Ferris Industries HC36KAV13E, HC32KAV13 User Manual

Manual

8

HydroCut Series

Walk-Behind Mower

Models:

5900604 HC32KAV13 HC36KAV13E

Ferris Industries

5375 North Main Street Munnsville, NY 13409 USA 800-933-6175

Rev. Date:

TP 400-7077-08-HC-F

5022949

Revision

4/2005

0

Table Of Content

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MODEL COMPONENTS PAGE

Engine Frame & Handle Bars Group - Electric Start ..........................................................................................................

Engine Frame & Handle Bars Group - Manual Start ..........................................................................................................

Fuel Supply Hose & Tank Replacement Parts Group - Electric Start .................................................................................

Fuel Suppl

Fuel Tank & Mount Group ..................................................................................................................................................

Engine, PTO & Deck Drive Idler Group - Manual Start ......................................................................................................

Engine, PTO & Deck Drive Idler Group - Electric Start ......................................................................................................

Motion Control, Parkin Motion Control, Parkin

Transaxle & Mount Group ..................................................................................................................................................

Transaxle - SERVICE PARTS ...........................................................................................................................................

Tire & Wheel Group ...........................................................................................................................................................

Decals - Brand & Model .....................................................................................................................................................

Decals - Safety & Instruction ..............................................................................................................................................

32" Mower Deck - Frame, Caster & Shield ........................................................................................................................

32" Mower Deck - Hei

32" Mower Deck - Housing, Spindles, Blades & Pulleys ....................................................................................................

36" Mower Deck - Frame, Caster & Shield ........................................................................................................................

36" Mower Deck - Hei 36" Mower Deck - Housin

Electrical Group - Electric Start ..........................................................................................................................................

Electrical Group - Manual Start ..........................................................................................................................................

Electrical Schematic - Manual Start ...................................................................................................................................

Torque Specification Chart ............................................................................................. Inside Back Cover

Hose & Tank Replacement Parts Group - Manual Start .................................................................................

Brake & Operator Presence Group - Electric Start ......................................................................

Brake & Operator Presence Group - Manual Start ......................................................................

ht Adjustment ................................................................................................................................

, Spindles, Blades & Pulleys ....................................................................................................

10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 46 48 50

4 6 8

Engine Frame & Handle Bars Group - Electric Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077hbre0

The above parts group applies to the following Mfg. Nos.:

5900604 HC36KAV13E

2005

4

TP 400-7077-08-HC-F

Engine Frame & Handle Bars Group - Electric Start

PART NO. DESCRIPTIONREF NO. QTY.

1 22180 1 SWITCH, PTO 2 22222 1 SWITCH RETAINER RING 3 25035 1 NUT, 3/8-24 Hex 4 46501 1 CABLE, Choke Control, 47" 5 25010-6 2 BOLT, 1/4-20 x 3/4 6 20927 1 SWITCH, Ignition, Complete (Includes Ref No. 7 - 9) 7 22789 1 KEY, Ignition, Molded Set 8 22790 1 COVER

9 22791 1 PLASTIC NUT 10 47629 1 CABLE, Throttle Control, 46" 11 21841 2 GRIP, Foam 12 25095 2 NUT, 1/4-20 Hex Nylon Lock 13 61279 1 HANDLE BAR ASSEMBLY 14 25271 2 NUT, #10-24 Hex Nylon Lock 15 21670 1 RUBBER STRAP 16 25270 2 SCREW, #10-24 x 1 17 46188 1 BATTERY BOX 18 - 1 BATTERY, Lawn & Garden, 12V (BCIU1, 340 CCA) 19 22308 4 BODY CLIP, 5/16-18 20 47735 1 REAR SHIELD 21 25011-6 4 BOLT, 5/16-18 x 3/4 22 25155 4 WASHER, 5/16" SAE 23 49229 1 ENGINE DECK ASSEMBLY

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900604 HC36KAV13E

2005

5

TP 400-7077-08-HC-F

Engine Frame & Handle Bars Group - Manual Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077HBRM0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

6

TP 400-7077-08-HC-F

Engine Frame & Handle Bars Group - Manual Start

PART NO. DESCRIPTIONREF NO. QTY.

1 22180 1 SWITCH, PTO

2 22222 1 SWITCH RETAINER RING

3 25035 1 NUT, 3/8-24 Hex

4 46501 1 CABLE, Choke Control, 47"

5 25010-6 2 BOLT, 1/4-20 x 3/4

6 21842 1 SWITCH, Ignition, Complete (Includes Ref No. 7 - 9)

7 22789 1 KEY, Ignition, Molded Set

8 22790 1 COVER

9 22791 1 PLASTIC NUT 10 47629 1 CABLE, Throttle Control, 46" 11 21841 2 GRIP, Foam 12 25095 2 NUT, 1/4-20 Hex Nylon Lock 13 47905 1 HANDLE BAR ASSEMBLY 14 25179-4 2 SCREW, #10-24 x 1/2 15 21769 1 SWITCH, Plunger, NC 16 25029 2 NUT, #10-24 Hex 17 22308 4 BODY CLIP, 5/16-18 18 47735 1 REAR SHIELD 19 25011-6 4 BOLT, 5/16-18 x 3/4 20 25155 4 WASHER, 5/16" SAE 21 48230 1 ENGINE DECK ASSEMBLY

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

7

TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Electric Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077fshe0

The above parts group applies to the following Mfg. Nos.:

5900604 HC36KAV13E

2005

8

TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Electric Start

PART NO. DESCRIPTIONREF NO. QTY.

