Ferris Industries 5000-72R, IS5000Z-D34, IS5000Z-C31DCE, 5000-61R, IS5000ZC31D61CE User Manual
...
22902
Rev. 05/2003
TP 100-7060-03-5Z-F
IS5000Z Series
Zero-Turn Riding Mower
Tractor:
Model Description
IS5000Z/C31D IS5000Z w/ 31.5 HP CAT Engine
IS5000Z/C31DCE IS5000Z w/ 31.5 HP CAT Engine (Export)
IS5000ZC31D61CE IS5000Z w/ 31.5 HP CAT Engine (Export)
IS5000Z/D34 IS5000Z w/ 34 HP Briggs & Stratton, Diahatsu
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
OPERATOR’S
MANUAL
Mower Deck:
Model Description
5000/72 72”Mower Deck
5000/72R 72” Rear Discharge Mower Deck (Export)
5000/61R 61” Rear Discharge Mower Deck (Export)
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
www.ferrisindustries.com
© Copyright 2003 Ferris Industries
All Rights Reserved. Printed in USA.
FERRIS LIMITED WARRANTY
IMPORTANT
This warranty shall apply ONLY if the warranty registration form has been completed and
returned to Ferris Industries, Inc. within 20 days from the date of delivery.
Ferris Industries, Inc. (Ferris) warrants, in accordance with the provisions below, to the
original purchaser for the period of twenty-four (24) months from the date of delivery of a
Ferris mower that the mower is free from defects in material or workmanship. Ferris’ obligation under this warranty is to repair or replace, at Ferris’ election, without charge and at
the place of business of a dealer authorized to handle Ferris mowers, any part or par ts of
the machine which, in the judgment of Ferris, prove to be defective.
THIS WARRANTY AND FERRIS’ OBLIGATION HEREUNDER IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE
IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS
FOR PARTICULAR PURPOSE, and all other obligations or liabilities of Ferris for incidental
and consequential damages resulting from the design, manufacture, sale or use of the
machine. No person is authorized to make any warranty or assume for Ferris any liability
not strictly in accordance with this warranty.
This warranty shall not apply to any mower part which, in the judgment of Ferris, has been
altered or tampered with in any way or has been subjected to misuse, neglect or accident,
or has had the serial numbers altered, effaced or removed. This warranty does not apply
to component parts not manufactured by Ferris (motors, batteries, tires, belts) except to
the extent of their individual manufacturer’s guarantees.
Ferris Industries, Inc. is continually striving to improve its products, and therefore reserves
the right to make improvements or change when it becomes practical and possible to do
so, without incurring any obligation to make changes or additions to the equipment sold
previously.
1
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer,birth defects, or other reproductive harm.
Table of Contents
Troubleshooting, Adjustments & Service .......30
Troubleshooting the Rider.....................................30
Troubleshooting the Mower...................................31
Seat Adjustment....................................................32
Ground Speed Control Lever Adjustment.............32
Speed Balancing Adjustment................................32
Neutral Adjustment ...............................................33
Neutral Position & Return Spring Adjustment.......33
Parking Brake Adjustment ....................................34
Front Suspension Adjustment...............................35
Rear Suspension Adjustment ...............................35
Mowing Height Adjustment...................................36
Deck Leveling Adjustment.....................................36
Belt Removal & Replacement ...............................38
Mower Deck Drive Belt.................................38
Clutch Drive Belt ..........................................39
Pump Drive Belt...........................................40
Gearbox Maintenance...........................................41
Check Gearbox Oil Level .............................41
Change Gearbox Oil ....................................41
Battery Service .....................................................42
Checking the Battery Voltage.......................42
Charging A Completely
Discharged Battery.................................42
Jump Starting with
Auxiliary (Booster) Battery ......................42
Common Replacement Parts................................44
Lawn Care & Mowing Information.............LC—1
International Symbols ................................LC—8
Technical Manuals ......................................LC—8
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
Identification Numbers .......................................2
Safety Rules & Information................................3
Features & Controls............................................8
Control Functions ....................................................8
Safety Interlock System........................................10
Operating the Zero Turn Rider .........................12
General .................................................................12
Checks Before Starting.........................................12
Priming the Fuel System (diesel model only).......13
Starting the Engine ...............................................14
Stopping the Tractor and Engine...........................14
Driving the Tractor.................................................14
Mowing..................................................................15
Pushing the Rider by Hand...................................15
Zero Turn Driving Practice....................................16
Storage (diesel model)..........................................18
Starting After Long Ter m Storage (diesel model) .18
Diesel Fuel Recommendations.............................18
Storage (gas model) .............................................19
Starting After Long Ter m Storage (gas model).....19
Regular Maintenance........................................20
Maintenance Schedule .........................................20
Checking Tire Pressures.......................................20
Checking/Adding Fuel..................................21 & 22
Fuel Filter .....................................................21 & 22
Oil & Filter Change ...............................................23
Check / Change Air Filter......................................23
Check Hydraulic Oil Level.....................................23
Check Antifreeze Level.................................24 & 25
Change Antifreeze........................................24 & 25
Clean Radiator, Screen & Oil Cooler...........24 & 25
Check Warning Lights and Alarm .........................25
Lubrication ............................................................26
Battery Maintenance.............................................28
Checking Battery Fluid.................................28
Cleaning the Battery and Cables.................28
Servicing the Mower Blades.................................29
© Copyright 2003 Ferris Industries
All Rights Reserved. Printed in USA.
