Ferroli 150.4, 165.4, 205.4, 230.4, 260.4 Technical Manual

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Page 1

RLA

AIR WATER HEAT PUMPS

WITH HELICAL FANS

136 ÷ 299 kW IN COOLING MODE

165 ÷ 350 kW IN HEATING MODE

TECHNICAL MANUAL

150.4

165.4

180.4

205.4

230.4

260.4

285.4

315.4

FERROLI adheres to the

EUROVENT certification

programme.

The products concerned appear in the products guide to www.eurovent-certification.com

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Page 3

TABLE OF CONTENTS

THIS MANUAL IS DIVIDED INTO SECTIONS. THEIR NAMES APPEAR IN THE HEADING OF EACH PAGE.

GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

PRESENTATION OF THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

IDENTIFICATION CODE OF THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

DESCRIPTION OF THE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

MECHANICAL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

DESCRIPTION OF THE CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ELECTRICAL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

MECHANICAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

ELECTRICAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

COMBINATIONS OF ACCESSORIES-MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

TECHNICAL SPECIFICATIONS AND STANDARD PERFORMANCES - R407C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

TECHNICAL SPECIFICATIONS OF UNIT AB-7M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

NOISE LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

STANDARD PERFORMANCES IN COOLING MODE AB-7M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

STANDARD PERFORMANCES IN HEATING MODE AB-7M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

TECHNICAL SPECIFICATIONS OF UNIT AS-7M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

NOISE LEVELS OF THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

STANDARD PERFORMANCES IN COOLING MODE AS-7M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

STANDARD PERFORMANCES IN HEATING MODE AS-7M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

OPERATING RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

OPERATING RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

HOW TO SELECT THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

WATER PRESSURE DROP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

WORKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

MAXIMUM VOLUME OF WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

MAXIMUM VOLUME OF WATER IN THE SYSTEM WITH WET MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

OVERALL DIMENSIONS - MINIMUM SPACE REQUIRED AND WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

OVERALL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

DESCRIPTION OF THE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

MINIMUM SPACE REQUIRED FOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

POSITION OF WET CONNECTIONS MOD. 150-260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

POSITION OF WET CONNECTIONS MOD. 285-315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

WEIGHT DISTRIBUTION DURING OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

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Presentation of the unit

This new series of industrial chillers has been designed to meet the air conditioning requirements of medium-large systems in the industrial, service and business sectors. Suitable for outdoor installation, they are built for various types of system and to comply with the needs of highly qualified planning engineers. The complete series for use in hydronic systems includes 8 sizes with refrigerating power ratings ranging from 136 to 299 kW and heating output ratings ranging from 165 to 350 kW. When the units were desi- gned, particular attention was also paid to sound emission in our endeavour to comply with the increasingly more restrictive laws governing acoustic pollution: all the sizes are therefore available in both the basic and silenced versions, to choose depending on the noise level required. All the units can produce cold water at a temperature between 5 and 10C (summer operating mode) and hot water from 35 to 55C (winter operating mode). As part of the standard supply, they are pre-engineered for summer/winter operation at low/high outdoor air temperatures thanks to use of a condensation/evaporation monitoring system through continuous control of the fans by steps. All the units are equipped with 2 independent chilling circuits, each of which has two Scroll compressors. This allows the power generated by the unit to be modulated from 25% to 100%, thus adapting to the heat load of the system supplied. All the units are equipped with a thermal barrier plate type evaporator protected by means of a differential water pressure switch and electric antifreeze heater, coils with extended surfaces and extensive heat exchanging areas formed by copper pipes and notched aluminium fins, electric fans with scythe-shaped vanes to reduce the sound emission, electric panel for adjustments and controls, controller with microprocessor.

The standard supply can also be integrated with a vast range of electrical and mechanical accessories. The

Water Storage Tank and Pumping Module with 1 or 2 Pumps are particularly important accessories. If both are chosen, the tank is configured for storage on the delivery to the system or for storage on the return part of the system, or for storage pre-engineered for the primary and secondary circuit, depending on the type of Pumping Module selected.

The chillers have been designed for use with R407C environment-friendly refrigerant.

All the units are accurately built and tested individually. Installation only requires electrical and wet connections.

Identification code of the unit

The codes that identify the units are listed below and include the sequences of letters that determine the meanings for the various versions and set-ups.

GENERAL SPECIFICATIONS

N of compressors= 4

IP - 285.4 - VB - AB - 7 - M - 5

AB - Basic Version AS - Silenced Version

This version includes soundproofing of the compressors and fans with reduced rotation rate

Acoustic Version

Climatic Limits

M - Medium temperatures The unit is suitable for use in places with the average temperatures typical of temperate climates, within limits to use up to 45-46C.

Size of

unit

150 165 180 205 230 260

285

315

VB - Base Version

Version of unit

Type of Power Supply

5 - 400V - 3ph+N - 50Hz

Type of Refrigerant

7 - R407C

Type of unit

IP - Unit for installation in Hydronic systems, operating as a reversible Heat pump on the cooling circuit

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GENERAL SPECIFICATIONS

Description of the components

1. Fans. These are the helical type with scythe-

shaped vanes to increase efficiency and reduce the sound emissions. The fans are directly coupled to the threephase motor by means of an external rotor. Thermal protection against operating faults is installed inside the winding.

2. Electric control and monitoring panel. It is

housed in a cabinet made of adequately thick painted sheet metal suitable for outdoor installation (protection degree IP 54). The panel comprises the following main components:

• Main door-locking circuit-breaker.

• Disconnectable fuse holders with protection

fuses for each compressor.

• Disconnectable fuse holders with protection

fuses for the oil heaters of the compressors.

• Disconnectable fuse holders with protection

fuses for the antifreeze heater.

• Control contactor for each compressor.

• Disconnectable fuse holders with fan protection

fuses.

• Fan control contactors.

• Magnetothermic relay/s and contactor/s for the

pump/s (if one of the pumping module accessories is installed and depending on the type chosen).

• Fan speed control board.

• Insulating and safety transformer to power the auxiliaries, protected with fuses.

• Basic monitoring board with microprocessor: the main functions of the monitoring board are: temperature regulation of the water produced by the unit, defrosting con-

trol, operating hour counting for compressors and pump, balancing of operating hours for compressors, start-up timing, parameter entry digitized via the keyboard, alarm diagnosis. Functions associated with the digital inputs: high and low pressure, high temperature of compressor outlet (accessory),

correct electric power phase presence-sequence, thermal protection for compressors, thermal protection for fans, thermal pro-

tection for pump, differential water pressure switch, ON/OFF and operating mode change commands.

Functions associated with the digital outputs: compressor control, water pump control, electric antifreeze heater, general

alarm (can be remote controlled), cycle reversing valve control.

Functions associated with the analog inputs: water inlet and outlet temperatures, circuit 1 and 2 coil temperatures. Functions associated with the analog outputs: monitoring of the fan

speed by steps in conjunction with the fan control board.

3.User interfacing terminal with display.

• On-off key.

• Operating mode selector key.

• Compressor on-off LED.

• Antifreeze heaters on LED.

• Check-control with alarm code display.

• Defrosting in progress indicator.

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4. Compressors. These are the SCROLL type with orbiting coil equipped with built-in thermal protection and oil heater. As part

of the standard supply, they are positioned on rubber vibration dampers to reduce the vibrations transmitted to the base of the unit. To lower the sound emission of silenced version AS, they are installed in a soundproofed booth made of galvanized sheet metal coated with polyurethane powder paints and covered in soundproofing material.

5. Bearing structure made of galvanized sheet metal coated with polyurethane powder paint to ensure good protection against adver-

se weather conditions.

6. Water storage tank (accessory that must be requested when the unit is ordered) Made of adequately thick painted sheet

metal, this reduces the number of compressor start-ups and fluctuations in the temperature of the water conveyed to the users. It is insulated with thermal barrier insulating material to prevent the formation of condensation and heat exchanges towards the outside. In conjunction with the Pumping Module accessory, it can be supplied in 3 different configurations: Storage on the Delivery, Storage on the Return, Storage pre-engineered for Primary and Secondary circuits. In conjunction with the Pipe Kit, the only configuration possible is the one with Storage on the Delivery.

The water drain is installed under the tank as part of the standard supply. The water is turned on and off by a cock that allows

the unit to be drained.

7. Air vent. The automatic type, turned on and off by a cock and positioned on the highest part of the tank.

8.Water safety valve, on the rear part of the tank. It acts whenever faulty service leads to an operating pressure in the plumbing

system that exceeds the valve opening value.