1 20835 6 CLAMP, Hose

2 50831-7 1 1/4" Fuel Line, 7" Long (supplied with engine)

3 21178-3 1 FUEL FILTER

4 50831-35 1 1/4" Fuel Line, 35" Long

5 50833-22 1 WIRE LOOM, 22"

6 21235 1 VALVE, Fuel Shut-Off

7 50831-4 1 1/4" Fuel Line, 4" Long

8 23061 1 ELBOW FITTING

9 1726400 1 GROMMET 10 23069 2 HOSE CLAMP 11 50925-20 1 HOSE, 20" 12 23067 1 SCREEN FITTING

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900604 HC36KAV13E

2005

9

TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Manual Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077FSHM0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

10

TP 400-7077-08-HC-F

Fuel Supply Hose & Tank Replacement Parts Group - Manual Start

PART NO. DESCRIPTIONREF NO. QTY.

1 20835 6 CLAMP, Hose

2 50831-7 1 1/4" Fuel Line, 7" Long (supplied with engine)

3 21178-3 1 FUEL FILTER

4 50831-19.5 2 1/4" Fuel Line, 19-1/2" Long

5 50833-18 2 WIRE LOOM, 18"

6 21235 1 VALVE, Fuel Shut-Off

7 23061 1 ELBOW FITTING

8 1726400 1 GROMMET

9 23069 2 HOSE CLAMP 10 50925-20 1 HOSE, 20" 11 23067 1 SCREEN FITTING

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

11

TP 400-7077-08-HC-F

Fuel Tank & Mount Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077TNK0

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E 5900604 HC32KAV13

2005

12

TP 400-7077-08-HC-F

Fuel Tank & Mount Group

PART NO. DESCRIPTIONREF NO. QTY.

1 22158 1 FUEL TANK CAP

2 48149 1 FUEL TANK

3 25013-6 4 BOLT, 3/8-16 x 3/4

4 25156 8 WASHER, 3/8" SAE

5 25013-10 4 BOLT, 3/8-16 x 1-1/4

6 49228 2 FUEL TANK MOUNT

7 25128 4 NUT, 3/8-16 Hex Serrated Flange

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E 5900604 HC32KAV13

2005

13

TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Manual Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077ENGW0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

14

TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Manual Start

PART NO. DESCRIPTIONREF NO. QTY.

1 22907 1 ENGINE, 13HP Kawasaki (Model FH381V)

1 21178-3 1 FUEL FILTER

1 21334-1 1 OIL FILTER (49065-2078)

1 - 1 PRE-CLEANER (11013-7016)

1 - 1 AIR FILTER (11013-7017)

1 - 1 MUFFLER (49070-7002)

1 - 1 EXHAUST MANIFOLD (18088-7001)

1 - 1 MANIFOLD HEAT SHIELD (13271-7022)

1 - 2 EXHAUST MANIFOLD GASKET (11060-7021)

1 - 1 RECOIL ASSEMBLY, Complete (49088-7001)

2 21379 1 GROMMET, 7/8"

3 21103 1 SPRING, Extension

4 25011-12 5 BOLT, 5/16-18 x 1-1/2

5 25139 4 NUT, 5/16-18 Hex Large Serrated Flange

6 20876B 2 BUSHING, Brass

7 47661 1 DECK DRIVE IDLER ARM

8 25160 1 WASHER, 3/4" SAE

9 20863 1 C-CLIP 10 21369 1 IDLER PULLEY 11 25158 1 WASHER, 1/2" SAE 12 25018-20 1 BOLT, 1/2-20 x 2-1/2 13 25098 1 NUT, 1/2-20 Hex Nylon Lock 14 47632 1 CRANKSHAFT BOLT, 7/16 x 2-3/4 15 42132 1 SPACER, .45 x 1.62 x .37 16 1717664 1 ELECTRIC CLUTCH 17 50407-3 1 KEY, 1/4 SQ. X 2 18 25011-18 1 BOLT, 5/16-18 x 2-1/4 19 25155 5 WASHER, 5/16" SAE 20 25011-6 1 BOLT, 5/16-18 x 3/4 21 23173 1 CLAMP 22 25127 1 NUT, 5/16-18 Hex Small Serrated Flange 23 50857-10.5 1 HOSE, 10-1/2" 24 21392 1 CLAMP, #6 Hose 25 48681 1 OIL DRAIN HOSE (S/N: 101-410) 26 22234 1 ADAPTER, Oil Drain (S/N: 101-410) 27 25057 4 NUT, 5/16-18 Hex Nylon Lock

Footnotes

- See your local Kawasaki engine dealer for parts & service.

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

15

TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Electric Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077engw1

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E 5900604

2005

16

TP 400-7077-08-HC-F

Engine, PTO & Deck Drive Idler Group - Electric Start

PART NO. DESCRIPTIONREF NO. QTY.

