 1 on

E 502

Phase 1 off

E 503

Phase 2 on

E 504

Phase 2 off

E 505

Phase 3 on

E 506

Phase 3 off

E 516

Default values

Time table 3

Heating circuit P

E 540

Preselection

E 541

Phase 1 on

E 542

Phase 1 off

E 543

Phase 2 on

E 544

Phase 2 off

E 545

Phase 3 on

E 546

Phase 3 off

E 556

Default values

Time table 4

Domestic hot water

E 560

Preselection

E 561

Phase 1 on

E 562

Phase 1 off

E 563

Phase 2 on

E 564

Phase 2 off

E 565

Phase 3 on

E 566

Phase 3 off

E 576

Default values

Page 37

CONTROL SYSTEM

Menu Level Parameter Function

Time table 5

Cooling circuit 1

E 600

Preselection

E 601

Phase 1 on

E 602

Phase 1 off

E 603

Phase 2 on

E 604

Phase 2 off

E 605

Phase 3 on

E 606

Phase 3 off

E 616

Default values

Holidays program

Heating circuit 1

E 642

Start

E 643

End

E 648

Operating level

Holidays program

Heating circuit P

E 662

Start

E 663

End

E 668

Operating level

Heating circuit 1

E 710

Comfort set point

E 712

Reduced set point

E 714

Frost Protection set point

E 720

Climatic curve slope

E 730

Summer/winter changeover temperature

Cooling circuit 1

E 901

Operating mode

E 902

Comfort set point

E 907

Release

Heating circuit P

E 1300

Operating mode

E 1310

Comfort set point

E 1312

Reduced set point

E 1314

Frost Protection set point

E 1320

Climatic curve slope

E 1330

Summer/winter changeover temperature

Domestic hot water

E 1610

Nominal set point

E 1612

Reduced set point

Service

Special operations

E 7120

Economy mode

E 7141

Emergency operation

Diagnostic

heat source

E 8410

Heat pump return temperature

E 8411

Set point heat pump return temperature

E 8412

Heat pump ow temperature

E 8427

Source return temperature

E 8429

Source ow temperature

Diagnostic consumers

E 8700

Outdoor temperature

E 8701

Minimum outdoor temperature

E 8702

Maximum outdoor temperature

E 8740

Room temperature heating circuit 1

E 8741

Set point room temperature heating circuit 1

E 8743

Flow temperature heating circuit 1

E 8744

Set point ow temperature heating circuit 1

E 8756

Flow temperature cooling circuit 1

E 8757

Set point ow temperature cooling circuit 1

E 8800

Room temperature heating circuit P

E 8801

Set point room temperature heating circuit P

E 8803

Set point ow temperature heating circuit P

E 8830

Temperature 1 Domestic Hot Water

E 8831

Set point Domestic Hot Water temperature

E 8980

Temperature 1 Buffer

E 8981

Set point Buffer temperature

E 8982

Temperature 2 Buffer

E 9031

Relay output QX1

E 9032

Relay output QX2

E 9033

Relay output QX3

E 9034

Relay output QX4

E 9035

Relay output QX5

E 9036

Relay output QX6

Page 38

CONTROL SYSTEM

Remote thermostat programming

Remote control (wired o wireless) programming

Functions available for the use

The configuration parameters of the remote thermostat must be set on the device itself. A long press (longer than 3 seconds) on the OCCUPANCY button allows to enter the Programming menu from which is possible to modify the parameters listed in the table. When a parameter is selected the current value blinks. Use the knob to adjust the value of the parameter. Press briefly the OCCUPANCY button to select the following parameter. Press the HEATING button to escape from the Programming menu.

The configuration parameters of the remote control must be set on the device itself. Entering the “Operator section” menu it is possible to adjust the parameters listed in the table.

Heat pump type setting

It is possible to set the type of heat pump (water-water or brine-water) modifying the parameter 5800.

