Ferris IS1500ZKAV1944CE, IS1500ZKAV1944RDCE, IS1500ZXKAV2352, IS1500ZXB2861, IS1500ZXKAV2452RDCE Operator's Manual

...
Page 1
Not for
Reproduction
Page 2
Table of Contents :
Not for
Reproduction
Identification Tag Location ................................................. 3
Product Identification Tag (Stamped) ............................... 3
CE Identification Tag Markings - EN836 ........................... 3
Operator Safety ................................................................... 4
Safety Decals ................................................................ 11
Safety Icons ................................................................... 11
Safety Alert Symbol and Signal Words .......................... 12
Safety Interlock System ................................................. 12
Features and Controls ...................................................... 13
Control Functions and Locations ................................... 13
Operation ........................................................................... 14
Before First Time Operation .......................................... 14
Checks Before Starting .................................................. 15
Starting the Engine ........................................................ 15
Stopping the Rider ......................................................... 15
Zero-Turn Driving Practice ............................................. 15
Mowing .......................................................................... 17
Mowing Recommendations ........................................... 18
Pushing the Rider By Hand ........................................... 19
Raise and Lower the Roll Bar ........................................ 20
Attaching a Trailer .......................................................... 20
Check Engine Oil Level ................................................. 21
Check Hydraulic Oil Level .............................................. 21
Checking Tire Pressures ............................................... 21
Lubrication ..................................................................... 21
Lubricate the Front Casters ........................................... 22
Seat Adjustment ............................................................ 22
Ground Speed Control Lever Adjustment ...................... 23
Mowing Height Adjustment ............................................ 23
Foot Pedal Adjustment .................................................. 23
Rear Suspension Adjustment ........................................ 24
Storage .......................................................................... 24
Specifications .................................................................... 25
Specifications ................................................................ 25
2 ferrisindustries.com
Page 3
Thank you for purchasing this quality-built Ferris Commerical
Not for
Reproduction
Zero Turn Mower. We’re pleased that you’ve placed your confidence in the Ferris brand. When operated and maintained according to the manuals, your Ferris product will provide many years of dependable service.
The manuals contain safety information to make you aware of the hazards and risks associated with the unit and how to avoid them. This Commerical Zero Turn Mower was designed to be used as described in operator's manual and is not intended for any other purpose. It is important that you read and understand the instructions thoroughly before attempting to start or operate this equipment. Save these original instructions for future reference.
Product Identification Tag (Stamped)
This product requires final assembly before use. Refer to the setup guide for instructions on final assembly procedures. Follow the instructions completely.
Products Covered by This Manual
The following products are covered by this manual:
5900579 5900580 5900577 5900578 5900566 5900303 5900581 5900569
The images in this document are representative, and are meant to compliment the instructional copy they accompany. Your unit may vary from the images displayed. LEFT and RIGHT are as seen from the operator's position.
© 2012 Briggs & Stratton Corporation, Milwaukee, WI, USA. All rights reserved.
Ferris is a trademark of Briggs & Stratton PowerProducts Group, LLC
Briggs & Stratton Power Products Group, LLC.
5375 N. Main Street
Munnsville, NY 13409-4003
PRODUCT REFERENCE DATA
Unit Model Number:
Unit Serial Number:
Mower Deck Model Number:
Mower Deck Serial Number:
Dealer Name:
Date Purchased:
ENGINE REFERENCE DATA
Engine Make:
Engine Model:
Engine Type/Spec:
Engine Code/Serial Number
When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.
The Illustrated Parts List for this machine can be downloaded from ferrisindustries.com. Please provide model and serial number when ordering replacement parts.
CE Identification Tag Markings ­EN836
(800) 933-6175
ferrisindustries.com
Identification Tag Location
The Product Identification tag (A, Figure 1) can be found in the location shown.
1
Manufacturer's Identification NumberA.
Product DescriptionB.
Serial NumberC.
Manufacturer's AddressD.
3
Page 4
CE Compliance LogoE.
Not for
Reproduction
Year of ManufactureF.
Maximum Engine Speed in Rotations per MinuteG.
Power Rating in KilowattsH.
Mass of Unit of KilogramsI.
Sound Power in Decibels*J.
This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 2006/42/EC, and European EMC Directive 2004/108/EEC.
*Tested according to 2000/14/EC
Read the Manual
"Vibration measurement uncertainty - machine vibration was recorded using methods and procedures outlined in the appropriate International Standards in effect at the time of manufacture. The uncertainties due to the measurement may result in a variance of up to 5% from the published value shown in the Declaration of Conformity."
Operator Safety
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystandards, or damage to property or equipment. This mowing deck is capable of amputating
hands and feet and throwing objects.
The safety alert triangle in text signifies important cautions or warnings which must be followed.
Operating Safety
The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.
Slope Operation
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
4 ferrisindustries.com
Page 5
Operation on slopes can be dangerous. Using the unit on a slope
Not for
Reproduction
that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees).
Alwaysmow across slopes, not up and down (to maintain traction on the wheels) and avoid sudden turns or rapid speed changes. Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can greatly impact your ability to safely operate this machine. Operating on wet or slippery slopes can cause sliding and loss of steering and control. Do not operate on slopes that are slippery, wet, or have soft soil conditions.
If you feel unsure about operating the unit on a slope, don’t do it. It’s not worth the risk.
Thrown Objects
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the unit while it is running! Keep safety devices (guards, shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.
Roll Bar Use
Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.)
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.
Moving Parts
Lower the roll bar only when necessary (such as to temporarily clear a low overhanging obstacle) and NEVER remove it. Do NOT use the seat belt when the roll bar is down. Raise the roll bar as soon as clearance permits.
Retaining Walls, Drop-Offs and Water
Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels dropping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.
This equipment has many moving parts that can injure you or someone else. However, if you stay in the operator zone (stay seated in the seat), and follow the safety rules in this operator’s manual, the unit is safe to operate.
5
Page 6
Overhead Obstacles
Not for
Reproduction
Check for overhead clearances before driving under any objects. Do not allow the roll bar to contact low overhanging obstacles such as tree branches and guide wires.
Fuel and Maintenance
Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing.
Training
• Read, understand, and follow all instructions in the manual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.
• Become familiar with the safe operation of the equipment, operator controls, and safety signs.
• All operators and mechanics should be trained. The owner is responsible for training the users.
• Only allow responsible adults, who are familiar with the instructions, to operate the unit.
• Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
• The owner/user can preventand is responsible for accidents or injuries occurring to themselves, other people or property.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills should be cleaned up promptly and before operation begins.
Gasoline should be stored only in sealed containers approved for fuel.
Proper maintenance is critical to the safety and performance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.
Enclosed Areas
Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death.
Preparation
• Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Use only accessories and attachments approved by the manufacturer.
• Wear appropriate clothing including safety shoes, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire, which can be thrown by the machine.
• Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
• Use only an approved container.
• Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
• Never refuel or drain the machine indoors.
• Check that operator’s presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly.
Operation
• Never run an engine in an enclosed area.
• Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards.
• Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided.
• Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk, don’t run. Reduced footing could cause slipping.
6 ferrisindustries.com
Page 7
• Slow down and use extra care on hillsides. Be sure to travel
Not for
Reproduction
in the recommended direction on hillsides. Turf conditions can affect the machines stability. Use caution when operating near drop-offs.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.
• Slow down and use caution when making turns and when changing directions on slopes.
• Never raise deck with the blades running.
• Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and remove keys before dismounting. Keep hands and feet away from the cutting units.
• Turn off the PTO switch to disengage the blades when not mowing.
• Never operate with guards not securely in place. Be sure all interlocks are attached, adjusted properly and functioning properly.
• Never operate with the discharge deflector raised, removed or altered, unless using a grass catcher.
• Do not change the engine governor setting or overspeed the engine.
• Stop on level ground, lower implements, disengage drives, engage parking brake, shut off engine before leaving the operator’s position for any reason including emptying the grass catchers or unclogging the chute.
• Stop equipment and inspect blades after striking objects or abnormal vibration occurs. Make necessary repairs before resuming operations.
• Keep hands and feet away from the cutting units.
• Look behind and down before backing up to be sure of a clear path.
• Never carry passengers and keep pets and bystanders away.
• Do not operate the unit while under the influence of alcohol or drugs.
• Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing.
• Use care when loading or unloading the machine into a trailer or truck.
• Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
• To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials.
WARNING
It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact an Authorized Service Dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period.
CAUTION
This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss though extended periods of exposure.
Wear hearing protection when operating this machine.
Slope Operation
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not drive on it.
WARNING
Do not use this machine on slopes greater than 15°.*
Select slow ground speed before driving onto slope. Use extra caution when operating on slopes with rear-mounted grass catchers.
Mow across the face of slopes, not up and down, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
* This limit was determined per CEN Standard EN 836:1997, Section 5.2.2 and is based on the EN 836 Stability Test procedure described in Section
4.2.4.2. The 15 degree “limit of stability” is equal to 50% of the angle at which machine lift-off occurred in static tests. Actual dynamic stability may vary depending on operating conditions.
Do:
• Mow across slopes, not up and down.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
• Use slow speed. Choose a slow speed so that you will not have to stop or change speed while on the slope.
• Use extra care with grass catchers or other attachments. These can change the stability of the unit.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
7
Page 8
• See your authorized dealer for recommendations of available
Not for
Reproduction
weights to improve stability.
Do NOT:
• Avoid starting, stopping, or turning on a slope. If tires lose traction (i.e. machine stops forward motion on a slope), disengage the blade(s) (PTO) and drive slow off the slope.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually uphill, if possible. Never mow down slopes.
• Do not mow near drop-offs, ditches, or embankments. The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced footing or traction could cause sliding.
• Do not try to stabilize the unit by putting your foot on the ground. (ride-on units).
• Do not mow excessively steep slopes.
• Do not use grass catcher on steep slopes.
• Do not mow slopes if you cannot back up them.
Towed Equipment (Ride-On Units)
• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
• Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes. See attaching a trailer under OPERATION.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
• Do not shift to neutral and coast down hill.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and down for small children.
• Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Emissions
• Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
Ignition Systems (Gasoline Models)
• This spark ignition system complies with Canadian ICES-002.
Service and Maintenance
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Safe Handling of Gasoline
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Use only approved gasoline containers.
• Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
• Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
• Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never over-fill the fuel tank. Replace gas cap and tighten securely.
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
• If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
• Replace all fuel tank caps and fuel container caps securely.
Maintenance and Storage
• Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
• Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
8 ferrisindustries.com
Page 9
• Always follow the engine manual instructions for proper
Not for
Reproduction
start-up procedures when returning the unit to service.
• Never store the machine or fuel container inside where there is an open flame, such as in a water heater. Allow unit to cool before storing.
• Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.
• Keep all hardware, especially blade attachment bolts, tight and keep all parts in good working condition. Replace all worn or damaged decals.
• Never tamper with safety devices. Check their proper operation regularly.
• Disengage drives, lower implement, set parking brake, stop engine and remove key or disconnect spark plug wire. Wait for all movement to stop before adjusting, cleaning or repairing.
• Clean grass and debris from cutting units, drives, mufflers, and engine to prevent fires. Clean up oil or fuel spillage.
• Let engine cool before storing and do not store near flame.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Park machine on level ground. Never allow untrained personnel to service machine.
• Use jack stands to support components when required.
• Carefully release pressure from components with stored energy.
• Disconnect battery or remove spark plug wire before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last.
• Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution when servicing them. Only replace blades. Never straighten or weld them.
• Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running.
• Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothes and use insulated tools.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
• Check brake operation frequently. Adjust and service as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specifications on all settings and adjustments.
• Only authorized service locations should be utilized for major service and repair requirements.
• Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
• Units with hydraulic pumps, hoses, or motors: WARNING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced immediately by your authorized dealer.
• WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized technician.
• Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
Roll Bar Instructions
For models equipped with factory-installed Roll Over Protection System (ROPS).
WARNING
In order to avoid serious injury or death from roll over, it is important to follow the warnings listed below.
Operational Warnings
• Always use the seat belt when the roll bar is in the raised position.
• Never use the seat belt when the roll bar is in the down position.
• Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised position whenever possible.
• Lower the roll bar to the down position only when it is absolutely necessary.
• Check for overhead clearances before driving under any objects. Do not allow roll bar to contact low overhanging obstacles such as tree branches and guide wires.
• Never remove the roll bar from the vehicle.
• Do not exceed the machine weight rating of the roll bar.
• Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt.
Inspection of the Roll Bar Protective Structure
9
Page 10
WARNING
Not for
Reproduction
Failure to properly inspect and maintain the ROLL BAR protective structure can cause serious injury or death.
A ROLL BAR, like any other safety device, needs to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over.
To maintain operator roll over protection and roll bar effectiveness:
• If a ROLL BAR becomes damaged for any reason, such as a collision, roll over or impact, the ROLL BAR must be replaced. Small undetectable cracks can reduce the effectiveness of the ROLL BAR. Never weld, straighten, or repair the ROLL BAR.
• Never alter the ROLL BAR by welding anything to it or by drilling additional holes.
• BEFORE FIRST TIME USE - Inspect the ROLL BAR structure and mounting hardware for:
1) Check to make sure the machine GVW (Gross Vehicle Weight), including attachments, restrained payload, fuel and operator, is not in excess of the maximum weight specified on the ROLL BAR label.
2) Make sure there isn’t any missing, damaged, or loose mounting hardware.
3) Make sure the ROLL BAR has been correctly and completely installed.