1 23399 1 ENGINE, 13HP Kawasaki (Model FH381V)

2 21379 1 GROMMET, 7/8"

3 21077 1 GROMMET, 1/2"

4 25139 4 NUT, 5/16-18 Hex Large Serrated Flange

5 23400 1 SPRING, Extension

6 25011-18 1 BOLT, 5/16-18 x 2-1/4

7 20876B 2 BUSHING, Brass

8 49208 1 DECK DRIVE IDLER ARM

9 25160 1 WASHER, 3/4" SAE 10 20863 1 C-CLIP 11 25017-22 1 BOLT, 1/2-13 x 2-3/4 12 25158 1 WASHER, 1/2" SAE 13 21097 1 PULLEY, V-Idler 14 49220 1 SPACER, .52 x 1.00 x .38 15 25056 1 NUT, 1/2-13 Hex Nylon Lock 16 25011-12 5 BOLT, 5/16-18 x 1-1/2 17 47632 1 CRANKSHAFT BOLT, 7/16 x 2-3/4 18 42132 1 SPACER, .45 x 1.62 x .37 19 1717664 1 ELECTRIC CLUTCH 20 50407-3 1 KEY, 1/4 SQ. X 2 21 25155 5 WASHER, 5/16" SAE 22 25011-6 1 BOLT, 5/16-18 x 3/4 23 23173 1 CLAMP 24 25127 1 NUT, 5/16-18 Hex Small Serrated Flange 25 50857-10.5 1 HOSE, 10-1/2" 26 21392 1 CLAMP, #6 Hose 27 25057 4 NUT, 5/16-18 Hex Nylon Lock

Footnotes

- See your local Kawasaki engine dealer for parts & service.

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E 5900604

2005

17

TP 400-7077-08-HC-F

Motion Control, Parking Brake & Operator Presence Group - Electric Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077mcge0

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E 5900604

2005

18

TP 400-7077-08-HC-F

Motion Control, Parking Brake & Operator Presence Group - Electric Start

PART NO. DESCRIPTIONREF NO. QTY.

1 25510 1 FOAM GRIP

2 61278 1 BRAKE HANDLE SHAFT ASSEMBLY

3 22438 1 SWITCH, Plunger, NO/NO

4 25029 8 NUT, #10-24 Hex

5 21769 1 SWITCH, Plunger, NC

6 25179-4 8 SCREW, #10-24 x 1/2

7 21098 4 BEARING, Flange

8 61495 1 BRAKE ROD

9 20047 3 COLLAR, 5/16" Set 10 25057 8 NUT, 5/16-18 Hex Nylon Lock 11 25155 8 WASHER, 5/16" SAE 12 25011-6 8 BOLT, 5/16-18 x 3/4 13 25100 2 NUT, 3/8-16 Hex Side Lock 14 25010-8 6 BOLT, 1/4-20 x 1 15 61693 4 SLIDE SPACER 16 61691 1 CONTROL HANDLE, LH 16 61702 1 CONTROL HANDLE, RH (Not Shown) 17 61713 2 SWITCH ACTUATOR 18 25126 10 NUT, 1/4-20 Hex Serrated Flange 19 25010-6 4 BOLT, 1/4-20 x 3/4 20 61689 1 HANDLE MOUNT, LH 20 61692 1 HANDLE MOUNT, RH (Not Shown) 21 21769 2 SWITCH, Plunger, NC 22 25223 2 SHOULDER BOLT, 1/2 x 1 23 61683 1 PIVOT CONTROL, LH 23 61685 1 PIVOT CONTROL, RH (Not Shown) 24 25213-8 7 CLEVIS PIN, 5/16 x 1 25 25201-6 8 COTTER PIN, 3/32" x 3/4" 26 20979 8 CLEVIS, 5/16-24, Plastic 27 25033 8 NUT, 5/16-24 Hex 28 47642 2 THUMB CONTROL ROD 29 25128 2 NUT, 3/8-16 Hex Serrated Flange 30 25127 2 NUT, 5/16-18 Hex Small Serrated Flange 31 25055-14 1 BOLT, 5/16-18 x 1-3/4 TFL 32 47697 1 CONTROL SHAFT ASSEMBLY 33 47740 1 LINK STUD 34 25013-32 1 BOLT, 3/8-16 x 4 35 49352 1 SPRING, Extension 36 48328 1 BRAKE LINKAGE ROD 37 22481 2 COLLAR, Set, 1/4" 38 47732 1 DUMP VALVE ROD

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E 5900604

2005

19

TP 400-7077-08-HC-F

Motion Control, Parking Brake & Operator Presence Group - Manual Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077MCGM0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

20

TP 400-7077-08-HC-F

Motion Control, Parking Brake & Operator Presence Group - Manual Start

PART NO. DESCRIPTIONREF NO. QTY.

