Ferris Industries is3100z User Manual

Parts
p
Not for
Reproduction
Manual
IS3100Z Series
Zero-Turn Riding Mower
Models:
5900613 32HP Briggs & Stratton w/ 61" Mower Deck & ROPS (IS3100ZBV3261)
5900716 32HP Briggs & Stratton w/ 61" Mower Deck & ROPS AUS/NZ (IS3100ZBV30/61 AUS/NZ)
5900717 32HP Briggs & Stratton w/ ROPS AUS/NZ (IS3100ZBV32 AUS/NZ)
5900736 32HP Briggs & Stratton w/ 61" Mower Deck & ROPS CAL (IS3100ZBV3261 CAL)
5900753 37HP Kawasaki w/ ROPS (IS3100ZKAV37SS)
5901183 32HP Briggs & Stratton w/ ROPS (IS3100ZBV32)
5900611 26HP Liquid-Cooled V-Twin w/ 61" Mower Deck & ROPS (IS3100ZLKAV2661)
5901186 30HP Briggs & Stratton w/ 61" Mower Deck & ROPS (IS3100ZBV3061)
5900612 30HP Kohler w/ 61" Mower Deck & ROPS (IS3100ZK3061)
5900752 37HP Kawasaki w/ 61" Mower Deck & ROPS (IS3100ZKAV3761SS)
5900718 72" Side Discharge Mower Deck AUS/NZ (3100/72 AUS/NZ)
5901184 72" Side Discharge Mower Deck (3100/72)
Descri
tion:
Briggs and Stratton Yard Power Products Group
5375 North Main Street Munnsville, NY 13409 USA 800-933-6175
Rev. Date:
TP 400-7282-BA-3Z-F
5100543
BARevision
07/02/10
Not for
Reproduction
Table Of Content
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Reproduction
MODEL COMPONENTS PAGE
Main Frame & Front Suspension Group - 61" Deck Model ................................................................................................
Main Frame & Front Suspension Group - 72" Deck Model ................................................................................................
Rear Bumper, Roll Bar & Seat Belt Group .........................................................................................................................
Seat Mount & Floor Group .................................................................................................................................................
Fuel Suppl
Fuel Tank & Mount Group ..................................................................................................................................................
Instrument Control Group ..................................................................................................................................................
En
ine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below) ...............................................
ine & PTO Group - Kohler 30 HP ................................................................................................................................
En
Engine & PTO Group - Kawasaki 26 HP Liquid Cooled .....................................................................................................
ine & PTO Group - Kawasaki 37 HP ............................................................................................................................
En Pump Drive Group
Motion Control Group - Lower ............................................................................................................................................
Motion Control Group - Upper ............................................................................................................................................
draulic Group (S/N: 2013257171 & Below) ....................................................................................................................
H H
draulic Group (S/N: 2013257172 & Above) ...................................................................................................................
Reservoir Mount & Battery Group ......................................................................................................................................
Parking Brake Group .........................................................................................................................................................
Rear Suspension Group ­Rear Suspension Group -
Deck Lift Group (S/N: 2000729893 & Below) .....................................................................................................................
Deck Lift Group (S/N: 2000729894 & Above) ....................................................................................................................
Wheel & Tire Group ...........................................................................................................................................................
Decal Group - Brand & Model ............................................................................................................................................
Decal Group - Safety & Operation .....................................................................................................................................
61" & 72" Mower Deck - Han 61" Mower Deck - Housin
61" Mower Deck - Pulleys, Belt & Idler Arm .......................................................................................................................
61" Mower Deck - Rollers & Casters ..................................................................................................................................
61" Mower Deck - Rear Mount Bars ..................................................................................................................................
72" Mower Deck - Housin
72" Mower Deck - Pulleys, Belt & Idler Arm .......................................................................................................................
72" Mower Deck - Rollers & Casters ..................................................................................................................................
72" Mower Deck - Rear Mount Bars ..................................................................................................................................
61" & 72" Mower Decks - Han
Electrical Schematics - Kawasaki 26HP LC .......................................................................................................................
Electrical Schematics - Kohler 30HP .................................................................................................................................
Electrical Schematics - Bri
Electrical Schematics - Kawasaki 37HP ............................................................................................................................
Hose & Tank Replacement Parts Group ........................................................................................................
S/N: 2014192366 & Below) ................................................................................................................
S/N: 2012803266 & Below) .....................................................................................................
S/N: 2012803267 & Above) .....................................................................................................
er Chains ............................................................................................................................
, Covers, Spindles & Blades ....................................................................................................
, Covers, Spindles & Blades ....................................................................................................
er Chains ..........................................................................................................................
s & Stratton 30HP & 32HP ...................................................................................................