TP 100-7060-03-5Z-F
WARNING
You must read, understand and comply with all safety
and operating instructions in this manual before
attempting to set-up and operate your machine.
Failure to comply with all safety and operating
instructions can result in loss of machine control,
serious personal injury to you and / or bystanders,
and risk of equipment and property damage. The
triangle in the text signifies important cautions or
warnings which must be followed.
2
Identification
Numbers
IDENTIFICATION NUMBERS
Record your model name/number, unit and mower deck,
manufacturer numbers and engine serial number in the
space provided for easy reference.
A sample of the ID tag is shown below.
• The Tractor I.D. tag is located on the inside of the
main frame rail, behind the deck height plate.
• The Mower Deck I.D. tag is located under the right-
hand guard, near the front of the deck.
• For location of Engine Serial Number, refer to the
Engine Owner’s Manual.
Be sure to fill out and return the Warranty Registration
Card supplied with your unit.
ENGINE REFERENCE DATA
Model Description Name/Number
Unit Model Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make/Model
Engine ID/Serial Number
Mower Deck Model Number
Mower Deck SERIAL Number
02
MODEL NO.
SERIAL NO.
FER RIS INDU STRI ES, INC.
MUN NSVI LLE, NY 1340 9
MAD E IN THE USA
DATE
MAS S (kg)
POW ER (kW)
North American Models CE Models
MODEL NO.
MASS (kg)
SERIAL NO.
POWER (kW)
FERRIS INDUSTRIES, INC.
MUNNSVILLE, NY 13409
MADE IN THE USA
DATE
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mo
wing deck is capable of amputating hands and f
eet and throwing objects.
The triangle in
text signifies important cautions or warnings which must be followed.
Safety Rules
& Information
TRAINING
• Read, understand, and follow all instructions in the
manual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the
owner’s responsibility to explain this material to them.
• Become familiar with the safe operation of the equipment, operator controls, and safety signs.
• All operators and mechanics should be trained. The
owner is responsible for training the users.
• Only allow responsible adults, who are familiar with
the instructions, to operate the unit.
• Never let children or untrained people operate or
service the equipment. Local regulations may
restrict the age of the operator.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to themselves, other
people or property.
• Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should evaluate their ability to operate the riding mower safely
enough to protect themselves and others from serious injury.
3
00
TP 600-7124-00-UV-FD
PREPARATION
• Evaluate the terrain to determine what accessories
and attachments are needed to properly and safely
perform the job. Use only accessories and attachments approved by the manufacturer.
• Wear appropriate clothing including safety shoes,
safety glasses and ear protection. Long hair, loose
clothing or jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used
and remove all objects such as rocks, toys and wire,
which can be thrown by the machine.
• Use extra care when handling gasoline and other
fuels. They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
c) Never refuel or drain the machine indoors.
• Check that operator’s presence controls, safety
switches and shields are attached and functioning
properly. Do not operate unless they are functioning
properly.
4
00
Safety Rules & Information
OPERATION
• Never run an engine in an enclosed area.
• Mow only in the daylight or with good artificial light,
keeping away from holes and hidden hazards.
• Be sure all drives are in neutral and parking brake is
engaged before starting engine. Only start engine
from the operator’s position. Use seat belts if provided.
• Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk,
don’t run. Reduced footing could cause slipping.
• Slow down and use extra care on hillsides. Be sure
to travel in the recommended direction on hillsides.
Turf conditions can affect the machines stability. USe
caution when operating near drop-offs.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while traveling in reverse.
• Be aware of the mower discharge direction and do
not point it at anyone. Do not operate the mower
without either the entire grass catcher or the deflector in place.
• Slow down and use caution when making turns and
when changing directions on slopes.
• Never raise deck with the blades running.
• Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and
remove keys before dismounting. Keep hands and
feet away from the cutting units.
• Turn off the PTO switch to disengage the blades
when not mowing.
• Never operate with guards not securely in place. Be
sure all interlocks are attached, adjusted properly
and functioning properly.
• Never operate with the discharge deflector raised,
removed or altered, unless using a grass catcher.
• Do not change the engine governor setting or overspeed the engine.
• Stop on level ground, lower implements, disengage
drives, engage parking brake, shut off engine before
leaving the operator’s position for any reason including emptying the grass catchers or unclogging the
chute.
• Stop equipment and inspect blades after striking
objects or abnormal vibration occurs. Make necessary repairs before resuming operations.
• Keep hands and feet away from the cutting units.
• Look behind and down before backing up to be sure
of a clear path.
• Never carry passengers and keep pets and
bystanders away.
• Do not operate the unit while under the influence of
alcohol or drugs.
• Slow down and use caution when making turns and
crossing roads and sidewalks. Stop blades if not
mowing.
• Use care when loading or unloading the machine
into a trailer or truck.
• Use care when approaching blind corners, shrubs,
trees or other objects that may obscure vision.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not drive
on it.
Do
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain
could overturn the unit. Tall grass can hide obstacles.
• Use slow speed. Choose a slow speed so that you
will not have to stop or change speed while on the
slope.
• Use extra care with grass catchers or other attachments. These can change the stability of the unit.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
• See your authorized dealer for recommendations of
available weights to improve stability.
Do Not
•
Do not
start or stop on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight
down the slope.
•
Do not
turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
•
Do not
mow near drop-offs, ditches, or embankments. The operator could lose footing or balance or
mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
•
Do not
mow on wet grass. Reduced footing or traction could cause sliding.
•
Do not
try to stabilize the unit by putting your foot on
the ground.
•
Do not
mow excessively steep slopes.
•
Do not
use grass catcher on steep slopes.
WARNING
Never operate on slopes greater than 20°
(36.4 percent) which is a rise of 7-1/4 feet (220 cm)
vertically in 20 feet (607 cm) horizontally.
Select slow ground speed before driving onto slope.
In addition to front and rear weights, use extra caution
when operating on slopes with rear-mounted grass
catcher.
Mow UP and DOWN the slope, never across the face,
use caution when changing directions and DO NOT
START OR STOP ON SLOPE.
TP 600-7124-00-UV-FD
00
Safety Rules & Information
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the unit and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and
down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe unit operation.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
EMISSIONS
• Engine exhaust from this product contains chemicals
known, in certain quantities, to cause cancer, birth
defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and
Air Index information on the engine emissions label.
MAINTENANCE AND STORAGE
• Always observe safe refueling and fuel handling
practices when refueling the unit after transportation
or storage.
• Always follow the engine manual instructions for storage preparations before storing the unit for both
short and long term periods.
• Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
• Never store the machine or fuel container inside
where there is an open flame, such as in a water
heater. Allow unit to cool before storing.
• Shut off fuel while storing or transporting. Do not
store fuel near flames or drain indoors.
• Keep all hardware, especially blade attachment bolts,
tight and keep all parts in good working condition.
Replace all worn or damaged decals.
• Never tamper with safety devices. Check their proper operation regularly.
• Disengage drives, lower implement, set parking
brake, stop engine and remove key or disconnect
spark plug wire. Wait for all movement to stop before
adjusting, cleaning or repairing.
• Clean grass and debris from cutting units, drives,
mufflers, and engine to prevent fires. Clean up oil or
fuel spillage.
• Let engine cool before storing and do not store near
flame.
• Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running unless specified otherwise.
• Park machine on level ground. Never allow untrained
personnel to service machine.
• Use jack stands to support components when
required.
• Carefully release pressure from components with
stored energy. (eg. springs)
• Disconnect battery or remove spark plug wire before
making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first
and negative last.
• Use care when checking blades. Wrap the blade(s)
or wear gloves, and use caution when servicing
them. Only replace blades. Never straighten or weld
them.
• Keep hands and feet away from moving parts.
• Charge batteries in an open well ventilated area,
away from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear protective clothes and use insulated tools.
• Keep all parts in good working condition and all
hardware tightened. Replace all worn or damaged
decals.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently
check components and replace with manufacturer’s
recommended parts, when necessary.
• Check brake operation frequently. Adjust and service
as required.
• Use only factory authorized replacement parts when
making repairs.
• Always comply with factory specifications on all settings and adjustments.
• Only authorized service locations should be utilized
for major service and repair requirements.
• Never attempt to make major repairs on this unit
unless you have been properly trained. Improper
service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
5
TP 600-7124-00-UV-FD
6
00
TP 600-7124-00-UV-FD
Safety Rules & Information
WARNING
STORED ENERGY DEVICE: Improper release of
springs can result in serious personal injury.
Spring should be removed by an authorized dealer
only.
WARNING
Hydraulic fluid escaping under pressure may
have sufficient force to penetrate skin and cause
serious injury.
If foreign fluid is injected into the skin it must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may
result.
Keep body and hands away from pin holes or nozzles
that eject hydraulic fluid under high pressure. Use
paper or cardboard and not hands to search for leaks.
Make sure all hydraulic fluid connections are tight and
all hydraulic hoses and lines are in good condition
before applying pressure to the system.
If leaks occur, have the unit serviced immediately by
your authorized dealer.
WARNING
STORED ENERGY DEVICE: Engine Radiator
(Water-Cooled Models Only)
To prevent serious bodily injury from hot coolant or
steam blow-out, never attempt to remove the radiator
cap while the engine is running. Stop the engine and
wait until it is cool. Even then, use extreme care
when removing cap.
01
Decal - Warning
Part No. 20337
GENERAL
This unit has been designed and manufactured to provide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your unit.
All DANGER, WARNING, CAUTION and instructional
messages on your mower should be carefully read and
obeyed. Personal bodily injury can result when these
instructions are not followed. The information is for your
safety and it is important.
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
Decal - Instruction/Safety
Part No. 47540
The safety decals below are on your unit.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a con-
stant visual reminder to you, and others who may use
the equipment, to follow the safety instructions necessary for safe, effective operation.
NOTE: Engine operation and safety decals are supplied
by the engine manufacturer.
Safety Decals
Decal - Caution
Part No. 46481
7
DANGER
ROTATING CUTTING BLADE
Do not operate mower
without deflector or entire
grass catcher in place.
1704277
DANGER
ROTATING CUTTING BLADE
Do not put hands or feet
under mower deck while
blade is rotating.
1704276
WARNING
BEWARE OF
POWER DRIVEN PARTS
00
Features & Controls
of the Zero Turn Rider
A. Ground Speed Control Levers
These levers control the ground speed of the rider.The
left lever controls the left rear drive wheel and the right
lever controls the right rear drive wheel.
Moving a lever forward increases the FORWARD speed
of the associated wheel, and pulling back on a lever
increases the REVERSE speed.
Note:The further a lever is moved away from the neutral
position the faster the drive wheel will turn.
See the Operating the Zero Turn Rider section, page 14,
for steering instructions.
B. Seat Adjustment Lever
The seat can be adjusted forward and back.Move the
lever forward, position the seat as desired, and release
the lever to lock the seat in position.
C. Control Panel
The control panel houses the starting, engine speed and
PTO controls. See Page 8 for more details.
Figure 1. CONTROL FUNCTIONS
The information below briefly describes the function of the individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences.To lear n what combination and
sequence of controls to use for various tasks see the OPERATION section.
Please take a moment and familiarize
yourself with the name, location, and
function of the following. This will
enable you to understand the safety and
operating instructions provided in this
manual.
D. Instrument Panel
The instrument panel shows a variety of engine operation and status information. See Page 8 for more
details.
E. Parking Brake Handle
The parking brake is applied by pulling UP on the parking brake handle until it locks over-center. To release
the parking brake, push the handle DOWN.
F & G. Deck Lift Pedal & Cutting Height
Adjustment Pin
These control the cutting height of the mower deck.
Depress the pedal until it locks into the TRANSPORT
position. Place the adjustment pin in the desired cutting
height and release the lift pedal.