Hour, date and language setting

In order to set hour and date enter the “Hour and date” menu and modify the parameters 1, 2 and 3. It is possible to select the desired language for the user interface and for each remote control through the “Operator section” menu (parameter 20).

Time tables setting

When the selected operating mode is “Automatic”, the circuits are activated according to the set time tables. It is possible to set the time table independently for each circuit (heating circuit 1, heating circuit P, domestic hot water circuit, cooling circuit 1). For the cooling circuit 1 it is possible to select, through the parameter 907, whether :

- keep the circuit always activated (24 hour per day)

- activate the circuit according to time table 5

- activate the circuit according to heating circuit 1 time table

For each time table it is possible to specify the program to use in the different days of the week :

- daily (a different program for each day of the week)

- weekly (same program for all the days of the week)

- week end (a program from Monday to Friday and another program from Saturday to Sunday)

For each program it is possible to specify 3 different operating phases per day (6 switch on or switch off events per day). All the programs can be restored to the dafault values.

For details on the settings of parameters 40, 42, 44 and 46 see paragraph “Heating and cooling circuits”. The room temperature sensor contained inside the remote control can be calibrated adding an offset (parmeter 54) to the value read.

Parametro Funzione

Remote thermostat use

ru = 1 management heating circuit 1 ru = 3 management heating circuit P

Save settings P1 = 1 save pressing HEATING button or without confirmation (for timeout)

P1 = 2 save pressing HEATING button

Operation lock

P2 = 0 lock disabled P2 = 1 all the buttons are locked (access to Programming menu

granted)

Menu Level Parameter Function

Operator section

E 20

Language

F 22

Informations

F 26

Operation lock

F 27

Programming lock

I 28

Save settings

I 40

Renote control use

I 42

Heating circuits assignment

I 46

Operation heating circuit P

I 48

Action OCCUPANCY button

F 54

Room temperature sensor offset

Page 39

Comfort

Reduced

Frost Protection

Holidays setting

It is possible to set a holidays period for the heating circuit 1 and for the heating circuit P. For each period it is possible to specify the start and the end date and the set point to be adopted during the holidays period.

Operating mode selection for heating and cooling circuits

Heating circuit 1 : through the Heating button Heating circuit P : through the Heating button (if the management of the heating circuit 1 and P is in common) or through the parameter 1300 (if the management is independent) Cooling circuit 1 : through the Cooling button o through the parameter 901

Set point setting

For each heating circuit 3 set points can be set : Comfort, Reduced and Frost Protecion. For each cooling circuit only one set point can be set : Comfort. The set points of the heating circuits are related one each other : the Comfort set point can not be lower than the Reduced set point, the Reduced set point can not be lower than the Frost Protection set point and the Frost Protection set point can not be lower than 4°C.

All the set points can be adjusted through the parameters. The Comfort set points of the heating circuit 1 and of the cooling circuit 1 can also be adjusted by means of the knob of the user interface. The Comfort set point of each circuit can also be adjusted by means of the knob of the remote control or of the remote thermostat assigned to that circuit (if present).

Heating circuits climatic curves setting

The climatic curves allow to calculate the flow temperature set point of each circuit according to the outdoor air temperature in order to keep the room temperature as near as possible to the set value. The curves are referred to a room set point of 20°C . If the set point is modified, the curve automatically change to adapt themselves to the new value. It is possible to modify the parameters of the climatic curves in order to fit the features of the plant and of the building. The higher the slope of the curve, the higher is the change of the flow temperature set point for low values of the outdoor air temperature. If the room temperature is correct for high outdoor air temperature but is lower than the set point for low outdoor air temperature, the slope of the curve must be increased and vice versa. If on the other hand the room temperature is always lower or higher than the set point the curve must be translated without modifying its slope.