Torque Specification Chart ............................................................................................. Inside Back Cover
10 12 14 16 18 22 26 30 34 36 38 40 42 44 46 48 50 52 56 60 62 64 66 68 70 72 74 76 78 80 82
84 86-89 90-93 94-97
98-101
4 6 8
Main Frame & Front Suspension Group - 61" Deck Model
)
)
)
)
)
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5901186 (IS3100ZBV3061 5900613 (IS3100ZBV3261 5900612 (IS3100ZK3061 5900611 (IS3100ZLKAV2661 5900716 (IS3100ZBV30/61 AUS/NZ 5900752 (IS3100ZKAV3761SS
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5900736 (IS3100ZBV3261 CAL
4
TP 400-7282-BA-3Z-F
Main Frame & Front Suspension Group - 61" Deck Model
)
)
)
)
)
)
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 5400486B 1 WELD, MAIN FRAME, IS3000Z (Serial No.: 2013221685 & Below.) 2 5025293 4 WASHER 3/8" GD. 9 FLAT 3 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 4 5025013X16 2 BOLT, 3/8-16 X 2" GD5 5 5025013X18 2 BOLT, 3/8-16 X 2-1/4" GD5 6 5022039 4 BALL JOINT, 3/4-16 MALE 7 5022673 2 BUMPER, RUBBER 1/4-20 8 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE
9 5023343 4 FLANGE BUSHING 10 5025203X10 2 PIN, COTTER, 1/8" X 1-1/4" 11 5020095 2 GREASE FITTING, 1/4-28 STR 12 5025160 2 WASHER, 3/4" SAE 13 5025104 2 NUT, 3/4-16 HEX SLOTTED 14 5020884 4 BEARING, TAPPERD ROLLER, 1" 15 5021072 2 SEAL, GREASE 16 5045769B 2 WELD, CASTER YOKE 17 5023436 2 COIL - OVER SHOCK ASSEMBLY 18 5021073 2 CAP, DUST 19 5025284 4 NUT, 3/4-16 HEX NYLON LOCK 20 5025093 4 NUT, HEX JAM, 3/4-16 21 5025265X24 2 BOLT, 3/4-16 X 3" GD 5 22 5025265X28 2 3/4-16 X 3.5" HHCS YZP GR 5 23 5047461 4 SPACER, .76 X 1.00 X .25 24 5046093 2 SPACER, .75 X 1.50 X 1.00 25 5046092 2 SPACER, .76 X 1.00 X .50 26 5047742B 1 ASSM, A-ARM, RH (Includes Ref. No. 9 and 11.) 27 5047743B 1 ASSM, A-ARM, LH (Includes Ref. No. 9 and 11.) 28 5020883 4 BEARING CUP 29 5402229B 1 WELD, A-ARM - RH - RED (Serial No.: 2000676809 & Above.) 30 5402230B 1 WELD, A-ARM - LH - RED (Serial No.: 2000676809 & Above.) 31 5100882 2 CAP, CASTER SPINDLE, LOW PROFILE (Serial No.: 2000676809 & Above.) 32 5025448 2 NUT, 3/4-16, HEX JAM NYLON LOCK (Serial No.: 2000676809 & Above.) 33 5025449 4 BELLEVILLE WASHER, 1.500 X .755 (Serial No.: 2000676809 & Above.) 34 5402207B 2 WELD, CASTER YOKE - RED (Serial No.: 2000676809 & Above.) 35 5025457 2 BOLT, 1/4-28 X 1/2, GD5 YZ (Serial No.: 2000676809 & Above.) 36 5404428B 1 WELD, MAIN FRAME, IS3100Z (Serial No.: 2013221686 & Above.)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901186 (IS3100ZBV3061 5900613 (IS3100ZBV3261 5900612 (IS3100ZK3061 5900611 (IS3100ZLKAV2661 5900716 (IS3100ZBV30/61 AUS/NZ 5900752 (IS3100ZKAV3761SS
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5900736 (IS3100ZBV3261 CAL
5
TP 400-7282-BA-3Z-F
Main Frame & Front Suspension Group - 72" Deck Model
)
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5900717 (IS3100ZBV32 AUS/NZ 5901183 (IS3100ZBV32 5900753 (IS3100ZKAV37SS
© Copyright Briggs and Stratton. All Rights Reserved.
2010
6
TP 400-7282-BA-3Z-F
Main Frame & Front Suspension Group - 72" Deck Model
)
)
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 5400486B 1 WELD, MAIN FRAME, IS3000Z (Serial No.: 2013221685 & Below)
2 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE
3 5022673 2 BUMPER, RUBBER 1/4-20
4 5025265X28 4 3/4-16 X 3.5" HHCS YZP GR 5
5 5047461 4 SPACER, .76 X 1.00 X .25
6 5023343 4 BUSHING, 1.00 X 1.13 X 1.38, PLASTIC
7 5046093 4 SPACER, .75 X 1.50 X 1.00
8 5025093 4 WASHER 3/8" GR. 9
9 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 10 5025013X16 2 BOLT, 3/8-16 X 2" GD5 11 5025013X18 2 BOLT, 3/8-16 X 2-1/4" GD5 12 5022039 4 BALL JOINT, 3/4-16 MALE 13 5020883 4 BEARING CUP 14 5025203X10 2 PIN, COTTER, 1/8" X 1-1/4" 15 5020095 2 GREASE FITTING, 1/4-28 STR 16 5025160 2 WASHER, 3/4" SAE 17 5025104 2 NUT, 3/4-16 HEX SLOTTED 18 5020884 4 BEARING, TAPPERD ROLLER, 1" 19 5021072 2 SEAL, GREASE 20 5045769B 2 WELD, CASTER YOKE 21 5023383 2 COIL - OVER SHOCK ASSEMBLY 22 5021073 2 CAP, DUST 23 5025284 4 NUT, 3/4-16 HEX NYLON LOCK 24 5025093 4 NUT, HEX JAM, 3/4-16 25 5401522B 1 WELD, RH A-ARM, 72", IS3100Z 26 5401523B 1 WELD, LH A-ARM, 72", IS3100Z 27 5402212B 1 WELD, A-ARM - RH - RED -72" (Serial No.: 2000676809 & Above) 28 5402213B 1 WELD, A-ARM - LH - RED - 72" (Serial No.: 2000676809 & Above) 29 5100882 2 CAP, CASTER SPINDLE, LOW PROFILE (Serial No.: 2000676809 & Above) 30 5025448 2 NUT, 3/4-16, HEX JAM NYLON LOCK (Serial No.: 2000676809 & Above) 31 5025449 4 BELLEVILLE WASHER, 1.500 X 7.55 (Serial No.: 2000676809 & Above) 32 5402207B 2 WELD, CASTER YOKE - RED (Serial No.: 2000676809 & Above) 33 5025457 2 BOLT, 1/4-28 X 1/2, GD5 YZ (Serial No.: 2000676809 & Above) 34 5404428B 1 WELD, MAIN FRAME, IS3100Z (Serial No.: 2013221686 & Above)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5900717 (IS3100ZBV32 AUS/NZ 5901183 (IS3100ZBV32 5900753 (IS3100ZKAV37SS
© Copyright Briggs and Stratton. All Rights Reserved.
