Ferris FW35 Series, FW35KAV2148RDCE, FW35KAV215RDCE, FW35KAV2648RDCE, FW35KAV2652RDCE Operator's Manual
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Table of Contents:
Products Covered by This Manual......................................3
Identification Tag Location.................................................. 3
CE Identification Tag Markings........................................... 3
Operator Safety..................................................................... 4
Operating Safely...............................................................4
Safety Rules and Information...........................................6
Safety Decals................................................................... 9
CE Safety Icons............................................................... 9
Safety Alert Symbol and Signal Words.......................... 10
Safety Interlock System..................................................10
Features and Controls........................................................10
Control Locations & Functions....................................... 10
Operation............................................................................. 13
Before First-Time Use.................................................... 13
Checks Before Starting.................................................. 14
Starting the Engine - Carbureted Models....................... 14
Stopping the Mower....................................................... 14
Driving the Mower.......................................................... 15
Cutting Height Adjustment..............................................16
Mowing............................................................................16
Mowing Recommendations............................................ 16
Pushing the Unit by Hand.............................................. 18
Storage........................................................................... 18
Checking Tire Pressures................................................ 19
Checking / Adding Fuel.................................................. 19
Check Engine Oil Level..................................................20
Cleaning Debris from the Machine.................................20
Lubrication...................................................................... 20
Check / Fill Transmission Oil..........................................21
Purging the Air from the Hydraulic System.................... 21
Maintenance Schedule....................................................... 22
Specifications...................................................................... 22
Warranty...............................................................................23
Warranty Statement........................................................23
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Thank you for purchasing this quality-built Ferris Commercial
Walk Behind Mower. We’re pleased that you’ve placed
your confidence in the Ferris brand. When operated and
maintained according to the manuals, your Ferris product will
provide many years of dependable service.
The manuals contain safety information to make you aware
of the hazards and risks associated with the unit and how
to avoid them. This Commercial Walk Behind Mower was
designed to be used as described in this operator's manual
and operated by trained professionals for finish cutting
of established lawns and is not intended for any other
purpose. It is important that you read and understand the
instructions thoroughly before attempting to start or operate
this equipment. Save these original instructions for future
reference.
Products Covered by This
Manual
The following products are covered by this manual:
5901329, 5901330, 5901454, 5901455, & 5901827
The images in this document are representative, and
are meant to complement the instructional copy they
accompany. Your unit may vary from the images
displayed.LEFTandRIGHTare as seen from the operator's
position.
PRODUCT REFERENCE DATA
Unit Model Number:
Unit Serial Number:
Mower Deck Model Number:
(if applicable)
Mower Deck Serial Number: (if
applicable)
Dealer Name:
Date Purchased:
ENGINE REFERENCE DATA
Engine Make:
Engine Model:
Engine Type/Spec:
Engine Code/Serial Number
When contacting your authorized service dealer for
replacement parts, service, or information you MUST have
these numbers.
Ferrisis a registered trademark of Briggs & Stratton
Corporation.
Identification Tag Location
The product identification tags (A, Figure 1) can be found in
the locations shown.
1
Note:For the location of the engine identification numbers,
refer to engine owner's manual.
The Illustrated Parts List for this machine can be downloaded
fromferrismowers.com. Please provide model and serial
number when ordering replacement parts.
CE Identification Tag Markings
A. Manufacturer's Identification Number
B. Serial Number
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C. Manufacturer's Address
D. CE Compliance Logo
E. Year of Manufacture
F. Sound Power in Decibels
G. Maximum Engine Speed in Rotations per Minute
H. Power Ratings in Kilowatts
I. Mass of Unit in Kilograms
Operator Safety
WARNING
This product can expose you to chemicals including
gasoline engine exhaust, which is known to the State of
California to cause cancer, and carbon monoxide, which
is known to the State of California to cause birth defects
or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.
Operating Safely
Read these safety rules and follow them closely. Failure to
obey these rules could result in loss of control of the unit,
severe personal injury or death to you, or bystanders, or
damage to property or equipment. This mowing deck is
capable of amputating hands and feet and throwing
objects.
Use common sense, and think through what you are doing.
If you are not sure that the task you are about to perform can
be safely done with the equipment you have chosen, ask a
professional: contact your local authorized dealer.
Read the Manual
The operator’s manual contains important safety information
you need to be aware of BEFORE you operate your unit as
well as DURING operation.