1 49175 1 OPERATOR PRESENCE HANDLE - RH

2 21490 2 GRIP, Vinyl

3 25034 2 NUT, 3/8-16 Hex

4 43417 2 HEX ADJUSTER

5 45943 2 SHOULDER SPACER

6 47723 1 SWITCH ROD

7 48327 1 BRAKE ROD

8 20047 3 COLLAR, 5/16" Set

9 42614 2 THUMB CONTROL LEVER, Complete (Includes Ref No. 10 - S/N: 210 & below) 10 25510 2 FOAM GRIP 11 42542 1 PIVOT CONTROL - RH (S/N: 210 & below) 12 25213-8 7 CLEVIS PIN, 5/16 x 1 13 20979 8 CLEVIS, 5/16-24, Plastic 14 25201-6 8 COTTER PIN, 3/32" x 3/4" 15 25033 8 NUT, 5/16-24 Hex 16 47642 2 THUMB CONTROL ROD 17 25100 2 NUT, 3/8-16 Hex Side Lock 18 25139 2 NUT, 5/16-18 Hex Large Serrated Flange 19 42541 1 PIVOT CONTROL - LH (S/N: 210 & below) 20 49176 1 OPERATOR PRESENCE HANDLE - LH 21 25011-6 6 BOLT, 5/16-18 x 3/4 22 25223 2 SHOULDER BOLT, 1/2 x 1 23 25128 2 NUT, 3/8-16 Hex Serrated Flange 24 25155 4 WASHER, 5/16" SAE 25 25057 4 NUT, 5/16-18 Hex Nylon Lock 26 21098 2 BEARING, Flange 27 25013-32 1 BOLT, 3/8-16 x 4 28 49352 1 SPRING, Extension 29 48328 1 BRAKE LINKAGE ROD 30 47732 1 DUMP VALVE ROD 31 22481 2 COLLAR, Set, 1/4" 32 47740 1 LINK STUD 33 47697 1 CONTROL SHAFT ASSEMBLY 34 25010-6 4 BOLT, 1/4-20 x 3/4 35 25126 4 NUT, 1/4-20 Hex Serrated Flange 36 48547 2 THUMB CONTROL LEVER, Complete (Includes Ref No. 10 - S/N: 211 & above) 37 48544 1 PIVOT CONTROL - RH (S/N: 211 & above) 38 48545 1 PIVOT CONTROL - LH (S/N: 211 & above) 39 25127 2 NUT, 5/16-18 Hex Small Serrated Flange (S/N: 1039 & above) 40 25055-14 1 BOLT, 5/16-18 x 1-3/4 TFL (S/N: 1039 & above)

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

21

TP 400-7077-08-HC-F

Transaxle & Mount Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077TRN0

The above parts group applies to the following Mfg. Nos.:

5900604 HC36KAV13E HC32KAV13

2005

22

TP 400-7077-08-HC-F

Transaxle & Mount Group

PART NO. DESCRIPTIONREF NO. QTY.

1 25096 1 NUT, 3/8-16 Hex Nylon Lock

2 25057 7 NUT, 5/16-18 Hex Nylon Lock

3 25155 12 WASHER, 5/16" SAE

4 47582 1 TRANSAXLE BRACE

5 25059-6 2 BOLT, Self-Tapping, 5/16-18 x 3/4

6 25011-6 3 BOLT, 5/16-18 x 3/4

7 48312 1 SKID PLATE

8 22967 1 HYDRO RETURN SPRING

9 25011-24 4 BOLT, 5/16-18 x 3 10 22905 1 HYDROSTATIC TRANSAXLE 11 23058 1 BELT 12 20807 1 SPRING, Extension 13 25100 2 NUT, 3/8-16 Hex Side Lock 14 25013-24 1 BOLT, 3/8-16 x 3 15 25165 2 WASHER, 3/8" Fender 16 47716 1 SPACER, .41 x .75 x 2.06 17 20876B 2 BUSHING, Brass 18 47717 1 TRANSAXLE IDLER ARM 19 43627 1 IDLER PULLEY 20 25156 1 WASHER, 3/8" SAE 21 25013-16 1 BOLT, 3/8-16 x 2 22 47914 1 TRANSAXLE DRIVE PULLEY

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900604 HC36KAV13E HC32KAV13

2005

23

TP 400-7077-08-HC-F

Transaxle - SERVICE PARTS

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077TSP0

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E 5900604 HC32KAV13

2005

24

TP 400-7077-08-HC-F

Transaxle - SERVICE PARTS

PART NO. DESCRIPTIONREF NO. QTY.

6 22905-1 10.5 SEALANT

9 22905-2 1 SHAFT, INPUT 10 22905-3 1 RING - RETAINING 11 22905-4 1 SPACER 12 22905-5 3 RING - RETAINING 13 22905-16 1 SEAL, Lip, .67 x 1.58 x .276 14 22905-6 1 BALL BEARING 32 22905-7 2 OUTBOARD SLEEVE BEARING 34 22905-17 2 LIP SEAL, Axle Seal 35 22905-8 1 AXLE SHAFT - RH 36 22905-9 1 AXLE SHAFT - LH 55 22905-10 1 SPRING - HELICAL COMPRESSION 56 22905-11 1 WASHER 57 22905-12 78.8 20W-50 OIL

101 22967 1 HYDRO RETURN SPRING 119 22905-13 1 FAN, 6", 10 BLADE 128 22905-14 1 EXPANSION TANK KIT 130 22905-15 1 FAN/PULLEY KIT (Includes Ref. No. 119)

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E 5900604 HC32KAV13

2005

25

TP 400-7077-08-HC-F

Tire & Wheel Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077WHL0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 HC36KAV13E 5900604

2005

26

TP 400-7077-08-HC-F

Tire & Wheel Group

PART NO. DESCRIPTIONREF NO. QTY.