9.Antifreeze heater connection. 11/4 female threaded connection pre-engineered for installation of the tank s antifreeze hea-

ter.

10. Evaporator, plate type made of braze-welded stainless steel (AISI 316), double chilling circuit and alternate water/refrige-

rant circuits. It is installed within a shell of thermal barrier insulating material to prevent the formation of condensation and heat exchanges towards the outside. Standard supply also includes a differential pressure switch on the water supply circuit to avoid the risk of freezing if the water flow is shut off for some reason.

11. Condensing coils, the aluminium finned pack type with shaped profile to increase the heat exchange coefficient and with

copper pipes arranged in staggered rows.

12. Covering panels, made of galvanized sheet metal coated with polyurethane powder paints to ensure the utmost ability to

withstand adverse weather conditions.

GENERAL SPECIFICATIONS

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Hydraulic and chilling circuit components

13. 4-way cycle reversing valves. Reverse the direction in which the refrigerant flows when the operating mode changes

(Cooling mode or Heating mode).

14.Refrigerant safety valve. (Conforms to the Directive governing pressurized vessels -PED). Installed on the delivery pipe of

the compressors. It acts if critical service faults should occur.

15.Fluid cock -Gas cock. Allow all the refrigerant in the coils to be pumped and then stored so as to carry out servicing work

or to replace all the components of the chilling circuit without having to drain it.

16.Dehydrator filter. Of the removable cartridge type. Retains impurities and traces of moisture in the circuit.

17.Fluid and humidity indicator. Signals when fluid passes through the circuit, indicating that the refrigerant charge is correct.

The fluid indicator also changes colour to show the amount of moisture in the refrigerant.

18.Low pressure switch. With fixed setting. It is installed on the intake pipe and blocks the compressors of the circuit in que-

stion if the operating pressures drop below the tolerated values. It automatically resets as the pressure increases. If it activates frequently, the circuit in question will block and can only be restarted by resetting via the user interface terminal.

19.High pressure switch. With fixed setting. It is installed on the delivery pipe and blocks both the compressors of the circuit if

the operating pressures exceed the tolerated values. If it activates, the circuit will block and can only be restarted by resetting via the user interface terminal.

20.Electric resistors to heat the compressor oil. Belt type, one per compressor. They activate when the compressor turns

off. Their task is to keep the temperature of the oil sufficiently high so as to prevent refrigerant from migrating during these pauses.

21.Fluid receiver. One per circuit. They are plenum tanks that account for the refrigerant charge variations required by the

machine as the operating modes change (Cooling mode or Heating mode).

22.Fluid separator. One per circuit, installed on the intake part of the compressors to protect against backwashing.

23.Fluid solenoid valve.One per circuit. They shut off when both the compressors of the circuit switch off, preventing liquid refri-

gerant from flowing towards the evaporator during periods at a standstill.

One-way valves. Make the refrigerant obligatorily pass through the appropriate heat exchangers, depending on the operating

cycle.

Thermostatic valve. With external equalizer. Its task is to supply the evaporator correctly, keeping the selected degree of super-

heat at a steady level.

High temperature thermostat. One per compressor, installed on the delivery pipe to protect the compressor if the end of com-

pression temperature exceeds 130° C.

Differential water pressure switch. This is standard supply and is installed on the connections between the exchangers water

inlet and outlet. It blocks the unit if it activates.

Pressure taps: 1/4 “ SAE (7/16” UNF) type with air pump. Allow the operating pressure of both the circuits to be measured in

3 main points: compressor delivery, flow-restricting component inlet, compressor intake.

GENERAL SPECIFICATIONS

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OPTIONS AND ACCESSORIES

Mechanical accessories

GM (M) Pressure gauge unit. Consisting of 4 pressure gauges that display the pressure of the refrigerant fluid on the intake and

delivery of the compressors of both circuits..

GP (M) Protective grilles. Consisting of metal grilles that protect the coils with extended surfaces.

AVM (F) Spring vibration dampers. Consisting of 4 spring vibration dampers to install under the unit. They reduce the mechani-

cal vibrations generated by the compressor and fans during their normal operation, and that are then transmitted to the bearing surface of the machine. The insulation degree provided by the vibration dampers is about 90%.

SAA (M) Water storage tank. Made of adequately thick painted sheet metal, this reduces the number of compressor start-ups and fluctuations in the temperature of the water conveyed to the users. It is insulated with thermal barrier material to prevent the formation of condensation and heat exchanges towards the outside. The accessory is inclusive of water safety valve, air vent, water drain and antifreeze heater connection. In conjunction with the Pumping Module accessory, it can be supplied in 3 different configurations: Storage on the Delivery, Storage on the Return, Storage pre-engineered for the Primary and Secondary circuit.

Pumping module with 1 o 2 Pumps (The second pump, installed in parallel to the first, allows to have one workable pump to use if the first doesn't work).: Besides the pumps, this accessory is equipped with all the hydraulic components (water

filter, expansion tank, on-off valves, water pressure gauge) required for complete installation and easy maintenance. Different water accumulation tank configurations are therefore available in combination with the pumping module accessory:

MP-AM : Storage on the water supply plant Delivery

(1)

: The pump draws water from the supply plant, sends it to the plate

type heat exchanger and then to the inertial storage tank. In this configuration, when the pump operates in its nominal conditions, it is able to supply the circulating water with a residual head of about 140 to 220 kPa in the Cooling mode (from 13 to 20 m.w.c.) and from 80 to 150 kPa in the Heating mode (from 14 to 22 m.w.c).

MP-AR: Storage on the water supply plant Return

(1)

: The pump draws water from the inertial storage tank, sends it to the plate

type heat exchanger and then to the system. In this configuration, when the pump operates in its nominal conditions, it is able to supply the circulating water with a residual head of about 140 to 220 kPa in the Cooling mode (from 13 to 20 m.w.c.) and from

80 to 150 kPa in the Heating mode (from 8 to 22 m.w.c).

MP - PS: Storage pre-engineered for the primary and secondary circuit. The pumps sole task is to allow water to circulate

around the primary circuit: this circuit includes the storage tank and plate type heat exchanger (chillers water circuit). Assembly of the pumping section for the secondary circuit is at the installers charge and includes the storage tank (with pre-engineered wet connections) and the system to be supplied.

KT - Pipe kit, consists of two steel pipes insulated with heat barrier material. If the Pumping Module accessory is not installed, the pipe kit is obligatory to be taken.

Notes: (1): Refer to the respective values given for each unit in the Technical data section.

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OUT

OPTIONS AND ACCESSORIES

Description of the configurations

MP - AM 2 Pumps with Water storage tank

MP - AM 2 Pumps without Water storage tank

KT with Water storage tank

KT without Water storage tank

KT. - Pipe kit, consists of two steel pipes insulated with heat barrier material. Allows the water IN / OUT connections to be rou-

ted to the machine.  MP. Pumping module. It consists of: 1 On-off ball valves. Turn components such as the water filter, surge chamber and pump on and off when they require

routine or supplementary maintenance.

2 Metal gauze water filter. Can be turned on and off and inspected. It is installed on the pump suction side. Prevents any machining

residues (dust, swarf, etc.) that may be in the water pipes from entering the pump impeller or plate-type heat exchanger.

3 Hydraulic pump. Circulates water around the system. The pumps have a high head and suit the majority of installation requi-

rements. The pump is safeguarded by a motor protector installed in the chillers electric panel.

4 Surge chamber. This is a closed, diaphragm type chamber. It absorbs the variations in the volumes of water in the system

caused by temperature variations.

5 Water filling.Manual function with control positioned on the side of the unit opposite the electric panel and turned on and off

by a cock that can be accessed by removing the rear panel.

6 Water pressure gauge. Connected to the water fill pipe. Displays the pressure of the water in the system. 7 Water safety valve. Standard supply. 8 Water outlet. Standard supply. 9 Air vent. Standard supply. 10 Antifreeze heater connection. Standard supply. 11One-way check valves. Only installed if the Pumping Module accessory with 2 pumps is installed (one valve for each pump).

NOTE: it is essential to purchase the units with either the KT or MP accessory described previously. The choice of one automatically excludes the other.

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OP - Programmer Clock. Allows the unit to be turned on and off, depending on the selected time settings (up to 14 settings can be entered, divided as required throughout the 7 days of the week).

RAG (F) Electric antifreeze heating element on the storage tank. Plug type. It activates in parallel with the evaporators antifreeze heating element and keeps the water at a temperature able to prevent ice from forming during the winter, when the unit is not used.