H. Fuel Tank Selection Valve (Gas Model Only)
Tur ning the handle to the desired position deter mines
which tank will be supplying fuel. With the handle pointing towards the left, it will draw fuel from the left-hand
tank. With the handle pointed towards the right, it will
draw fuel from the right-hand fuel tank. With the handle
pointing towards the operator, it will shut off fuel flow to
the engine.
A
F
G
E
C
B
A
D
H
8
9
00
A. Ignition Switch (Diesel)
The ignition switch starts and stops the engine, it has
four positions:
HEAT Heats the glow plugs.
OFF Stops the engine and shuts off the
electrical system.
ON Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the ON position
with the engine stopped–this drains the battery.
Figure 2. Control & Gauge Panels
A. Ignition Switch G. Hour meter
B. Glow Plug Indicator H. Water Temp. Gauge
C. PTO Switch I. Voltmeter
D. Throttle Control J. Indicator Lights
E. Choke Control K. Fuel Level Gauge
F. Ignition Switch
A
B
C
D
G
I
H
J
K
F
C
D
E
B. Glow Plug Indicator (Diesel)
Indicates that the glow plugs are heating. Holding the
ignition key in the “HEAT” position until indicator star ts to
glow, then turn the key to start.
C. PTO (Power Take Off) Switch
The PTO switch engages and disengages the mower.
Pull UP on the switch to engage the mower, and push
DOWN to disengage the mower.
D. Throttle Control
Moving the throttle control fully forward is FULL throttle
position. Always operate the unit at FULL throttle when
mowing.
E. Choke Control (Gas)
Pulling the round choke control knob (I) out fully chokes
the engine for cold starts. (A war m engine may not
require choking.)
F. Ignition Switch (Gas)
The ignition switch starts and stops the engine, it has
three positions:
OFF Stops the engine and shuts off the
electrical system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN position with the engine stopped–this drains the battery.
G. Hour Meter
Measures the time of the PTO being engaged.
H. Voltmeter
Measures the battery voltage.
I. Water Temperature Gauge
Measures the engine coolant temperature.
J. Indicator Lights
The indicator lights will illuminate and the buzzer will
sound when the ignition switch is in the “ON”position
before cranking the engine. After the engine is running,
the indicator lights will illuminate and the buzzer will
sound when there is either low oil pressure or high
coolant temperature.
K. Fuel Level Gauge
Displays the total fuel level of both tanks on the diesel
model, and fuel level of the left-hand tank only on the
gas model.
Diesel Model
Gas Model
Pull To
Choke
HOURS
1
10
10
TM
F
195
170
220
100
280
80
100
40
140
C
WATER
TEMP
12
14
16
VOLTS
RUN
TEMP OIL
000000
FERRIS
Number 1 in Reliability
10
01
Features & Controls
SAFETY
INTERLOCK SYSTEM
This unit is equipped with safety interlock switches and
other safety devices.These safety systems are present
for your well being, do not attempt to bypass safety
switches, and never tamper with safety devices. Check
their operation regularly.
Operational SAFETY Checks
Your unit is equipped with a seat switch safety system.
Check the seat switch operation every fall and spring
with the following tests.
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Motion control handles are not in the NEUTRAL
position, OR
• Operator is not on the seat.
Test 2 — Engine SHOULD crank if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged, AND
• Motion control handles are locked in the NEUTRAL
position, AND
• Operator is on the seat.
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake disengaged, OR
• Operator engages PTO with parking brake engaged.
• Operator moves the control levers out of the neutral
position with the parking brake engaged.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a
complete stop within seven seconds after electric PTO
switch is turned off (or operator rises off seat). If mower
drive belt does not stop within seven seconds, see your
dealer.
NOTE: Once the engine has stopped, PTO switch must
be turned off, parking brake must be engaged, and the
motion control handles must be locked in the NEUTRAL
position after the operator returns to the seat in order to
start the engine.
WARNING
If the unit does not pass a safety test, do not
operate it. See your authorized dealer. Under no
circumstance should you attempt to defeat the
purpose of the safety interlock system.
Figure 3. Seat Switch Safety System
11
00
Notes
01
Operating
the Zero Turn Rider
GENERAL OPERATING SAFETY
Before first time operation:
• Be sure to read all information in the Safety and
Operation sections before attempting to operate this
tractor and mower.
• Become familiar with all of the controls and how to
stop the unit.