Heating circuit 1 Heating circuit P Cooling circuit 1

Comfort set point parameter 710 parameter 1310 parameter 902

Reduced set point parameter 712 parameter 1312 -

Frost Protection set point parameter 714 parameter 1314 -

Maximum Comfort set point parameter 716 parameter 1316 40 °C

Minimum Comfort set point - - 15 °C

Heating circuit 1

Heating circuit P

Climatic curve slope parameter 720 parameter 1320

Climatic curve displacement parameter 721 parameter 1321

CONTROL SYSTEM

Page 40

CONTROL SYSTEM

Inputs and outputs

The following table shows the list of the inputs and outputs available on the controller of the heat pump along with the expected use. Some inputs and outputs can be configured in a different way by the user in order to manage other plant components which are not contained inside the heat pump.

(1) Available for the user only if as “Domestic hot water production” option has not been chosen “3 way valve with primary heat

exchanger” or “3 way valve with secondary heat exchanger”. (2) Available for the user only if the “Integrative electrical heaters” option has not been chosen. (3) Available for the user only if the “Passive cooling” option has not been chosen. (4) Available for the user only for not reversible heat pumps (IH). (4) Available for the user only for single phase power supplt heat pumps.

ID Use Description Features

Available

for the user

ingressi

B9 B9 outdoor air temperature temperature sensor NTC 1K B91 B91 source heat exchanger inlet temperature temperature sensor NTC 10K B92 B92 source heat exchanger outlet temperature temperature sensor NTC 10K B71 B71 plant heat exchanger inlet temperature temperature sensor NTC 10K B21 B21 plant heat exchanger outlet temperature temperature sensor NTC 10K

B3 B3 domestic hot water buffer temperature temperature sensor NTC 10K

B1 B1 heating circuit 1 ow temperature temperature sensor NTC 10K BX1 B4 plant buffer temperature temperature sensor NTC 10K x BX2 B41 plant buffer temperature - bottom temperature sensor NTC 10K x BX3 B31 domestic hot water buffer temperature - bottom temperature sensor NTC 10K x (1) BX4 B38 instantaneous domestic hot water ow temperature temperature sensor NTC 10K x (1) BX5 B6 solar collector temperature temperature sensor NTC 10K x

H1 H1 instantaneous domestic hot water ow switch voltage free digital input

H3 H3 room humidity sensor

voltage free digital input 0-10 Vdc input

E9 E9 Low pressure switch 230 Vac digital input E10 E10 High pressure switch 230 Vac digital input EX1 E15 Source ow switch 230 Vac digital input EX2 E24 Plant ow switch 230 Vac digital input EX3 E5 Low tariff 230 Vac digital input x EX4 E6 Electrical power supply lock 230 Vac digital input x EX5 - - 230 Vac digital input x EX6 - - 230 Vac digital input x EX7 - - 230 Vac digital input x

uscite

K1 K1 Compressor 2 A - 230 Vac

Q2 Q2 Heating circuit 1 pump 2 A - 230 Vac

Q3 Q3 Domestic hot water 3 way valve 2 A - 230 Vac

Q8 Q8

Source pump Source 2 way valve

2 A - 230 Vac

Q9 Q9 Plant pump 2 A - 230 Vac

QX1 K25 Integrative electrical heaters - step 1 2 A - 230 Vac x (2) QX2 K26 Integrative electrical heaters - step 2 2 A - 230 Vac x (2) QX3 Y28 Passive cooling 3 way valve 2 A - 230 Vac x (3)

QX4

Q33 Q34

Domestic hot water pump Instantaneous domestic hot water pump

2 A - 230 Vac x (1)

QX5 Y22 Reversing cycle valve 2 A - 230 Vac x (4)

QX6

Q20Q5Heating circuit P pump

Solar collector pump

2 A - 230 Vac x

Y1/Y2 Y1/Y2 Heating circuit 1 3 way mixing valve 2 A - 230 Vac x

UX - - 0-10 Vdc x

Page 41

CONTROL SYSTEM

Alarms

Alarms table

Alarms activation and reset

The controller is able to perform a complete diagnosis of the unit detecting all the operating faults and notifying different alarms. The activation of an alarm implies :

- involved consumers locked

- alarm icon shown on the display

- event recorded in the alarm history

To show the details about the active alarm press the INFO button.