Mechanical options

Special finned heat exchangers

• Coils with copper fins

• Coils with tin-coated copper fins

• Coils with aluminium fins with acrylic coating

Electrical options

Power source voltage rating 230V-3-50Hz

OPTIONS AND ACCESSORIES

MODE KEY

ON-OFF KEY

Selects the operating mode (waiting for start-up or operation) of the machine.

Allows the controller to be turned on and off and resets the alarms.

MODE plus ON/OFF

KEYS

If pressed at the same time, are used to access and quit the various menu levels.

UP KEY

DOWN KEY

When the menu is displayed, is used to scroll forwards through the items in the menu itself, or to increase the value of a parameter.

When the menu is displayed, is used to scroll backwards through the items in the menu itself, or to decrease the value of a parameter.

Electrical accessories

CR - Remote Control. This device consists of a remote control

which allows all the control and monitoring functions of the control unit on the machine to be controlled up to 100 meters away from the actual machine itself. It has been specially designed for installation on a wall inside the building. Use a threepole. The transmission line must be routed in a dedicated duct, separate from any electric powering lines (230/400 V). It has four keys used to select the controls on the controller installed on the machine, the only difference being that the scroll-up and scroll-down functions have been separated from the mode and on-off keys in order to make the control easier to use. During normal operation, the operating temperature (or the temperature read by the probe on the exchanger inlet) in degrees centigrade appears on the LCD display or the alarm code, if at least one is activated. The temperatures read by the other probes can be read by means of a few simple operations. If faults occur during normal operation, the controller stops the machine and displays the code of the alarm in question. After the alarm has been checked and its cause eliminated, the controller can be reset by pressing the on/off key. The remote control has the following keys:

The controller has five LEDs on the left-hand side of the interface, that display the status functions of the machine:

• LED of compressors 1 and 2 (circuit 1).

• LED of compressors 3 and 4 (circuit 2).

• Electric antifreeze heater LED.

• HEATING mode LED

• COOLING mode LED

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OPTIONS AND ACCESSORIES

Combinations of accessories-models

MODEL

ACCESSORY CODE

150 165 180 205 230 260 285 315

Mechanical

Accessories

Spring vibration dampers

AVM 10 (F)(1)(4)

• • •

AVM 11 (F)(1)(4)

• • •

AVM 12 (F)(2)(4)

• • •

AVM 13 (F)(2)(4)

• • •

AVM 24 (F)(5)

See tables below

for models

285.4÷315.4

AVM 25 (F)(5) AVM 26 (F)(5) AVM 27 (F)(5)

Pressure gauge unit

GM 1 (M)

• • • • • •

GM 4 (M)

• •

Protective grilles

GP7 (M)

• • • • • •

GP21 (M)

• •

Water storage tank Standard

SAA 13 (M)

• •

SAA 14 (M)

• • •

SAA 18 (M)

• • •

Pumping module

With storage tank storage on the plant Delivery

1 Pump

MP7-AM (M)

• • •

MP13-AM (M)

• • •

MP51-AM(M)(4)

• •

2 Pumps

MP4-AM (M)

• • •

MP10-AM (M)

• • •

MP48-AM(M)(4)

• •

With storage tank storage on the plant Return

1 Pump

MP8-AR (M)

• • •

MP14-AR (M)

• • •

MP52-AR (M)(4)

• •

2 Pumps

MP5-AR (M)

• • •

MP11-AR (M)

• • •

MP49-AR (M)(4)

• •

With storage tank primary and secondary circuit

1 Pump

MP9-PS (M)

• • •

MP15-PS (M)

• • •

MP53-PS (M)(4)

• •

2 Pumps

MP6-PS (M)

• • •

MP12-PS (M)

• • •

MP50-PS(M)

• •

Without storage tank

1 Pump

MP55 (M) (3)

• •

MP58 (M) (3)

• • •

MP60 (M) (3)

• • •

2 Pumps

MP54 (M) (3)

• •

MP59 (M) (3)

• • •

MP61 (M) (3)

• • •

Pipe kit

KT4 (M) (4)

• • •

KT5 (M) (4)

• • •

KT15 (M) (3)

• •

KT16 (M) (4)

• •

KT17 (M) (3)

• • •

KT18 (M) (3)

• • •

Electrical

Acces.

Remote control CR 1 (F)

• • • • • • • •

Programmer clock OP (F)

• • • • • • • •

Antifreeze heating element for the accumulation tank

RAG1 (F)

• • • • • • • •

NOTES: (M): mounted in the factory (F): supplied for installation by customer (1): Basic version

MODEL

ACCESSORY CODE

MATCHABLE UNIT

AVM 24 (F)(4)

IP 285 VB AB 7M5 IR 285 VB AB 7M5 IR 285 VB AS 7M5 IR 315 VB AB 7M5

AVM 25 (F)(4)

IP 315 VB AB 7M5 IP 315 VB AS 7M5

IP 285 VB AS 7M5 IR 315 VB AS 7M5

MODEL

ACCESSORY CODE

MATCHABLE UNIT

AVM 26 (F)(3)

IP 285 VB AB 7M5 IR 285 VB AB 7M5 IR 285 VB AS 7M5 IR 315 VB AB 7M5

AVM 27 (F)(3)

IR 315 VB AS 7M5 IP 315 VB AB 7M5 IP 285 VB AS 7M5 IP 315 VB AS 7M5

(2): Silenced version (3): Unit supplied without the water storage tank (4): Unit supplied with the water storage tank

(5): Please refer to tables below for

coupling with each accessories:

Page 12

TECHNICAL SPECIFICATIONS AND STANDARD PERFORMANCES - R407C

NOTES: (1): The data refer to: Water temperature: inlet: 12C - outlet: 7C.

Outdoor air temperature 35C D.B.

(2): The data refer to: Water temperature: inlet: 40C - outlet: 45C.

Outdoor air temperature 7C D.B., 6C W.B.

(3): At fans top speed

Technical specifications of Basic Version AB-7M5

Type

SCROLL

Quantity

4 N

N Throttling steps

4 N

Oil charge

Circuit 1 (1a+1b)

6.6+6.6 6.6+6.6 6.6+8 8+8 8+8 8+8

8+8 8+8

Circuit 2 (2a+2b)

6.6+6.6 6.6+8 6.6+8 8+8 8+8 8+8

8+8 8+8

Power input

In cooling mode

51.6 57.7 63.8 73.2 84.4 89.8

102 113

In heating mode

53.6 58.2 62.8 72.0 79.8 87.6

97.0 109 kW

Quantity

1 N

Water capacity

11.4 13.3 14.3 23.9 27.5 30.2 32.9 37.4 l

In cooling mode

(1)

Water flow rate

6.50 7.16 7.83 9.15 10.2 11.3

13.0 14.3

l/s

Water pressure drop

(E)

30 30 34 37 36 36

40 43

kPa

In heating mode

(2)

Water flow rate

7.89 8.66 9.43 11.0 12.3 13.6

15.1 16.7

l/s

Water pressure drop

(E)

44 44 50 53 52 52

54 58

kPa

Number of fans

4 6 N

Diameter [ ∅ ]

800 mm

Maximum speed

900 rpm

Total air flow rate

(3)

23560 22420 30020

34134 33705

l/s

Motor rating

1.5 kW

Number of coils 4 N Total area 11.6

Power supply

400/3+N/50 V/ph/Hz

Total maximum power input [ FLA ]

143 153 163 185 205 233

263 279

Total maximum power input [ FLI ]

83 89 94 106 119 136

154 170

Total maximum surge current [ MIC]

288 343 353 375 425 453

496 518

Electrical specifications

(4)(MP)

Specifications of coils with extended surfaces

Fan specifications

Plate-type heat exchanger specifications

Compressor specifications

Model 150 165 180 205 230 260

285 315 UM

Pump power rating 3 4 5.5 kW

Surge chamber volume

24 l

Service charge pressure of surge chamber

150 kPa

In cooling mode

(1)

Water flow rate

6.50 7.16 7.83 9.15 10.2 11.3 13.0 14.3 l/s

Working head (MP)

209 194 171 161 152 140 225 208 kPa

In heating mode

(2)

Water flow rate

7.89 8.66 9.43 11.0 12.3 13.6 15.1 16.7 l/s

Working head (MP)

159 137 106 124 110 91 186 162 kPa

(4):At maximum tolerated operating conditions (E):Data certificated by EUROVENT (MP):For units equipped with Pumping Module accessory MP-AM or MP-AR. (NB):Regarding unit WITH (600 kPa) or WITHOUT (1000 kPa) Storage Tank

accessory.