1 48409 2 KEY, 3/16 SQ. X 2-1/2

2 20792S 2 DRIVE HUB

3 23104 2 WHEEL & TIRE ASSEMBLY, 16 x 6.5 x 8, Complete (Includes Ref No. 4 & 5)

4 23104-2 2 TIRE, 16. x 6.5 x 8

5 23104-1 2 WHEEL ASSEMBLY, 8 x 5.38

6 25520-3 8 SHIM

7 20863 2 C-CLIP

8 20601 8 LUG NUT, 1/2-20

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 HC36KAV13E 5900604

2005

27

TP 400-7077-08-HC-F

Decals - Brand & Model

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077dclb0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 HC36KAV13E 5900604

2005

28

TP 400-7077-08-HC-F

Decals - Brand & Model

PART NO. DESCRIPTIONREF NO. QTY.

1 22560 1 DECAL, Ferris Text Logo

2 48228 1 DECAL, ICC

3 48229 1 DECAL, HydroCut 32

4 49065 1 DECAL, HydroCut 36

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 HC36KAV13E 5900604

2005

29

TP 400-7077-08-HC-F

Decals - Safety & Instruction

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077dcls0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 HC36KAV13E 5900604

2005

30

TP 400-7077-08-HC-F

Decals - Safety & Instruction

PART NO. DESCRIPTIONREF NO. QTY.

1 48321 1 DECAL, Control Panel (Manual Start)

2 61465 1 DECAL, Control Panel (Electric Start)

3 49318 1 DECAL, Height Of Cut (32" model)

4 49021 1 DECAL, Height Of Cut (36" model)

5 47778 1 DECAL, Cut Height Adjust

6 61537 1 DECAL, Belt R&R (36" model)

7 1704473 1 DECAL, Hot Surface

8 49658 1 DECAL, Danger

9 21818 1 DECAL, Warning, Machine Will Climb 10 1704277 1 DECAL, Danger (Chute In Place) 11 1704276 2 DECAL, Danger (Hand Under Deck)

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 HC36KAV13E 5900604

2005

31

TP 400-7077-08-HC-F

32" Mower Deck - Frame, Caster & Shield

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

0772FR0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 5900604

2005

32

TP 400-7077-08-HC-F

32" Mower Deck - Frame, Caster & Shield

PART NO. DESCRIPTIONREF NO. QTY.

1 48145 1 SHIELD INSERT

2 25299-4 4 SCREW, Allen Head, 1/4-20 x 1/2

3 48150 1 GUARD, MOWER HOUSING

4 48353 2 SHIELD MOUNT BRACKET

5 22308 4 BODY CLIP, 5/16-18

6 25169 4 WASHER, 1/4" Lock

7 25010-6 4 BOLT, 1/4-20 x 3/4

8 25013-8 8 BOLT, 3/8-16 x 1

9 25128 8 NUT, 3/8-16 Hex Serrated Flange 10 25013-20 4 BOLT, 3/8-16 x 2-1/2 11 25156 4 WASHER, 3/8" SAE 12 22319 4 KNOB 13 47648 1 FRAME RAIL - LH 14 22098 2 CAP, Plastic 15 48194 1 CROSS TUBE 16 48969 1 CASTER MOUNT FRAME, Complete (Includes Ref No. 17 & 28) 17 20095 2 GREASE FITTING 18 25017-44 2 BOLT, 1/2-13 x 5-1/2 19 41657 2 AXLE, Caster Wheel 20 21181S 2 WHEEL & TIRE ASSEMBLY, Silver, 9 x 3.5 x 4, Complete (Includes Ref No. 21 - 25) 21 21181-1 2 TIRE, Front, 9 x 3.5 x 4 22 21181-2 2 TUBE 23 21181S-3 2 HUB & BEARING ASSEMBLY, Complete, Silver (Includes Ref No. 24 & 25) 24 21182 2 BEARING, Roller (1 per tire) 25 21043 4 RETAINER, Bearing (2 per tire) 26 25056 2 NUT, 1/2-13 Hex Nylon Lock 27 48172 2 CASTER YOKE (Use with Ref No. 16, part no. 48969) 28 20823 4 BUSHING, Flange 29 25096 4 NUT, 3/8-16 Hex Nylon Lock 30 10114 2 COLLAR, 3/4" Split 31 47649 1 FRAME RAIL - RH 32 48968 1 CASTER MOUNT FRAME W/ LOCKS, Complete (Includes Ref No. 17 & 28) 33 48965 2 CASTER YOKE (Use with Ref No. 32, part no. 48968) 34 23274 2 VINYL CAP

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 5900604

2005

33

TP 400-7077-08-HC-F

32" Mower Deck - Height Adjustment

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

0772HA0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 5900604

2005

34

TP 400-7077-08-HC-F

32" Mower Deck - Height Adjustment

PART NO. DESCRIPTIONREF NO. QTY.

