Ferris Industries IS4500ZBL3561, IS4500ZC28D61, IS4500ZC28D61CE User Manual
23469
Revision 02
Rev. Date: 4/2005
TP 100-7174-02-45-F
IS4500Z Series
Zero-Turn Riding Mower
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
OPERATOR’S
MANUAL
Models:
IS4500ZC28D61
IS4500ZC28D61CE
IS4500ZBL3561
1
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities,to cause
cancer,birth defects, or other reproductive harm.
Table of Contents
Troubleshooting, Adjustments & Service.......26
Troubleshooting the Rider .....................................26
Troubleshooting the Mower...................................27
Seat Adjustment....................................................28
Ground Speed Control Lever Adjustment.............28
Speed Balancing Adjustment................................28
Neutral Position & Return Spring Adjustment.......29
Neutral Adjustment ...............................................29
Parking Brake Adjustment ....................................30
Mowing Height Adjustment ...................................30
Deck Lift Rod Timing Adjustment..........................31
Deck Leveling Adjustment.....................................32
Deck Lift Spring.....................................................32
Suspension Adjustment ........................................33
PTO Clutch Adjustment ........................................34
Blade Brake Check ......................................34
Belt Removal & Replacement...............................35
Pump Drive Belt ...........................................35
PTO Drive Belt .............................................36
Spindle Drive Belt.........................................36
Battery Service .....................................................38
Checking the Battery Voltage .......................38
Charging A Completely
Discharged Battery .................................38
Jump Starting with
Auxiliary (Booster) Battery......................38
Specifications....................................................40
Lawn Care & Mowing Information.............LC—1
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
Safety Rules & Information................................2
Identification Numbers .......................................5
Safety Decals.......................................................6
Safety Icons & Safety Interlock System............7
Features & Controls............................................8
Control Functions....................................................8
Operation ...........................................................10
General .................................................................10
Checks Before Starting.........................................10
Priming the Fuel System (diesel model only) .......11
Starting the Engine ...............................................12
Stopping the Tractor and Engine...........................12
Driving the Tractor.................................................13
Mowing..................................................................13
Pushing the Rider by Hand...................................13
Zero Turn Driving Practice ....................................14
Storage.........................................................16 & 17
Starting After Long Term Storage.................16 & 17
Diesel Fuel Recommendations.............................16
Regular Maintenance........................................18
Maintenance Schedule .........................................18
Checking Tire Pressures.......................................18
Checking/Adding Fuel (diesel model)...................19
Fuel Filter (diesel model) ......................................19
Checking/Adding Fuel (gas model).......................20
Fuel Filter (gas model)..........................................20
Check / Add Engine Oil.........................................21
Check / Change Air Filter......................................21
Check Hydraulic Oil Level.....................................21
Hydraulic Oil Filter Change...................................21
Check Engine Coolant Level.................................22
Change Engine Coolant........................................22
Clean Radiator, Screen & Oil Cooler....................22
Lubrication ............................................................23
Battery Maintenance.............................................24
Cleaning the Battery and Cables .................24
Anti-Scalp Deck Casters.......................................24
Servicing the Mower Blades .................................25
WARNING
You must read, understand and comply with all safety
and operating instructions in this manual before
attempting to set-up and operate your machine.
Failure to comply with all safety and operating
instructions can result in loss of machine control,
serious personal injury to you and / or bystanders,
and risk of equipment and property damage. The
triangle in the text signifies important cautions or
warnings which must be followed.
2
TP 600-7124-03-UV-F
OPERATION
1. Never run an engine in an enclosed area.
2. Mow only in the daylight or with good artificial light,
keeping away from holes and hidden hazards.
3. Be sure all drives are in neutral and parking brake is
engaged before starting engine. Only start engine
from the operator’s position. Use seat belts if provided.
4. Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk,
don’t run. Reduced footing could cause slipping.
5. Slow down and use extra care on hillsides. Be sure
to travel in the recommended direction on hillsides.
Turf conditions can affect the machines stability. Use
caution when operating near drop-offs.
6. Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while traveling in reverse.
7. Be aware of the mower discharge direction and do
not point it at anyone. Do not operate the mower
without either the entire grass catcher or the deflector in place.
8. Slow down and use caution when making turns and
when changing directions on slopes.
9. Never raise deck with the blades running.
10. Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and
remove keys before dismounting. Keep hands and
feet away from the cutting units.
11. Turn off the PTO switch to disengage the blades
when not mowing.
12. Never operate with guards not securely in place. Be
sure all interlocks are attached, adjusted properly
and functioning properly.
13. Never operate with the discharge deflector raised,
removed or altered, unless using a grass catcher.
14. Do not change the engine governor setting or overspeed the engine.
15. Stop on level ground, lower implements, disengage
drives, engage parking brake, shut off engine before
leaving the operator’s position for any reason including emptying the grass catchers or unclogging the
chute.
16. Stop equipment and inspect blades after striking
objects or abnormal vibration occurs. Make necessary repairs before resuming operations.
17. Keep hands and feet away from the cutting units.
18. Look behind and down before backing up to be sure
of a clear path.
19. Never carry passengers and keep pets and
bystanders away.
20. Do not operate the unit while under the influence of
alcohol or drugs.
21. Slow down and use caution when making turns and
crossing roads and sidewalks. Stop blades if not
mowing.
22. Use care when loading or unloading the machine
into a trailer or truck.
TRAINING
1. Read, understand, and follow all instructions in the
manual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the
owner’s responsibility to explain this material to them.
2. Become familiar with the safe operation of the equipment, operator controls, and safety signs.
3. All operators and mechanics should be trained. The
owner is responsible for training the users.
4. Only allow responsible adults, who are familiar with
the instructions, to operate the unit.
5. Never let children or untrained people operate or
service the equipment. Local regulations may
restrict the age of the operator.
6. The owner/user can prevent and is responsible for
accidents or injuries occurring to themselves, other
people or property.
7. Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should evaluate their ability to operate the riding mower safely
enough to protect themselves and others from serious injury.
PREPARATION
1. Evaluate the terrain to determine what accessories
and attachments are needed to properly and safely
perform the job. Use only accessories and attachments approved by the manufacturer.
2. Wear appropriate clothing including safety shoes,
safety glasses and ear protection. Long hair, loose
clothing or jewelry may get tangled in moving parts.
3. Inspect the area where the equipment is to be used
and remove all objects such as rocks, toys and wire,
which can be thrown by the machine.
4. Use extra care when handling gasoline and other
fuels. They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
c) Never refuel or drain the machine indoors.
5. Check that operator’s presence controls, safety
switches and shields are attached and functioning
properly. Do not operate unless they are functioning
properly.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control
of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mowing deck is capab
le of amputating hands and f
eet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
Safety Rules & Information
Safety Rules & Information
23. Use care when approaching blind corners, shrubs,
trees or other objects that may obscure vision.
24. To reduce fire hazard, keep unit free of grass, leaves
& excess oil. Do not stop or park over dry leaves,
grass or combustible materials.
25. The engine in this unit is not factory equipped with a
spark arrester. It is a violation of California Public
Resource Code Section 4442 to use or operate the
engine on or near any forest-covered, brush-covered,
or grass-covered land unless the exhaust system is
equipped with a spark arrester meeting any applicable local or state laws. Other states or federal area
may have similar laws.
26. OSHA regulations may require the use of hearing
protection when exposed to sound levels greater
than 85 dBA for an 8 hour time period.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not drive on it.
Do
1. Mow across slopes, not up and down.
2. Remove obstacles such as rocks, tree limbs, etc.
3. Watch for holes, ruts, or bumps. Uneven terrain
could overturn the unit. Tall grass can hide obstacles.
4. Use slow speed. Choose a slow speed so that you
will not have to stop or change speed while on the
slope.
5. Use extra care with grass catchers or other attachments. These can change the stability of the unit.
6. Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
7. See your authorized dealer for recommendations of
available weights to improve stability.