Noise levels

(E)

Mod.

SWL (dB)

SPL

(dBA)

Octave bands (Hz) Tot al

63 125 250 500 1000 2000 4000 8000 dB dB(A) 150 97,4 95,2 92,8 90,4 87,9 84,9 77,1 67,6 101 93 74 165 97,4 95,2 92,8 90,4 87,9 84,9 77,1 67,6 101 93 74 180 98,4 96,2 93,8 91,4 88,9 85,9 78,1 68,6 102 94 75 205 99,4 97,2 94,8 92,4 89,9 86,9 79,1 69,6 103 95 76 230 99,4 97,2 94,8 92,4 89,9 86,9 79,1 69,6 103 95 76 260 100,4 98,2 95,8 93,4 90,9 87,9 80,1 70,6 104 96 77 285 101,4 99,2 96,8 94,4 91,9 88,9 81,1 71,6 105 97 78 315 101,4 99,2 96,8 94,4 91,9 88,9 81,1 71,6 105 97 78

* : The water storage tank is an accessory that must be requested when the unit is ordered.

Water capacity

700 l

SWL = Sound power levels, with reference to 1x10

-12

The Tota l sound power level in dB(A) measured in compliance with ISO 9614 standards, is certified according to the Eurovent certification program. Eurovent certification (E) exclusively refers to the To tal Sound Power in db(A), which is therefore the only binding acoustic specification (the values of the Octave bands in the table are indicative).

SPL = Sound pressure levels, with reference to 2x10

-5

Pa.

The sound pressure levels are values calculated by applying the ISO-3744 relation (Eurovent 8/1) and refer to a distance of 1 meter away from the external surface of units operating in the open field with directivity factor 2 and the units operating in nominal conditions in the cooling mode.

Model 150 165 180 205 230 260 285 315 UM

Net cooling capacity

(1)

136 150 164 192 214 237 273 299 kW

Net heating capaciyt

(2)

165 181 197 230 257 284 317 350 kW

Net total power input

In cooling mode

(1)

60.4 66.5 72.7 82.3 93.5 103 116 127 kW

In heating mode

(2)

62.8 67.5 72.4 81.9 89.9 102 112 124

Maximum pressure on wet side

(NB)

600 / 1000 kPa

Gross cooling capacity

(1)(E)

- - 165 193 215 238 275 301 kW

Gross heating capaciyt

(2)(E)

- - 195 228 255 282 314 347 kW

Gross total power input

(E)

In cooling mode

(1)

- - 71.7 81.1 92.3 102 114 124 kW

In heating mode

(2)

- - 70.9 80.0 87.9 99.7 109 120

Water Storage Tank specifications*

Pumping Module accessory specifications

Page 13

TECHNICAL SPECIFICATIONS AND STANDARD PERFORMANCES - R407C

Standard performances in cooling mode AB-7M5

Tw = Outlet water temperature in C kWf = Net refrigerating power (kW). kWa = Compressor power input (kW).

The standard performances refer to a 5C temperature difference between the water entering and leaving the plate-type heat exchanger and to operation of the unit with all the fans to top speed. A 0.44 x 10-4m2K/W fouling factor has also been considered with the unit installed at zero meters above sea level (Pb = 1013mbar).

MODEL TW

OUTDOOR AIR TEMPERATURE (°C D.B.)

25 30 35 40 43 46

kWf kWa kWf kWa kWf kWa kWf kWa kWf kWa kWf kWa

150

5 144 40,9 136 45,4 128 50,8 118 56,6 113 60,6 107 64,6 6 149 41,3 140 46,2 132 51,2 122 57,4 116 61,0 110 65,0 7 153 41,7 144 46,6 136 51,6 126 57,8 120 61,4 114 65,8 8 157 42,1 149 47,0 140 52,0 130 58,2 124 62,2 - 9 162 42,9 153 47,4 144 52,8 134 58,6 127 62,6 - -

10 168 43,3 158 47,8 149 53,2 138 59,4 132 63,4 - -

165

5 158 45,9 149 50,9 141 56,8 131 63,1 125 67,5 119 71,9 6 163 46,4 154 51,7 146 57,2 135 63,9 128 68,0 123 72,5 7 168 46,9 159 52,3 150 57,7 139 64,5 132 68,6 127 73,4 8 173 47,4 164 52,8 155 58,2 143 65,0 136 69,4 - 9 178 48,2 169 53,3 159 59,0 147 65,5 140 70,0 - -

10 184 48,7 174 53,8 165 59,5 153 66,4 146 70,8 - -

180

5 172 50,9 163 56,3 155 62,8 144 69,6 138 74,4 132 79,3 6 178 51,5 168 57,3 159 63,3 147 70,5 140 75,1 136 80,0 7 183 52,1 174 57,9 164 63,8 152 71,1 144 75,8 140 81,0 8 188 52,7 179 58,5 169 64,4 156 71,8 149 76,7 - 9 194 53,6 184 59,1 175 65,2 161 72,4 153 77,4 - -

10 200 54,2 190 59,7 180 65,7 168 73,3 161 78,3 - -

205

5 200 58,8 190 64,8 182 72,0 171 79,5 164 84,9 158 90,3 6 206 59,6 196 65,8 187 72,6 171 80,4 164 85,9 163 91,4 7 213 60,5 202 66,8 192 73,2 177 81,3 169 86,9 168 92,4 8 219 61,3 209 67,6 198 73,9 183 82,2 174 87,8 - 9 226 62,1 215 68,4 205 74,6 188 83,1 180 88,8 - -

10 232 63,0 221 69,2 211 75,3 198 84,1 191 89,8 - -

230

5 222 67,6 211 74,4 202 82,6 190 91,1 183 97,2 176 103 6 229 68,6 218 75,7 208 83,5 191 92,2 183 98,4 182 105 7 236 69,6 225 77,0 214 84,4 197 93,3 188 100 187 106 8 243 70,5 232 77,8 221 85,1 203 94,4 194 101 - 9 250 71,5 238 78,7 228 85,9 210 95,5 200 102 - -

10 257 72,5 244 79,6 234 86,6 220 96,6 212 103 - -

260

5 245 71,7 233 78,9 224 87,4 211 96,3 203 103 195 109 6 253 72,8 241 80,3 230 88,6 212 97,5 202 104 201 111 7 260 73,8 249 81,8 237 89,8 218 98,7 209 105 207 11 2 8 268 74,9 255 82,7 244 90,5 225 99,9 215 107 - 9 275 76,0 262 83,6 251 91,2 232 101,1 222 108 - -

10 283 77,0 269 84,5 258 91,9 243 102,4 234 109 - -

385

5 282 81,5 269 89,6 266 99 243 109 234 117 225 124 6 291 82,7 278 91,3 269 101 244 111 233 11 8 232 126 7 300 83,9 286 92,9 273 102 252 11 2 240 120 239 127 8 308 85,1 294 93,9 275 103 260 11 4 248 121 - 9 317 86,3 302 94,9 277 104 267 11 5 256 123 - -

10 326 87,5 310 96,0 279 104 280 116 270 124 - -

315

5 309 90,2 294 99 282 110 266 121 256 129 246 137 6 319 91,6 304 101 291 111 267 123 255 131 254 139 7 328 92,9 314 103 299 113 276 124 263 133 261 141 8 338 94,3 322 104 308 114 284 126 272 134 - 9 347 95,6 331 105 317 115 293 127 280 136 - -

10 357 96,9 340 106 326 116 307 129 295 137 - -

Page 14

TECHNICAL SPECIFICATIONS AND STANDARD PERFORMANCES - R407C

MODEL Tw

OUTDOOR AIR TEMPERATURE (°C D.B.)