Safe operating techniques, an explanation of the product’s
features and controls, and maintenance information is
included to help you get the most out of your equipment
investment.
Be sure to completely read the Safety Rules and Information
found on the following pages. Also completely read the
Operation section.
The safety alert triangle ( ) in text signifies important
cautions or warnings which must be followed.
Operating Safety
Congratulations on purchasing a superior-quality piece of
lawn and garden equipment. Our products are designed and
manufactured to meet or exceed all industry standards for
safety.
Do not operate this machine unless you have been trained.
Reading and understanding this operator’s manual is a way to
train yourself.
Children
Tragic accidents can occur with children. Do not allow them
anywhere near the area of operation. Children are often
attracted to the unit and mowing activity. Never assume that
children will remain where you last saw them. If there is a risk
that children may enter the area where you are mowing, have
another responsible adult watch them.
Power equipment is only as safe as the operator. If it is
misused, or not properly maintained, it can be dangerous!
Remember, you are responsible for your safety and that of
those around you.
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Slope Operation
You could be seriously injured if you use this unit on too
steep of a slope. Using the unit on a slope that is too steep
where you do not have adequate footing and unit traction
(and control) can cause you to lose control and possibly slip
and fall or roll the unit over.
Always mow across slopes, not up and down (you could slip
and fall.)
Also, note that the surface you are on can greatly impact your
ability to safely operate this machine. Wet grass or soft soil
can seriously affect your footing and traction of the unit. Do
not operate on slopes that are slippery, wet, or have soft soil.
Moving Parts
This equipment has many moving parts that can injure you
or someone else. However, if you stay in the operator zone
(area behind the handles and controls), and follow the safety
rules in this operator’s manual, the unit is safe to operate.
The mower deck has spinning mower blades that can
amputate hands and feet. Do not allow anyone near the unit
while it is running! Keep safety devices (guards, shields, and
switches) in place and working.
To help you, the operator, use this equipment safely, it is
equipped with an operator-present safety system. Do NOT
attempt to alter or bypass the system. See your dealer
immediately if the system does not pass all the safety
interlock system tests found in this manual.
Thrown Objects
This unit has spinning mower blades. These blades can pick
up and throw debris that could seriously injure a bystander.
Be sure to clean up the area to be mowed and remove
objects that could be thrown by the blade BEFORE you start
mowing.
Do not operate this unit without the entire grass catcher or
discharge guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running!
If someone does enter the area, shut the unit off immediately
until they leave.
Fuel and Maintenance
Always disengage all drives, shutoff the engine and remove
the key before doing any cleaning, refueling or servicing.
Gasoline and its vapors are extremely flammable. Do not
smoke while operating or refueling. Do not add fuel while
engine is hot or running. Allow engine to cool for at least 3
minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage or
other enclosed area that is not well ventilated. Gasoline spills
should be cleaned up promptly and before operation begins.
Gasoline should be stored only in sealed containers approved
for fuel.
Proper maintenance is critical to the safety and performance
of your unit. Keep the unit free of grass, leaves and excess
oil. Be sure to perform the maintenance procedures listed in
this manual, especially periodically testing the safety system.
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Enclosed Areas
Only operate this unit outdoors and away from unventilated
areas such as inside garages or enclosed trailers. The
engine emits poisonous carbon monoxide gas and prolonged
exposure in an enclosed area can result in serious injury or
death.
Safety Rules and Information
Training
• Read, understand, and follow all instructions in the
manual and on the unit before starting. If the operator(s)
or mechanic(s) can not read English it is the owner’s
responsibility to explain this material to them.
• Become familiar with the safe operation of the equipment,
operator controls, and safety signs.
• All operators and mechanics should be trained. The
owner is responsible for training the users.
• Only allow responsible adults, who are familiar with the
instructions, to operate the unit.
• Never let children or untrained people operate or service
the equipment. Local regulations may restrict the age of
the operator.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to themselves, other
people or property.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability
to operate the riding mower safely enough to protect
themselves and others from serious injury.
Preparation
• Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Use only accessories and attachments approved
by the manufacturer.
• Wear appropriate clothing including safety shoes, safety
glasses and ear protection. Long hair, loose clothing or
jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire, which
can be thrown by the machine.
• Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
• Use only an approved container.
• Never remove fuel cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
• Never refuel or drain the machine indoors.
• Check that operator’s presence controls, safety switches
and shields are attached and functioning properly. Do not
operate unless they are functioning properly.
Operation
• Never run an engine in an enclosed area.
• Mow only in the daylight or with good artificial light,
keeping away from holes and hidden hazards.
• Be sure all drives are in neutral and parking brake is
engaged before starting engine. Only start engine from
the operator’s position.
• Be sure of your footing while using pedestrian controlled
equipment, especially when backing up. Walk, don’t run.
Reduced footing could cause slipping.
• Slow down and use extra care on hillsides. Be sure to
travel in the recommended direction on hillsides. Turf
conditions can affect the machines stability. Use caution
when operating near drop-offs.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while traveling
in reverse.
• Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the deflector in place.
• Slow down and use caution when making turns and when
changing directions on slopes.
• Never raise deck with the blades running.
• Never leave a running unit unattended. Always disengage
the PTO, set the parking brake, stop the engine, and
remove keys before dismounting. Keep hands and feet
away from the cutting units.
• Turn off the PTO switch to disengage the blades when
not mowing.
• Never operate with guards not securely in place. Be
sure all interlocks are attached, adjusted properly and
functioning properly.
• Never operate with the discharge deflector raised,
removed or altered, unless using a grass catcher.
• Do not change the engine governor setting or over-speed
the engine.
• Stop on level ground, lower implements, disengage
drives, engage parking brake, shut off engine before
leaving the operator’s position for any reason including
emptying the grass catchers or unclogging the chute.
• Stop equipment and inspect blades after striking objects
or abnormal vibration occurs. Make necessary repairs
before resuming operations.
• Keep hands and feet away from the cutting units.
• Look behind and down before backing up to be sure of a
clear path.
• Never carry passengers and keep pets and bystanders
away.
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• Do not operate the unit while under the influence of
alcohol or drugs.
• Slow down and use caution when making turns and
crossing roads and sidewalks. Stop blades if not mowing.
• Use care when loading or unloading the machine into a
trailer or truck.
• Use care when approaching blind corners, shrubs, trees
or other objects that may obscure vision.
• To reduce fire hazard, keep unit free of grass, leaves &
excess oil. Do not stop or park over dry leaves, grass or
combustible materials.
WARNING
It is a violation of California Public Resource Code, Section
4442, to use or operate the engine on any forest-covered,
brush-covered or grass-covered land unless the exhaust
system is equipped with a spark arrester, as defined in
section 4442, maintained in effective working order. Other
states or federal jurisdictions may have similar laws.
Contact an Authorized Service Dealer to obtain a spark
arrester designed for the exhaust system installed on this
engine.
• Use extra care with grass catchers or other attachments.
These can change the stability of the unit.
• Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction.
• See your authorized dealer for recommendations of
available weights to improve stability.
Do not:
• Avoid starting, stopping, or turning on a slope. If tires
lose traction (i.e. machine stops forward motion on a
slope), disengage the blade(s) (PTO) and drive slow off
the slope.
• Do not turn on slopes unless necessary, and then, turn
slowly.
• Do not mow near drop-offs, ditches, or embankments.
The operator could lose footing or balance or mower
could suddenly turn over if a wheel is over the edge of a
cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced footing or traction
could cause sliding.
• Do not mow excessively steep slopes.
• Do not use grass catcher on steep slopes.
• OSHA regulations may require the use of hearing
protection when exposed to sound levels greater than 85
dBA for an 8 hour time period.
CAUTION
This machine produces sound level in excess of 85 dBA
at the operator's ear and can cause hearing loss through
extended periods of exposure.
Wear hearing protection when operating this machine.
Slope Operation
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope
or if you feel uneasy on it, do not drive on it.
WARNING
Operating on a steep slope can cause sliding and loss of
steering, control, and rollover.
Select slow ground speed before driving onto a slope. Use
extra caution when operating on slopes with rear mounted
grass catchers.
Mow across the face of slopes, not up and down, use
caution when changing directions and DO NOT START OR
STOP ON A SLOPE.
Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the unit
and the mowing activity. Never assume that children will
remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and
down for small children.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
Emissions
• Engine exhaust from this product contains chemicals
known, in certain quantities, to cause cancer, birth
defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and Air
Index information on the engine emissions label.
Ignition Systems (Gasoline Models)
• This spark ignition system complies with CAN ICES-2/
NMB-2.
Do:
• Mow across slopes, not up and down.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Tall grass can hide obstacles.
• Use slow speed. Choose a slow speed so that you will
not have to stop or change speed while on the slope.
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Service and Maintenance Safety
Maintenance and Storage
WARNING
Amputation and crushing hazard
Specific steps must be taken in order to perform service and
maintenance procedures safely.
Read and follow all the applicable safety and instructional
messages in this manual.
Always disengage the mower blades, set the parking brake,
turn the engine OFF, remove the ignition key, and wait
for all movement to stop prior to performing service and
maintenance procedures.
Always disconnect the spark plug wire(s) and fasten it away
from the plug before beginning any maintenance or service
procedures on order to prevent accidental ignition.
Safe Handling of Gasoline
DANGER
Fire and explosion hazard
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources
of ignition.
• Use only approved gasoline containers.
• Never remove the gas cap or add fuel with the engine
running. Allow the engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there is
an open flame, spark, or pilot light such as near a water
heater or other appliance.
• Never fill containers inside a vehicle or on a truck bed
with a plastic bed liner. Always place containers on the
ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment on a trailer with a portable
container, rather than from a gasoline dispenser nozzle.
• Keep nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never over-fill the fuel tank. Replace gas cap and tighten
securely.
• Use extra care in handling gasoline and other fuels. They
are flammable and vapors are explosive.
• If fuel is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and
avoid creating any source of ignition until fuel vapors
have dissipated.
• Replace all fuel tank caps and fuel container caps
securely.
• Always observe safe refueling and fuel handling practices
when refueling the unit after transportation or storage.
• Always follow the engine manual instructions for storage
preparations before storing the unit for both short and
long term periods.
• Always follow the engine manual instructions for proper
start-up procedures when returning the unit to service.
• Never store the machine or fuel container inside where
there is an open flame, such as in a water heater. Allow
unit to cool before storing.
• Shut off fuel while storing or transporting. Do not store
fuel near flames or drain indoors.
• Keep all hardware, especially blade attachment bolts,
tight and keep all parts in good working condition.
Replace all worn or damaged decals.
• Never tamper with safety devices. Check their proper
operation regularly.
• Disengage drives, lower implement, set parking brake,
stop engine and remove key or disconnect spark plug
wire. Wait for all movement to stop before adjusting,
cleaning or repairing.
• Clean grass and debris from cutting units, drives,
mufflers, and engine to prevent fires. Clean up oil or fuel
spillage.
• Let engine cool before storing and do not store near
flame.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Park machine on level ground. Never allow untrained
personnel to service machine.
• Use jack stands to support components when required.
• Carefully release pressure from components with stored
energy.
• Disconnect battery or remove spark plug wire before
making any repairs. Disconnect the negative terminal
first and the positive last. Reconnect positive first and
negative last.
• Use care when checking blades. Wrap the blade(s) or
wear gloves, and use caution when servicing them. Only
replace blades. Never straighten or weld them.
• Keep hands and feet away from moving parts. If possible,
do not make adjustments with the engine running.
• Charge batteries in an open well ventilated area, away
from spark and flames. Unplug charger before connecting
or disconnecting from battery. Wear protective clothes
and use insulated tools.
• Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer’s recommended parts,
when necessary.
• Check brake operation frequently. Adjust and service as
required.
• Use only factory authorized replacement parts when
making repairs.
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• Always comply with factory specifications on all settings
and adjustments.
• Only authorized service locations should be utilized for
major service and repair requirements.
• Never attempt to make major repairs on this unit unless
you have been properly trained. Improper service
procedures can result in hazardous operation, equipment
damage and voiding of manufacturer’s warranty.
• Units with hydraulic pumps, hoses, or motors: WARNING:
Hydraulic fluid escaping under pressure may have
sufficient force to penetrate skin and cause serious injury.
If foreign fluid is injected into the skin it must be surgically
removed within a few hours by a doctor familiar with this
form of injury or gangrene may result. Keep body and
hands away from pin holes or nozzles that eject hydraulic
fluid under high pressure. Use paper or cardboard, and
not hands, to search for leaks. Make sure all hydraulic
fluid connections are tight and all hydraulic hoses and
lines are in good condition before applying pressure
to the system. If leaks occur, have the unit serviced
immediately by your authorized dealer.