• EVERY 100 HOURS - Inspect the ROLL BAR structure and mounting hardware for:
1) Any cracks in the structure (structural members and/or welds).
2) Significant corrosion on any part of the ROLL BAR structure or hardware.
3) Missing, damaged, or loose mounting hardware
4) Mounting hardware that is of a grade lesser than specified.
5) Machine GVW (Gross Vehicle Weight), including attachments, restrained payload, fuel and operator, in excess of the maximum weight specified on the ROLL BAR label.
6) Any modifications that have been made, such as unauthorized welds and holes.
7) Any permanent deformation or twisting of the ROLL BAR structure.
8) That the ROLL BAR label is still in place and is readable.
9) That the ROLL BAR on-product warning labels are still on the ROLL BAR and are readable.
• If there is any doubt as to the condition of the ROLL BAR, remove the machine from service and contact your dealer for assistance.
Inspection and Maintenance of the Roll Bar Seat Belt
WARNING
Failure to properly inspect and maintain the seat belt can cause serious injury or death.
2
• The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over. If the seat belt does not pass all of the following tests, it should be replaced.
• BEFORE EACH USE – Conduct the following inspections/maintenance of the seat belt and retraction mechanism:
1) Check for dirt or debris in the retraction mechanism. If dirt or debris is found, it should be removed.
2) Check to make sure the retraction mechanism retracts easily and completely.
3) Check for damage to any part of the seat belt (A, Figure
2) such as nicks, cuts, loose stitching, or fraying.
4) Check that the buckle and latch (B) operate properly and that the latch plate is not excessively worn, deformed, or the buckle is damaged or cracked. The seat belt should latch and release easily.
California Prop 65 Exhaust Chemical Warning
WARNING
U.S.A. Models: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
10 ferrisindustries.com
Page 11
California Prop 65 Lead Warning
16.25”
100% Black
Cyan Die Line
White
Not for
Reproduction
B
WARNING
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
Safety Decals
Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all safety decals.
WARNING
If any safety decals become worn or damaged, and cannot be read, order replacement decals from your local dealer.
C
D
E
F
HG
*Decal is located on the battery
**Decal is located behind the Roll Bar on the frame of the unit.
A
Safety Icons
I
Warning: Read and understand the Operator’s Manual before using this machine. Know the location and function of all controls. Do not operate this machine unless you are trained.
Warning: Consult technical literature before performing technical repairs or maintenance. When leaving the machine, shutoff engine, set the parking brake to the lock position and remove the ignition key.
Danger - Amputation and dismemberment hazard: To avoid
injury from rotating blades and moving parts, keep safety devices (guards, shields and switches) in place and working.
11
Page 12
Danger - Loss of traction, sliding,
Not for
Reproduction
steering and control on slopes hazard: If machine stops forward
motion or starts sliding on a slope, stop the blades and drive slowly off the slope.
Danger - Amputation hazard: Do not mow when children or others are around. Never carry riders especially, children even with the blades off. Do not mow in reverse unless absolutely necessary. Look down and behind – before and while backing.
Danger - Tipping and slipping hazard: Mow across slopes, not up
and down. Do not operate on slopes over 15 degrees. Avoid sudden and sharp (fast) turns while on slopes. This limit was determined per CEN Standard EN 836:1997, Section 5.2.2 and is based on the EN 836 Stability Test procedure described in Section 4.2.4.2. The 15 degree “limit of stability” is equal to 50% of the angle at which machine lift-off occurred in static tests. Actual dynamic stability may vary depending on operating conditions.
Danger - Thrown objects hazard:
Keep bystanders and children a safe distance away. Remove objects that can be thrown by the blade. Do not mow without discharge chute in place.
Danger - Thrown Objects Hazard:
Do not mow without discharge chute or entire grass catcher in place.
Danger - Amputation and Thrown Objects Hazard: To avoid injury from
rotating blades, stay clear of deck edge and keep others away.
Danger: Fire Hazard: Keep unit free of grass, leaves and excess oil. Do not add fuel while engine is hot or running. Stop engine, remove key and allow to cool for at least 3 minutes prior to adding fuel. Do not add fuel indoors, in an enclosed trailer, garage or other enclosed areas. Clean up spilled fuel. Do not smoke while operating this machine.
Danger: Dismemberment - This machine can crush and cut. Keep hands away from deck lift rod.
Warning: Avoid Serious Injury or Death from Roll Over - Keep roll bar
in the raised position and use seat belt. Do NOT use seat belt when the roll bar is down.
Warning: Avoid Serious Injury or Death from Roll Over - Do NOT jump
off if the mower tips. Read and follow all operating instructions and warnings in the operator’s manual.
Warning: Low Overhanging Obstacles Hazard - Check for
overhead clearances before driving under any objects. Stay clear. Do NOT allow roll bar to contact low overhanging obstacles, such as tree branches and guide wires. Read and follow all operating instructions and warnings in the operator’s manual.
Warning: Fire Hazard - Keep children, open flames and sparks away from the battery, which could ignite explosive gases.
Warning: Sulfuric acid can cause blindness or severe burns - Always
wear safety goggles or a face shield when working on or near a battery.
Warning: Batteries produce explosive gases - Read and
understand the Operator’s Manual before using this machine.
Important: Do not discard a battery in the trash - Contact local authorities
for disposal and/or recycling of batteries.
Safety Alert Symbol and Signal Words
The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury.
Warning: Avoid Serious Injury or
12 ferrisindustries.com
Death from Roll Over - Keep roll bar
in the raised position and use seat belt. There is no roll over protection when roll bar is down. Lower roll bar only when necessary and NEVER remove it. Raise the roll bar as soon as clearance permits.
NOTICE addresses practices not related to personal injury.
Safety Interlock System
This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Page 13
Operational SAFETY Checks
Not for
Reproduction
Test 1 - Engine SHOULD NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Ground speed control levers are not in the NEUTRAL position.
Test 2 - Engine SHOULD crank if:
• PTO switch is not engaged, AND
• Parking brake is engaged, AND
• Ground speed control levers are locked in the NEUTRAL position.
Test 3 - Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake disengaged.
• Operator moves ground speed control levers out of their neutral positions before disengaging parking brake.
Test 4 - Blade Brake Check
Tractor Controls
3
Mower blades and mower drive belt should come to a complete stop within seven (7) seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within seven (7) seconds, see your dealer.
NOTE: Once the engine has stopped, PTO switch must be turned off, parking brake must be engaged, and the ground speed control levers must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of safety interlock system.
Features and Controls
Control Functions and Locations
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the Operation section.
Control NameCallout
Deck Lift PedalA
Cutting Height Adjustment PinB
Deck Lift Lock LeverC
Parking BrakeD
Ground Speed Control LeversE
Seat Adjustment LeverF
Fuel Tank CapG
Fuel Level GuageH
Retractable Seat BeltI
Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock Lever: These control the cutting height of the mower deck.
Depress the pedal until it locks into the 5” (12,7 cm) position. Place the adjustment pin in the desired cutting height and release the lift lock lever.
Parking Brake: Pull the parking brake lever back to engage the parking brake. Move the lever fully forward to disengage the parking brake. NOTE: To start the unit the parking brake must
be engaged.
DescriptionNameIcon
Releases the parking brake.Disengage
Ground Speed Control Levers: These leverscontrol the ground speed of the rider. The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel.
Locks the parking brake.Engage
13
Page 14
Moving a lever forward increases the FORWARD speed of the
Not for
Reproduction
associated wheel, and pulling back on a lever increases the REVERSE speed.
PTO (Power Take Off) Switch: The PTO switch engages and disengages the mower. Pull UP on the switch to engage, and push DOWN to disengage.
Note: The further a lever is moved away from the neutral position the faster the drive wheel will turn.
See the Zero-Turn Driving Practice section for steering instructions.
Seat Adjustment Lever: The seat can be adjusted forward and back. Move the lever forwards, position the seat as desired, and release the lever to lock the seat in position.
Fuel Tank Cap: To remove the cap, turn counterclockwise.
Fuel Level Gauge: Displays the fuel level in the tank.
Retractable Seat Belt: The seat belt is used to secure the
operator to the seat.
The seat belt should always be worn when the Roll Bar is in the raised position. The seat belt should never be worn when the Roll Bar is in the down position.
Instrument Control Panel
4
Ignition Switch: The ignition switch starts and stops the engine, it has three positions:
DescriptionNameIcon
OFF
RUN
NOTE: Never leave the ignition switch in the RUN position with the engine stopped—this drains the battery.
Throttle Control: The throttle controls engine speed. Move the throttle forward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle.
Stops the engine and shuts off the electrical system.
Allows the engine to run and powers the electrical system.
Cranks the engine for starting.START
PositionIcon
Fast throttle speed.
Slow throttle speed.
Control NameCallout
ChokeA
PTO SwitchB
Ignition SwitchC
Throttle ControlD
Hour MeterE
Fuse BlockF
Choke: Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require choking. Pull the knob UP to close the choke. Push to knob DOWN to open the choke.
Hour Meter: The hour meter measures the number of hours the PTO has been engaged. The hour meter has a self contained power source so the total hours are always visible.
Fuse Block: The fuse block houses fuses for the electrical system.
Operation
Before First Time Operation
• Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower.
• Become familiar with all of the controls and how to stop the unit.
• Drive in an open area without mowing to become accustomed to the unit.
WARNING
• Never operate on slopes greater than 15°.
• Select slow ground speed before driving onto a slope. Use extra caution when operating on slopes with a rear-mounted grass catcher.
• Mow across the face of slopes, not up and down, use caution when changing direction on slopes and do NOT
start or stop on a slope.
14 ferrisindustries.com
Page 15
WARNING
Not for
Reproduction
• Never allow passengers to ride on the unit.
• Before leaving the operator’s position for any reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.
• To reduce fire hazard, keep the engine, rider and mower free of grass, leaves and excess grease. Do NOT stop or park rider over dry leaves, grass or combustible materials.
• Fuel is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do NOT allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
WARNING
Do NOT load this zero-turn rider on a trailer or truck using two separate ramps. Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider. This rider has a zero turning radius and the rear wheels could fall off the ramps, or the rider could tip over injuring the operator or bystanders.
Starting the Engine
WARNING
• If you do not understand how a specific control functions,
or have not yet thoroughly read the Features & Controls section, do so now.
• Do NOT attempt to operate the tractor without first becoming familiar with the location and function of all controls.
1. While sitting in the operator's seat, engage the parking brake and make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position.
2. A warm engine may not require choking. Set the engine throttle control to FAST throttle position. Then fully close the choke by pulling the knob OUT fully.
3. Insert the key into the ignition switch and turn it to START.
4. After the engine starts, gradually open the choke (push knob down fully). Reduce to half throttle speed and allow engine to warm. Warm up the engine by running it for atleast a
minute before engaging the PTO switch or driving the rider.
5. After warming the engine always operate the unit at FULL throttle when mowing.
In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this
method only in emergency situations. For normal engine shut down follow the procedure given in Stopping the Rider.
Checks Before Starting
• Check that the crankcase is filled to the full mark on the crankcase oil fill and dipstick. If necessary, add oil through the engine oil fill. See the engine Operator’s manual for instructions, engine oil dipstick location and oil recommendations.
• Make sure all nuts, bolts, screws and pins are in place and tight.
• Adjust the seat position, and make certain you can reach all the controls from operator’s position.
• Fill the fuel tank with fresh fuel. Refer to engine manual for fuel recommendations.
• Check the hydraulic oil level.
Stopping the Rider
1. Returning the ground speed control levers to the middle position will stop rider movement. Pivot the levers outward and lock them in NEUTRAL.
2. Disengage the PTO by pushing down on the PTO switch.
3. Engage the parking brake by pulling the handle up until it locks into position.
4. Move the throttle control to mid-throttle position and turn the ignition key to OFF. Remove the key.
Zero-Turn Driving Practice
The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice.
Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates, travels, and steers — before you begin mowing —is absolutely essential to getting the most out of the Zero Turn rider.
Locate a smooth, flat area of your lawn — one with plenty of room to maneuver. (Clear the area of objects, people and animals before you begin.) Operate the unit at mid-throttle during this practice session (ALWAYS operate at full throttle when mowing), and turn slowly to prevent tire slippage and damage to your lawn.
15
Page 16
We suggest you begin with the Smooth Travel procedure to the
Not for
Reproduction
right, and then advance through the forward, reverse, and turning maneuvers.
You must release the parking brake prior to moving the control levers inward.
Smooth Travel
The lever controls of the Zero Turn rider are responsive.
The BEST method of handling the ground speed control levers is in three steps — as shown in Figure 5.
5
6
Gradually move both ground speed control levers — evenly FORWARD from neutral. Slow down and repeat.
NOTE: Straight forward travel takes practice. If necessary, top speed can be balance-adjusted — see the Speed Balancing Adjustment in the Adjustments section near the back of this manual.
FIRST place your hands onto the levers as shown.
SECOND, to go forward gradually push the levers forward with
your palms.
THIRD, to speed up move the levers farther forward. To slow down smoothly, slowly move the levers toward neutral.
Basic Driving
Forward Travel Practice
Reverse Travel Practice
7
LOOK DOWN & BEHIND, then gradually move both ground speed control levers evenly BACK from neutral. Slow down and repeat.
NOTE: Practice backing up for several minutes before attempting to do so near objects. The rider turns sharply in reverse as well as forward, and backing up straight takes practice.
Practice Turning Around A Corner
16 ferrisindustries.com
Page 17
8
Not for
Reproduction
While traveling forward allow one handle to gradually return back toward neutral. Repeat several times.
NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward.
Practice Turning in Place
10
9
To turn in place, “Zero Turn,” gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously. Repeat several times.
NOTE: Changing the amount each lever is pulled—forward or back, changes the “pivot point” you turn on.
Advanced Driving
Execuring an End-Of-Row Zero Turn
Your Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y-turn before starting a new row.
For example, to execute a left end-of row zero turn:
1. Slow down at the end of the row.
2. Move the RIGHT ground speed control lever forward slightly while moving the LEFT ground speed control lever back to center and then slightly back from center.
3. Begin mowing forward again.
This technique turns the rider LEFT and slightly overlaps the row just cut —eliminating the need to back up and re-cut missed grass.
As you become more familiar and experienced with operating the Zero Turn rider, you will learn more maneuvers that will make your mowing time easier and more enjoyable.
Remember, the more you practice, the better your control of the Zero Turn will be!
Mowing
1. Engage the parking brake. Make sure that the PTO switch is disengaged, the ground speed control levers are locked in the NEUTRAL position and the operator is in the seat.
2. Start the engine. See Starting the Engine.
3. Set the mower cutting height.
4. Set the throttle to FULL.
5. Engage the PTO by pulling up on the PTO switch.
6. Begin mowing.
7. When finished, shut off the PTO.
8. Stop the engine. See Stopping the Rider.
17
Page 18
Mowing Recommendations
Not for
Reproduction
Several factors can affect how well your machine cuts grass, Following proper mowing recommendations can improve the performance and life of your machine.
Height of Grass
Often cutting height is a matter of personal preference. Typically, you should mow the grass when it is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, including the type of grass, the amount of rainfall, the prevailing temperature, and the lawn’s overall condition.
Cutting the grass too short causes weak, thin grass plants, which are easily damaged by dry periods and pests. Cutting too short is often more damaging than allowing the grass to be slightly higher.
Letting grass grow a bit longer—especially when it is hot and dry—reduces heat build-up, preserves needed moisture and protects the grass from heat damage and other problems. However, allowing grass to grow too high can cause thin turf and additional problems.
Cutting off too much at one time shocks the plant’s growth system and weakens the grass plants. A good rule of thumb is the
1/3 rule: to cut no more than one third of the grass height, and never more than 1 inch at a time.
11
12
When and How Often to Mow
The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines:
• Mow when the grass is between three and five inches high.
• Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly than longer blades. Sharp mower blades cut grass cleanly and efficiently, preventing frayed edges which harm the grass.
• Mow at time of day when the grass is cool and dry. Late afternoon or early evening often provide these ideal mowing conditions.
• Avoid mowing after rain or even heavy dew, and never mulch when the grass is wet (moist grass does not mulch well, and clumps beneath the mower deck).
The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using (for example, broadcasting with side discharge decks can process a much larger volume of grass than mulching does).
Tall grass requires incremental cutting. For extremely tall grass, set the cutting height at maximum for the first pass (A, Figure 12), and then reset it to the desired height and mow a second (B) or third time.
Don’t cover the grass surface with a heavy layer of clippings. Consider using a grass collection system and starting a compost pile.
Mowing Patterns
Always start mowing on a smooth, level area.
The size and type of area to be mowed will determine the best mowing pattern to use. Obstructions such as trees, fences and buildings, and conditions such as slopes and grades must also be considered.
• Cut long straight strips overlapping slightly.
• Where possible, change patterns occasionally to eliminate matting, graining or a corrugated appearance.
• For a truly professional cut, mow across the lawn in one direction, then re-cut the lawn by mowing perpendicular to the previous cut.
NOTE: Always operate the engine at FULL THROTTLE when mowing.
If you hear the engine slowing down, you are mowing too fast—using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems. Use an appropriate ground speed for the thickness and height of the grass you are cutting (3rd gear or slower for manual gear models). If you hear the engine slowing down you are mowing too fast, use a slower ground speed.
18 ferrisindustries.com
Page 19
13
Not for
Reproduction
Where possible, make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks.
14
Mulching consists of a mower deck which cuts and re-cuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on the lawn surface.
NOTE: When mulching under heavy cutting conditions, a rumbling sound may be present and is normal.
Mulching Requires EXCELLENT Mowing Conditions:
Mulching mowers cannot function properly if the grass is wet, or if the grass is simply to high to cut. Even more than normal mowing, mulching requires that the grass be dry and the appropriate amount is cut.
Do not use the mower as a mulching mower during the first two or three mowings in the spring. The long grass blades, quick growth, and often wetter conditions are more suitable for broadcasting (side-discharging) or grass bagging operation.
Engine Speed & Ground Speed for Mulching:
Use full engine throttle matched with a slow ground speed so that clippings will be finely cut. Ground speed while mulching should be HALF of the speed that would be used when broadcasting (side discharging) under similar conditions. Since mulching requires more horsepower than broadcasting, using a slower ground speed is vitally important for proper mulching operation.
The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut.
Mowing Methods
Broadcast Mowing
Broadcasting, or side-discharging, disperses fine clippings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn.
Engine Speed & Ground Speed for Broadcasting:
Always operate the engine at full throttle when mowing. If you hear the engine slowing down, you are mowing too fast—using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems.
ALWAYS use an appropriate ground speed for the thickness and height of the grass you are cutting (3rd gear or slower for manual gear models). If you hear the engine slowing down you are mowing too fast, use a slower ground speed.
How Much Grass to Cut Off When Broadcasting:
Mow when the grass is 3-5 inches long. Do not cut the grass shorter than 2 to 2-1/2 inches. Do not cut off more that 1 inch of grass in a single pass.
How Much Grass to Mulch:
The best mulching action typically results from cutting only the top ½ inch to 3/4 inch of grass blade. This provides short clippings which decompose properly (much more quickly than longer clippings). The ideal cutting height will vary with climate, time of year, and quality of your lawn. We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut. Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and preferences.
Pushing the Rider By Hand
NOTICE
Do not tow rider.
Towing the unit will cause hydraulic pump and wheel motor damage. Do not use another vehicle to push or pull this unit.
1. Disengage the PTO, engage the parking brake, turn the ignition OFF, and remove the key.
2. Lift the seat plate to gain access to the hydraulic pumps.
3. To disengage the pumps (free-wheel position), turn the hydraulic release valves (A, Figure 15) located on the pumps
counter-clockwise a maximum of two full turns.
Mulching
19
Page 20
15
Not for
Reproduction
4. Disengage the parking brake. The tractor can now be pushed by hand.
5. After moving the tractor, re-engage the pumps (drive position) by turning the release valves clockwise and tighten to 80-120 in. lbs. of torque.
Raise and Lower the Roll Bar
WARNING
Avoid serious injury or death from roll over:
16
2. Push or pull the top of the roll bar (C) forward against the rubber stops (D) and remove the retainer pins (B).
3. Lower the roll bar and reinstall the retainer pins and hair pin clips to secure the roll bar in the down position (see insert, Figure 16).
• Keep roll bar in the raised position and use seat belt.
• There is no roll over protection when the roll bar is down.
• Lower the rollbar only when necessary and NEVER remove it.
• Do NOT use seat belt when the roll bar is down.
• Raise the roll bar as soon as clearance permits.
• Do NOT jump off if mower tips.
To lower the roll bar:
1. Pull the hair pin clips (A, Figure 16) out of the retainer pins (B).
To raise the roll bar:
1. Pull the hair pin clips (A) out of the retainer pins (B) and remove the retainer pins.
2. Raise the roll bar (C) until the rubber stops (D) contact the upright tubes.
3. Push or pull the top of the roll bar forward against the rubber stops and reinstall the retainer pins and hair pin clips to secure the roll bar in the raised position.
Attaching a Trailer
The maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with an appropriately sized clevis pin (A, Figure 17) and clip (B).
20 ferrisindustries.com
Page 21
17
Not for
Reproduction
Excessive towed loads can cause loss of traction and loss of control on slopes. Reduce towed weight when operating on slopes. The surface being driven on greatly impacts traction and stability. Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn. Carefully evaluate the surface conditions before operating the unit and trailer, and never operate on slopes greater than 10°. See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information.
18
3. Look down the filler neck of the hydraulic oil reservoir (B) and observe the oil level. When cold, the oil level should be approximately 4” (10 cm) below top of the filler neck.
4. If necessary, add either Mobil 1™, 15W-50 synthetic oil or Castrol Syntec™ 5W-50 oil. DO NOT use conventional oils.
5. Reinstall the reservoir cap.
Check Engine Oil Level
Interval: Before Each Use
Refer to the engine owners manual for dipstick and oil fill locations and specific engine oil check and fill procedures.
Check Hydraulic Oil Level
Interval: Before Each Use
1. Before removing the reservoir cap, make sure the area around the reservoir cap and fill neck of the reservoir is free of dust, dirt, or other debris.
2. Unscrew the reservoir cap (A, Figure 18).
Checking Tire Pressures
Tire pressure should be checked periodically, and maintained at the levels shown in the Specifications chart. Note that these pressures may differ slightly from the "Max Inflation" stamped on the side-wall of the tires. The pressures shown provide proper traction and extend tire life.
Lubrication
Lubricate the unit at the locations shown in Figures 19, 20 and 21 as well as the following lubrication points.
Grease
front caster wheel axles & yokes
deck lift pivot blocks
mower deck spindles
mower deck idler arm
Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed.
21
Page 22
Not all greases are compatible. Red grease (p/n 5022285) is
Not for
Reproduction
recommended, automotive-type, high-temperature, lithium grease may be used when this is not available.
Oil
control handle pivots
seat plate pivots
deck lift pivots
discharge chute hinge
Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Remember to wipe fitting and surfaces clean both before and after lubrication.
19
21
Lubricate the Front Casters
Interval: Annually
1. Remove the 1/4-28 bolt (A, Figure 22) screwed into the caster and install a 1/4-28 grease fitting.
22
20
2. Grease the front caster.
3. Remove the 1/4-28 grease fitting and reinstall the 1/4-28 bolt.
4. Repeat the process for the other side of the machine.
Seat Adjustment
The seat can be adjusted forward and back. Move the lever (A, Figure 23) towards the left, position the seat as desired, and release the lever to lock the seat into position.
22 ferrisindustries.com
Page 23
23
Not for
Reproduction
Ground Speed Control Lever Adjustment
The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers (how close the ends are to one another) and the height of the levers can be adjusted.
To Adjust the Handle Alignment
Loosen the mount bolts (A, Figure 24) and pivot the lever(s) (C) to align with each other.
24
Mowing Height Adjustment
The cutting height adjustment pin (A, Figure 25) controls the mower cutting height. The cutting height is adjustable between 1-3/4” (4,4 cm) and 5” (12,7 cm) in 1/4” (0,64 cm) increments.
25
1. Depress the deck lift foot pedal (B) until it locks into the 5” (12,7 cm) position.
2. Place the cutting height adjustment pin in the desired cutting height.
3. Depress the deck lift foot pedal then push the lock lever (C) towards the right to release the lock.
4. Release the deck lift foot pedal until it comes to rest against the cutting height adjustment pin.
To Adjust the Handle Placement
Loosen the jam nuts and adjust the placement bolt (B) in or out to properly adjust the lever end spacing.
To Adjust the Handle Height
Remove the mounting hardware and reposition the handle either up or down from its original position. You will need to readjust the handle alignment as described above.
Foot Pedal Adjustment
The deck lift foot pedal can be adjusted to accommodate the operator’s height for optimal comfort.
To adjust pedal position:
1. Remove the foot pedal (A, Figure 26) from the pedal mount tab (B).
23
Page 24
26
Not for
Reproduction
2. Remove the pedal mount hardware (C) and rotate the tab 180 degrees.
3. Reinstall the pedal mount hardware and tighten securely.
4. Reinstall the foot pedal on the pedal mount tab in the proper orientation as shown in Figure 26.
Rear Suspension Adjustment
The shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/or the upper mounting position.
Items to consider before adjusting the suspension.
• Less spring pre-load should be used with light weight operators, which will provide a softer, more cushioned ride.
• More spring pre-load or upper mounting position #2 should be used with heavy weight operators, or when a rear-mount grass bagger system is installed, which will provide a stiffer, more rigid ride.
To Adjust the Spring Pre-Load:
1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake.
2. Raise the rear of the machine and secure with jackstands. Chock the front wheels to prevent the machine from rolling.
3. Remove the rear drive tires.
WARNING
Use two hands when adjusting the shock springs. This will prevent the wrench from slipping while pressure is applied.
4. See Figure 27. Using the supplied spanner wrench (p/n
5022853), insert the tip of the wrench into the notch in the pre-load adjuster. While holding the wrench in place with one hand, turn counter-clockwise to increase the pre-load,
turn CLOCKWISE to decrease the pre-load. Make sure both shocks are set to the same amount of pre-load.
27
5. Reinstall the rear drive tires. Torque the lug bolts to 85-95 ft/lbs. (115-129 Nm). Remove the jackstands from under the machine.
NOTE: Spanner wrench is located under the seat on the right-hand side of the machine.
To Adjust the Upper Mounting Position:
1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake.
2. Raise the rear of the machine and secure with jackstands. The jackstands must under the bumper. Chock the front wheels to prevent the machine from rolling.
3. Position the jack under the cross member that ties the suspension arms together and slowly raise the rear suspension to relieve the pressure on the upper shock mounting bolts.
NOTE: This will require small adjustments to the jack’s position. The shock should move freely on the mounting bolt when the pressure is relieved.
4. Remove the upper shock mounting hardware and pivot the shock to the position #2 (see Figure 27). Adjust the jack to align the shock mounts to the shocks.
5. Reinstall the upper shock mounting hardware and tighten securely.
6. Remove the jack from under the suspension cross member.
7. Remove the jackstands from under the machine.
Storage
Temporary Storage (30 Days or Less)
24 ferrisindustries.com
Page 25
Remember, the fuel tank will still contain some gasoline, so never
Not for
Reproduction
store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation.
WARNING
Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, poorly ventilated enclosures. Gasoline fumes may reach an open flame, spark or pilot light (such as a furnace, water heater, clothes dryer, etc.) and cause an explosion.
Handle gasoline carefully. It is highly flammable and careless use could result in serious fire damage to your person or property.
Drain fuel into an approved container outdoors away from open flame or sparks.
Here is a checklist of things to do when storing your unit temporarily or in between uses:
• Keep the unit in an area away from where children may come into contact with it. If there’s any chance of unauthorized use, remove the spark plug (s) and put in a safe place. Be sure the spark plug opening is protected from foreign objects with a suitable cover.
• If the unit can’t be stored on a reasonable level surface, chock the wheels.
• Clean all grass and dirt from the mower.
Long Term Storage (Longer Than 30 Days)
Before you store your unit for the off-season, read the Maintenance and Storage instructions in the Safety Rules section, then perform the following steps:
1. Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again.
2. Prepare the mower deck for storage as follows: a.) Remove mower deck from the unit.
9. Be sure the battery is filled to the proper level with water and is fully charged. Battery life will be increased if it is removed, put in a cool, dry place and fully charged about once a month. If battery is left in unit, disconnect the negative cable.
10. Drain fuel system completely or add a gasoline stabilizer to the fuel system. If you have chosen to use a fuel stabilizer and have not drained the fuel system, follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes. Remember, gasoline fumes can travel to distant sources of ignition and ignite, causing risk of explosion and fire.
NOTE: Gasoline, if permitted to stand unused for extended periods (30 days or more), may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction. To avoid this condition, add a gasoline stabilizer to the fuel tank and run the engine a few minutes, or drain all fuel from the unit before placing it in storage.
Starting After Long Term Storage
Before starting the unit after it has been stored for a long period of time, perform the following steps.
1. Remove any blocks from under the unit.
2. Install the battery if it was removed.
3. Unplug the exhaust outlet and air cleaner.
4. Fill the fuel tank with fresh gasoline. See engine manual for recommendations.
5. See engine owner’s manual and follow all instructions for preparing engine after storage.
6. Check crankcase oil level and add proper oil if necessary. If any condensation has developed during storage, drain crankcase oil and refill.
7. Inflate tires to proper pressure. Check fluid levels.
8. Start the engine and let it run slowly. DO NOT run at high speed immediately after starting. Be sure to run engine only outdoors or in well ventilated area.
Specifications
b.) Clean underside of mower deck.
c.) Coat all bare metal surfaces with paint or light coat of oil to prevent rusting.
3. Clean external surfaces and engine.
4. Prepare engine for storage. See engine owner’s manual.
5. Clean any dirt or grass from cylinder head cooling fins, engine housing and air cleaner element.
6. Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture, dirt and insects.
7. Completely grease and oil unit as outlined in the Lubrication section.
8. Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged.
Specifications
NOTE: Specifications are correct at time of printing and are subject to change without notice.
ENGINE
Fits models: 5900579 & 5900580
18.5 Gross HP† Kawasaki
KawasakiMake
FS600V-DS00-SModel
36.8 Cu. in (603 cc)Displacement
Electrical System
Fits models: 5900577 & 5900578
12 volt, 15 amp charging coil; Battery: 340 cca
1.8 US qt. (1.7 L) w/ filterOil Capacity
25
Page 26
Electrical System
Not for
Reproduction
19 Gross HP† Kawasaki
KawasakiMake
FX600V-BS06-RModel
36.8 Cu. in (603 cc)Displacement
12 volt, 15 amp charging coil; Battery: 340 cca
1.8 US qt. (1.7 L) w/ filterOil Capacity
of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
Fits models: 5900566
23 Gross HP† Kawasaki
KawasakiMake
FS691V-ES00-SModel
44.3 Cu. in (726 cc)Displacement
Electrical System
12 volt, 15 amp charging coil; Battery: 340 cca
2.2 US qt (2.1 L) w/ filterOil Capacity
Fits models: 5900569 & 5900303
23.5 Gross HP† Kawasaki
KawasakiMake
FX730V-ES00-SModel
44.3 Cu. in (726 cc)Displacement
Electrical System
12 volt, 15 amp charging coil; Battery: 340 cca
2.2 US qt. (2.1 L) w/ filterOil Capacity
Fits models: 5900581
28 Gross HP* Briggs & Stratton Commercial Turf
Briggs & StrattonMake
49L977-0125-G5Model
49.43 Cu. in (810 cc)Displacement
Electrical System
12 volt, 16 amp. Alternator; Battery: 340 cca
2.1 US qt. (2.0 L) w/ filterOil Capacity
†Power Ratings: All power levels are stated gross horsepower per SAE J2723 as rated by Kawasaki and tested per the SAE J1995 test standard. The gross power curves and more information can be viewed at www.kawasaki-criticalpower.com.
*Power Ratings: The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. The gross power curves can be viewed at www.BRIGGSandSTRATTON.COM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are collected without these attachments. Actual gross engine power will be higher than net engine power and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given the wide array of products on which engines are placed, the gas engine may not develop the rated gross power when used in a given piece
CHASSIS
Rear Wheels
Models w/ 44" Mower Decks
Models w/ 48" , 52" & 61" Models
Front Wheels
TRANSMISSIONS
Pumps
Wheel Motors
Models w/ 44" Mower Decks
Models w/ 48", 52" & 61" Mower Decks
Hydraulic Fluid
Speeds @ 3400 rpm
DIMENSIONS
Model
Length
61" (155 cm)5900580
57" (144 cm)5900577
45" (114 cm)5900578
65" (165 cm)5900566
5900303
53" (135 cm)5900569
6 gallons (22.7 L) totalFuel Tank Capacity
22 X 10.00 - 10Tire Size
22 X 11.00 - 11Tire Size
15 psi (1.03 bar)Inflation Pressure
13 X 5.00 - 6Tire Size
25 psi (1.72 bar)Inflation Pressure
PK-3HBQ-FV1F-XXXX (5102174)LH
PK-3KBQ-FV1F-XXXX (5102175)RH
HGM-15C-4026 (5100877)LH & RH
TF0240LS080AAKZ (5102682)LH
TF0240LS081AAKZ (5102681)RH
Pump and Wheel MotorType
Mobil 1™ 15W-50 synthetic oil or Castrol Syntec™ 5W-50 oil
Forward: 0-10 MPH (0-16.09 km/h) Reverse: 0-5 MPH (0-8.05 km/h)
HeightOverall WidthOverall
65" (165 cm)57" (144 cm)80" (203 cm)5900579
70" (178 cm)72" (183 cm)81" (208 cm)5900581
Weight (Aprox.)
945 lbs (429 kg)
978 lbs (444 kg)
945 lbs (429 kg)
978 lbs (444 kg)
1012 lbs (459 kg)
1222 lbs. (554 kg)
26 ferrisindustries.com
Page 27
Ferris Industries - a division of Briggs & Stratton Power Products Group, LLC.
Not for
Reproduction
Owner’s Limited Warranty Information
(Effective 04/28/2004)
Thank you for purchasing Ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur.
Owner’s Responsibilities - As a condition to our obligations under this limited warranty, you shall have read the operator’s manual and you shall have completed and submitted to Ferris, within 20 days from the date of purchase, the Ferris Product Registration. You must properly service and maintain your Ferris product as described in the operator’s manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense. The Ferris equipment, including any defective part covered by this limited warranty, must be returned to an authorized Ferris dealer within the warranty period for warranty service. This limited warranty extends only to equipment operated under normal conditions and in accordance with Ferris’ instructions.
Warranty Start Date - The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment. An authorized Ferris dealer will assist you in filling out a Ferris Product Registration with specific information for the model you purchase and your personal information, which must be returned to Ferris.
Limited Warranty - The limited warranty, set forth below, is a written guarantee by Ferris, during the warranty period, to repair or replace parts which have a substantial defect in materials or workmanship. The warranty is “limited” because it is for a specified period of time, applies to the original pur­chaser only, and is subject to other restrictions.
FERRIS LIMITED WARRANTY
Ferris Industries (Ferris) warrants, in accordance with the provisions below, to the original purchaser only, for the periods described below that the commercial mower shall be free from substantial defects in material or workmanship under normal use and service. If you wish to file a claim under this limited warranty, you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period. Ferris’ obligation under this limited warranty is, at Ferris’ option, to repair or replace any part or parts of the mower, which, in the judgment of Ferris, are found to be defective and covered by this limited warranty. An authorized Ferris dealer will repair or replace the defective part or parts, at the dealer’s place of business, at no charge for the labor or parts. This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following limitations.
Covered Parts Warranty Period
All Mowers 2-years (24 months) from date of retail purchase by the original purchaser for parts & labor (90 days for rental mowers) (Except as noted below*)
*Belts, Tires, Brake Pads 90 days from date of retail purchase by the original purchaser And Hoses, Battery, Blades
*Attachments 1 year from date of retail purchase by the original purchaser
*Engine If the engine manufacturer provides any warranty on the mower’s engine, Ferris will assign that warranty to the original purchaser of the mower if such assignment is reasonably practicable. Please refer to the engine manufacturer’s warranty statement, if any, that is included in the owner’s packet. We are not authorized to handle warranty adjustments or repairs on engines. Ferris offers NO WARRANTY on mower engines. Ferris does not guarantee or represent that any engine manufacturer will comply with the terms of its warranty.
Items and Conditions Not Covered
This warranty does not cover, and Ferris makes NO WARRANTY regarding, the following:
• Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris.
• Loss or damage to person or property other than that expressly covered by the terms of this limited warranty.
• Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer.
• Any damage or deterioration due to normal use, wear and tear, or environmental or natural elements, or exposure.
• Cost of regular maintenance service or parts, such as but not limited to, filters, fuel, lubricants, tune-up parts, and adjustments.
• Claims arising due to failure to follow Ferris’ written instructions, or improper storage or maintenance.
• Any repairs necessary due to use of parts, accessories or supplies, including gasoline, oil or lubricants, incompatible with the mowing equipment, or other than as recommended in the operator’s manual or other written operational instructions provided by Ferris.
• Use of non-Ferris approved parts or accessories.
• Any overtime or other extraordinary repair charges or charges relating to repairs or replacements.
• Rental of like or similar replacement equipment during the period of any warranty, repair or replacement work.
• Loss of revenue, time or use of the mowing equipment.
• Travel, telephone or other communication charges.
• Damage from continued use of defective mowing equipment.
• Freight charges on replacement parts.
• Any mowing equipment or part which, in the judgment of Ferris, has been altered or tampered with in any way or has been subjected to misuse, abuse, abnormal usage, unauthorized repair, neglect or accident, damage in transit, or has had the serial numbers altered, effaced or removed.
• Any equipment, part or item not mentioned under “Covered Parts,” above.
General Conditions
Ferris is continually striving to improve its products, and therefore reserves the right to make improvements or changes without incurring any obliga­tion to make changes or additions to products sold previously. Any oral or written description of Ferris products is for the sole purpose of identifying the products and shall not be construed as an express warranty. No warranty claim shall give rise to a right for the purchaser to cancel or rescind any sale. No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this limited warranty. Any assis­tance Ferris provides to or procures for the purchaser outside the terms, limitations or exclusions of this limited warranty will not constitute a waiver of the terms, limitations or exclusions of this limited warranty, nor will such assistance extend or revive the limited warranty. Ferris will not reimburse the purchaser for any expenses incurred by the purchaser in repairing, correcting or replacing any defective products except for those incurred with Ferris’ prior written permission and in accordance with this limited warranty.
Ferris’ sole and exclusive liability with respect to this limited warranty, and the purchaser’s exclusive remedy, shall be repair or replacement as set forth herein. All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts. FERRIS SHALL
HAVE NO LIABILITY FOR ANY OTHER COST, LOSS OR DAMAGE, INCLUDING BUT NOT LIMITED TO, ANY INCIDENTAL, COMPENSATORY, INDIRECT, PUNITIVE, SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE. FERRIS’ AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PRODUCT OR PART SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE MONIES PAID BY THE PURCHASER FOR THAT DEFECTIVE PRODUCT OR PART. THIS LIMITED WARRANTY, AND FERRIS’ OBLIGATIONS HEREUNDER, ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. FERRIS SHALL NOT BE LIABLE TO THE PURCHASER, OR TO ANYONE CLAIMING UNDER THE PURCHASER, FOR ANY OTHER OBLIGATIONS OR LIABILITIES, INCLUDING, BUT NOT LIMITED TO, OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY, NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY, WITH RESPECT TO FERRIS PRODUCTS OR FERRIS’ ACTS OR OMISSIONS OR OTHERWISE.
It is the express wish of the parties that this agreement and any related documents be drafted in English. Il est la volonté expresse des parties que cette convention et tous les documents s’y rattachent soient rédigés en anglais.
Page 28
Not for
Reproduction
Loading...