Do Not
1. Avoid starting, stopping, or turning on a slope. If
tires lose traction (i.e. machine stops forward motion
on a slope), disengage the blade(s) (PTO) and drive
slow off the slope.
2. Do not turn on slopes unless necessary, and then,
turn slowly and gradually uphill, if possible. Never
mow down slopes.
3. Do not mow near drop-offs, ditches, or embankments. The operator could lose footing or balance or
mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
4. Do not mow on wet grass. Reduced footing or traction could cause sliding.
5. Do not try to stabilize the unit by putting your foot on
the ground. (ride-on units)
6. Do not mow excessively steep slopes.
7. Do not use grass catcher on steep slopes.
8. Do not mow slopes if you cannot back up them.
TOWED EQUIPMENT (RIDE-ON UNITS)
1. Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except at
the hitch point.
2. Follow the manufacturer’s recommendations for
weight limit for towed equipment and towing on
slopes. See attaching a trailer under OPERATION.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
unit and the mowing activity. Never assume that children
will remain where you last saw them.
1. Keep children out of the mowing area and under the
watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and
down for small children.
4. Never carry children, even with the blade(s) off. They
may fall off and be seriously injured or interfere with
safe unit operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
EMISSIONS
1. Engine exhaust from this product contains chemicals
known, in certain quantities, to cause cancer, birth
defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and
Air Index information on the engine emissions label.
CAUTION
This machine produces sound levels in
excess of 85 dBA at the operator’s ear and
can cause hearing loss though extended
periods of exposure.
Wear hearing protection when operating this
machine.
3
WARNING
Never operate on slopes greater than 17.6 percent
(10°) which is a rise of 3-1/2 feet (106 cm) vertically in
20 feet (607 cm) horizontally.
Select slow ground speed before driving onto slope.
Use extra caution when operating on slopes with rearmounted grass catchers.
Mow across the face of slopes, not up and down,use
caution when changing directions and DO NOT
START OR STOP ON SLOPE.
Safety Rules & Information
SERVICE AND MAINTENANCE
To av
oid per
sonal injury or property damage, use
extreme care in handling gasoline.
Gasoline is
extremely flammable and the vapors are explosive.
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the
engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where
there is an open flame, spark, or pilot light such as
near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck
bed with a plastic bed liner. Always place containers
on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immediately.
10. Never over-fill the fuel tank. Replace gas cap and
tighten securely.
11. Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of spillage
and avoid creating any source of ignition until fuel
vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps
securely.
Maintenance and Storage
1. Always observe safe refueling and fuel handling
practices when refueling the unit after transportation
or storage.
2. Always follow the engine manual instructions for storage preparations before storing the unit for both
short and long term periods.
3. Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
4. Never store the machine or fuel container inside
where there is an open flame, such as in a water
heater. Allow unit to cool before storing.
5. Shut off fuel while storing or transporting. Do not
store fuel near flames or drain indoors.
6. Keep all hardware, especially blade attachment bolts,
tight and keep all parts in good working condition.
Replace all worn or damaged decals.
7. Never tamper with safety devices. Check their proper operation regularly.
8. Disengage drives, lower implement, set parking
brake, stop engine and remove key or disconnect
spark plug wire. Wait for all movement to stop before
adjusting, cleaning or repairing.
9. Clean grass and debris from cutting units, drives,
mufflers, and engine to prevent fires. Clean up oil or
fuel spillage.
10. Let engine cool before storing and do not store near
flame.
11. Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
12. Park machine on level ground. Never allow untrained
personnel to service machine.
13. Use jack stands to support components when
required.
14. Carefully release pressure from components with
stored energy.
15. Disconnect battery or remove spark plug wire before
making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first
and negative last.
16. Use care when checking blades. Wrap the blade(s)
or wear gloves, and use caution when servicing
them. Only replace blades. Never straighten or weld
them.
17. Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
18. Charge batteries in an open well ventilated area,
away from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear protective clothes and use insulated tools.
19. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently
check components and replace with manufacturer’s
recommended parts, when necessary.
20. Check brake operation frequently. Adjust and service
as required.
21. Use only factory authorized replacement parts when
making repairs.
22. Always comply with factory specifications on all settings and adjustments.
23. Only authorized service locations should be utilized
for major service and repair requirements.
24. Never attempt to make major repairs on this unit
unless you have been properly trained. Improper
service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
25. Units with hydraulic pumps, hoses, or motors:
WARNING: Hydraulic fluid escaping under pressure
may have sufficient force to penetrate skin and cause
serious injury. If foreign fluid is injected into the skin
it must be surgically removed within a few hours by a
doctor familiar with this form of injury or gangrene
may result. Keep body and hands away from pin
holes or nozzles that eject hydraulic fluid under high
pressure. Use paper or cardboard, and not hands, to
search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines
are in good condition before applying pressure to the
system. If leaks occur, have the unit serviced immediately by your authorized dealer.
26. WARNING: Stored energy device. Improper release
of springs can result in serious personal injury.
Springs should be removed by an authorized technician.
27. Models equipped with an engine radiator: WARNING:
Stored energy device. To prevent serious bodily
injury from hot coolant or steam blow-out, never
attempt to remove the radiator cap while the engine
is running. Stop the engine and wait until it is cool.
Even then, use extreme care when removing the
cap.
4
5
ENGINE REFERENCE DATA
Unit Model Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Model
Mower Deck Model Number
Mower Deck SERIAL Number
All Models
CE Models
Engine Type/Spec.
Engine Code/Serial Number
SSAAMMPPLLEE
When contacting your authorized dealer for replacement parts, service, or information you MUST have
these numbers.
Record your model/serial number and engine serial
numbers on the space provided for easy access. These
numbers can be found in the locations shown.
NOTE: For location of engine identification numbers,
refer to the engine owner’s manual.
SSAAMMPPLLEE
Identification
Tag
Identification Numbers
Identification Numbers
CE IDENTIFICATION TAG MARKINGS
A. Manufacturer’s Identification Number
B. Power Rating in Kilowatts
C. Maximum Engine Speed in Rotations per Minute
D. Sound Pressure at Operator’s Position in Decibels **
E. Vibration at the Wheels *
F. Vibration at the Seat *
G. Manufacturer’s Address
H. Year of Manufacture
I. CE Compliance Logo
J. Sound Power in Decibels ***
K. Mass of Unit in Kilograms
This unit complies with European Harmonized Lawn Mower
Standard EN 836, European Machinery Directive 98/37/EC,
and European EMC Directive 89/336/EC
* Tested according to EN 836:1997/A2:2001, EN 1032:
1996, EN 1033:1995
** Tested according to EN836:1997/A2:2001
*** Tested according to 2000/14/EC
A
B
C
D
E
F
G
H
I
K
J
CE Models:
Place copy of
Identification Tag here.
Model No.:
kW:
Engine RPM:
LpA:
Vibration @ Wheels:
Vibration @ Seat:
Ferris Industries, Inc.
Munnsville, NY USA 13409
XXXXXXXXXX
XXX
XXXX
XX dB(A)
XXX
XXX
200X
XXX
XXX
Model No.:
kW:
Engine RPM:
LpA:
Vibration @ Wheels:
Vibration @ Seat:
Ferris Industries, Inc.
Munnsville, NY USA 13409
XXXXXXXXXX
XXX
XXXX
XX dB(A)
XXX
XXX
200X
XXX
XXX
6
Decal - Warning
Part No. 20337
SAFETY DECALS
This unit has been designed and manufactured to provide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your unit.
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
7
Safety Icons / Identification Numbers
SAFETY INTERLOCK
SYSTEM
This unit is equipped with safety interlock switches.
These safety systems are present for your safety, do not
attempt to bypass safety switches, and never tamper
with safety devices. Check their operation regularly.
Operational SAFETY Checks
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Motion control handles are not in the NEUTRAL
position, OR
• Operator is not on the seat.