2010
7
TP 400-7282-BA-3Z-F
Rear Bumper, Roll Bar & Seat Belt Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5900613 (IS3100ZBV3261 5900612 (IS3100ZK3061 5900611 (IS3100ZLKAV2661 5901183 (IS3100ZBV32 5901186 (IS3100ZBV3061 5900736 (IS3100ZBV3261 CAL
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5900753 (IS3100ZKAV37SS 5900716 (IS3100ZBV30/61 AUS/NZ 5900717 (IS3100ZBV32 AUS/NZ 5900752 (IS3100ZKAV3761SS
8
TP 400-7282-BA-3Z-F
Rear Bumper, Roll Bar & Seat Belt Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 5100139 1 SEAT BELT RETRACTING
2 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE
3 5025293 6 WASHER 3/8" GD9
4 5025013X10 4 BOLT, 3/8-16 X 1-1/4" GD5
5 5025013X8 2 BOLT, 3/8-16 X 1" GD5
6 5400844B 2 SEAT BELT BRACKET, IS3000 - RED
7 5023484 8 PLUG, PANEL, 1.25 BLACK
8 5401105B 1 SHIELD, KAWI, 3000 - RED (Kawasaki model only.)
8 5400513B 1 SHIELD, CARBURETOR - RED (Briggs & Stratton model only.)
9 5400495B 1 WELD, BUMPER 3000 - RED (Briggs & Stratton and Kawasaki model only.)
9 5401494B 1 WELD, BUMPER, 3100Z - KOHLER - RED (Kohler model only.) 10 5100267 2 SCREW, 1/2-13 X 1.00, SHCS 11 - 1 ROLL BAR POST, RH 12 5100189 1 ROPS COMPLETE IN BOX, IS3000 (SEE DRAWING NOTE.) 13 5025018X10 2 BOLT, 1/2-20 X 1-1/4" GRD5 14 5025098 2 NUT, 1/2-20 HEX NYLON LOCK 15 5025396 2 NUT, 1/2-13 HEX NYLOCK FLANGE 16 - 1 ROLL BAR TOP LOOP (SEE DRAWING NOTE.) 17 5100547 2 RUBBER CAP 18 5100079 2 PIN WITH LANYARD 19 5100378 1 HARDWARE BAG (Includes Ref. Nos. 18,19, 21, and 22.) 20 5100383 2 RUBBER BUMPER 21 5100545 2 RUBBER WASHER 22 - 1 ROLL BAR POST, LH (SEE DRAWING NOTE.) 23 5402350B 1 PLATE, HEAT SHIELD, BUMPER (Kawasaki & Briggs Models Only 24 5025011X6 4 BOLT, 5/16-18 X 3/4" (Kawasaki & Briggs Models Only 25 5025155 4 WASHER, 5/16" SAE (Kawasaki & Briggs Models Only 26 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE (Kawasaki & Briggs Models Only 27 5101226 1 RETRACTOR, SEAT BELT (FOR SUSPENSION SEAT ONLY) 28 5101223 1 SUPER SLEEVE BUCKLE, SEAT BELT (FOR SUSPENSION SEAT ONLY)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5900613 (IS3100ZBV3261 5900612 (IS3100ZK3061 5900611 (IS3100ZLKAV2661 5901183 (IS3100ZBV32 5901186 (IS3100ZBV3061 5900736 (IS3100ZBV3261 CAL
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5900753 (IS3100ZKAV37SS 5900716 (IS3100ZBV30/61 AUS/NZ 5900717 (IS3100ZBV32 AUS/NZ 5900752 (IS3100ZKAV3761SS
9
TP 400-7282-BA-3Z-F
Seat Mount & Floor Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5901183 (IS3100ZBV32 5900613 (IS3100ZBV3261 5900716 (IS3100ZBV30/61 AUS/NZ 5900612 (IS3100ZK3061 5900611 (IS3100ZLKAV2661 5900717 (IS3100ZBV32 AUS/NZ
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5901186 (IS3100ZBV3061 5900753 (IS3100ZKAV37SS 5900736 (IS3100ZBV3261 CAL 5900752 (IS3100ZKAV3761SS
10
TP 400-7282-BA-3Z-F
Seat Mount & Floor Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 5400509B 1 FLOOR PAN, 3000 - RED (S/N: 2013102109 & Below)
2 5025155 4 WASHER, 5/16" SAE
3 5025144X6 6 BOLT, 1/4-20 X 3/4", CARRIAGE
4 5100389 2 PLATE, SEAT, RUBBER FLAP
5 5025392 10 NUT, 5/16-18 HEX NYLOCK FLANGE
6 5025394 3 NUT, 3/8-16 HEX NYLOCK FLANGE
7 5025013X28 2 BOLT, 3/8-16 X 3-1/2" GD5
8 5600303 1 SEAT PLATE W/ DECALS, IS3100Z (Includes Safety Decals.)
9 5022955 1 SEAT, DELUXE, GRAY (COMPLETE) (NON SUSPENSION SEAT MODEL)
9 5022955X1 1 SEAT BOTTOM COVER (SV) (NON SUSPENSION SEAT REPLACEMENT
PARTS) 9 5022955X2 1 SEAT BACK COVER (SV) (NON SUSPENSION SEAT REPLACEMENT PARTS) 9 5022955X3 2 ARM REST SET (SV) (INCLUDES ARM REST PADS - NON SUSPENSION
SEAT REPLACEMENT PARTS) 9 5022955X4 2 ARM REST PADS (SV) (NON SUSPENSION SEAT REPLACEMENT PARTS) 9 5020930X3 1 SEAT ADJUSTMENT RAILS (SV) (SET OF 2 - NON SUSPENSION SEAT
REPLACEMENT PARTS) 9 5100652 1 SPRING, EXTENSION, 4" SEAT ADJUSTMENT (SV) (NOT SHOWN - NON
SUSPENSION SEAT REPLACEMENT PARTS)
10 5025011X8 4 BOLT, 5/16-18 X 1" GD5 11 5101007 1 SAFETY WALK, FLOOR REST 12 5100999 1 SAFETY WALK, FLOOR PLATE 13 5023310 1 MODULE, TIME DELAY 14 5100356 1 SPRING, .688 ID X .130 WIRE DIA 4.25 15 5021379 2 GROMMET, 7/8" 16 5021518 1 FUSE, BLOCK 16 5022805 1 COVER, VINYL FUSE BLOCK (Not shown.) 17 5022094 1 SWITCH PLUNGER N.C. / N.C. 18 5022612 2 BUMPER, RUBBER 5/16-18 19 5046586 1 SPACER, .38 X .50 X 5.06 20 5025326 1 WASHER 3/8" X 2 21 5025013X48 1 BOLT, 3/8-16 X 6" GD5 22 5025156 1 WASHER 3/8" SAE 23 5025029 2 NUT, 10-24 HEX 24 5025271 4 NUT, #10-24 HEX NYLON LOCK 25 5025179X4 6 SCREW, #10-24 X 1/2" ROUND SLOTTED 27 5025391 6 NUT, 1/4-20 HEX NYLOCK FLANGE 28 5025288 6 WASHER, 1/4" FENDER 29 5101214 1 SEAT, SUSPENSION TYPE, BLACK (SUSPENSION SEAT MODEL) 30 5101214X1 1 KIT, ARM REST, S/S (SV) (SUSPENSION SEAT REPLACEMENT PARTS) 31 5101214X2 1 CUSHION, BACK, S/S (SV) (SUSPENSION SEAT REPLACEMENT PARTS) 32 5101214X3 1 CUSHION, SEAT, S/S (SV) (SUSPENSION SEAT REPLACEMENT PARTS) 33 5101214X4 1 KIT, ADJUSTER, S/S (SV) (SUSPENSION SEAT REPLACEMENT PARTS) 34 5404101B 1 PLATE, FLOOR PAN, IS3100 - RED (S/N: 2013102110 & Above)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901183 (IS3100ZBV32 5900613 (IS3100ZBV3261 5900716 (IS3100ZBV30/61 AUS/NZ 5900612 (IS3100ZK3061 5900611 (IS3100ZLKAV2661 5900717 (IS3100ZBV32 AUS/NZ
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5901186 (IS3100ZBV3061 5900753 (IS3100ZKAV37SS 5900736 (IS3100ZBV3261 CAL 5900752 (IS3100ZKAV3761SS
11
TP 400-7282-BA-3Z-F
Fuel Supply Hose & Tank Replacement Parts Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5901183 (IS3100ZBV32 5900752 (IS3100ZKAV3761SS 5900613 (IS3100ZBV3261 5900716 (IS3100ZBV30/61 AUS/NZ 5900611 (IS3100ZLKAV2661 5901186 (IS3100ZBV3061
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5900717 (IS3100ZBV32 AUS/NZ 5900736 (IS3100ZBV3261 CAL 5900612 (IS3100ZK3061 5900753 (IS3100ZKAV37SS
12
TP 400-7282-BA-3Z-F
Fuel Supply Hose & Tank Replacement Parts Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 5023358 1 VALVE, FUEL, STR. OUTLET 2 5020835 5 CLAMP, HOSE, EXTERNAL, 1/2 - RED 3 5050831X49 1 HOSE, 1/4" FUEL, 49.00" 4 5022922 1 CLAMP, #4 HOSE, STAINLESS (Kawasaki model only.) 5 5050831X5 1 HOSE, 1/4" FUEL, 5.00" (Kawasaki model only.) 6 5050831X10 1 HOSE, 1/4" FUEL, 10.00" (Kohler model only.) 7 5050831X41 1 HOSE, 1/4" FUEL, 41.00" (Briggs & Stratton model only.) 8 5050831X12 1 HOSE, 1/4" FUEL, 12.00" 9 - 2 SEE REF # 14
10 5600050 2 KIT, BUSHING, FUEL 11 - 4 SEE REF # 14 12 - 2 SEE REF # 14 13 - 2 SEE REF # 14 14 5101144 2 HOSE ASSEMBLY (Includes Ref. Nos 9,10,11,12, and 13.)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901183 (IS3100ZBV32 5900752 (IS3100ZKAV3761SS 5900613 (IS3100ZBV3261 5900716 (IS3100ZBV30/61 AUS/NZ 5900611 (IS3100ZLKAV2661 5901186 (IS3100ZBV3061
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5900717 (IS3100ZBV32 AUS/NZ 5900736 (IS3100ZBV3261 CAL 5900612 (IS3100ZK3061 5900753 (IS3100ZKAV37SS
13
TP 400-7282-BA-3Z-F
Fuel Tank & Mount Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5900611 (IS3100ZLKAV2661 5901186 (IS3100ZBV3061 5900613 (IS3100ZBV3261 5901183 (IS3100ZBV32 5900753 (IS3100ZKAV37SS 5900736 (IS3100ZBV3261 CAL
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5900612 (IS3100ZK3061 5900717 (IS3100ZBV32 AUS/NZ 5900716 (IS3100ZBV30/61 AUS/NZ 5900752 (IS3100ZKAV3761SS
14
TP 400-7282-BA-3Z-F
Fuel Tank & Mount Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 5401095B 2 PLATE, TANK BADGE - IS2000/COBALT - RED 2 5025386 8 SCREW, Allen Head, #10-24 x 3/8" 3 5025155 10 WASHER, 5/16" SAE 4 5025392 2 NUT, 5/16-18 HEX NYLOCK FLANGE 5 5025170 8 WASHER, 5/16" LOCK 6 5025011X6 8 BOLT, 5/16-18 X 3/4" GRD5 7 5400490B 2 WELD, TANK MOUNT - RED 8 5101651 2 CAP, FUEL TANK, 3-1/2" NECK 9 5022917X1 2 GROMMET, FUEL GAGE
10 5022917 2 GAUGE, FUEL 12" 11 5100176 1 TANK, FUEL, IS2000/IS3000-LH 12 5100175 1 TANK, FUEL IS2000 / 3000Z - RH 13 5023358 1 VALVE, FUEL STRAIGHT, OUTLET 14 5025011X8 2 BOLT, 5/16-18 X 1" GRD5 YZ 15 5401108B 1 FUEL, VALVE BRACKET - RED 16 5025013X8 8 BOLT, 3/8-16 X 1" GD5 YZ 17 5025156 8 WASHER, 3/8" SAE 18 5025394 8 NUT, 3/8-16 HEX NYLOCK FLANGE 19 5100342 1 DECAL, FUEL VALVE 20 5102224 1 FUEL TANK, RH, IS3100Z 37HP DFI (37HP Kawasaki DFI Models Only) 21 5102225 1 FUEL TANK, LH, IS3100Z 37HP DFI (37HP Kawasaki DFI Models Only) 22 5100587 1 VALVE, FUEL SHUT-OFF, 11765 (37HP Kawasaki DFI Models Only) 23 5100624 1 DECAL, FUEL VALVE, DFI (37HP Kawasaki DFI Models Only)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5900611 (IS3100ZLKAV2661 5901186 (IS3100ZBV3061 5900613 (IS3100ZBV3261 5901183 (IS3100ZBV32 5900753 (IS3100ZKAV37SS 5900736 (IS3100ZBV3261 CAL
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5900612 (IS3100ZK3061 5900717 (IS3100ZBV32 AUS/NZ 5900716 (IS3100ZBV30/61 AUS/NZ 5900752 (IS3100ZKAV3761SS
15
TP 400-7282-BA-3Z-F
Instrument Control Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5900753 (IS3100ZKAV37SS 5900612 (IS3100ZK3061 5900611 (IS3100ZLKAV2661 5900613 (IS3100ZBV3261 5900736 (IS3100ZBV3261 CAL 5900752 (IS3100ZKAV3761SS
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5901186 (IS3100ZBV3061 5900717 (IS3100ZBV32 AUS/NZ 5900716 (IS3100ZBV30/61 AUS/NZ 5901183 (IS3100ZBV32
16
TP 400-7282-BA-3Z-F
Instrument Control Group
)
)
)
)
)
)
)
)
)
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 5025299X4 3 SCREW, ALLEN HEAD, 1/4-20X1/2 2 5025010X6 2 BOLT, 1/4-20 X 3/4" GD5 (S/N: 2012617338 & Below) 3 5021662 1 CABLE, THROTTLE CONTROL, 54" (S/N: 2012617338 & Below) 4 5025391 2 NUT, 1/4-20 HEX NYLOCK FLANGE (S/N: 2012617338 & Below) 5 5025035 1 NUT, HEX 3/8-24 6 5061533 1 CABLE, CHOKE CONTROL, 60" (SHORT BODY) (Kohler model only.) 6 5047779 1 CABLE, CHOKE CONTROL, 51" (Z) (Kawasaki Liquid Cooled model only.) 6 5046361 1 CABLE, CHOKE CONTROL, (51") (Kawasaki 37HP and Briggs & Stratton model
only.) 7 5022180 1 SWITCH, BLADE ENGAGEMENT 8 5102417 1 HOUR METER 9 5020927 1 SWITCH, IGNITION, 6 POST (Includes Ref. Nos 14, 15, and 16.)
10 5023393 1 GAUGE, WATER TEMPERATURE (Kawasaki Liquid Cooled model only.) 11 1709188 1 HOLE, PLUG DASH 12 5400979A 1 PANEL, CONTROL, IS3100Z LC - BLACK (Kawasaki Liquid Cooled model only -
S/N: 2012617338 & Below)
12 5401109A 1 PANEL. CONTROL, IS3100Z - BLACK (Kohler, Kawasaki 37HP and Briggs &
Stratton models only - S/N: 2012617338 & Below)
13 5022222 1 RING, SWITCH RETAINER 14 5022789 1 KEY, IGNITION MOLDED SET (Not shown) 15 5022790 1 COVER (Not shown) 16 5022791 1 PLASTIC NUT (Not shown) 17 5101537 1 LEVER, THROTTLE CONTROL, HEAVY DUTY (S/N: 2012617339 & Above) 18 5101072 1 CABLE, THROTTLE, 52" (S/N: 2012617339 & Above) 19 5046360X1 1 KNOB, THROTTLE CONTROL (SV) (S/N: 2012617339 & Above) 20 5025179X6 2 SCREW, #10-24 X 3/4" (S/N: 2012617339 & Above) 21 5025271 2 NUT, #10-24 HEN NYLON LOCK (S/N: 2012617339 & Above) 22 5403386A 1 PANEL, CONTROL, IS3000Z LC (Kawasaki Liquid Cooled model only - S/N:
2012617339 & Above)
23 5403387A 1 PANEL, CONTROL, IS3000Z (Kohler, Kawasaki 37HP and Briggs & Stratton
models only - S/N: 2012617339 & Above)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5900753 (IS3100ZKAV37SS 5900612 (IS3100ZK3061 5900611 (IS3100ZLKAV2661 5900613 (IS3100ZBV3261 5900736 (IS3100ZBV3261 CAL 5900752 (IS3100ZKAV3761SS
© Copyright Briggs and Stratton. All Rights Reserved.
2010
5901186 (IS3100ZBV3061 5900717 (IS3100ZBV32 AUS/NZ 5900716 (IS3100ZBV30/61 AUS/NZ 5901183 (IS3100ZBV32
17
TP 400-7282-BA-3Z-F
Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below)
)
)
)
)
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5901183 (IS3100ZBV32 5901186 (IS3100ZBV3061 5900717 (IS3100ZBV32 AUS/NZ 5900613 (IS3100ZBV3261 5900716 (IS3100ZBV30/61 AUS/NZ 5900736 (IS3100ZBV3261 CAL
© Copyright Briggs and Stratton. All Rights Reserved.
2010
18
TP 400-7282-BA-3Z-F
Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below)
)
)
)
)
)
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 - 1 ENGINE, 32 HP BRIGGS & STRATTON (32HP Briggs & Stratton models only.) 2 5025011X8 3 BOLT, 5/16-18 X 3/4 GD5 YZ 3 5046416B 1 CLUTCH ANCHOR - RED 4 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE 5 5043636 1 CLUTCH ANCHOR PAD 6 5025165 3 WASHER, 3/8" FENDER 7 5025392 5 NUT, 5/16-18 HEX NYLOCK FLANGE 8 5025155 2 WASHER, 5/16" SAE 9 5045938 1 BOLT, CRANKSHAFT, 7/16"X2-1/4
10 5045475 1 SPACER, .45 X 1.88 X .38 (32HP Briggs & Stratton models only.) 11 5023233 1 ELECTRIC CLUTCH (32HP Briggs & Stratton models only.) 12 5050407X16 1 KEY, 1/4 SQ. X 2 (32HP Briggs & Stratton models only.) 13 5042945 1 SPACER, 1.13 X 2.00 X .19 (32HP Briggs & Stratton models only.) 14 5047075 1 PULLEY, CRANKSHAFT (DOUBLE A) (32HP Briggs & Stratton models only.) 15 5050407X8 1 KEY, 1/4" SQ. X 1" 16 5101554 1 SPACER, 1.13 X 1.75 X 1.090, BLACK ZINC 17 5100875 1 CLUTCH, WARNER, # 5218-158 (30HP Briggs & Stratton models only.) 18 5044062 1 SPACER,1.13 X 1.75 X .50 (30HP Briggs & Stratton models only.) 19 - 1 ENGINE, 30 HP BRIGGS & STRATTON (30HP Briggs & Stratton models only.) 20 5100874 1 PULLEY, 5.25 OD X 1.126 ID (30HP Briggs & Stratton models only.) 21 5021500 1 CLAMP, VINYL 22 5048681 1 HOSE, OIL DRAIN 23 5025011X12 3 BOLT, 5/16-18 X 1-1/2" GD5 YZ (For front left engine mounting bolt refer to Ref.