1 25162 4 WASHER, 1" SAE

2 47682 1 DECK LIFT PIVOT - REAR

3 25356 8 SHOULDER BOLT, 1/2 x 3/8

4 47655 1 HEIGHT ADJUST ROD

5 48526 1 LINKAGE ADJUSTER

6 25100 1 NUT, 3/8-16 Hex Side Lock

7 25201-6 1 COTTER PIN, 3/32" x 3/4"

8 25046 8 NUT, 3/8-16 Hex Top Lock

9 10546 1 COLLAR, 3/8" Set 10 25156 6 WASHER, 3/8" SAE 11 22645 1 SPRING, Compression 12 47710 4 DECK ADJUST LINK 13 25011-8 4 BOLT, 5/16-18 x 1 14 25139 4 NUT, 5/16-18 Hex Large Serrated Flange 15 25013-10 2 BOLT, 3/8-16 x 1-1/4 16 44933 2 SPACER, .39 x .75 x .38 17 48549 2 COLLAR, Double Split, 1" 18 25128 7 NUT, 3/8-16 Hex Serrated Flange 19 47737 1 CUT HEIGHT INDICATOR 20 25034 1 NUT, 3/8-16 Hex 21 47681 1 DECK LIFT PIVOT - FRONT 22 25013-6 4 BOLT, 3/8-16 x 3/4 23 48439 2 HANGER PLATE 24 20095 1 GREASE FITTING 25 48548 1 WASHER, Nylon, 3/8

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 5900604

2005

35

TP 400-7077-08-HC-F

32" Mower Deck - Housing, Spindles, Blades & Pulleys

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

0772HC0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 5900604

2005

36

TP 400-7077-08-HC-F

32" Mower Deck - Housing, Spindles, Blades & Pulleys

PART NO. DESCRIPTIONREF NO. QTY.

1 22918 1 BELT

2 50407-1 2 KEY, 1/4 SQ. X 1

3 47638 2 SPINDLE PULLEY

4 47725 8 SPACER

5 25013-8 1 BOLT, 3/8-16 x 1

6 47777 1 BELT GUIDE

7 25126 1 NUT, 1/4-20 Hex Serrated Flange

8 25392 10 NUT, 5/16-18 Hex Nylock Flange

9 61096 2 SPINDLE ASSEMBLY, Complete (Includes Ref No. 10 - 18) 10 23329 2 GREASE FITTING 11 25405 2 NUT, 3/4-16 Hex 12 25406 2 WASHER, 3/4" Belleville 13 49793 4 TRASH SHIELD 14 23330 4 BEARING 15 23296 2 RELIEF VALVE 16 61097 2 SPINDLE HOUSING 17 61099 2 SPACER, 1.00 x 1.25 x 1.75 18 61100 2 SPINDLE SHAFT 19 23156 8 BOLT, Flange Head, 5/16-18 x 1-1/4 20 20843 2 MOWER BLADE, 16-1/4" 21 25159 2 WASHER, 5/8" USS 22 25320-14 2 BOLT, 5/8-11 x 1-3/4 23 6647576 1 32" MOWER HOUSING ASSEMBLY (Includes safety decals) 24 25011-8 2 BOLT, 5/16-18 x 1 25 47724 1 DISCHARGE CHUTE

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13 5900604

2005

37

TP 400-7077-08-HC-F

36" Mower Deck - Frame, Caster & Shield

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

0773fr0

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E

2005

38

TP 400-7077-08-HC-F

36" Mower Deck - Frame, Caster & Shield

PART NO. DESCRIPTIONREF NO. QTY.

1 48145 1 SHIELD INSERT

2 25299-4 4 SCREW, Allen Head, 1/4-20 x 1/2

3 48150 1 GUARD, Mower Deck

4 48353 2 SHIELD MOUNT BRACKET

5 22308 4 BODY CLIP, 5/16-18

6 25169 4 WASHER, 1/4" Lock

7 25010-6 4 BOLT, 1/4-20 x 3/4

8 25013-10 12 BOLT, 3/8-16 x 1-1/4

9 25128 8 NUT, 3/8-16 Hex Serrated Flange 10 25156 4 WASHER, 3/8" SAE 11 22319 4 KNOB 12 47648 1 FRAME RAIL - LH 13 49262 1 CASTER MOUNT FRAME, Complete (Includes Ref No. 14 & 32) 14 20095 2 GREASE FITTING 15 25095 4 NUT, 1/4-20 Hex Nylon Lock 16 49214 1 SHIELD MOUNT ANGLE 17 49217 1 RUBBER SHIELD 18 49216 1 SHIELD MOUNT BAR 19 25154 4 WASHER, 1/4" SAE 20 25010-10 4 BOLT, 1/4-20 X 1 21 49215 2 SHIELD MOUNT BRACKET 22 25017-44 2 BOLT, 1/2-13 x 5-1/2 23 41657 2 AXLE, Caster Wheel 24 21181S 2 WHEEL & TIRE ASSEMBLY, Silver, 9 x 3.5 x 4, Complete (Includes Ref No. 25 - 29) 25 21181-1 2 TIRE, Front, 9 x 3.5 x 4 26 21181-2 2 TUBE 27 21181S-3 2 HUB & BEARING ASSEMBLY, Complete, Silver (Includes Ref No. 28 & 29) 28 21182 2 BEARING, Roller (1 per tire) 29 21043 4 RETAINER, Bearing (2 per tire) 30 25056 2 NUT, 1/2-13 Hex Nylon Lock 31 48172 2 CASTER YOKE 32 20823 4 BUSHING, Flange 33 25096 4 NUT, 3/8-16 Hex Nylon Lock 34 10114 2 COLLAR, 3/4" Split 35 23274 2 VINYL CAP 36 47649 1 FRAME RAIL - RH 37 61717 1 WIRE GUARD