-5 0 5 7 10 15

kWf kWa kWf kWa kWf kWa kWf kWa kWf kWa kWf kWa

150

35 108 40,2 135 40,9 162 41,5 172 41,8 188 42,2 215 42,9

40 111 45,5 136 46,4 161 47,2 171 47,5 186 48,0 211 48,8

45 113 50,9 136 51,9 160 53,1 165 53,6 180 54,0 206 54,8

50 116 57,7 137 58,9 157 60,3 165 60,8 178 61,4 202 62,3

165

35 119 43,6 148 44,4 177 45,2 189 45,5 206 46,0 235 46,7

40 122 49,6 149 50,4 176 51,3 187 51,7 204 52,2 231 53,1

45 124 55,5 150 56,5 176 57,8 181 58,2 198 58,7 227 59,5

50 127 63,0 151 64,2 173 65,6 182 66,1 196 66,7 223 67,7

180

35 129 47,1 161 48,0 192 48,8 205 49,2 224 49,7 256 50,6

40 132 53,6 162 54,5 192 55,5 204 55,9 222 56,5 252 57,4

45 136 60,0 164 61,1 192 62,5 197 62,8 216 63,4 248 64,3

50 139 68,3 165 69,5 189 70,9 198 71,4 215 72,0 243 73,0

205

35 151 54,0 187 55,1 224 56,2 239 56,7 261 57,3 297 58,4

40 155 61,6 190 62,8 224 63,9 238 64,3 259 65,0 294 66,1

45 159 69,3 192 70,4 225 71,9 230 72,0 253 72,7 290 73,8

50 163 79,0 194 80,2 222 81,6 234 82,1 253 82,7 287 83,6

230

35 170 59,7 210 60,8 249 61,9 265 62,4 289 63,1 328 64,2

40 175 67,8 212 69,1 250 70,3 265 70,8 287 71,6 325 72,8

45 179 76,0 215 77,4 251 79,1 257 79,8 281 80,4 322 81,5

50 184 86,4 218 88,0 248 89,8 261 90,4 282 91,2 319 92,5

260

35 191 65,3 232 66,4 274 67,6 291 68,0 316 68,7 358 69,9

40 195 73,9 235 75,3 275 76,7 291 77,2 315 78,1 355 79,5

45 200 82,5 238 84,2 276 86,3 284 87,6 310 88,2 353 89,1

50 205 93,6 241 95,5 274 97,9 288 98,7 310 99,7 351 101

285

35 213 72,3 259 73,5 245 74,8 325 75,3 353 76,1 399 77,4

40 218 81,8 263 83,4 278 84,9 325 85,5 352 86,5 397 88,0

45 223 91,4 266 93,2 312 95,6 317 97,0 346 97,6 394 98,6

50 228 104 269 106 354 108 321 109 346 110 391 11 2

315

35 235 81,2 286 82,6 338 84,1 359 84,6 390 85,5 441 86,9

40 241 92,0 290 93,7 339 95,4 359 96,1 389 97,2 438 98,9

45 246 103 294 105 341 107 350 109 382 110 435 111

50 252 116 297 11 9 338 122 355 123 382 124 432 126

Tw= Outlet water temperature in C kWf = Net heating output (kW). kWa = Power input of compressors (kW)

The standard performances refer to a 5C temperature difference between the water entering and leaving the plate-type heat exchanger, outdoor air with 87% relative humidity and to operation of the unit with all the fans to top speed. A 0.44 x 10-4 m2 K/W fouling factor has also been considered with the unit installed at zero meters above sea level (Pb = 1013mbar).

Standard performances in heating mode AB-7M5

NOTE

For air temperatures of less than 7C, the heating capacity is declared without considering the effect of the thawing cycles, strictly correlated with the humidity in the outdoor air.

Page 15

TECHNICAL SPECIFICATIONS AND STANDARD PERFORMANCES - R407C

NOTES: (1): The data refer to: Water temperature: inlet: 12C - outlet: 7C.

Outdoor air temperature 35C D.B.

(2): The data refer to: Water temperature: inlet: 40C - outlet: 45C.

Outdoor air temperature 7C D.B., 6C W.B.

(3): At fans top speed

Technical specifications of Silenced Version AS-7M5

Type

SCROLL

Quantity

4 N

N Throttling steps

4 N

Oil charge

Circuit 1 (1a+1b)

6.6+6.6 6.6+6.6 6.6+8 8+8 8+8 8+8 8+8 8+8 l

Circuit 2 (2a+2b)

6.6+6.6 6.6+8 6.6+8 8+8 8+8 8+8 8+8 8+8 l

Power input

In cooling mode

57.6 62.7 67.7 77.7 86.3 94.8 105 11 4 kW

In heating mode

53.3 57.7 63.4 72.3 79.4 87.8 98.0 109

Quantity

1 N

Water capacity

11.4 13.3 14.3 23.9 27.5 30.2 32.9 37.4 l

In cooling mode

(1)

Water flow rate

6.31 6.93 7.64 8.89 9.94 11.0 12.9 14.1 l/s

Water pressure drop

(E)

28 28 33 35 34 34 40 42 kPa

In heating mode

(2)

Water flow rate

7.64 8.36 9.17 10.6 12.0 13.2 15.2 16.7 l/s

Water pressure drop

(E)

41 41 47 50 49 49 51 54 kPa

Number of fans

4 6 N

Diameter [ ∅ ]

800 mm

Maximum speed

670 rpm

Total air flow rate

(3)

19053 18564 18076 17100 21251

26173 25528

l/s

Motor rating

0.75 kW

Number of coils 4 N Total area 11.6

Power supply

400/3+N/50 V/ph/Hz

Total maximum power input [ FLA ]

133 143 153 178 198 218 253 273 A

Total maximum power input [ FLI ]

78 84 89 102 115 129 152 163 kW

Total maximum surge current [ MIC]

278 333 343 368 418 438 511 531 A

Electrical specifications

(4)(MP)

Specifications of coils with extended surfaces

Fan specifications

Plate-type heat exchanger specifications

Compressor specifications

Model 150 165 180 205 230

260 285 315 UM

Pump power rating 3 4 5.5 kW

Surge chamber volume

24 l

Service charge pressure of surge chamber

150 kPa

In cooling mode

(1)

Water flow rate

6.31 6.93 7.64 8.89 9.94 11.0 12.9 14.1 l/s

Working head (MP)

216 202 178 166 157 145 227 212 kPa

In heating mode

(2)

Water flow rate

7.64 8.36 9.17 10.6 12.0 13.2 15.2 16.7 l/s

Working head (MP)

169 149 11 7 133 116 100 185 162 kPa

Pumping Module accessory specifications

Noise levels

(E)

Mod.

SWL (dB)

SPL

(dBA)

Octave bands (Hz) Tot al

63 125 250 500 1000 2000 4000 8000 dB dB(A)

150 89,4 87,0 84,8 80,3 77,4 73,8 65,3 56,0 93 83 64 165 89,4 87,0 84,8 80,3 77,4 73,8 65,3 56,0 93 83 64 180 90,4 88,0 85,8 81,3 78,4 74,8 66,3 57,0 94 84 65 205 91,4 89,0 86,8 82,3 79,4 75,8 67,3 58,0 95 85 66 230 91,4 89,0 86,8 82,3 79,4 75,8 67,3 58,0 95 85 66 260 92,4 90,0 87,8 83,3 80,4 76,8 68,3 59,0 96 86 67 285 95,4 93,0 90,8 86,3 83,4 79,8 71,3 62,0 99 89 70 315 95,40 93,00 90,80 86,30 83,40 79,80 71,30 62,00 99 89 70

accessory.

Water Storage Tank specifications*

* : The water storage tank is an accessory that must be requested when the unit is ordered.

Water capacity

700 l

SWL = Sound power levels, with reference to 1x10

-12

SPL = Sound pressure levels, with reference to 2x10

-5

Pa.

Model 150 165 180 205 230 260 285 315 UM

Net cooling capacity

(1)

132 146 160 186 208 230 270 296 kW

Net heating capaciyt

(2)

160 175 192 222 250 276 318 350 kW

Net total power input

In cooling mode

(1)

62.4 67.5 72.7 82.9 93.7 102 113 122 kW

In heating mode

(2)

58.6 63.1 69.0 78.3 87.7 96 107 118

Maximum pressure on wet side

(NB)

600 / 1000 kPa

Gross cooling capacity

(1) (E)

- - 161 187 209 231 272 298 kW

Gross heating capaciyt

(2)(E)

- - 191 220 248 274 315 347 kW

Gross total power input

(E)

In cooling mode

(1)

- - 71.9 82.0 92.5 100 111 120 kW

In heating mode

(2)

- - 67.5 76.4 85.8 93.8 103 114

Page 16

TECHNICAL SPECIFICATIONS AND STANDARD PERFORMANCES - R407C

MODEL TW

OUTDOOR AIR TEMPERATURE (°C D.B.)