No. 36)
24 5025170 4 WASHER, 5/16" LOCK 25 5025392 6 NUT, 5/16-18 HEX NYLOCK FLANGE 26 5025011X6 2 BOLT, 5/16-18 X 3/4" GD5 27 5025155 2 WASHER, 5/16" SAE 28 843906X1 1 MUFFLER 29 5025013X8 2 BOLT 3/8-16 X 1" GD5 YZ 30 5402351B 1 PLATE, HEAT SHIELD, FRAME 31 841238 1 ELEMENT, AIR CLEANER, SECONDARY (Not shown) 32 5025010X8 1 BOLT, 1/4-20 X 1", GD5 33 5025391 1 NUT, 1/4-20 HEX NYLOCK FLANGE 34 5025188 4 WASHER, 5/16" INT. TOOTH LOCK 35 5100366 1 METRIC ADAPTER, M14-1.5" TO 3/8 NPTF 36 5025011X16 1 BOLT, 5/16-18 X 2" GD5 YZ (Front left engine mounting bolt) 37 809268 1 RAIN CAP (Not shown) 38 809218 1 AIR CLEANER ASSEMBLY, COMPLETE (Not shown) 39 841237 1 ELEMENT, AIR CLEANER, PRIMARY (Not shown) 40 842921 1 FILTER, OIL, BRIGGS & STRATTON (Not shown) 41 5025470 1 SELF TAPPING SCREW (Not shown)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901183 (IS3100ZBV32 5901186 (IS3100ZBV3061 5900717 (IS3100ZBV32 AUS/NZ 5900613 (IS3100ZBV3261 5900716 (IS3100ZBV30/61 AUS/NZ 5900736 (IS3100ZBV3261 CAL
© Copyright Briggs and Stratton. All Rights Reserved.
2010
19
TP 400-7282-BA-3Z-F
Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below)
)
)
)
)
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5901183 (IS3100ZBV32 5901186 (IS3100ZBV3061 5900717 (IS3100ZBV32 AUS/NZ 5900613 (IS3100ZBV3261 5900716 (IS3100ZBV30/61 AUS/NZ 5900736 (IS3100ZBV3261 CAL
© Copyright Briggs and Stratton. All Rights Reserved.
2010
20
TP 400-7282-BA-3Z-F
Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below)
)
)
)
)
)
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
42 842859 1 SCREEN, ARRESTER (Not shown) 43 5025531 1 SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH 44 5101492 1 TIE WRAP, 24" LONG (Not shown.)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901183 (IS3100ZBV32 5901186 (IS3100ZBV3061 5900717 (IS3100ZBV32 AUS/NZ 5900613 (IS3100ZBV3261 5900716 (IS3100ZBV30/61 AUS/NZ 5900736 (IS3100ZBV3261 CAL
© Copyright Briggs and Stratton. All Rights Reserved.
2010
21
TP 400-7282-BA-3Z-F
Engine & PTO Group - Kohler 30 HP
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5900612 (IS3100ZK3061
© Copyright Briggs and Stratton. All Rights Reserved.
2010
22
TP 400-7282-BA-3Z-F
Engine & PTO Group - Kohler 30 HP
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 - 1 ENGINE, 30 HP KOHLER 2 5100130X2 1 MUFFLER, 30 HP KOHLER 3 5021144X1 1 OIL FILTER 4 5100517 1 EXHAUST EXTENSION, 30 HP 4 5100518 1 CLAMP, EXHAUST EXTENSION (Not shown.) 5 5022892X4 1 KIT, 5.5 HD AIR CLEANER (Includes Ref. Nos 6 - 13) 6 5022892X5 1 END CAP 7 5022892X6 1 DUST VALVE 8 5022892X1 1 PRIMARY PAPER ELEMENT 9 5022892X2 1 SECONDARY ELEMENT
10 5022892X7 1 HOUSING 11 5022892X8 1 HOUSING MOUNT BRACKET 12 5022892X3 1 RAIN COVER 13 5100130X1 1 INLET HOSE 14 5025011X8 3 BOLT, 5/16-18 X 1" GD5 YZ 15 5046416B 1 CLUTCH ANCHOR - RED 16 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE 17 5043636 1 CLUTCH ANCHOR PAD 18 5025165 3 WASHER, 3/8" FENDER 19 5025392 5 NUT, 5/16-18 HEX NYLOCK FLANGE 20 5025155 2 WASHER, 5/16" SAE 21 5045938 1 BOLT, CRANKSHAFT, 7/16"X2-1/4 22 5045475 1 SPACER, .45 X 1.88 X .38 23 5023233 1 ELECTRIC CLUTCH (S/N: 2000496995 & Below) (S/N: 2000497898 & Above) 24 5050407X16 1 KEY, 1/4 SQ. X 2 25 5042945 1 SPACER, 1.13 X 2.00 X .19 26 5047075 1 PULLEY, CRANKSHAFT 27 5050407X8 1 KEY, 1/4" SQ. X 1" 28 5047033 1 SPACER, 1.13 X 1.75 X 1.03 29 5025013X8 2 BOLT, 3X8-16 X 1" GD5 YZ 30 5025188 4 WASHER, 5/16" INT. TOOTH LOCK 31 5025010X8 1 BOLT, 1/4-20 X 1", GD5 32 5025391 1 NUT, 1/4-20 HEX NYLOCK FLANGE 33 5021500 1 CLAMP, VINYL 34 5048681 1 HOSE, OIL DRAIN 35 5025011X12 4 BOLT, 5/16-18 X 1-1/2" GD5 YZ 36 5025170 4 WASHER, 5/16" LOCK 37 5025392 6 NUT, 5/16-18 HEX NYLOCK FLANGE 38 5025011X6 2 BOLT, 5/16-18 X 3/4" GD5 39 5025155 2 WASHER, 5/16" SAE 40 5401511B 1 PLATE, HEAT SHIELD, 3100ZK - RED
Footnotes
The above parts group applies to the following Mfg. Nos.:
5900612 (IS3100ZK3061
© Copyright Briggs and Stratton. All Rights Reserved.