Test 2 — Engine SHOULD crank if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged, AND
• Motion control handles are locked in the NEUTRAL
position, AND
• Operator is on the seat.
Test 3 — Engine should SHUTOFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake disengaged.
• Operator moves motion control handles inward
before disengaging parking brake.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a
complete stop within seven (7) seconds after electric
PTO switch is turned off (or operator rises off seat). If
mower drive belt does not stop within seven (7) seconds, see your dealer.
NOTE: Once the engine has stopped, PTO switch must
be turned off, parking brake must be engaged, and the
motion control handles must be locked in the NEUTRAL
position after the operator returns to the seat in order to
start the engine.
WARNING
If the unit does not pass a safety test, do not
operate it. See your authorized dealer. Under no
circumstance should you attempt to defeat the
purpose of the safety interlock system.
SAFETY ICONS
Warning:Read Operator’s
Manual.
Read and understand the
Operator’s Manual before using
this machine.
Danger:Thrown Objects.
This machine is capable of throwing
objects and debris. Keep
bystanders away.
Warning:Remove Key Before
Servicing.
Remove the key and consult technical literature before performing
repairs or maintenance.
Danger: Machine Rollover.
Operating on steep slopes can
cause sliding and loss of steering,
control and rollover. Do not use this
machine on slopes greater than 10°.
Danger: Dismemberment.
This machine can amputate limbs.
Keep bystanders and children away
when engine is running.
Danger: Dismemberment.
This mower deck can amputate
limbs. Keep hands and feet away
from blades.
Danger: Carbon Monoxide
Poisoning.
Do not operate the engine in an
unventilated area.
Danger: Fire Hazard.
Keep unit free of grass, leaves and
excess oil. Do not add fuel while
engine is hot or running. Stop
engine and allow to cool for 5 minutes prior to adding fuel. Do not
add fuel indoors, in an enclosed
trailer, garage or other enclosed
areas. Clean up spilled fuel. Do not
smoke while operating this machine.
Danger: Dismemberment.
This machine can crush and cut.
Keep hands away from belts and
pulleys.
Danger: Machine Rollover.
Do not operate on any slopes when
wet or slippery. Do not operate
near drop-offs or near water.
Danger: Dismemberment.
This machine can crush and cut.
Keep hands away from deck lift rod.
Features & Controls
Ground Speed Levers
These levers control the ground speed of the rider. The
left lever controls the left rear drive wheel and the right
controls the right rear drive wheel.
Moving a lever forward increases the FORWARD speed
of the associated wheel, and pulling back on a lever
increases the REVERSE speed.
Note: The further a lever is moved away from the neutral
position the faster the drive wheel will turn.
See the Operating the Zero Turn Rider section for steering instructions.
Seat Adjustment Lever
The seat can be adjusted forward and back. Move the
lever forward, position the seat as desired, and release
the lever to lock the seat in position.
Figure 1. CONTROL FUNCTIONS
The information below briefly describes the function of the individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and
sequence of controls to use for various tasks see the OPERATION section.
Ignition Switch
The ignition switch starts and stops the engine, it has
four positions:
Heats the glow plugs (diesel model only)
Stops the engine and shuts off the
electrical system.
Allows the engine to run and powers the
electrical system.
Cranks the engine for starting.
NOTE: Never leave the ignition switch in the ON position
with the engine stopped–this drains the battery.
8
9
PTO (Power Take Off) Switch
The PTO switch engages and disengages the mower.
Pull UP on the switch to engage the mower, and push
DOWN to disengage the mower.
Throttle Control
Moving the throttle control fully forward is FULL throttle
position. Always operate the unit at FULL throttle when
mowing.
Choke (gas model only)
Close the choke for cold starting. Open the choke once
the engine starts. A warm engine may not require choking. Pull the knob UP to close the choke. Push to knob
DOWN to open the choke.
Parking Brake
DISENGAGE Releases the parking brake.
ENGAGE Locks the parking brake.