• Drive in an open area without mowing to become
accustomed to the unit.
DANGER
OPERATING ON SLOPES CAN BE
DANGEROUS
Never operate on slopes greater than 20°
(36.4 percent) which is a rise of 7-1/4 feet (220 cm)
vertically in 20 feet (607 cm) horizontally.
Operate the unit at a slow ground speed when
driving onto slope.
Use extra caution when operating on slopes with
rear-mounted grass catcher, and when changing
directions. DO NOT START OR STOP ON A
SLOPE.
WARNING
Never allow passengers to ride on the unit.
Before leaving the operators position for any
reason, engage the parking brake, disengage the
PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor and
mower free of grass, leaves and excess grease.
Do not stop or park tractor over dry leaves, grass
or combustible materials.
Diesel fuel is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the area.
Avoid over-filling and wipe up any spills.
CHECKS BEFORE STARTING
• Check that crankcase is filled to full mark on dipstick.
See the engine Operators Manual for instructions
and oil recommendations.
• Check the radiator fluid level. See engine operator’s
manual for instructions.
• Check the hydraulic oil level. Refer to regular maintenance section, page 20.
• Make sure all nuts, bolts, screws and pins are in
place and tight.
• Adjust the seat position, and make certain you can
reach all controls from the operators position.
• Fill the fuel tanks with fresh fuel. Refer to engine
manual for fuel recommendations.
Figure 4. Pre-Start Checks
(Diesel model shown, gas model in similar locations)
A. Crankcase Dip Stick
B. Oil Fill Cap
C. Fuel Tank Cap (both sides)
D. Seat Adjustment Lever
C
D
B
A
12
13
01
Operating the Zero Turn Rider
PRIMING THE FUEL SYSTEM
Diesel Model Only
Priming the fuel system fills the fuel filters and removes
any air bubbles from the fuel system. This must be performed before the first use, after any fuel filter maintenance or if the fuel system is run dry.
To prime the fuel system:
On the water separator:
1. Using a 1/2” wrench, loosen the vent screw on the
water separator 2-3 revolutions.
2. Unscrew the priming hand pump (B, Figure 5) located on top of the water separator. Operate the hand
pump up and down until fuel that is free of air flows
from the vent.
3. Tighten the vent screw to 4.5 ft/lbs (6 N.m.). DO
NOT OVER TIGHTEN!
On the engine fuel filter:
1. Using the appropriate size wrench, loosen the vent
screw on the engine fuel filter 2-3 revolutions.
2. Operate the hand pump up and down until fuel that
is free of air flows from the vent.
3. Tighten the vent screw to 4.5 ft/lbs (6 N.m.). DO
NOT OVER TIGHTEN!
On the engine injector pump:
1. Using a 13mm wrench, loosen the vent screw on the
fuel inlet 2-3 revolutions.
2. Operate the hand pump up and down until fuel that
is free of air flows from the vent.
3. Tighten the vent screw to 4.5 ft/lbs (6 N.m.). DO
NOT OVER TIGHTEN!
4. Tighten the priming fuel pump finger tight.
5. Start the engine. (See STARTING THE ENGINE). If
the engine will not start, fur ther pr iming is necessar y.
If the engine starts but misfires or continues to emit
smoke, further priming is necessary.
6. If the engine starts but runs rough, continue to run
the engine at low idle until the engine runs smoothly.
Figure 5. Fuel System Priming
A. Water Separator Vent Screw
B. Priming Hand Pump
C. Engine Fuel Filter Vent Screw
D. Injector Pump Vent Screw
A
WARNING
Fuel leaked or spilled onto hot surfaces or
electrical components can cause a fire. To help
prevent possible injury, turn the ignition switch
off when changing fuel filter or water separator
element. Clean up fuel spills immediately.
B
C
D
01
STARTING THE ENGINE
(Diesel Model)
1. While sitting in the operators seat, engage the parking brake and make sure the PTO switch is disengaged and the ground speed control levers are
locked in the neutral position.
2. Set the throttle to middle position (set throttle to
FULL when starting in cold weather)
3. Turn the key to the HEAT position an hold to activate
the glow plugs (the glow plug indicator will start to
glow when the glow plugs are heating.)
4. Wait until the glow plug indicator begins to glow, then
turn the key to START. If the engine does not star t
immediately, move the throttle control to FULL.
