Ferris Industries 5900227, 5901036, 5901035, 5900228 User Manual

Manual
4
ProCut 30 Series
3-Wheel Riding Mower
Serial No. 1023 & Above
Models:
5901035
5901036
5900228
5900227
Ferris Industries
5375 North Main Street Munnsville, NY 13409 USA 800-933-6175
Rev. Date:
TP 400-7095-04-H3-F
Revision
11/2005
0
Table Of Content
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MODEL COMPONENTS PAGE
Steering Group ..................................................................................................................................................................
Seat & Mount Group ..........................................................................................................................................................
Fuel Supply Hose & Tank Replacement Part Group ..........................................................................................................
Fuel Tank & Mount Group .................................................................................................................................................
Instrument & Control Panel Group .....................................................................................................................................
Engine Accessories Group ................................................................................................................................................
Engine & PTO Group - Kohler ...........................................................................................................................................
Pump Drive Group .............................................................................................................................................................
Motion Control Group - En
Motion Control Group - Trailer ...........................................................................................................................................
H
draulic Group .................................................................................................................................................................
Parkin
Deck Lift Group ..................................................................................................................................................................
Tire & Wheel Group ...........................................................................................................................................................
Decal Group - Brand & Model ............................................................................................................................................
Decal Group - Safet
Oil Cooler Mount Group .....................................................................................................................................................
Operator Presence Group .................................................................................................................................................
61" Mower Deck - Housin 61" Mower Deck - Pulle
61" Mower Deck - Rollers & Casters ..................................................................................................................................
72" Mower Deck - Housing, Covers, Spindles & Blades ....................................................................................................
72" Mower Deck - Pulle
72" Mower Deck - Rollers & Casters ..................................................................................................................................
Electrical Schematics - Kohler (S/N: 11581 & below) ........................................................................................................
Electrical Schematics - Kohler
Brake Group .........................................................................................................................................................
ine Deck .................................................................................................................................
& Operation .....................................................................................................................................
, Covers, Spindles & Blades ....................................................................................................
s, Belt & Idler Arm .......................................................................................................................
s, Belt & Idler Arm .......................................................................................................................
S/N: 11582 & above) ........................................................................................................
Torque Specification Chart ............................................................................................. Inside Back Cover
10 12 14 16 18 20 22 24 28 30 32 34 36 38 40 42 44 48 50 52
54 56-59 60-63
4 6 8
Steering Group
)
)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
095STR0
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
4
TP 400-7095-04-H3-F
Steering Group
)
)
PART NO. DESCRIPTIONREF NO QTY.
1 5020837 2 GRIP, Foam 2 5041770B 1 STEERING HANDLE 3 5025096 1 NUT, 3/8-16 Hex Nylon Lock 4 5025013X12 1 BOLT, 3/8-16 x 1-1/2 5 5020602 1 COLLAR, 1" Split 6 5020823 2 BUSHING, Flange 7 5042087 1 SHAFT, Steering Sprocket 8 5010674 6 CONNECTOR, #40 Chain Link
9 5010673X31 2 CHAIN, #40 Roller, 31 Links 10 5042090 2 TURNBUCKLE 11 5010673X35 1 CHAIN, #40 Roller, 35 Links 12 5042127B 1 MOUNT, Steering Tire 13 5021073 1 CAP 14 5025104 1 NUT, 3/4-16 Hex Slotted 15 5025203X10 1 COTTER PIN, 1/8" X 1-1/4" 16 5025160 1 WASHER, 3/4" SAE 17 5020884 2 BEARING, Tapered Roller 18 5042110 1 HUB, Steering 19 5020095 1 GREASE FITTING 20 5021072 1 GREASE SEAL 21 5025018X10 4 BOLT, 1/2-20 x 1-1/4 22 5025280X24 1 BOLT, 5/8-11 x 3 23 5025281 2 WASHER, 5/8" SAE 24 5021882 4 BEARING, Roller 25 5043652 1 WASHER, Chain 26 5044627B 1 MOUNT, Chain Roller 27 5025282 1 NUT, 5/8-11 Hex Jam Nylon Lock 28 5025057 2 NUT, 5/16-18 Hex Nylon Lock 29 5025011X6 2 BOLT, 5/16-18 x 3/4 30 5044372B 2 WHEEL WEIGHT (72" Deck only)
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
5
TP 400-7095-04-H3-F
Seat & Mount Group
)
)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
095STM
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
6
TP 400-7095-04-H3-F
Seat & Mount Group
)
)
PART NO. DESCRIPTIONREF NO QTY.