Pull the parking brake lever back to engage the parking
brake. Move the lever fully forward to disengage the
parking brake.
NOTE: To start the unit the parking brake
must be engaged.
Deck Lift Pedal,Cutting Height
Adjustment Pin & Deck Lift Lock Lever
These control the cutting height of the mower deck.
Depress the pedal until it locks into the 6” (15,2 cm)
position. Place the adjustment pin in the desired cutting
height and release the lift lock lever.
Hour Meter / Maintenance Reminder
Measures the time of the PTO being engaged. The hour
meter measures the number of hours the PTO has been
engaged. The hour meter will flash an initial oil change
indicator at 5 hours, and a lubrication reminder every 50
hours. These reminders display for approximately two
hours and will automatically reset themselves.
Note: The hour meter will register the passage of time
only when the PTO is engaged. The hour meter has a
self contained power source so the total hours are
always visible.
Glow Plug Indicator (diesel model only)
Lamp that indicates that the glow plugs are heating.
Hold the ignition key in the “HEAT” position until indicator
lamp turns off, then turn the key to start.
Voltage Indicator
Lamp that indicates a low voltage condition.
Oil Pressure Indicator
Lamp that indicates a low oil pressure condition.
Water Temperature Gauge
Measures the engine coolant temperature.
Fuel Tank Cap
To remove the cap, turn counterclockwise.
Fuel Level Gauge
Displays the fuel level in the tank.
Power Outlet
Unit is equipped with a +12VDC, 20A power outlet.
Features & Controls
Operation
GENERAL OPERATING SAFETY
Before first time operation:
• Be sure to read all information in the Safety and
Operation sections before attempting to operate this
tractor and mower.
• Become familiar with all of the controls and how to
stop the unit.
• Drive in an open area without mowing to become
accustomed to the unit.
CHECKS BEFORE STARTING
• Check that crankcase is filled to full mark on dipstick.
See the engine Operators Manual for instructions
and oil recommendations.
• Check the radiator fluid level. See engine operator’s
manual for instructions.
• Check the hydraulic oil level. Refer to REGULAR
MAINTENANCE section.
• Make sure all nuts, bolts, screws and pins are in
place and tight.
• Adjust the seat position, and make certain you can
reach all controls from the operators position.
• Fill the fuel tanks with fresh fuel. Refer to engine
manual for fuel recommendations.
10
WARNING
Never allow passengers to ride on the unit.
Before leaving the operator’s position for any
reason, engage the parking brake,disengage the
PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor and
mower free of grass, leaves and excess grease.
Do not stop or park tractor over dry leaves, grass
or combustible materials.
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the area.
Avoid over-filling and wipe up any spills.
Do not load this zero-turn rider on a trailer or
truck using two separate ramps. Only use a
single ramp that is at least one foot wider than
the width of the rear wheels of this rider.This
rider has a zero turning radius and the rear
wheels could fall off the ramps, or the rider could
tip over injuring the operator or bystanders.
WARNING
Never operate on slopes greater than 17.6 percent
(10°) which is a rise of 3-1/2 feet (106 cm)
vertically in 20 feet (607 cm) horizontally.
Select slow ground speed before driving onto a
slope. Use extra caution when operating on
slopes with a rear-mounted grass catcher.
Mow across the face of slopes,not up and
down,use caution when changing directions and
DO NOT START OR STOP ON SLOPE.
WARNING
Operation
PRIMING THE FUEL SYSTEM
Diesel Model Only
Priming the fuel system fills the fuel filters and removes
any air bubbles from the fuel system. This must be performed before the first use, after any fuel filter maintenance or if the fuel system is run dry.
To prime the fuel system:
On the water separator:
1. Using a 1/2” wrench, loosen the vent screw (A) on
the water separator 2-3 revolutions.
2. Unscrew the priming hand pump (B) located on top
of the water separator. Operate the hand pump up
and down until fuel that is free of air flows from the
vent.
3. Tighten the vent screw (A) to 4.5 ft.lbs. (6 N.m.).
DO NOT OVER TIGHTEN!