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E

2005

39

TP 400-7077-08-HC-F

36" Mower Deck - Height Adjustment

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

0773ha0

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E

2005

40

TP 400-7077-08-HC-F

36" Mower Deck - Height Adjustment

PART NO. DESCRIPTIONREF NO. QTY.

1 25162 4 WASHER, 1" SAE

2 47682 1 DECK LIFT PIVOT - REAR

3 25356 8 SHOULDER BOLT, 1/2 x 3/8

4 47655 1 HEIGHT ADJUST ROD

5 48526 1 LINKAGE ADJUSTER

6 25100 1 NUT, 3/8-16 Hex Side Lock

7 25201-6 1 COTTER PIN, 3/32" x 3/4"

8 25046 8 NUT, 3/8-16 Hex Top Lock

9 10546 1 COLLAR, 3/8" Set 10 25156 6 WASHER, 3/8" SAE 11 22645 1 SPRING, Compression 12 47710 4 DECK ADJUST LINK 13 25011-8 4 BOLT, 5/16-18 x 1 14 25139 4 NUT, 5/16-18 Hex Large Serrated Flange 15 25013-10 2 BOLT, 3/8-16 x 1-1/4 16 44933 2 SPACER, .39 x .75 x .38 17 48549 2 COLLAR, Double Split, 1" 18 25128 7 NUT, 3/8-16 Hex Serrated Flange 19 47737 1 CUT HEIGHT INDICATOR 20 25034 1 NUT, 3/8-16 Hex 21 47681 1 DECK LIFT PIVOT - FRONT 22 25013-8 4 BOLT, 3/8-16 x 1 23 48439 2 HANGER PLATE 24 20095 1 GREASE FITTING 25 48548 1 WASHER, Nylon, 3/8

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E

2005

41

TP 400-7077-08-HC-F

36" Mower Deck - Housing, Spindles, Blades & Pulleys

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

0773hc0

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E

2005

42

TP 400-7077-08-HC-F

36" Mower Deck - Housing, Spindles, Blades & Pulleys

PART NO. DESCRIPTIONREF NO. QTY.

1 23262 1 BELT

2 25324-32 2 CARRIAGE BOLT, 1/2-13 x 4

3 25158 2 WASHER, 1/2" SAE

4 25056 2 NUT, 1/2-13 Hex Nylon Lock

5 45023 2 SPACER, .52 x 1.00 x .44

6 23264 1 IDLER PULLEY

7 48994 1 IDLER MOUNT

8 25405 2 NUT, 3/4-16 Hex

9 25406 2 WASHER, 3/4" Belleville 10 49218 1 SPACER, 1.00 x 1.57 x .69 11 49238 1 BELT, Chevron 12 25389 2 KEY, 1/4 SQ. X 3/4 13 48977 2 SPROCKET, Chevron 14 25392 8 NUT, 5/16-18 Hex Nylock Flange 15 61175 2 SPINDLE ASSEMBLY, Complete (Includes Ref No. 16 - 22) 16 23329 2 GREASE FITTING 17 49793 4 TRASH SHIELD 18 23330 4 BEARING 19 23296 2 RELIEF VALVE 20 61097 2 SPINDLE HOUSING 21 61099 2 SPACER, 1.00 x 1.25 x 1.75 22 61137 2 SPINDLE SHAFT w/ SADDLE 23 23156 8 BOLT, Flange Head, 5/16-18 x 1-1/4 24 21227 2 MOWER BLADE, 18" 25 25159 2 WASHER, 5/8" USS 26 25320-14 2 BOLT, 5/8-11 x 1-3/4 27 61727 1 PULLEY RETAINER 28 25011-6 2 BOLT, 5/16-18 x 3/4 29 48954 1 BAFFLE 30 22788 1 SPRING, Compression 31 48735 1 MOWER DECK HOUSING 32 25144-6 1 CARRIAGE BOLT, 1/4-20 x 3/4 33 25144 1 CARRIAGE BOLT, 1/4-20 x 1-1/4 34 1960518 2 PUSH NUT, 1/4, Black 35 61511 1 CHUTE SUPPORT PLATE 36 25154 2 WASHER, 1/4" SAE 37 1704873 1 CLAMP 38 1723938 1 SPRING, Torsion 39 1705449 1 DEFLECTOR 40 1723323 1 SPRING END CAP 41 25391 2 NUT, 1/4-20 Hex Nylock Flange

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E

2005

43

TP 400-7077-08-HC-F

36" Mower Deck - Housing, Spindles, Blades & Pulleys

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

0773hc0

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E

2005

44

TP 400-7077-08-HC-F

36" Mower Deck - Housing, Spindles, Blades & Pulleys

PART NO. DESCRIPTIONREF NO. QTY.