1 5022031 1 SEAT, Gray, Complete
1 5022031X2 1 CUSHION, Bottom, Gray
1 5022031X4 1 CUSHION, Back, Gray
1 5022185 2 ARM REST, Complete
1 5020930X3 1 SEAT ADJUSTER RAILS (set of 2)
2 5025013X10 2 BOLT, 3/8-16 x 1-1/4
3 5045574B 1 PLATE, Seat Mount
4 5025094 2 NUT, 7/16-20 Hex Nylon Lock
5 5025157 2 WASHER, 7/16" SAE (H3225K, S/N: 1023 - 1437)
5 5025381 3 WASHER, 7/16" GD9 (H3225K, S/N: 1462 & above)
6 5010477 2 COLLAR, 5/8" Set
7 5020876P 4 BUSHING, Plastic
8 5025011X8 6 BOLT, 5/16-18 x 1
9 5025170 6 WASHER, 5/16" Lock 10 5045570B 1 PIVOT BRACKET-LH 11 5045571B 1 PIVOT BRACKET-RH 12 25291-14 1 BOLT, 7/16-20 x 1-3/4 (H2335K, S/N: 1023 - 1437) 12 5025380 1 BOLT, 7/16-20 x 2 (H3225K, S/N: 1438 & above) 13 5031113B 1 TRAILER FRAME 14 - 1 SUPPORT, Seat Spring (OBSOLETE, see S/N: 1438 & above for replacement
parts.) 14 5048224A 1 SHIM, Seat Spring, Lower 15 5025096 2 NUT, 3/8-16 Hex Nylon Lock 16 - 1 SEAT SPRING (OBSOLETE, see S/N: 1438 & above for replacement parts.) 16 5048222A 1 SEAT SPRING 17 5048223A 1 SHIM, Seat Spring, Upper 18 5025057 4 NUT, 5/16-18 Hex Nylon Lock
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
7
TP 400-7095-04-H3-F
Fuel Supply Hose & Tank Replacement Part Group
)
)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
095FSH0
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
8
TP 400-7095-04-H3-F
Fuel Supply Hose & Tank Replacement Part Group
)
)
PART NO. DESCRIPTIONREF NO QTY.
1 5022151 1 RUBBER BUSHING 2 5022152 1 FUEL SHUTOFF VALVE 3 5020835 4 CLAMP, Hose 4 5050833X35 1 WIRE LOOM, 35" 5 50831-37 1 1/4" Fuel Line, 37" Long 6 5021178X3 1 FUEL FILTER 7 5050831X9 1 1/4" Fuel Line, 9" Long
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
9
TP 400-7095-04-H3-F
Fuel Tank & Mount Group
)
)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
095TNK0
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
10
TP 400-7095-04-H3-F
Fuel Tank & Mount Group
)
)
PART NO. DESCRIPTIONREF NO QTY.
1 5025271 2 NUT, #10-24 Hex Nylon Lock 2 5021670 1 RUBBER STRAP 3 5025270 2 SCREW, #10-24 x 1 4 5046188 1 BATTERY BOX 5 5021871 1 BREATHER 6 5030789 1 HYDRO TANK ASSEMBLY, Complete 6 5030774B 1 HYDRO TANK 6 21125-7 3 FOIL TAPE 7 5025127 5 NUT, 5/16-18 Hex Small Serrated Flange 8 5025155 1 WASHER, 5/16" SAE
9 5025057 1 NUT, 5/16-18 Hex Nylon Lock 10 5025011X6 5 BOLT, 5/16-18 x 3/4 11 5025059X6 2 BOLT, Self Tapping, 5/16-18 x 3/4 12 5044692B 1 FUEL TANK MOUNT 13 5025010X12 2 BOLT, 1/4-20 X 1-1/2 14 5021877 2 RUBBER PAD 15 5025126 2 NUT, 1/4-20 Hex Serrated Flange 16 5044693B 2 FUEL TANK STRAP 17 5021868 1 FUEL TANK, 6 Gallon 18 5022158 1 FUEL TANK CAP
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
11
TP 400-7095-04-H3-F
Instrument & Control Panel Group
)
)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
095INS0
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
12
TP 400-7095-04-H3-F
Instrument & Control Panel Group
)
)
PART NO. DESCRIPTIONREF NO QTY.
1 5020060 1 HOUR METER
2 5021663 1 CABLE, Choke Control, 57"
3 5025270 2 SCREW, #10-24 x 1
4 5025010X6 2 BOLT, 1/4-20 x 3/4
5 5045193B 1 DASH PANEL
6 5021662 1 CABLE, Throttle, 54"
7 5025095 2 NUT, 1/4-20 Hex Nylon Lock
8 5025279X6 4 BOLT, Self-Tapping, 1/4-20 x 3/4
9 5025271 2 NUT, #10-24 Hex Nylon Lock 10 5021734 1 SWITCH, Actuator 11 5020927 1 SWITCH, Ignition, Complete (Includes Ref No. 12 - 14) 12 5022791 1 PLASTIC NUT 13 5022790 1 COVER 14 5022789 1 KEY, Ignition, Molded Set 15 5022180 1 SWITCH, PTO
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
13
TP 400-7095-04-H3-F
Engine Accessories Group
)
)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
095EAC0
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
14
TP 400-7095-04-H3-F
Engine Accessories Group
)
)
PART NO. DESCRIPTIONREF NO QTY.
1 5020922X4 1 PRE-CLEANER (45 083 01)
2 5020922X2 1 AIR FILTER (45 083 02)
3 - 1 BREATHER (24 755 20)
4 5021707 1 NIPPLE, 3/8 NPT X 4-1/2
5 5021466 1 CAP, 3/8 NPT
6 5021144X1 1 OIL FILTER (12 050 01)
7 - 2 GASKET (24 041 02)
8 5022161 1 MUFFLER, Kohler
Footnotes
- See your local Kohler engine dealer for service parts.