On the engine fuel filter:
1. Using a 9/16” wrench, loosen the vent screw (C) on
the engine fuel filter 2-3 revolutions.
2. Operate the hand pump (B) up and down until fuel
that is free of air flows from the vent.
3. Tighten the vent screw (C) to 4.5 ft.lbs. (6 N.m.).
DO NOT OVER TIGHTEN!
4. Tighten the priming hand pump finger tight.
5. Start the engine. (See STARTING THE ENGINE). If
the engine will not start, further priming is necessary.
If the engine starts but misfires or continues to emit
smoke, further priming is necessary.
6. If the engine starts but runs rough, continue to run
the engine at low idle until the engine runs smoothly.
Figure 2. Fuel System Priming
A. Water Separator Vent Screw
B. Priming Hand Pump
C. Engine Fuel Filter Vent Screw
A
WARNING
Fuel leaked or spilled onto hot surfaces or
electrical components can cause a fire. To help
prevent possible injury, turn the ignition switch
off when changing fuel filter or water separator
element. Clean up fuel spills immediately.
B
C
11
STARTING THE ENGINE
(Diesel Model)
1. While sitting in the operators seat, engage the parking brake and make sure the PTO switch is disengaged and the ground speed control levers are
locked in the neutral position.
2. Set the throttle to middle position (set throttle to
FULL when starting in cold weather)
3. Turn the key to the HEAT position. Hold the key to
turn the glow plug indicator light on and activate the
glow plugs.
4. Wait until the glow plug indicator light turns off, then
turn the key to START. If the engine does not start
immediately, move the throttle control to FULL.
NOTE: Do not crank the engine continuously for more
than 30 seconds. Allow the starter motor to cool for two
minutes before cranking the engine again.
5. After the engine starts, move the engine throttle control to SLOW. Warm up the engine by running it for
at least a minute.
6. Move the throttle to FULL before engaging the PTO
switch or driving the machine.
In the event of an emergency the engine can be
stopped by simply turning the ignition switch to
STOP. Use this method only in emergency situations.
For normal engine shut down follow the procedure given
in STOPPING THE TRACTOR.
Operation
STARTING THE ENGINE
(Gas Model)
1. While sitting in the operators seat, engage the parking brake and make sure the PTO switch is disengaged and the motion control handles are locked in
the NEUTRAL position.
2. NOTE: A warm engine may not require choking.
Set the engine throttle control to FAST throttle posi-
tion. Then fully close the choke by pulling the knob
OUT fully.
3. Insert the key into the ignition switch and turn it to
START.
4. After the engine starts, gradually open the choke
(push knob down fully). Warm up the engine by running it for at least a minute.
5. Move the throttle to FULL before engaging the PTO
switch or driving the machine.
In the event of an emergency the engine can be
stopped by simply turning the ignition switch to
STOP. Use this method only in emergency situations.
For normal engine shut down follow the procedure given
in STOPPING THE RIDER.
STOPPING THE TRACTOR & ENGINE
1. Returning the ground speed control levers to the
middle position will stop tractor movement. Pivot the
levers outward and lock them in neutral.
2. Disengage the PTO.
3. Engage the parking brake.
4. Move the throttle control to SLOW and allow the
engine to cool down for a short time.
5.Turn the ignition key to OFF. Remove the key.
WARNING
If you do not understand how a specific control
functions, or have not yet thoroughly read the
FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without
first becoming familiar with the location and
function of ALL controls.
12
13
Figure 3. Hydraulic Release Valve Location
A. Hydraulic Release Valve (Right-hand side shown)
A
DRIVING THE TRACTOR
1. Sit in the seat and adjust the seat so that you can
comfortably reach all of the controls and see the
instrument and gauge panels.
2. Engage the parking brake.
3. Make sure the PTO switch is disengaged and the
ground speed control levers are locked in the neutral
position.
4. Start the engine (see STARTING THE ENGINE).
5. Disengage the parking brake and pivot the ground
speed control levers inward.