Alarms that can damage the unit or the plant require a manual reset that implies that the operator has to reset manually the controller. It is advisable to verify accurately the cause that originated the alarm and to make sure that the problem has been solved before restarting the unit. In any case the unit will restart only if the cause of the alarm has disappeared. For the manual reset alarms, pressing the INFO button, along with the details about the alarm, also the message “Reset ?” will appear. Press the OK button. When the message “Yes” blinks press again the OK button to confirm the alarm reset.

The less critical alarms have an automatic reset. As soon as the minimum compressor switch off time has elapsed the controller tries to reset the alarm. If the cause that originated the alarm has disappeared, the unit starts working again and the alarm icon is

no more shown on the display. Some of these alarms become manual reset alarms if the number of events in an hour exceeds a fixed threshold.

It is possible to reset the active alarms also through the RESET button. In that case the scheduled delays at the unit switch on are ignored avoiding undesired waiting times during commissioning or fault tracing. This function should NOT be used in normal operation.

Alarm history

The controller allows to save the last 10 alarms occured during the unit operation. For each event the following details are recorded :

- alarm code

- hour

- date

Such details can be displayed entering the “Errors” menu (parameters from 6800 to 6819). When the number of saved events is higher than 10 the following events are saved deleting the oldest alarms.

The controller diagnostic takes into account, besides the alarms reported in the table, many other alarm codes the meaning of which is indicated on the unit display when the corresponding alarm becomes active. Such alarms are not critical and don’t lock the heat pump operation.

Note: (1) A = automatic reset , M = manual reset , A / M = manual reset only if the number of events in an hour is higher than 3. (2) Only for brine-water units (3) Only for water-water units

Code

Alarm Reset

(1)

Input Heat pump lock

10 Outdoor air temperature sensor A B9 No 33 Plant side flow temperature sensor A B21 No 35 Source side return temperature sensor A B91 Si

(2)

44 Plant side return temperature sensor A B71 No 45 Source side flow temperature sensor A B92 Si

(3)

106 Sorce side temperature too low M - Si 201 Plant side frost protection alarm A B21 Si 222 High pressure during heat pump operating A / M E10 Si 223 High pressure during heating circuit start M E10 Si 224 High pressure during domestic hot water circuit start M E10 Si 225 Low pressure A / M E9 Si 228 Source side flow switch A / M E15 Si 355 Phase sequence controller A / M E21 - E23 Si 356 Plant side flow switch A / M E24 Si

Page 42

CONTROL SYSTEM

Controller technical data

Power supply

230 Vac (+10% / -15%)

50 Hz / 60 Hz

max 11 VA

Safety class (EN 60730) II Degree of protection (EN 60529) IP 00 Operating room temperature (not condensing) -20°C ... 50°C Storing room temperature -20°C ... 65°C

Power supply bus BSB

Communication

wired BSB bus

5 wire connection not interchangeable (3m max)

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 65°C

Power supply bus BSB

Communication

wired BSB bus

2 wire connection not interchangeable (200m max)

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 65°C

Room temperature sensor

Range : 0°C ... 50°C

Resolution : 0,1°C

Tolerance : 1,0°C

Power supply 3 alkaline batteries 1,5 V type AA (LR06)

Communication

wireless BSB bus

frequency 868 MHz

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 30°C

Room temperature sensor

Range : 0°C ... 50°C

Resolution : 0,1°C

Tolerance : 1,0°C

Power supply

5,5 Vdc (X60 terminal of the controller)

max 0,11 VA

Communication 6 wire connection not interchangeable (1,5m max)

Safety class (EN 60730) III Degree of protection (EN 60529) IP 40 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 65°C

Controller

User interface

Remote thermostat and wired remote control

Comando remoto wireless

Wireless transmitter

Page 43

CONTROL SYSTEM

Power supply

230 Vac (+10% / -15%)

50 Hz (+6% / -6%)

max 0,5 VA

Communication

wireless BSB bus

frequency 868 MHz

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 65°C

Power supply 2 alkaline batteries 1,5 V type AAA (LR03)

Communication

wireless BSB bus

frequency 868 MHz

Safety class (EN 60730) III Degree of protection (EN 60529) IP 20 Operating room temperature (not condensing) 0°C ... 50°C Storing room temperature -20°C ... 30°C Outdoor temperature sensor cable length max 5m

Wireless repeater

Wireless adaptor for outdoor temperature sensor

Sensors features

The temperature sensors used in the hydraulic circuit are type NTC 10K (10 kΩ at 25°C).

The outdoor air sensor is type NTC 1K (1 kΩ at 25°C).

When the sensor is at the temperature of 25°C the electrical resistance measured at the sensor ends is 1 kW for the NTC 1K sensor and 10 kΩ for the NTC 10K sensors. The thermistor of these sensors has a negative temperature coefficient : the electrical resistance value decreases when the temperature increases.

In order to verify if a sensor is faulty or interrupted, check the correspondence between the resistance value in kΩ and the temperature of the sensor in °C according to the table.

For a reliable check it is not necessary to control each single value, but some sample values are enough. If the instrument shows an infinite resistance the sensor is interrupted.

NTC 1K NTC 10K

Temperature

[°C]

Resistance

[kW]

Resistance

[kW]

-20 7,578 96,36

-15 5,861 75,502

-10 4,574 55,047

-5 3,6 42,158 0 2,857 32,555 5 2,284 25,339

10 1,84 19,873 15 1,492 15,699 20 1,218 12,488 25 1 10 30 0,827 8,059 35 0,687 6,535 40 0,575 5,33 45 0,483 4,372 50 0,407 3,605 55 - 2,989 60 - 2,49 65 - 2,084 70 - 1,753 75 - 1,481

Page 44

MAINTENANCE

Maintenance

IMPORTANT

BEFORE CARRYING OUT MAINTENANCE OR CLEANING OPERATIONS MAKE SURE THE UNIT POWER SUPPLY IS DISCONNECTED. ANY ORDINARY OR EXTRAORDINARY MAINTENANCE OPERATION MUST BE CARRIED OUT BY SPECIALIZED AND AUTHORIZED PERSONNEL IN ORDER TO ENSURE COMPLIANCE WITH THE SAFETY REGULATIONS IN FORCE.

NB. The unit switch on button placed on the frontal panel of the unit do NOT exclude the electrical voltage to all the circuits contained inside the electrical panel of the unit. Always make sure that the power supply lines (of the heat pump and of the integrative electrical heaters) are disconnected at the start before carrying out any maintenance operation.

This section is extremely important for the efficient operation of the unit during the years. A few operations carried out periodically can avoid the need to call specialized personnel. The operations to be carried out do not require particular technical knowledge and consist of simple checks of the components of the unit. Contact an authorized service center if maintenance is required.

Structure

To prevent noises and strange vibrations to rise make sure that the various steel parts are well fastened together and that the inspection panels are properly fixed to the unit. In case of oxidation, treat with paints, suitable to avoid or reduce the problem, the parts of the unit affected.

Hydraulic plant

Visually check that the hydraulic plant is leaks free and is pressurized. Verify there is no air in the circuit (acting on the air vents). Verify that the filters in the plant are clean.

Electrical plant

Verify that the power supply cable that connects the unit to the distribution panel is not affected by cuts, cracks or alterations that could compromise the insulation. Contact an authorized service center if maintenance is required. After a first period of time from the first start up and at every stop or seasonal start up carefully check that each electrical connection is well fixed.

Page 45

SAFETY AND POLLUTION

Accessing the unit

The access to the unit must be granted exclusively to qualified personnel trained to operate on this type of units and provided with the necessary protection equipment. Moreover such personnel, to operate, must be authorized by the owner of the unit and recognized by the Manufacturer.

Residual risks

The unit are designed and built in such a way to minimize risks for people and for the place where the unit is installed. The residual risks, impossible to eliminate during the design process, are reported in the following table along with the indications necessary for their neutralization.

Considered part Residual risk Mode Precautions Compressor Burns Contact Use protective gloves

Refrigerant circuit pipes

Burns Contact Use protective gloves

Cold burns

Contact or refrigerant outflow

Use protective gloves

Electrical circuit

Electrocutions Burns

Contact with live parts

Verify the unit earth connection Disconnect the power supply line before carrying out any operation inside the unit

General considerations

Pollution

The unit contains refrigerant gas and lubricating oil. During discarding such fluids must be recovered and eliminated according to the regulations in force in the country where the unit is installed. The unit must not be abandoned during discarding.

1 SUPPLIER COMPANY AND PRODUCT IDENTIFICATION

Card No. FRIG 8 Product R-410A Supplier company identification RIVOIRA SpA

2 COMPOSITION / INFORMATION ON INGREDIENTS

Substance / Preparation Preparation Components / Impurities Contains the following components : Difluoromethane (R32) 50 % in weight Pentafluoroethane (R125) 50 % in weight EEC No. Non-applicable for mixtures Trade-name / /

3 IDENTIFICATION OF HAZARDS

Identification of hazards Liquefied gas. The vapours are heavier than air and can cause suffocation, reducing the oxygen available for brea-

thing. Rapid evaporation of the fluid can cause freezing. Can cause cardiac arrhythmia.

4 FIRST-AID MEASURES

Inhalation Do not administer anything if the person has fainted. Take the person outdoors. Use oxygen or artificial respiration if necessary. Do not administer adrenaline or similar substances. Contact with eyes Rinse thoroughly with plenty of water for at least 15 minutes and see a doctor. Contact with skin Wash immediately with plenty of water. Immediately remove all contaminated garments. Swallowing

5 FIRE-PREVENTION MEASURES

Specific hazards Increase in pressure. Dangerous fumes Halogen acids, traces of carbonyl halides. Fire-extinguishing means usable All the known fire-extinguishing means can be used. Specific methods Cool the containers/tanks with water sprays. Special protection equipment Use self-contained breathing apparatus in confined spaces.

6 MEASURES AGAINST ACCIDENTAL SPILLING OF THE PRODUCT

Personal protection Evacuate personnel to safe areas. Provide for adequate ventilation. Use personal protection equip-

ment Protection for the environment It evaporates. Product removal methods It evaporates.

7 HANDLING AND STORAGE

Handling and storage Ensure an adequate air change and/or extraction in the workplaces. Only use well-ventilated rooms.

Do not breathe vapours or aerosols. Carefully close the containers and keep them in a cool, dry and

well-ventilated place. Keep in the original containers. Incompatible products Explosives, flammable materials, organic peroxides.

8 CONTROL OF EXPOSURE / PERSONAL PROTECTION

Personal protection Ensure adequate ventilation, especially in closed areas. Control parameters Difluoromethane (R32): Recommended exposure limits: AEL (8h and 12h TWA) = 1000 ml/m3 Pentafluoroethane (R125): Recommended exposure limits: AEL (8h and 12h TWA) = 1000 ml/m3

Refrigerant safety card

Page 46

SAFETY AND POLLUTION

The manufacturer declines all responsibility for any inaccuracies in this manual due to printing or typing errors.

The reserves the right to modify the products contents in this catalogue without previous notice.

Respiratory tract protection For rescue and for maintenance works in tanks, use self-contained breathing apparatus. The vapours

are heavier than air and can cause suffocation, reducing the oxygen available for breathing. Eye protection Total protection glasses. Hand protection Rubber gloves. Hygiene measures Do not smoke.

9 CHEMICAL-PHYSICAL PROPERTIES

Relative density, gas (air=1) Heavier than air. Solubility in water (mg/l) Not known, but deemed very low. Appearance Colourless liquefied gas. Odour Similar to ether. Fire point Does not ignite.