25 30 35 40 43 46

kWf kWa kWf kWa kWf kWa kWf kWa kWf kWa kWf kWa

150

5 139 45,8 132 51,0 124 56,7 115 63,3 109 67,3 104 72,0 6 144 46,3 136 51,5 128 57,1 119 63,7 113 68,3 107 72,9 7 148 46,7 140 51,9 132 57,6 122 64,2 117 68,7 111 73,3 8 152 47,2 144 52,4 136 58,1 126 64,6 120 69,2 - 9 157 47,6 149 52,8 140 58,5 130 65,5 124 69,7 - -

10 162 48,1 154 53,3 145 59,4 134 66,0 128 70,6 - -

165

5 153 50,0 145 55,5 137 61,7 128 68,6 122 73,1 117 78 6 158 50,6 150 56,1 142 62,2 131 69,1 125 74,0 120 79 7 163 51,1 155 56,7 146 62,7 135 69,7 129 74,6 124 80 8 168 51,6 159 57,2 150 63,2 139 70,3 133 75,2 - 9 173 52,1 164 57,7 155 63,7 144 71,2 137 75,8 - -

10 179 52,7 169 58,2 160 64,5 149 71,8 142 76,8 - -

180

5 167 54,2 159 60,0 151 66,6 141 73,9 135 78,8 129 84 6 173 54,8 164 60,7 156 67,2 143 74,6 137 79,8 133 85 7 178 55,4 169 61,4 160 67,7 148 75,3 141 80,5 137 86 8 184 56,0 174 62,0 165 68,3 152 76,0 145 81,2 - 9 189 56,6 179 62,6 170 68,8 157 76,9 150 81,9 - -

10 195 57,2 185 63,2 176 69,7 164 77,6 157 82,9 - -

205

5 193 62,6 184 68,9 176 76,4 166 84,3 159 90,0 153 96 6 199 63,4 190 69,9 181 77,1 166 85,2 159 91,0 158 97 7 206 64,2 196 70,9 186 77,7 171 86,2 164 92,1 163 98 8 212 65,0 202 71,7 192 78,4 177 87,2 169 93,1 - 9 218 65,7 208 72,4 198 79,1 182 88,1 174 94,1 - -

10 225 66,5 214 73,1 205 79,7 193 89,1 185 95,2 - -

230

5 215 69,4 205 76,2 196 84,5 185 93,1 178 99,3 172 105 6 222 70,3 212 77,5 202 85,4 186 94,2 177 100 177 107 7 229 71,1 218 78,7 208 86,3 192 95,3 183 102 182 108 8 236 72,0 225 79,5 215 87,0 198 96,4 189 103 - 9 243 72,9 231 80,3 221 87,6 204 97,5 195 104 - -

10 250 73,8 237 81,1 228 88,3 214 98,6 206 105 - -

260

5 237 76,0 226 83,4 217 92,3 205 102 197 108 190 11 5 6 245 77,0 233 84,9 223 93,6 205 103 196 110 196 117 7 252 78,0 241 86,4 230 94,8 212 104 203 111 202 118 8 259 79,0 248 87,2 237 95,4 219 105 209 112 - 9 267 80,0 254 88,0 244 96,1 225 107 215 114 - -

10 274 80,9 261 88,9 251 96,7 236 108 228 11 5 - -

385

5 278 84,2 265 92,4 255 102 240 11 3 232 120 223 127 6 287 85,3 274 94,0 262 104 241 11 4 230 121 230 129 7 296 86,4 283 95,7 270 105 249 11 5 238 123 237 131 8 304 87,5 291 96,6 278 106 257 11 7 245 125 - 9 313 88,6 299 97,5 286 106 264 11 8 253 126 - -

10 322 89,7 306 98,4 294 107 277 119 267 128 - -

315

5 305 91,4 291 100 279 111 263 122 254 130 245 138 6 315 92,6 300 102 288 113 264 124 253 132 252 140 7 324 93,8 310 104 296 114 273 125 261 134 260 142 8 334 95,0 319 105 305 115 281 127 269 135 - 9 343 96,1 327 106 314 116 290 128 277 137 - -

10 353 97,3 336 107 322 116 304 130 293 138 - -

Standard performances in cooling mode AS-7M5

Tw = Outlet water temperature in C kWf = Net refrigerating power (kW). kWa = Compressor power input (kW).

Page 17

TECHNICAL SPECIFICATIONS AND STANDARD PERFORMANCES - R407C

MODEL Tw

OUTDOOR AIR TEMPERATURE (°C D.B.)

-5 0 5 7 10 15

kWf kWa kWf kWa kWf kWa kWf kWa kWf kWa kWf kWa

150

35 105 40,0 131 40,9 157 41,8 167 42,2 183 42,8 208 43,7

40 108 45,4 132 46,4 156 47,4 165 47,8 180 48,4 204 49,4

45 110 50,8 132 51,9 155 53,3 160 53,3 175 54,0 200 55,2

50 112 57,7 133 58,9 152 60,4 159 60,9 172 61,5 195 62,6

165

35 115 43,4 143 44,3 171 45,2 182 45,6 199 46,1 227 47,0

40 118 49,3 144 50,3 170 51,3 181 51,7 197 52,3 223 53,3

45 120 55,2 145 56,2 169 57,7 175 57,7 191 58,4 219 59,5

50 123 62,7 146 63,9 166 65,3 175 65,9 189 66,5 214 67,5

180

35 126 47,8 157 48,7 187 49,6 200 49,9 218 50,5 249 51,4

40 129 54,3 158 55,3 187 56,3 198 56,7 216 57,3 244 58,3

45 132 60,8 159 61,9 186 63,3 192 63,4 210 64,1 240 65,2

50 135 69,2 160 70,4 183 71,8 193 72,3 208 72,9 236 73,9

205

35 145 54,7 181 55,5 216 56,3 230 56,7 251 57,2 286 58,0

40 149 62,3 183 63,2 216 64,1 229 64,4 249 65,0 282 65,8

45 153 69,8 184 70,8 216 72,1 222 72,3 243 72,8 279 73,7

50 157 79,5 186 80,6 213 81,9 224 82,3 242 82,9 275 83,8

230

35 166 60,1 204 60,9 241 61,7 257 62,0 279 62,5 317 63,3

40 170 68,1 206 69,0 242 70,0 256 70,4 278 71,0 314 72,0

45 174 76,0 208 77,2 243 78,7 250 79,4 273 79,9 311 80,8

50 178 86,2 211 87,6 240 89,3 252 90,0 272 90,7 308 91,9

260

35 185 66,4 225 67,2 265 68,0 281 68,3 305 68,8 345 69,6

40 190 74,9 228 76,0 266 77,1 282 77,5 304 78,2 343 79,3

45 194 83,3 231 84,7 267 86,6 276 87,8 300 88,3 340 89,1

50 199 94,1 234 95,9 265 98,1 278 98,9 299 99,9 338 101

285

35 213 74,2 259 75,0 246 75,9 324 76,3 352 77 398 78

40 219 83,6 263 84,8 279 86,1 324 86,6 351 87 395 89

45 224 93,0 266 94,6 314 96,7 318 98,0 346 99 392 99

50 229 105 269 107 355 11 0 320 11 0 345 11 2 389 11 3

315

35 235 82,5 286 83,5 336 84,5 357 84,8 387 85 438 86

40 241 92,9 289 94,3 338 95,7 357 96,3 386 97 435 98

45 246 103 293 105 339 108 350 109 381 110 432 111

50 252 117 296 11 9 336 122 353 123 380 124 428 126

Tw= Outlet water temperature in C kWf = Net heating output (kW). kWa = Power input of compressors (kW)

Standard performances in heating mode AS-7M5

NOTE

For air temperatures of less than 7C, the heating capacity is declared without considering the effect of the thawing cycles, strictly correlated with the humidity in the outdoor air.

Page 18

COOLING MODE

HEATING MODE

Operating range

The graphs below give the operating ranges within which correct operation of the units is guaranteed. The use of the units in conditions differing from those indicated will void the warranty with which the product is supplied. In the following table, there are the thermal water head limit values of the unit.

6-6

[°C]

[°C B.U.]

OPERATING RANGE

OUTLET WATER

TEMPERATURE

OUTDOOR AIR

TEMPERATURE

Thermal Water Head Limit value

Minimun C 3

Maximus C 8

0 5 15 35 4643

[°C]

[°C B.S.]

-10

OUTLET WATER

TEMPERATURE

OUTDOOR AIR

TEMPERATURE

In these applications, its advisable to use brine.

Water ΔT= 5C

Page 19

HOW TO SELECT THE UNIT

1) The Standard Performances tables in the Technical data and standard performances chapter give the

Useful output capacity in the cooling mode and Heating output in the heating mode values with the relative compressor input power values of each unit in standard conditions. The data can be interpolated but not extrapolated.