6. Move the levers evenly forward to travel forward.
Return them to the neutral position to stop. Note that
the further the levers are moved forward the faster
the tractor will travel.
7. Stop the tractor by returning the control levers to the
neutral position, pivoting the levers outward to lock
into the neutral position, engaging the parking brake,
and stopping the engine (see STOPPING THE
TRACTOR AND ENGINE).
NOTE: See the ZERO-TURN DRIVING PRACTICE section on pages 14 & 15 for detailed instructions on driving
the tractor.
MOWING
1. Engage the parking brake. Make sure the PTO
switch is disengaged, the motion control handles are
locked in the NEUTRAL position and the operator is
on the seat.
2. Start the engine (see STARTING THE ENGINE).
3. Set the mower cutting height.
4. Set the throttle to FULL.
5. Engage the PTO by pulling up on the PTO switch.
6. Begin mowing. See the
Lawn Care Section
for tips
on mowing patterns, lawn care, and trouble shooting
information.
7. When finished, slow engine down and shut off the
PTO.
8. Stop the engine (see STOPPING THE TRACTOR
AND ENGINE).
Operation
PUSHING THE RIDER BY HAND
1. Refer to Figure 3 for hydraulic release valve location.
2. To open the release valves, turn the right-hand
release valve, which is located on engine side of the
right-hand pump, counter-clockwise 2 full turns MAX.
Then turn the left-hand release valve, which is located on the outer side of the left-hand pump, counterclockwise 2 full turns MAX
3. Disengage the parking brake. The tractor can now
be pushed by hand.
4. After moving the tractor, engage the parking brake.
Re-engage the pumps (drive position) by turning the
release valves clockwise and tighten to 80-120 in/lbs
(9-13.5 N.m.)
DO NOT TOW RIDER
Towing the unit will cause hydraulic pump
and wheel motor damage. Do not use
another vehicle to push or pull this unit.
14
ZERO TURN
DRIVING PRACTICE
The lever controls of the Zero Turn rider are responsive,
and learning to gain a smooth and efficient control of the
rider’s forward, reverse, and turning movements will take
some practice.
Spending some time going through the maneuvers
shown and becoming familiar with how the unit accelerates, travels, and steers — before you begin mowing —
is absolutely essential to getting the most out of the Zero
Turn rider.
Locate a smooth, flat area of your lawn — one with
plenty of room to maneuver. (Clear the area of objects,
people and animals before you begin.) Operate the unit
at mid-throttle during this practice session (ALWAYS
operate at full throttle when mowing), and turn slowly to
prevent tire slippage and damage to your lawn.
We suggest you begin with the Smooth Travel procedure
to the right, and then advance through the forward,
reverse, and turning maneuvers.
You must release the parking brake prior to moving the
control levers inward.
BASIC DRIVING
Forward Travel Practice
Gradually move both ground speed control levers —
evenly FORWARD from neutral. Slow down and repeat.
NOTE: Straight forward travel takes practice. If necessary, top speed can be balance-adjusted — see the
Speed Balancing Adjustment in the Adjustments section
located on page 26.
Reverse Travel Practice
LOOK DOWN & BEHIND, then gradually move both
ground speed control levers evenly BACK from neutral.
Slow down and repeat.
NOTE: Practice backing up for several minutes before
attempting to do so near objects. The rider turns sharply
in reverse as well as forward, and backing up straight
takes practice.
Figure 5. Forward Travel
Forward
Tr av e l
Figure 6. Reverse Travel
Reverse
Tr av e l
Smooth Travel
The lever controls of the
Zero Turn rider are
RESPONSIVE
.
The BEST method of
handling the ground
speed control levers is in
three steps — as shown
in Figure 4.
FIRST place your hands
onto the levers as shown.
SECOND, to go forward
gradually push the levers
forward with your palms.
THIRD, to speed up move
the levers farther forward.
To slow down smoothly,
slowly move the levers
toward neutral.
Figure 4. Move Control
Levers Gradually
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