42 61807 1 CHUTE SUPPORT ROD 43 44933 1 SPACER, .39 x .75 x .38 44 49221 1 SPACER, 1.00 x 1.57 x 1.19 45 47638 1 SPINDLE PULLEY 46 50407-1 1 KEY, 1/4 SQ. X 1

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E

2005

45

TP 400-7077-08-HC-F

Electrical Group - Electric Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077egwe0

The above parts group applies to the following Mfg. Nos.:

5900604 HC36KAV13E

2005

46

TP 400-7077-08-HC-F

Electrical Group - Electric Start

PART NO. DESCRIPTIONREF NO. QTY.

1 61675 2 SWITCH, NC

2 22180 1 SWITCH, PTO

3 20927 1 SWITCH, Ignition, Complete (Includes Ref No. 4 - 6)

4 22789 1 KEY, Ignition, Molded Set

5 22790 1 COVER

6 22791 1 PLASTIC NUT

7 61470 1 WIRE HARNESS

8 22438 1 SWITCH, Plunger, NO/NO

9 21769 1 SWITCH, Plunger, NC 10 21405 1 POSITIVE (+) BATTERY CABLE, 22" 11 25126 4 NUT, 1/4-20 Hex Serrated Flange 12 25010-6 4 BOLT, 1/4-20 x 3/4 13 21406 1 NEGATIVE (-) BATTERY CABLE, 22" 14 - 1 BATTERY, Lawn & Garden, 12V (BCIU1, 340 CCA) 15 23216 2 NUT, Hex Jam, 5/16-24 16 23217 2 WASHER, Light Lock, 5/16 17 1724815 1 SOLENOID 18 21542 1 POSITIVE (+) BATTERY CABLE, 30"

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900604 HC36KAV13E

2005

47

TP 400-7077-08-HC-F

Electrical Group - Manual Start

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

077EGWM0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

48

TP 400-7077-08-HC-F

Electrical Group - Manual Start

PART NO. DESCRIPTIONREF NO. QTY.

1 47772 1 WIRE HARNESS

2 22180 1 SWITCH, PTO

3 21842 1 SWITCH, Ignition, Complete (Includes Ref No. 4 - 6)

4 22789 1 KEY, Ignition, Molded Set

5 22790 1 COVER

6 22791 1 PLASTIC NUT

7 21769 1 SWITCH, Plunger, NC

Footnotes

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

49

TP 400-7077-08-HC-F

Electrical Schematic - Manual Start

077eswm0

The above parts group applies to the following Mfg. Nos.:

HC32KAV13

2005

50

TP 400-7077-08-HC-F

Electrical Schematic - Electric Start

077eswe0

The above parts group applies to the following Mfg. Nos.:

HC36KAV13E 5900604

2005

51

TP 400-7077-08-HC-F

Hardware Identification & Torque Specifications

Common Hardware Types

Hex Head Capscrew

Carriage Bolt

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is the

Nominal size

second number is present it represent the When bolt or capscrew is identified as 1/2 - 16 x 2”, this

means the second number represents the example, and the final number is the bolt or screw (in this example 2 inches long).

, meaning the

Nominal size

inside diameter

, or

body diameter

threads per inch

body length

Washer

Lockwasher

Hex Nut

is 1/2 inch; if a

threads per inch

is 1/2 inch; the

(16 in this

of the

The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.

0

1/4 3/4

1/2

Nut, 1/2”

Inside Diameter

1

1/4 3/4

1/2

Screw, 1/2 x 2

2

1/4 3/4

1/2

3

1/4 3/4

1/2

4

Body

Diameter

Body

Length

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware Grade

Size Of Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:

a. for prevailing torque locknuts - use 65% of grade 5

torques.

b. for flange whizlock nuts and screws - use 135% of

grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

No

Marks

SAE Grade 2 SAE Grade 5 SAE Grade 8

in/lbs in/lbs

19 20 27 31 66 76

2.1

2.3

3.1

3.5

7.6 8 10.9 12 16.3

8.6 10 13.6 14 19.0

30 31 43 49

NOTES

3.4

3.5

4.9

5.5

in/lbs

41 43 60 68

420 571.2

4.6

4.9

6.8

7.7

Wrench & Fastener Size Guide

1/4

1/4” Bolt or Nut

Wrench—7/16”

5/16

5/16” Bolt or Nut

Wrench—1/2”

3/8

3/8” Bolt or Nut

Wrench—9/16”

7/16 DIA.

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2

DIA.

1/2” Bolt or Nut

Wrench—3/4”

Parts Manual

HydroCut Series

Walk-Behind Mower

IT IS THE POLICY OF FERRIS INDUSTRIES TO IMPOVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.

Ferris Industries

5375 North Main Street Munnsville, NY 13409 USA 800-933-6175

www.ferrisindustries.com

2005

Ferris Industries HC36KAV13E, HC32KAV13 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual