Ferris IS2100Z 5901395, IS2100Z 5901392, IS2100Z 5901390, IS2100Z 5901342, IS2100Z 5901347 User Manual

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Table of Contents:
Products Covered by This Manual......................................3
Identification Tag Location...................................................3
Product Identification Tag (Stamped).................................3
Operator Safety.....................................................................4
Safety Icons....................................................................11
Safety Alert Symbol and Signal Words...........................12
Safety Interlock System..................................................12
Features and Controls........................................................12
Control Functions and Locations....................................12
Operation.............................................................................14
Before First Time Operation...........................................14
Checks Before Starting...................................................15
Starting the Engine - Carbureted Models.......................15
Starting the Engine - Fuel Injected Models.....................15
Stopping the Rider..........................................................15
Zero-Turn Driving Practice..............................................16
Mowing............................................................................17
Mowing Recommendations............................................18
Pushing the Rider By Hand............................................19
Raise and Lower the Roll Bar.........................................20
Attaching a Trailer...........................................................20
Storage...........................................................................21
Maintenance Schedule........................................................22
Maintenance Procedures....................................................22
Checking / Adding Fuel...................................................22
Replacing the Fuel Filter.................................................22
Check Engine Oil Level..................................................23
Changing the Engine Oil and Filter.................................23
Engine Maintenance.......................................................23
Electronic Fuel Injection (EFI) System - EFI Models .....23
Inspect Muffler and Spark Arrester.................................23
Fuse Identification and Location.....................................23
Check / Fill Transmission Oil Level.................................24
Transmission Oil Filter Change......................................24
Purging the Air from the Hydraulic System.....................25
Checking Tire Pressures................................................25
Lubricate the Front Casters............................................26
Servicing the Mower Blades...........................................26
Seat Adjustment.............................................................28
Ground Speed Control Lever Adjustment.......................28
Speed Balancing Adjustment..........................................29
Mowing Height Adjustment.............................................29
Foot Pedal Adjustment...................................................29
Floor Pan Removal & Installation...................................29
Neutral Adjustment.........................................................30
Return-to-Neutral Adjustment.........................................30
Parking Brake Adjustment..............................................31
Deck Lift Rod Timing Adjustment...................................31
Deck Leveling Adjustment..............................................32
Deck Lift Assist Springs..................................................33
Mower Belt Replacement................................................33
Transmission Drive Belt Replacement............................34
Suspension Adjustment..................................................35
Battery Maintenance.......................................................36
Battery Service...............................................................36
Troubleshooting..................................................................38
Troubleshooting Charts..................................................38
Troubleshooting Common Cutting Problems..................39
Specifications......................................................................40
Warranty...............................................................................41
Warranty Statement........................................................41
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Thank you for purchasing this quality-built Ferris Commerical Zero Turn Mower. We’re pleased that you’ve placed your confidence in the Ferris brand. When operated and maintained according to the manuals, your Ferris product will provide many years of dependable service.
The manuals contain safety information to make you aware of the hazards and risks associated with the unit and how to avoid them. This Commerical Zero Turn Mower was designed to be used as described in this operator's manual and operated by trained professionals for finish cutting of established lawns and is not intended for any other purpose. It is important that you read and understand the instructions thoroughly before attempting to start or operate this equipment. Save these original instructions for future reference.
1
Product Identification Tag Products Covered by This Manual
The following products are covered by this manual:
5901348, 5901346, 5901343, 5901344, 5901347, 5901345, 5901342, 5901349, 5901389, 5901390, 5901391, 5901392, 5901393, & 5901395
The images in this document are representative, and are meant to compliment the instructional copy they accompany. Your unit may vary from the images displayed. seen from the operator's position.
Copyright © Briggs & Stratton Corporation, Milwaukee, WI, USA. All rights reserved.
Ferris is a trademark of Briggs & Stratton Power Products Group, LLC
Briggs & Stratton Power Products Group, LLC.
5375 N. Main Street
Munnsville, NY 13409-4003
(800) 933-6175
ferrismowers.com
LEFT
and
RIGHT
are as
Identification Tag Location
The Product Identification tag (A, Figure 1) can be found in the location shown.
(Stamped)
PRODUCT REFERENCE DATA
Unit Model Number:
Unit Serial Number:
Mower Deck Model Number: (if applicable)
Mower Deck Serial Number: (if applicable)
Dealer Name:
Date Purchased:
ENGINE REFERENCE DATA
Engine Make:
Engine Model:
Engine Type/Spec:
Engine Code/Serial Number
When contacting your authorized service dealer for replacement
parts, service, or information you MUST have these numbers.
Note:
For the location of the engine identification numbers, refer
to engine owner's manual.
The Illustrated Parts List for this machine can be downloaded
from ferrismowers.com. Please provide model and serial number
when ordering replacement parts.
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Operator Safety
WARNING
U.S.A. Models: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Read the Manual
WARNING
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating
hands and feet and throwing objects.
The safety alert triangle in text signifies important cautions or warnings which must be followed.
Operating Safety
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
The operator’s manual contains important safety information
you need to be aware of BEFORE you operate your unit as well
as DURING operation.
Safe operating techniques, an explanation of the product’s
features and controls, and maintenance information is included
to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information
found on the following pages. Also completely read the
Operation section.
Children
Tragic accidents can occur with children. Do not allow them
anywhere near the area of operation. Children are often attracted
to the unit and mowing activity. Never assume that children will
remain where you last saw them. If there is a risk that children
may enter the area where you are mowing, have another
responsible adult watch them.
Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
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Slope Operation
Operation on slopes can be dangerous. Using the unit on a
slope that is too steep where you do not have adequate wheel
traction (and control) can cause sliding, loss of steering, control,
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and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees).
Always mow across slopes, not up and down (to maintain traction on the wheels) and avoid sudden turns or rapid speed changes. Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can greatly impact your ability to safely operate this machine. Operating on wet or slippery slopes can cause sliding and loss of steering and control. Do not operate on slopes that are slippery, wet, or have soft soil conditions.
If you feel unsure about operating the unit on a slope, don’t do it. It’s not worth the risk.
Thrown Objects
attempt to alter or bypass the system. See your dealer
immediately if the system does not pass all the safety interlock
system tests found in this manual.
Roll Bar Use
Keep the roll bar in the raised position and fasten the seat belt.
There is no roll over protection when the roll bar is down! Do
not jump off if the mower tips (it is safer to be secured by the
seat belt with the roll bar raised.)
Lower the roll bar only when necessary (such as to temporarily
clear a low overhanging obstacle) and NEVER remove it. Do
NOT use the seat belt when the roll bar is down. Raise the roll
bar as soon as clearance permits.
Retaining Walls, Drop-Offs and Water
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.
Moving Parts
This equipment has many moving parts that can injure you or someone else. However, if you stay in the operator zone (stay seated in the seat), and follow the safety rules in this operator’s manual, the unit is safe to operate.
Retaining walls and drop-offs around steps and water are a
common hazard. Give yourself a minimum of two mower widths
of clearance around these hazards and hand-trim with a walk
behind mower or string trimmer. Wheels dropping over retaining
walls, edges, ditches, embankments, or into water can cause
rollovers, which may result in serious injury, death, or drowning.
Overhead Obstacles
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the unit while it is running! Keep safety devices (guards, shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT
Check for overhead clearances before driving under any objects.
Do not allow the roll bar to contact low overhanging obstacles
such as tree branches and guide wires.
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Fuel and Maintenance
Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing.
Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills should be cleaned up promptly and before operation begins.
Gasoline should be stored only in sealed containers approved for fuel.
Proper maintenance is critical to the safety and performance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.
Enclosed Areas
injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Preparation
• Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Use only accessories and attachments approved by the manufacturer.
• Wear appropriate clothing including safety shoes, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire, which can be thrown by the machine.
• Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
• Use only an approved container.
• Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
• Never refuel or drain the machine indoors.
• Check that operator’s presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly.
Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death.
Training
• Read, understand, and follow all instructions in the manual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.
• Become familiar with the safe operation of the equipment, operator controls, and safety signs.
• All operators and mechanics should be trained. The owner is responsible for training the users.
• Only allow responsible adults, who are familiar with the instructions, to operate the unit.
• Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
• The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related
Operation
• Never run an engine in an enclosed area.
• Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards.
• Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided.
• Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk, don’t run. Reduced footing could cause slipping.
• Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. Turf conditions can affect the machines stability. Use caution when operating near drop-offs.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.
• Slow down and use caution when making turns and when changing directions on slopes.
• Never raise deck with the blades running.
• Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and remove keys before dismounting. Keep hands and feet away from the cutting units.
• Turn off the PTO switch to disengage the blades when not mowing.
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• Never operate with guards not securely in place. Be sure all interlocks are attached, adjusted properly and functioning properly.
• Never operate with the discharge deflector raised, removed or altered, unless using a grass catcher.
• Do not change the engine governor setting or overspeed the engine.
• Stop on level ground, lower implements, disengage drives, engage parking brake, shut off engine before leaving the operator’s position for any reason including emptying the grass catchers or unclogging the chute.
• Stop equipment and inspect blades after striking objects or abnormal vibration occurs. Make necessary repairs before resuming operations.
• Keep hands and feet away from the cutting units.
• Look behind and down before backing up to be sure of a clear path.
• Never carry passengers and keep pets and bystanders away.
• Do not operate the unit while under the influence of alcohol or drugs.
• Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing.
• Use care when loading or unloading the machine into a trailer or truck.
• Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
• To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials.
require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not drive on it.
WARNING
Do not use this machine on slopes greater than 15°.*
Select slow ground speed before driving onto slope. Use extra caution when operating on slopes with rear-mounted grass catchers.
Mow across the face of slopes, not up and down, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
* This limit was determined per International Standard ISO 5395-3:2013, Section 4.6 and is based on the ISO 5395-3 Stability Test procedure described in Annex A. The 15 degree “limit of stability” is equal to 60% of the angle at which machine lift-off occurred in static tests. Actual dynamic stability may vary depending on operating conditions.
Do:
• Mow across slopes, not up and down.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
• Use slow speed. Choose a slow speed so that you will not have to stop or change speed while on the slope.
• Use extra care with grass catchers or other attachments. These can change the stability of the unit.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• See your authorized dealer for recommendations of available weights to improve stability.
WARNING
It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact an Authorized Service Dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period.
CAUTION
This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss though extended periods of exposure.
Wear hearing protection when operating this machine.
Slope Operation
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes
Do NOT:
• Avoid starting, stopping, or turning on a slope. If tires lose traction (i.e. machine stops forward motion on a slope), disengage the blade(s) (PTO) and drive slow off the slope.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually uphill, if possible. Never mow down slopes.
• Do not mow near drop-offs, ditches, or embankments. The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced footing or traction could cause sliding.
• Do not try to stabilize the unit by putting your foot on the ground. (ride-on units).
• Do not mow excessively steep slopes.
• Do not use grass catcher on steep slopes.
• Do not mow slopes if you cannot back up them.
Towed Equipment (Ride-On Units)
• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
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• Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes. See attaching a trailer under OPERATION.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
• Do not shift to neutral and coast down hill.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and down for small children.
• Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Emissions
• Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
Ignition Systems (Gasoline Models)
• This spark ignition system complies with Canadian ICES-002.
Service and Maintenance
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Safe Handling of Gasoline
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Use only approved gasoline containers.
• Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
• Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
• Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never over-fill the fuel tank. Replace gas cap and tighten securely.
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
• If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
• Replace all fuel tank caps and fuel container caps securely.
Maintenance and Storage
• Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
• Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
• Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
• Never store the machine or fuel container inside where there is an open flame, such as in a water heater. Allow unit to cool before storing.
• Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.
• Keep all hardware, especially blade attachment bolts, tight and keep all parts in good working condition. Replace all worn or damaged decals.
• Never tamper with safety devices. Check their proper operation regularly.
• Disengage drives, lower implement, set parking brake, stop engine and remove key or disconnect spark plug wire. Wait for all movement to stop before adjusting, cleaning or repairing.
• Clean grass and debris from cutting units, drives, mufflers, and engine to prevent fires. Clean up oil or fuel spillage.
• Let engine cool before storing and do not store near flame.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Park machine on level ground. Never allow untrained personnel to service machine.
• Use jack stands to support components when required.
• Carefully release pressure from components with stored energy.
• Disconnect battery or remove spark plug wire before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last.
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• Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution when servicing them. Only replace blades. Never straighten or weld them.
• Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running.
• Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothes and use insulated tools.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
• Check brake operation frequently. Adjust and service as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specifications on all settings and adjustments.
• Only authorized service locations should be utilized for major service and repair requirements.
• Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
• Units with hydraulic pumps, hoses, or motors: WARNING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced immediately by your authorized dealer.
• WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized technician.
• Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
Roll Bar Instructions
For models equipped with factory-installed Roll Over Protection System (ROPS).
WARNING
In order to avoid serious injury or death from roll over, it is important to follow the warnings listed below.
Operational Warnings
• Always use the seat belt when the roll bar is in the raised position.
• Never use the seat belt when the roll bar is in the down position.
• Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised position whenever possible.
• Lower the roll bar to the down position only when it is absolutely necessary.
• Check for overhead clearances before driving under any objects. Do not allow roll bar to contact low overhanging obstacles such as tree branches and guide wires.
• Never remove the roll bar from the vehicle.
• Do not exceed the machine weight rating of the roll bar.
• Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt.
Inspection of the Roll Bar Protective Structure
WARNING
Failure to properly inspect and maintain the ROLL BAR protective structure can cause serious injury or death.
