Ferris Industries HC36KAV13E, HC32KAV13 User Manual

Manual

8

HydroCut Series

Walk-Behind Mower

Models:

5900604
HC32KAV13
HC36KAV13E

Ferris Industries

5375 North Main Street
Munnsville, NY 13409 USA
800-933-6175

Rev. Date:

TP 400-7077-08-HC-F

5022949

Revision

4/2005

0

Table Of Content

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MODEL COMPONENTS PAGE

Engine Frame & Handle Bars Group - Electric Start ..........................................................................................................

Engine Frame & Handle Bars Group - Manual Start ..........................................................................................................

Fuel Supply Hose & Tank Replacement Parts Group - Electric Start .................................................................................

Fuel Suppl

Fuel Tank & Mount Group ..................................................................................................................................................

Engine, PTO & Deck Drive Idler Group - Manual Start ......................................................................................................

Engine, PTO & Deck Drive Idler Group - Electric Start ......................................................................................................

Motion Control, Parkin
Motion Control, Parkin

Transaxle & Mount Group ..................................................................................................................................................

Transaxle - SERVICE PARTS ...........................................................................................................................................

Tire & Wheel Group ...........................................................................................................................................................

Decals - Brand & Model .....................................................................................................................................................

Decals - Safety & Instruction ..............................................................................................................................................

32" Mower Deck - Frame, Caster & Shield ........................................................................................................................

32" Mower Deck - Hei

32" Mower Deck - Housing, Spindles, Blades & Pulleys ....................................................................................................

36" Mower Deck - Frame, Caster & Shield ........................................................................................................................

36" Mower Deck - Hei
36" Mower Deck - Housin

Electrical Group - Electric Start ..........................................................................................................................................

Electrical Group - Manual Start ..........................................................................................................................................

Electrical Schematic - Manual Start ...................................................................................................................................

Torque Specification Chart ............................................................................................. Inside Back Cover

Hose & Tank Replacement Parts Group - Manual Start .................................................................................

Brake & Operator Presence Group - Electric Start ......................................................................

Brake & Operator Presence Group - Manual Start ......................................................................

ht Adjustment ................................................................................................................................

ht Adjustment ................................................................................................................................

, Spindles, Blades & Pulleys ....................................................................................................

10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
46
48
50

4
6
8

Engine Frame & Handle Bars Group - Electric Start

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

077hbre0

The above parts group applies to the following Mfg. Nos.:

5900604
HC36KAV13E

© Copyright Ferris Industries. All Rights Reserved.

2005

4

TP 400-7077-08-HC-F

Engine Frame & Handle Bars Group - Electric Start

PART NO. DESCRIPTIONREF NO. QTY.

1 22180 1 SWITCH, PTO
2 22222 1 SWITCH RETAINER RING
3 25035 1 NUT, 3/8-24 Hex
4 46501 1 CABLE, Choke Control, 47"
5 25010-6 2 BOLT, 1/4-20 x 3/4
6 20927 1 SWITCH, Ignition, Complete (Includes Ref No. 7 - 9)
7 22789 1 KEY, Ignition, Molded Set
8 22790 1 COVER

9 22791 1 PLASTIC NUT
10 47629 1 CABLE, Throttle Control, 46"
11 21841 2 GRIP, Foam
12 25095 2 NUT, 1/4-20 Hex Nylon Lock
13 61279 1 HANDLE BAR ASSEMBLY
14 25271 2 NUT, #10-24 Hex Nylon Lock
15 21670 1 RUBBER STRAP
16 25270 2 SCREW, #10-24 x 1
17 46188 1 BATTERY BOX
18 - 1 BATTERY, Lawn & Garden, 12V (BCIU1, 340 CCA)
19 22308 4 BODY CLIP, 5/16-18
20 47735 1 REAR SHIELD
21 25011-6 4 BOLT, 5/16-18 x 3/4
22 25155 4 WASHER, 5/16" SAE
23 49229 1 ENGINE DECK ASSEMBLY

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900604
HC36KAV13E

© Copyright Ferris Industries. All Rights Reserved.

2005

5

TP 400-7077-08-HC-F

Engine Frame & Handle Bars Group - Manual Start

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

077HBRM0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

© Copyright Ferris Industries. All Rights Reserved.