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
15
TP 400-7095-04-H3-F
Engine & PTO Group - Kohler
)
)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
095ENGK
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
16
TP 400-7095-04-H3-F
Engine & PTO Group - Kohler
)
)
PART NO. DESCRIPTIONREF NO QTY.
1 5022961 1 ENGINE, 25HP Kohler (Model CV730S) (H3225K S/N: 1462 & above)
1 5022034 1 ENGINE, 22HP Kohler (Model CV22S) (H3225K, S/N: 1023 - 1461)
1 5022069 1 ENGINE, 25HP Kohler (Model CV25S) (H3225K, S/N: 1023 - 1461)
1 5023235 1 ENGINE, 27HP Kohler (Model CV740V)
2 5025057 7 NUT, 5/16-18 Hex Nylon Lock
3 5025155 9 WASHER, 5/16" SAE
4 5042840 1 SPACER, 1.13 X 1.75 X .88 (H3225K, S/N: 1462 & above)
4 5044062 1 SPACER, 1.13 X 1.75 X .50 (H3225K, S/N: 1023 - 1461)
5 5050407X10 1 KEY, 1/4 SQ. X 5/8
6 5031130B 1 ENGINE DECK (H3225K, S/N: 1023 & Above)
7 5045352B 2 SPACER, Engine Block (H3225K, S/N: 1462 & above)
8 5025188 3 WASHER, 5/16" Internal Tooth Lock
9 5025011X14 3 BOLT, 5/16-18 x 1-3/4 (H3225K, S/N: 1462 & above)
9 5025011X10 3 BOLT, 5/16-18 x 1-1/4 (H3225K, S/N: 1023 - 1461) 10 5048135 1 SPACER, 1.13 x 1.75 x .62 (H3225K, S/N: 1462 & above) 10 5042945 1 SPACER, 1.13 x 2.00 x .19 (H3225K, S/N: 1023 - 1461) 11 5050407X1 1 KEY, 1/4 SQ. X 1 12 5021145 1 CLUTCH, Electric, 1-1/8" Shaft 13 5042132 1 SPACER, .45 x 1.62 x .37 14 5045289 1 CRANKSHAFT BOLT, 7/16 x 2-1/2 (H3225K, S/N: 1462 & above) 14 5043626 1 CRANKSHAFT BOLT, 7/16 x 3 (H3225K, S/N: 1023 - 1461) 15 5025011X6 1 BOLT, 5/16-18 x 3/4 16 5044617 2 WASHER, Clutch Anchor 17 5043636 1 CLUTCH ANCHOR PAD 18 5025164 2 WASHER, 5/16" Fender 19 25011-28 1 BOLT, 5/16-18 x 3-1/2 (H3225K, S/N: 1462 & above) 19 5025011X24 1 BOLT, 5/16-18 x 3 (H3225K, S/N: 1023 - 1461)
Footnotes
- See your local Kohler engine dealer for parts & service.
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
17
TP 400-7095-04-H3-F
Pump Drive Group
)
)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
095PDR0
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
18
TP 400-7095-04-H3-F
Pump Drive Group
)
)
PART NO. DESCRIPTIONREF NO QTY.
1 5025055X28 1 BOLT, 5/16-18 x 3-1/2 TFL
2 5025127 2 NUT, 5/16-18 Hex Small Serrated Flange
3 5020807 2 SPRING, Extension
4 5025057 6 NUT, 5/16-18 Hex Nylon Lock
5 5021367 1 BUSHING, Tapered Hub
6 5021681 1 PULLEY, Tapered Hub
7 5021084 1 KEY, #61 Woodruff
8 5025018X14 1 BOLT, 1/2-20 x 1-3/4
9 5044024B 1 PLATE, Pump Mount 10 5025098 1 NUT, 1/2-20 Hex Nylon Lock 11 5025125 1 NUT, 7/16-14 Hex Nylon Lock 12 25015-12 1 BOLT, 7/16-14 x 1-1/2 13 5021684 1 BELT 14 5025128 1 NUT, 3/8-16 Hex Serrated Flange 15 5044060 1 PULLEY, Idler 16 5044061 1 PULLEY, Pump Drive 17 5042134 1 SPACER, .32 x .75 x 1.06 18 5020876B 1 BUSHING, Brass 19 5044032B 1 IDLER ARM ASSEMBLY, Complete (Includes Ref No. 18) 20 5025013X14 1 BOLT, 3/8-16 x 1-3/4 21 5025011X14 1 BOLT, 5/16-18 x 1-3/4
Footnotes
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
19
TP 400-7095-04-H3-F
Motion Control Group - Engine Deck
)
)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
095MCGE0
The above parts group applies to the following Mfg. Nos.:
5901035 (S/N: 1023 & Above) (H3225K 5901036 (H3227K
© Copyright Ferris Industries. All Rights Reserved.
2005
20
TP 400-7095-04-H3-F
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