2) The Technical data and standard performances tables in this technical handbook refer to use of R407C refri-

gerant, as shown by the titles in the reference section and depending on the unit in question.

3) The tables under the Standard Performances values give the operating temperature limits of the outdoor air

that may enter the coils.

4) The power input values in the Standard Performances tables refer to the compressors alone. Consult the Technical data of the unit tables for the power input of the fans at their top rate.

5) The Standard Performances values refer to 5 C of ΔT of the water between the inlet and outlet of the platetype heat exchanger. Use correction values F

given in Tab.3 for different values, in the case of operation in the

cooling mode. Corrective factor F

is not considered in the heating mode as its influence is negligible. To ensu-

re the plate type heat exchanger operates in the correct way, comply with the limits to use given in the Loss of head and Useful head sections.

6) The Standard performances values are based on a 0.44* x10

-4m2

C / W fouling factor of the heat exchanger

on the wet side. Use correction factor FcPindicated in Tab. 1 for different values.

7) The Standard Performances values refer to a unit installed in places at zero meters above sea level (Pb = 1013 mbar). Use Performances correction factor F

indicated in Tab. 2 for operation at different altitudes.

8) The Standard Performances values in the case of operation in the heating mode refer to outdoor air with 87% relative humidity. Use correction factor FcUr in tab. 4 for different values.

9) Consult the Loss of head section to determine the loss of head on the wet side through the heat exchanger. If the units are equipped with the Pumping Module accessory with storage on the water supply plant delivery, the useful head of the unit can be determined by means of the diagram in the Useful head section. Remember that the curves refer to the useful head calculated as difference between the pump head and the loss of head of the components (filter, on-off devices, pipes, tank, plate type heat exchanger) installed in the hydraulic circuit of the unit.

10)Use the Noise levels tables to check the acoustics.

11)If the version with the Pumping Module accessory is being evaluated (standard type with storage on the delivery or storage pre-engineered for the primary or secondary circuit), check the capacity of the surge chamber in the system in the Maximum water volume section.

Example of how the unit is selected:

The unit must be able to supply an 160 kW capacity in the following conditions:

- Outdoor air temperature = 40C

- Temperature of the cold water outlet by the machine = 6C

- Inlet/outlet temperature difference of the water Δt = 5 C

- The unit must also be able to provide a 200 kW heating output, working in the following conditions:

- Outdoor air temperature = 5C

- Relative humidity of the outdoor air = 70%

- Temperature of the hot water outlet by the machine = 50 C

- Inlet/outlet temperature difference of the water Δt = 5 C

Also consider:

- a 0.88x10-4m

C/W fouling factor on the wet side of the heat exchanger

- unit installed in a place at 900 meters a.s.l.

Solution:

The reversible refrigerating power must first be chosen by selecting the machine that meets the required values in the cooling mode and by then checking that the machine selected is able to provide the power required in the heating mode.

Selection for operation in the cooling mode:

In view of the operating specifications required, a basic version of the unit can be chosen as there are no particular limitations concerning acoustic emission.

Page 20

HOW TO SELECT THE UNIT

Beginning with the refrigerating power required by the given conditions of use and having checked the Standard performances table, model IP 205 VB AB 7M5 can be selected as it provides a standard refrigerating power of

(171.4 kW). The effective refrigerating power provided by the machine in the real conditions of use will be:

Where: P

= refrigerating power provided in the real operating conditions (kW)

f s

= refrigerating power provided in standard conditions (kW)

correction factor for the height above sea level

correction factor for the fouling factor

correction factor for the temperature difference

The available data and tables 1, 2, 3 can be used to determine the values of correction factors F

= 0.97, FCP=

0.98, FCD= 1, after which the refrigerating power supplied in the real operating conditions can be calculated, i.e.:

In the given conditions of use, the selected unit provides a 163 kW refrigerating power, which meets the cooling requirements. The flow rate of the water that passes through the evaporator will be:

with c = 4.186 kJ/kg C specific heat of the water. A 27 kPa loss of head

is given in the Loss of head graph, on a level with the determined water flow rate and the curve of the selected model. This value is acceptable since it is within the limit values given in the Operating limits. A 177 kPa useful head is given in the Useful head graph, on a level with the determined water flow rate and the curve of the selected model. Calculation of the maximum volume of water must also be used, as shown in the table of the maximum water volume reference section, and the procedure for calculating the volume of the additional surge chamber adapted if necessary (if the real volume of water in the system exceeds the maximum volume of the actual system itself).

Verification for operation in the heating mode:

With the data available for operation in the heating mode and considering the previously selected reversible unit IP 205 VB AB_7M2 , the standard heat output in the heating mode is P

rs = 222.1 kW.

Considering the real conditions in which the machine is operated and using tables 1, 2, 4 (Tab.3 does not apply in the heating mode), it is possible to calculate the values of corrective factors FCH=0.97, FCP=0.98,

cUr

=0.96 and, thus, the value of the heat output in the heating mode in the real conditions of use, i.e.:

As it exceeds requirements, this heat output value confirms that the selected unit is a valid choice: The flow rate of the water that passes through the exchanger-evaporator will be:

which corresponds to a 41 kPa loss of head

, thus within the limits of the exchanger.

A 144 kPa useful head is given in the Useful head graph, on a level with the determined water flow rate and the curve of the selected model.

(l/s) 78.7

54.186

163

⋅

Δ⋅

(l/s) 9.68

54.186

202.7

⋅

Δ⋅

Fcd Fcp Fch PfsPf

⋅⋅⋅=

kW 163 = (1) (0.98) (0.97) (171.4) = Pf

URDH

FcFcFc PfsPf

⋅⋅⋅=

kW7.202)96.0)(98.0)(97.0)(1.222(Pr

Page 21

Fs (m

2 

C/W)

Clean

0.44 x 10

-4

0.88 x 10

-4

1.76 x 10

-4

Correction factor F

Fc - P

1.02

1.00

0.98

0.94

Tab.1

Tab.2

Correction factor F

Aslm (m)

Sea level

300 600

900 1200 1500 1800

Pb (mbar)

1013

977 942 908 875 843 812

Fc - H

0.99

0.98

0.97

0.96

0.95

0.94

ΔΔ

T (C)

3 4 5 6 7 8

Correction factor F

Tab.3

FC- D

0.98

0.99 1

1.012

1.027

1.033

FS = Fouling factor Fc - P = Refrigerating power

correction factor

Aslm = Height above sea level Pb = Barometric pressure Fc - H = Refrigerating power correction factor

DT = Thermal gradient Fc - D = Refrigerating power

correction factor

With reference to the Maximum water volume section drawing and supposing that the difference in level between the highest point in the circuit and the unit is 20 meters (case B of table 5), the chamber must be given a 226 kPa setting while the maximum amount of water in the system (including the volume of the tank of the pumping module) will be 768 liters (V

max

). If the real volume of water in the system is less than 768 liters, there will be no need to

install an additional surge chamber. On the other hand, if the volume is greater, proceed as described below to size an additional surge chamber: Volume of the system (V

) = 900 liters

V = V

- V

max

= 132 liters

10-60C

= 0.0167

(Surge chamber service charge) = (H / 10.2 + 0.3) x 100 = 226 kPa (326 kPa absolute)

(Fixed value) = 700 kPa (absolute value)

Volume of additional surge chamber = (E x ΔV) / (1 - P

/ Pf) = (0.0167) (132) / (1-326/700) = 4.13 liters

An additional surge chamber with a capacity of more than 4.13 liters and a 226 kPa setting must thus be installed.

NOTE:

If brine is added to the water, the final checks must be made considering the correction due to the percentage of brine used. The correct value of the additional surge chamber to be installed in the system is found with reference to the Correction factors for the total volume of the system with brine table in the Maximum Volume of Water section. Considering the above example again, supposing that 10% brine is to be used: the corresponding correction value for this percentage of brine used in the heating mode is 0.855, with reference to the Correction factors for the total volume of the system with brine table. The maximum amount of water in the system with brine added is as follows: V

max,G

= V

max

x 0.855 = 657 liters

ΔV

= Vi - V

max,G

= 900 - 657= 243 liters EG= Thermal expansion E / 0.855= 0.0167 / 0.855 = 0.0195 Thus, the volume of the surge chamber must be:

x ΔVG) / (1-Pi/Pf) = (0.0195 x 243) / (1-326/700)= 8.90 liters

An additional surge chamber with a capacity of more than 8.90 liters and a 226 kPa setting must therefore be installed.