2005

6

TP 400-7077-08-HC-F

Engine Frame & Handle Bars Group - Manual Start

PART NO. DESCRIPTIONREF NO. QTY.

1 22180 1 SWITCH, PTO

2 22222 1 SWITCH RETAINER RING

3 25035 1 NUT, 3/8-24 Hex

4 46501 1 CABLE, Choke Control, 47"

5 25010-6 2 BOLT, 1/4-20 x 3/4

6 21842 1 SWITCH, Ignition, Complete (Includes Ref No. 7 - 9)

7 22789 1 KEY, Ignition, Molded Set

8 22790 1 COVER

9 22791 1 PLASTIC NUT
10 47629 1 CABLE, Throttle Control, 46"
11 21841 2 GRIP, Foam
12 25095 2 NUT, 1/4-20 Hex Nylon Lock
13 47905 1 HANDLE BAR ASSEMBLY
14 25179-4 2 SCREW, #10-24 x 1/2
15 21769 1 SWITCH, Plunger, NC
16 25029 2 NUT, #10-24 Hex
17 22308 4 BODY CLIP, 5/16-18
18 47735 1 REAR SHIELD
19 25011-6 4 BOLT, 5/16-18 x 3/4
20 25155 4 WASHER, 5/16" SAE
21 48230 1 ENGINE DECK ASSEMBLY

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

© Copyright Ferris Industries. All Rights Reserved.

2005

7

TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Electric Start

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

077fshe0

The above parts group applies to the following Mfg. Nos.:

5900604
HC36KAV13E

© Copyright Ferris Industries. All Rights Reserved.

2005

8

TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Electric Start

PART NO. DESCRIPTIONREF NO. QTY.

1 20835 6 CLAMP, Hose

2 50831-7 1 1/4" Fuel Line, 7" Long (supplied with engine)

3 21178-3 1 FUEL FILTER

4 50831-35 1 1/4" Fuel Line, 35" Long

5 50833-22 1 WIRE LOOM, 22"

6 21235 1 VALVE, Fuel Shut-Off

7 50831-4 1 1/4" Fuel Line, 4" Long

8 23061 1 ELBOW FITTING

9 1726400 1 GROMMET
10 23069 2 HOSE CLAMP
11 50925-20 1 HOSE, 20"
12 23067 1 SCREEN FITTING

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900604
HC36KAV13E

© Copyright Ferris Industries. All Rights Reserved.

2005

9

TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Manual Start

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

077FSHM0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

© Copyright Ferris Industries. All Rights Reserved.

2005

10

TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Manual Start

PART NO. DESCRIPTIONREF NO. QTY.

1 20835 6 CLAMP, Hose

2 50831-7 1 1/4" Fuel Line, 7" Long (supplied with engine)

3 21178-3 1 FUEL FILTER

4 50831-19.5 2 1/4" Fuel Line, 19-1/2" Long

5 50833-18 2 WIRE LOOM, 18"

6 21235 1 VALVE, Fuel Shut-Off

7 23061 1 ELBOW FITTING

8 1726400 1 GROMMET

9 23069 2 HOSE CLAMP
10 50925-20 1 HOSE, 20"
11 23067 1 SCREEN FITTING

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

© Copyright Ferris Industries. All Rights Reserved.

2005

11

TP 400-7077-08-HC-F

Fuel Tank & Mount Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

077TNK0

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E
5900604
HC32KAV13

© Copyright Ferris Industries. All Rights Reserved.

2005

12

TP 400-7077-08-HC-F

Fuel Tank & Mount Group

PART NO. DESCRIPTIONREF NO. QTY.

1 22158 1 FUEL TANK CAP

2 48149 1 FUEL TANK

3 25013-6 4 BOLT, 3/8-16 x 3/4

4 25156 8 WASHER, 3/8" SAE

5 25013-10 4 BOLT, 3/8-16 x 1-1/4

6 49228 2 FUEL TANK MOUNT

7 25128 4 NUT, 3/8-16 Hex Serrated Flange

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E
5900604
HC32KAV13

© Copyright Ferris Industries. All Rights Reserved.

2005

13

TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Manual Start

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

077ENGW0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

© Copyright Ferris Industries. All Rights Reserved.

2005

14

TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Manual Start

PART NO. DESCRIPTIONREF NO. QTY.