10 STABILITY AND REACTIVITY

Stability and reactivity No decomposition if used according to the special instructions. Materials to be avoided Alkali metals, alkali-earth metals, granulated metal salts, Al, Zn, Be, etc. in powder. Hazardous products of decomposition Halogen acids, traces of carbonyl halides.

11 TOXICOLOGICAL INFORMATION

Local effects Concentrations substantially above the value TLV (1000 ppm) can cause narcotic effects. Inhalation

of highly concentrated products of decomposition can cause respiratory insufficiency (pulmonary

oedema). Long-term toxicity No carcinogenic, teratogenic or mutagenic effects have been recorded in experiments on animals. Specific effects Rapid evaporation of the fluid can cause freezing. Can cause cardiac arrhythmia.

12 ECOLOGICAL INFORMATION

Effects linked to ecotoxicity Pentafluoroethane (R125) Potential global warming with halocarbides; HGWP (R-11 = 1) = 0.84 Potential impoverishment of the ozone; ODP (R-11 = 1) = 0

13 CONSIDERATIONS ON DISPOSAL

General Do not dispose of where accumulation can be hazardous.

Usable with reconditioning.

The depressurised containers must be returned to the supplier.

Contact the supplier if instructions for use are deemed necessary.

14 INFORMATION FOR TRANSPORT

Designation for transport LIQUEFIED GAS N.A.S. ( DIFLUOROMETHANE, PENTAFLUOROETHANE ) UN No. 3163 Class/Div 2.2 ADR /RID No. 2, 2nd A ADR/RID hazard no. 20 ADR label Label 2 : non-toxic non-flammable gas. CEFIC Groupcard 20g39 - A Other information for transport Avoid transport on vehicles where the loading zone is not separate from the cab. Make sure the driver is informed about the potential risk of the load and knows what to do in case of accident or emergency. Before starting transport, make sure the load is properly secured and : make sure the valve of the container is closed and does not leak; make sure the blind cap of the valve (when provided) is correctly fitted; make sure the cap (when provided) is correctly fitted and that there is an adequate ventilation passage; ensure compliance with the current provisions.

15 INFORMATION ON REGULATIONS

The product must not be labelled according to Directive 1999/45/EC. Comply with the regulations given below, and the relevant applicable updates and amendments. Circulars no. 46/79 and 61/81 of the Ministry of Labour : Risks related to the use of products containing aromatic amines Leg. Decree no. 133/92 : Regulations on the discharge of hazardous substances in waters Leg. Decree no. 277/91 : Protection of workers against noise, lead and asbestos Law 256/74, Decree 28/1/92, Leg. Decree no. 52 dated 3/2/97, Decree dated 28/4/97 as amended : Classification, packing and labelling of hazardous substances and preparations Decree no. 175/88, as amended : Activities with significant accident risks (Seveso Law) Decree no. 203/88 : Emissions into the atmosphere Decree no. 303/56 : Work hygiene Decree no. 547/55 : Regulations on accident prevention Leg. Decree no.152 dated 11/5/99 : Protection of waters

16 OTHER INFORMATION

Recommended uses Refrigerant Can cause suffocation in high concentration. Keep in a well-ventilated place. Do not breathe the gas. The risk of suffocation is often underestimated and must be clearly explained during the training of operators. Ensure compliance with all the national and regional regulations. Before using this product in any new process or trial, an in-depth study on safety and compatibility of the product with the materials must be carried out. The above information is based on our current know-how and describes the product according to the safety requirements. It does not however represent a guarantee and assurance of the qualities in a legal sense. Each person responds personally for compliance with such regulations.

Page 47



Page 48

Ferroli spa ¬ 37047 San Bonifacio (Verona) Italy ¬ Via Ritonda 78/A tel. +39.045.6139411 ¬ fax +39.045.6100933 ¬ www.ferroli.it

COD. 3QE27003