• WARNING: Stored energy device. Improper release of
springs can result in serious personal injury. Springs
should be removed by an authorized technician.
A Part Number: 5103934 - Decal, Main Safety, CE WB
B Part Number: 7106109 - Decal, Discharge Safety, Export
C Part Number: 5104566 - Decal, Dash Panel, WKB, Man/Elec Start
Safety Decals
Before operating your unit, read the safety decals. The
cautions and warnings are for your safety. To avoid a
personal injury or damage to the unit, understand and follow
all safety decals.
WARNING
If any safety decals become worn or damaged, and
cannot be read, order replacement decals from your
local dealer.
D Battery Decal
CE Safety Icons
Warning: Read Operator’s
Manual - Read and understand the
operator’s manual before using this
machine.
Danger: Fire Hazard - Keep the unit
free of grass, leaves and excess oil.
Do not add fuel while engine is hot
or running. Stop engine and allow
to cool for at least 3 minutes prior to
adding fuel. Do not add fuel indoors,
in an enclosed trailer, garage or
other enclosed areas. Clean up
spilled fuel. Do not smoke while
operating this machine.
Danger: Thrown Objects - This
machine is capable of thrown objects
and debris. Keep bystanders away.
Danger: Dismemberment - This
mower deck can amputate limbs.
Keep hands and feet away from
blades.
Danger: Machine Rollover -
Operating on steep slops can cause
sliding and loss of steering, control
and rollover.
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Danger: Amputation and Thrown
Objects Hazard - To avoid injury
from rotating blades, stay clear of the
deck edge and keep others away.
Danger: Thrown Objects Hazard -
Do not mow without discharge chute
or entire grass catcher in place.
Warning: Fire Hazard - Keep
children, open flames and sparks
away from the battery, which could
ignite explosive gases.
Warning: Sulfuric acid can cause
blindness or severe burns - Always
wear safety goggles or a face shield
when working on or near a battery.
Warning: Batteries produce
explosive gases - Read and
understand the Operator’s Manual
before using this machine.
Important: Do not discard a
battery in the trash - Contact
local authorities for disposal and/or
recycling of batteries.
Safety Alert Symbol and Signal Words
The safety alert symbol ( ) is used to identify safety
information about hazards that can result in personal injury. A
signal word (DANGER, WARNING, or CAUTION) is used with
the alert symbol to indicate the likelihood and the potential
severity of injury. In addition, a hazard symbol may be used to
represent the type of hazard.
DANGERindicates a hazard which, if not avoided,will
result in death or serious injury.
Test 3 - Engine should SHUT OFF if:
• S/N: 2016973573 & Below: Operator moves the forward
speed control lever FORWARD with the parking brake
engaged, OR
• Operator releases the operator presence handles while
the forward speed control lever is not in the NEUTRAL
position.
Test 4 - PTO Switch (blades) should SHUT OFF if:
• If the PTO switch is ON and the operator releases the
operator presence handles, OR
• The operator presses the PTO switch down to the OFF
position.
Test 5 - PTO Switch (blades) SHOULD turn on if:
• Operator depresses the operator presence handles and
the PTO switch is pulled up to the ON position.
Test 6 - Blade Brake Check:
Mower blades and mower drive belt should come to a
complete stop within seven (7) seconds after electric PTO
switch is turned OFF (or operator releases the operator
presence handles). If the mower drive belt does not stop
within seven (7) seconds, see your dealer.
Note:Once the engine has been stopped, the forward speed
control lever must be returned to the NEUTRAL position, the
parking brake should be engaged, the operator presence
handles should be depressed and the PTO switch should be
in the OFF position in order to start the engine.
WARNING
If the unit does not pass a safety test, do NOT operate it.
See your authorized dealer. Under no circumstance should
you attempt to defeat the purpose of the safety interlock
system.
WARNINGindicates a hazard which, if not
avoided,could result in death or serious injury.
Features and Controls
Control Locations & Functions
CAUTIONindicates a hazard which, if not
avoided,could result in minor or moderate injury.
NOTICEindicates a situation thatcould result in damage
to the product.
The information below briefly describes the function of
individual controls. Starting, stopping, driving, and mowing
require the combined use of several controls applied in
specific sequences. To learn what combination and sequence
of controls to use for various tasks see the Operation section.