1 22907 1 ENGINE, 13HP Kawasaki (Model FH381V)

1 21178-3 1 FUEL FILTER

1 21334-1 1 OIL FILTER (49065-2078)

1 - 1 PRE-CLEANER (11013-7016)

1 - 1 AIR FILTER (11013-7017)

1 - 1 MUFFLER (49070-7002)

1 - 1 EXHAUST MANIFOLD (18088-7001)

1 - 1 MANIFOLD HEAT SHIELD (13271-7022)

1 - 2 EXHAUST MANIFOLD GASKET (11060-7021)

1 - 1 RECOIL ASSEMBLY, Complete (49088-7001)

2 21379 1 GROMMET, 7/8"

3 21103 1 SPRING, Extension

4 25011-12 5 BOLT, 5/16-18 x 1-1/2

5 25139 4 NUT, 5/16-18 Hex Large Serrated Flange

6 20876B 2 BUSHING, Brass

7 47661 1 DECK DRIVE IDLER ARM

8 25160 1 WASHER, 3/4" SAE

9 20863 1 C-CLIP
10 21369 1 IDLER PULLEY
11 25158 1 WASHER, 1/2" SAE
12 25018-20 1 BOLT, 1/2-20 x 2-1/2
13 25098 1 NUT, 1/2-20 Hex Nylon Lock
14 47632 1 CRANKSHAFT BOLT, 7/16 x 2-3/4
15 42132 1 SPACER, .45 x 1.62 x .37
16 1717664 1 ELECTRIC CLUTCH
17 50407-3 1 KEY, 1/4 SQ. X 2
18 25011-18 1 BOLT, 5/16-18 x 2-1/4
19 25155 5 WASHER, 5/16" SAE
20 25011-6 1 BOLT, 5/16-18 x 3/4
21 23173 1 CLAMP
22 25127 1 NUT, 5/16-18 Hex Small Serrated Flange
23 50857-10.5 1 HOSE, 10-1/2"
24 21392 1 CLAMP, #6 Hose
25 48681 1 OIL DRAIN HOSE (S/N: 101-410)
26 22234 1 ADAPTER, Oil Drain (S/N: 101-410)
27 25057 4 NUT, 5/16-18 Hex Nylon Lock

Footnotes

- See your local Kawasaki engine dealer for parts & service.

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

© Copyright Ferris Industries. All Rights Reserved.

2005

15

TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Electric Start

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

077engw1

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E
5900604

© Copyright Ferris Industries. All Rights Reserved.

2005

16

TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Electric Start

PART NO. DESCRIPTIONREF NO. QTY.

1 23399 1 ENGINE, 13HP Kawasaki (Model FH381V)

2 21379 1 GROMMET, 7/8"

3 21077 1 GROMMET, 1/2"

4 25139 4 NUT, 5/16-18 Hex Large Serrated Flange

5 23400 1 SPRING, Extension

6 25011-18 1 BOLT, 5/16-18 x 2-1/4

7 20876B 2 BUSHING, Brass

8 49208 1 DECK DRIVE IDLER ARM

9 25160 1 WASHER, 3/4" SAE
10 20863 1 C-CLIP
11 25017-22 1 BOLT, 1/2-13 x 2-3/4
12 25158 1 WASHER, 1/2" SAE
13 21097 1 PULLEY, V-Idler
14 49220 1 SPACER, .52 x 1.00 x .38
15 25056 1 NUT, 1/2-13 Hex Nylon Lock
16 25011-12 5 BOLT, 5/16-18 x 1-1/2
17 47632 1 CRANKSHAFT BOLT, 7/16 x 2-3/4
18 42132 1 SPACER, .45 x 1.62 x .37
19 1717664 1 ELECTRIC CLUTCH
20 50407-3 1 KEY, 1/4 SQ. X 2
21 25155 5 WASHER, 5/16" SAE
22 25011-6 1 BOLT, 5/16-18 x 3/4
23 23173 1 CLAMP
24 25127 1 NUT, 5/16-18 Hex Small Serrated Flange
25 50857-10.5 1 HOSE, 10-1/2"
26 21392 1 CLAMP, #6 Hose
27 25057 4 NUT, 5/16-18 Hex Nylon Lock

Footnotes

- See your local Kawasaki engine dealer for parts & service.

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E
5900604

© Copyright Ferris Industries. All Rights Reserved.

2005

17

TP 400-7077-08-HC-F