NOTE: Do not crank the engine continuously for more
than 30 seconds. Allow the star ter motor to cool for two
minutes before cranking the engine again.
5. After the engine starts, move the engine throttle control to SLOW. Warm up the engine by running it for
at least a minute.
6. Move the throttle to FULL before engaging the PTO
switch or driving the machine.
NOTE: In the event of an emergency the engine can be
stopped by simply turning the ignition switch to STOP.
Use this method only in emergency situations. For normal engine shut down follow the procedure given in
STOPPING THE TRACTOR.
STARTING THE ENGINE
(Gas Model)
1. While sitting in the operators seat, engage the parking brake and make sure the PTO switch is disengaged and the motion control handles are locked in
the NEUTRAL position.
2. NOTE: A warm engine may not require choking.
Set the engine throttle control to FAST throttle posi-
tion. Then fully close the choke by pulling the knob
OUT fully.
Operating the Zero Turn Rider
3. Insert the key into the ignition switch and turn it to
START.
4. After the engine starts, gradually open the choke
(push knob down fully).
Warm up the engine by running it for at least a minute
before engaging the PTO switch or driving the rider.
5. After warming the engine, ALWAYS operate the
unit at FULL THROTTLE when mowing.
In the event of an emergency the engine can be
stopped by simply turning the ignition switch to
STOP. Use this method only in emergency situations.
For normal engine shut down follow the procedure given
in STOPPING THE RIDER.
STOPPING THE TRACTOR & ENGINE
1. Returning the ground speed control levers to the
middle position will stop tractor movement. Pivot the
levers outward and lock them in neutral.
2. Disengage the PTO.
3. Engage the parking brake.
4. Move the throttle control to SLOW and allow the
engine to cool down for a short time.
5.Tur n the ignition key to OFF. Remove the key.
DRIVING THE TRACTOR
1. Sit in the seat and adjust the seat so that you can
comfortably reach all of the controls and see the
instrument and gauge panels.
2. Engage the parking brake.
3. Make sure the PTO switch is disengaged and the
ground speed control levers are locked in the neutral
position.
4. Start the engine (see STARTING THE ENGINE).
5. Disengage the parking brake and pivot the ground
speed control levers inward.
6. Move the levers evenly forward to travel forward.
Return them to the neutral position to stop. Note that
the further the levers are moved forward the faster
the tractor will travel.
7. Stop the tractor by returning the control levers to the
neutral position, pivoting the levers outward to lock
into the neutral position, engaging the parking brake,
and stopping the engine (see STOPPING THE
TRACTOR AND ENGINE).
NOTE: See the ZERO-TURN DRIVING PRACTICE section on pages 14 & 15 for detailed instructions on driving
the tractor.
WARNING
If you do not understand how a specific control
functions, or have not yet thoroughly read the
FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without
first becoming familiar with the location and
function of ALL controls.
14
Operating the Zero Turn Rider
15
01
Figure 6. Hydraulic Release Valve Location
A. Hydraulic Release Valve (Right-hand side shown)
A
MOWING
1. Engage the parking brake. Make sure the PTO
switch is disengaged, the motion control handles are
locked in the NEUTRAL position and the operator is
on the seat.
2. Start the engine (see STARTING THE ENGINE).
3. Set the mower cutting height.
4. Set the throttle to FULL.
5. Engage the PTO by pulling up on the PTO switch (E,
Figure 1).
6. Begin mowing. See the
Lawn Care Section
for tips
on mowing patterns, lawn care, and trouble shooting
information.
7. When finished, slow engine down and shut off the
PTO.
8. Stop the engine (see STOPPING THE TRACTOR
AND ENGINE).
PUSHING THE RIDER BY HAND
1. Refer to Figure 6 for hydraulic release valve location.
2. To open the dump valves, turn the right-hand release
valve, which is located on top of the right-hand
pump, counter-clockwise 2 full turns MAX
.Then turn
the left-hand release valve, which is located on the
bottom of the left-hand pump, counter-clockwise 2
full turns MAX
.
3. Disengage the parking brake. The tractor can now
be pushed by hand.
4. After moving the tractor, engage the parking brake.
Re-engage the pumps (drive position) by turning the
release valves clockwise and tighten to 80-120 in/lbs
(9-13.5 N.m.).
DO NOT TOW RIDER
Towing the unit will cause hydraulic pump
and wheel motor damage. Do not use
another vehicle to push or pull this unit.
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