A ROLL BAR, like any other safety device, needs to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over.
To maintain operator roll over protection and roll bar effectiveness:
• If a ROLL BAR becomes damaged for any reason, such as a collision, roll over or impact, the ROLL BAR must be replaced. Small undetectable cracks can reduce the effectiveness of the ROLL BAR. Never weld, straighten, or repair the ROLL BAR.
• Never alter the ROLL BAR by welding anything to it or by drilling additional holes.
• BEFORE FIRST TIME USE - Inspect the ROLL BAR structure and mounting hardware for:
1) Check to make sure the machine GVW (Gross Vehicle Weight), including attachments, restrained payload, fuel and operator, is not in excess of the maximum weight specified on the ROLL BAR label.
2) Make sure there isn’t any missing, damaged, or loose mounting hardware.
3) Make sure the ROLL BAR has been correctly and completely installed.
• EVERY 100 HOURS - Inspect the ROLL BAR structure and mounting hardware for:
1) Any cracks in the structure (structural members and/or welds).
2) Significant corrosion on any part of the ROLL BAR structure or hardware.
3) Missing, damaged, or loose mounting hardware
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4) Mounting hardware that is of a grade lesser than specified.
the buckle is damaged or cracked. The seat belt should latch and release easily.
5) Machine GVW (Gross Vehicle Weight), including attachments, restrained payload, fuel and operator, in excess of the maximum weight specified on the ROLL BAR label.
6) Any modifications that have been made, such as unauthorized welds and holes.
7) Any permanent deformation or twisting of the ROLL BAR structure.
8) That the ROLL BAR label is still in place and is readable.
9) That the ROLL BAR on-product warning labels are still on the ROLL BAR and are readable.
• If there is any doubt as to the condition of the ROLL BAR, remove the machine from service and contact your dealer for assistance.
Inspection and Maintenance of the Roll Bar Seat Belt
WARNING
Failure to properly inspect and maintain the seat belt can cause serious injury or death.
Safety Decals
Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all safety decals.
WARNING
If any safety decals become worn or damaged, and cannot be read, order replacement decals from your local dealer.
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2
• The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over. If the seat belt does not pass all of the following tests, it should be replaced.
• BEFORE EACH USE – Conduct the following inspections/maintenance of the seat belt and retraction mechanism:
1) Check for dirt or debris in the retraction mechanism. If dirt or debris is found, it should be removed.
2) Check to make sure the retraction mechanism retracts easily and completely.
* Located behind ROPS on the frame of the unit.
** Located near the transmission fans.
Part No.: 5103595 - Decal, Main SafetyA
Part No.: 5061245 - Decal, Pinch PointB
3) Check for damage to any part of the seat belt (A, Figure
2) such as nicks, cuts, loose stitching, or fraying.
4) Check that the buckle and latch (B) operate properly and that the latch plate is not excessively worn, deformed, or
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Qty: 2 - Models w/ 61" Decks; Qty: 1 - Models w/ 52" Decks
Part No.: 7101665 - Decal, DangerC
Part No.: 5103184 - Decal, WarningD
E
Warning, FLDG RL BR
F
Caution, FLDG RL BR
Part No.: 5100405 - Decal,
GPart No.: 51004082 - Decal,
Warning, ROPS
Part No.: 5100683 - Decal,
HPart No.: 5104083 - Decal,
Warning, ROPS Removed
Safety Icons
DescriptionCallout
AlertA
Read the ManualB
Amputation - Rotating PartsC
Thrown ObjectsD
Fire HazardE
Amputation - Hand in BladeF
Amputation - Foot in BladeG
DropoffsH
Maximum Slope Angle for Safe OperationI
Overhead ObstaclesJ
Rollover HazardK
Pinch PointL
Keep ROPS in Raised PositionM
Keep Children AwayN
Slippery SlopesO
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Safety Alert Symbol and Signal Words
The safety alert symbol is used to identify safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of safety interlock system.
Features and Controls
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury.
NOTICE
to the product.
indicates an situation that could result in damage
Safety Interlock System
This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Test 1 - Engine SHOULD NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Ground speed control levers are not in the NEUTRAL position.
Control Functions and Locations
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the
Tractor Controls
4
Operation
section.
Test 2 - Engine SHOULD crank if:
• PTO switch is not engaged, AND
• Parking brake is engaged, AND
• Ground speed control levers are locked in the NEUTRAL position.
Test 3 - Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake disengaged.
• Operator moves ground speed control levers out of their neutral positions before disengaging parking brake.
Test 4 - Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within seven (7) seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within seven (7) seconds, see your dealer.
NOTE: Once the engine has stopped, PTO switch must be turned off, parking brake must be engaged, and the ground speed control levers must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.
Control NameCallout
Deck Lift PedalA
Cutting Height Adjustment PinB
Deck Lift Lock LeverC
Parking BrakeD
Seat Adjustment LeverE
Ground Speed Control LeversF
Fuel Tank CapG
Fuel Level GuageH
Retractable Seat BeltI
Removable Floor PlateJ
Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock Lever: These control the cutting height of the mower deck.
Depress the pedal until it locks into the 5” (12.7 cm) position. Place the adjustment pin in the desired cutting height and release the lift lock lever.
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Not for
Reproduction
Cutting Height Adjustment Pin
Deck Lift Lock Lever
Moving a levers outwards (D) from the NEUTRAL position locks the levers in the NEUTRAL position.
Note: The further a lever is moved away from the neutral position the faster the drive wheel will turn.
Parking Brake: Pull the parking brake lever back to engage the parking brake. Move the lever fully forward to disengage the parking brake.
Note:
To start the unit the parking brake must be engaged.
Releases the parking brake.Disengage
Locks the parking brake.Engage
Seat Adjustment Lever: The seat can be adjusted forward and back. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat in position.
Ground Speed Control Levers: These levers control the ground speed and direction of the rider. The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel.
5
See the instructions.
Fuel Tank Cap: To remove the cap, turn counter-clockwise.
Retractable Seat Belt: The seat belt is used to secure the
operator to the seat.
The seat belt should always be worn when the Roll Bar is in the raised position. The seat belt should never be worn when the Roll Bar is in the down position.
Removable Floor Plate: The floor plate can be removed for easy access to the mower deck. To remove the plate, remove the retainer hardware and tilt the floor pan up and then remove from the machine. Reverse the process for re-installation.
Zero-Turn Driving Practice
Fuel Level Gauge: Displays the fuel level in the tank.
section for steering
Instrument Control Panel
Carbureted Models:
6
DescriptionIconCallout
FORWARDA
NEUTRALB
REVERSEC
N/AD
Moving a lever forward (A) from the NEUTRAL position (B) increases the FORWARD speed of the associated wheel, and pulling back (C) on a lever increases the REVERSE speed.
NEUTRAL LOCK POSITION
Fuel Injected Models:
13
Not for
Reproduction
NOTE: Never leave the ignition switch in the RUN position with
7
the engine stopped—this drains the battery.
PTO (Power Take Off) Switch: The PTO switch engages and disengages the mower blades. Pull UP on the switch to engage, and push DOWN to disengage.
Hour Meter: The hour meter measures the number of hours the PTO has been engaged. The hour meter has a self contained power source so the total hours are always visible.
Fuse Block: The fuse block houses fuses for the electrical system.
Malfunction Indicator Lamp (M.I.L.): The malfunction indicator lamp detects problems with the engine. If the malfunction indicator lamp begins to flash while you are operating the unit, see the engine operator's manual.
Control NameCallout
Throttle ControlA
ChokeB
Ignition SwitchC
PTO SwitchD
Hour MeterE
Fuse BlockF
G
Throttle Control: The throttle controls engine speed. Move the throttle forward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle when mowing.
once the engine starts. A warm engine may not require choking. Pull the knob UP to close the choke. Push the knob DOWN to open the choke.
Ignition Switch: The ignition switch starts and stops the engine, it has three positions:
Fuel Selector Valve (Located on the left side of the machine on the EVAP canister bracket)
Malfunction Indicator Lamp (M.I.L.)H
Fast throttle speed.
Slow throttle speed.
Choke: Close the choke for cold starting. Open the choke
OFF
RUN
Stops the engine and shuts off the electrical system.
Allows the engine to run and powers the electrical system.
Cranks the engine for starting.START
Operation
Before First Time Operation
• Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower.
• Become familiar with all of the controls and how to stop the unit.
• Drive in an open area without mowing to become accustomed to the unit.
WARNING
• Never operate on slopes greater than 15°.
• Select slow ground speed before driving onto a slope. Use extra caution when operating on slopes with a rear-mounted grass catcher.
• Mow across the face of slopes, not up and down, use caution when changing direction on slopes and do NOT
start or stop on a slope.
WARNING
• Never allow passengers to ride on the unit.
• Before leaving the operator’s position for any reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.
• To reduce fire hazard, keep the engine, rider and mower free of grass, leaves and excess grease. Do NOT stop or park rider over dry leaves, grass or combustible materials.
• Fuel is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do NOT allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
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