HOW TO SELECT THE UNIT

Page 22

If the system is not drained during winter, but is stopped and brine is used, it will be necessary to introduce multiplicative correction factors for the Refrigerating Power (F

CPG

). Table 5 also gives the multiplication factors for the

Power input of the compressors and the Loss of head values.

Supposing that brine with 30% ethylene glycol is used, the Refrigerating Power,

Water Flow Rate and Loss of Head values previously calculated for the selected unit become:

= Pf(F

CPG

) = (163) (0.97) = 158 kW

Q*= Q (F

CQG

) = (7.87) (1.12) = 8.71 l/s

Loss of Head = (40)(1.25) = 50 kPa (The heat output is not subjected to variations owing to the presence of brine).

Tab.5

HOW TO SELECT THE UNIT

50 60 70 80 87 100

0.905 0.932 0.960

0.944 0.952 0.960

0.972 0.966 0.960 0.980 1 1.022

0.963 0.961 0.959

0.942 0.947 0.952

0.924 0.935 0.946

-5 0 5 7

10 15

Tab.4

Outdoor air temp.

Correction factor F

cUr

Relative humidity %

% of brine in weight

Freezing temperature

Refrigerating power multiplier

CPG

)

Power input multiplier Water flow rate multiplier (F

CQG

)

Loss of head multiplier

10%

-3.9

0.99

1.04

1.08

20%

-8.9

0.98

0.99

1.08

1.16

30%

-15.6

0.97

0.99

1.12

1.25

40%

-23.4

0.95

0.98

1.16

1.35

Page 23

WATER PRESSURE DROP

The graph below illustrates the loss of head values in kPa depending on the flow rate in liters/second. The operating range is delimited by the minimum and maximum values given in the next table.

100

110

120

130

140

150

345678910111213141516171819202122232425262728

Water flow rate (l/s)

Water pressure drop (kPa)

7 8

Limits to operation

Model 150 165 180 205 230 260 285 315 UM NOTES

Graph reference 1 2 3 4 5 6 7 8

Q=Water flow rate

ΔΔ

p=Loss of head

Lower limit value

3.77 4.25 4.12 4.78 5.49 6.06 6.50 7.00 l\s

ΔΔ

10 kPa

Upper limit value

14.62 16.44 15.97 18.51 21.25 23.36 25.1 26.93 l\s

ΔΔ

150 kPa

Maximum operating

pressure on wet side

600 kPa

Page 24

WORKING HEAD

The graph below illustrates the useful head values (kPa) depending on the flow rate in (liters/second). The operating range is delimited by the minimum and maximum values given in the next table. Useful head is the one at the outlet of the standard pumping module minus all the loss of head values of the unit.

100

150

200

250

300

350

4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 22,0 24,0

Limits to operation

Water flow rate (l/s)

Working head (kPa)

Model 150 165 180 205 230 260 285 315 UM NOTES

Graph reference 1 2 3 4 5 6 7

Q=Water flow rate

Upper limit value Q 11.3 11.6 11.6 15.8 16.5 17.0 22.7 23.1 l\s

Page 25

MAXIMUM VOLUME OF WATER

Maximum volume of water in the system with wet module

Before filling the water system, it is advisable to consider the type of installation in question, i.e. check the difference in level between the wet module and user. The following table gives the maximum water content of the water supply system in liters, depending on the capacity of the standard surge chamber supplied and the pressure at which it should be charged. The surge chamber setting must be regulated to suit the maximum positive difference in level of the user. Maximum setting value 600 kPa. With a positive H of more than 12.25 meters, calculate the surge chambers service charge value in kPa using the formula below:

Surge chamber service charge= [H/10.2+0.3] x100 = [kPa]

NOTE. In case A, make sure that the users lowest point is able to withstand the global pressure.

Tab.1

Model 150 - 165 - 180 - 205 - 230 - 260 - 285 - 315

Surge chamber volume (liters) 24

Thermal expansion of water (10-40°C) 0.0074

Thermal expansion of water (10-60°C) 0.0167

H (metri)

Surge chamber

pressure (kPa)

Maximum total volume of water supply system (liters)

IR IP

Case A H <0 150 (standard) 2085 921

Case B

0 < H < 12.25 150 (standard) 2085 921

15 177 1960 870

20 226 1732 768

25 275 1505 667

30 324 1273 566

NOTE: If the unit operates with brine, calculate the real volume of the system by taking into account the corrective factors for the volume of the system given in the table below.

Corrective factors per total maximum volume of the system with brine

% of brine 0% 10% 20% 30% 40%

Cooling Mode 1.000 0.738 0.693 0.652 0.615

Heating Mode 1.000 0.855 0.811 0.769 0.731

U= User

CASE B

CASE A

Page 26

OVERALL DIMENSIONS - MINIMUM SPACE REQUIRED AND WEIGHTS

Overall dimensions

Description of the components

1 - Access panel to electric panel 2 - Coil protection grilles (accessory) 3 - ł 82 mm lifting holes 4 - Input plate for power supply cables, unit and electrical accessories type (F)

(120x250 mm - useful hole on cabinet 73x200)

202 2290* 503

2995

6971800*450

2947

2350

2949 Max.

100100

2230*

2450 Max

2050

100100

1946*

2180 Max

*Center distance of vibration damper holes =ł18mm

Mod. 285.4 - 315.4

Mod. 150.4 ÷ 260.4

Minimum space required for operation

To correctly install the unit, comply with the measurements for the free area that must be left around the machine, as shown in the figure. This will ensure good air circulation, allow the unit to operate correctly and facilitate future maintenance work.

The distances must be doubled if the unit is to be installed in a pit.

NOTE: Allow for an uncluttered area of not less than 2.5 meters above the unit.

Electric panel side

Page 27

OVERALL DIMENSIONS - MINIMUM SPACE REQUIRED AND WEIGHTS

Position of wet connections Mod. 150÷260

Unit with Pipe kit.

Unit with return storage Pumping Module

Unit with primary/secondary Pumping Module

Unit with delivery storage Pumping Module

The units water inlet (IN) and outlet (OUT) occur through 3 flexible Victaulic couplings (DN 80).

Page 28

OUT IN

1619 1376

2369 626

280

908

OUT

1619 1376

280

908

Position of wet connections Mod. 285-315

Unit with Pipe kit.

Unit without Water Storage Tank

Unit with pumping module with 1 o 2 Pumps

The units water inlet (IN) and outlet (OUT) occur through 4 flexible Victaulic couplings (DN 100).

OUT

1620

908

580 795

Unit with Pipe kit.

Unit with Water Storage Tank

OUT

6271692199

908

OVERALL DIMENSIONS - MINIMUM SPACE REQUIRED AND WEIGHTS

Unit with pumping module Accumulation on the Plant Delivery side with 1 o 2 Pumps

Page 29

OUT

13751620

2369 626

280

908

Unit with pumping module Accumulation on the Plant Return side with 1 o 2 Pumps

OUT IN

2199 169 627

908

Unit with primary/secondary Pumping Module with 1 o 2 Pumps

The units water inlet (IN) and outlet (OUT) occur through 4 flexible Victaulic couplings (DN 100).

OVERALL DIMENSIONS - MINIMUM SPACE REQUIRED AND WEIGHTS

Page 30

(1) Operating weight relative to the unit of the heaviest series including a pumping module with two pumps and reservoir.

Load on bearing points in kg

(1)

Model 150 165 180 205 230 260 285 315

A 976 1006 979 974 976 976 1121 1097

B 1542 1538 1533 1505 1504 1502 1445 1518

W1 628 629 672 768 791 795 1120 1131

W2 970 961 1015 1089 1017 111 9 1047 1166

W3 568 605 611 692 715 719 1038 1006

W4 877 925 924 981 1009 1012 971 1038

Weights in kg

(1)

Weight

3043 3121 3222 3530 3631 3645 4177 4341

Weight distribution during operation

Consider the following center of gravity position values and load on the bearing surfaces to correctly match the machine to the bearing structure, with reference to the figure:

OVERALL DIMENSIONS - MINIMUM SPACE REQUIRED AND WEIGHTS

Page 31

The manufacturer declines all responsibility for any inaccuracies in this manual due to printing or typing errors.

Page 32

FERROLI S.p.A.

Via Ritonda, 78/a - 37047 San Bonifacio -

VERONA (Italy)

Tel.045/6139411 (r.a.)

Fax 045/6100233 - 6100933 - Tlx 480172

Cod. 3QE15033