2010
23
TP 400-7282-BA-3Z-F
Engine & PTO Group - Kohler 30 HP
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5900612 (IS3100ZK3061
© Copyright Briggs and Stratton. All Rights Reserved.
2010
24
TP 400-7282-BA-3Z-F
Engine & PTO Group - Kohler 30 HP
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
41 5100875 1 CLUTCH, WARNER,# 5218-158 (S/N: 2000496996 - 2000497897) (When
replacing 5100875 clutch order 5023233 clutch & 5045475 spacer)
42 5101641 1 SCREEN, SPARK ARRESTER (Not shown.) 43 5101492 1 TIE WRAP, 24" LONG (Not shown.)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5900612 (IS3100ZK3061
© Copyright Briggs and Stratton. All Rights Reserved.
2010
25
TP 400-7282-BA-3Z-F
Engine & PTO Group - Kawasaki 26 HP Liquid Cooled
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5900611 (IS3100ZLKAV2661
© Copyright Briggs and Stratton. All Rights Reserved.
2010
26
TP 400-7282-BA-3Z-F
Engine & PTO Group - Kawasaki 26 HP Liquid Cooled
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
1 5401138B 1 GUARD, RADIATOR SCREEN PROTECTOR - RED 2 5025156 4 WASHER 3/8" SAE 3 5061314 1 MUFFLER, 26HP KAWASAKI LC 4 - 1 ENGINE, 26HP KAWASAKI, LC 5 5023143 1 RAIN CAP 6 5023146 3 CLAMP 7 5023139 1 AIR FILTER ASSEMBLY, COMPLETE 8 5023144 1 RUBBER, Dust Valve 9 5023140 1 AIR FILTER, SECONDARY
10 5023141 1 AIR FILTER, PRIMARY 11 5023147 2 CLAMP, CAP 12 5023138 1 CAP, FILTER CASE 13 5025013X8 6 BOLT, 3/8-16 X 1" GD5 14 5025011X8 3 BOLT, 5/16-18 X 3/4 15 5046416B 1 CLUTCH ANCHOR - RED 16 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE 17 5043636 1 CLUTCH ANCHOR PAD 18 5025165 3 WASHER, 3/8" FENDER 19 5025392 5 NUT, 5/16-18 HEX NYLOCK FLANGE 20 5025155 2 WASHER, 5/16" SAE 21 5061502 1 BOLT, CRANKSHAFT, M10 X 65MM 22 5101332 1 SPACER, .406 X 1.88 X .38 23 5023233 1 ELECTRIC CLUTCH 24 5050407X16 1 KEY, 1/4 SQ. X 2 25 5042945 1 SPACER, 1.13 X 2.00 X .19 26 5047075 1 PULLEY, CRANKSHAFT (DOUBLE A) 27 5050407X8 1 KEY, 1/4" SQ. X 1" 28 5047033 1 SPACER, 1.13 X 1.75 X 1.03 29 5025011X14 2 BOLT, 5/16-18 X 1-3/4" GD5 30 5046446 2 SPACER, .39 X 1.00 X .80 31 5022234 1 ADAPTER, OIL DRAIN 32 5025010X8 1 BOLT,1/4-20 X 1" GD5 33 5025391 1 NUT, 1/4-20 HEX NYLOCK FLANGE 34 5025157 1 WASHER, 7/16" SAE 35 5025336 1 WASHER, LOCK, 10MM 36 5021500 1 CLAMP, VINYL 37 5048681 1 HOSE, OIL DRAIN 38 5025188 4 WASHER, 5/16" INT. TOOTH LOCK 39 5025237X25 4 BOLT, M8-1.25 X 25MM GD8.8 40 5023394 1 SENDER, WATER TEMPERATURE (Not illustrated) 41 5023396X1 1 OIL FILTER, KAWI # 49065-2086 (Not illustrated)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5900611 (IS3100ZLKAV2661
© Copyright Briggs and Stratton. All Rights Reserved.
2010
27
TP 400-7282-BA-3Z-F
Engine & PTO Group - Kawasaki 26 HP Liquid Cooled
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5900611 (IS3100ZLKAV2661
© Copyright Briggs and Stratton. All Rights Reserved.
2010
28
TP 400-7282-BA-3Z-F
Engine & PTO Group - Kawasaki 26 HP Liquid Cooled
)
Not for
Reproduction
PART NO. DESCRIPTIONREF NO QTY.
42 - 1 SPRING CLIP, KAWI # 92144-2346 (Not illustrated) 43 - 1 SCREEN, BOTTOM, KAWI # 11053-2104-9H (Not illustrated) 44 - 1 SCREEN, TOP, BUBBLE, KAWI # 14037-2146-9H (Not illustrated) 45 5101492 1 TIE WRAP, 24" LONG (Not illustrated) 45 5101641 1 SCREEN, SPARK ARRESTER (Not illustrated) 46 5025531 1 SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH
Footnotes
The above parts group applies to the following Mfg. Nos.:
5900611 (IS3100ZLKAV2661
© Copyright Briggs and Stratton. All Rights Reserved.
2010
29
TP 400-7282-BA-3Z-F
Engine & PTO Group - Kawasaki 37 HP
)
)
Not for
Reproduction
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
5900753 (IS3100ZKAV37SS 5900752 (IS3100ZKAV3761SS
© Copyright Briggs and Stratton. All Rights Reserved.
2010
30
TP 400-7282-BA-3Z-F
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