Safety Interlock System
This unit is equipped with safety interlock switches. These
safety systems are present for your safety, do not attempt
to bypass safety switches, and never tamper with safety
devices. Check their operation regularly.
Operational SAFETY Checks
Test 1 - Engine should NOT crank if:
• Forward speed control lever is not in the NEUTRAL
position.
Test 2 - Engine SHOULD crank if:
• Forward speed control lever is in the NEUTRAL position.
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Control Locations & Functions - Operator's
Position
2
Callout Control Name
A Operator Presence Handles
B Forward Speed Control Lever
C Drive Levers
D Forward Speed Override Control Levers
E Hour Meter
F Forward Speed Indicator
G Ignition Switch
H Parking Brake Lever
I Choke
J Throttle Control
K PTO (Power Take Off) Switch
L Cutting Height Adjustment Handle
M Neutral Return Pedals
Operator Presence Handles: These handles are a
major factor in the safety interlock system of the mower.
Both handles are tied together so depressing one handle
depresses both. The operator must depress the handles in
order to activate the PTO (Power Take Off) switch.
If the operator presence handles are released and the
forward speed control lever is in the NEUTRAL position and
the PTO switch is engaged, the mower blades will stop, but
the engine will remain running.
If the operator presence handles are released and the
forward speed control lever is NOT in the NEUTRAL position,
the engine will stop (with or without the PTO engaged).
Forward Speed Control Lever / Drive Levers:These
levers control the ground speed and direction of travel of the
mower.
Icon Control Name
Forward Speed Control Lever
S/N: 2017008010 & Below
Left Drive Lever
Right Drive Lever
S/N: 2017008011 & Above
Left Drive Lever
Right Drive Lever
Icon Control Position
Forward
Neutral
Reverse
Theforward speed control levercontrols the forward
ground speed of both drive wheels.S/N: 2016973573 &
Below:The parking brake must be released before moving
the forward speed control lever out of the NEUTRAL position
or the engine will stop.S/N: 2016973574 & Above:The
forward speed control lever cannot be moved forward out of
the NEUTRAL position if the parking brake lever is engaged.
Theleft drive levercontrols the steering and reverse ground
speed of the left drive wheel. Theright drive levercontrols
the steering and reverse ground speed of the right drive
wheel. Squeeze both reverse speed control levers evenly to
move in reverse.
See theDriving the Mowersection for proper steering
instructions.
Forward Speed Override Control Levers: The forward
speed override control levers were designed to provide
increased traction and controllability for operation on slopes
and side hills.
To increase the forward speed of the left drive tire press the
left hand forward speed control lever down.
To increase the forward speed of the right drive tire press the
right hand forward speed control lever down.
Your machine is equipped with one of the different styles of
hour meter listed below.
Hour Meter (Displays Numbers Only): The hour meter
measures the number of hours that the ignition switch is in
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the RUN position and the operator presence handles are
pressed down. The hour meter has a self contained power
source so the total hours are always visible.
Hour Meter (Displays Numbers and Letters): This unit is
equipped with a dual function hour meter that records the
number of hours that the engine has run while the operator
presence handles were pressed down and the number of
hours that the PTO switch has been engaged.
forward speed control of the mower to a preferred driving
speed.
Icon
Control Name Forward Speed Indicator
The forward speed indicator works in conjunction with the
Forward Speed Control Lever and the Neutral Return Pedal.
The further the Forward Speed Control Lever is pressed
forward the further the Forward Speed Indicator travels to
the right. When the Forward Speed Control Lever is pulled
rearward or the Neutral Return Pedal is being depressed the
Forward Speed Indicator travels to the left
Ignition Switch: The ignition switch starts and stops the
engine, it has three positions:
"A" - Hour Glass Icon - The hour glass icon flashes when
the hour meter is recording the passage of time.
"B" - Mode Icon - The mode icon will display an "E" when
displaying engine hours, and a "P" when displaying PTO
hours.
"C" - Time Display - This is the number of hours that are
recorded.
The default display of the hour meter is engine hours. The
mode icon will display a "E" and the hour glass icon will not
flash.
To begin recording engine hours, start the unit's engine and
press down the operator presence handles. The hour glass
icon will flash.
To begin recording PTO hours, pull the PTO switch up to
engage the PTO clutch. The unit's engine must be running
and the operator presence handles must be pressed down.
The mode icon will display a "P" and the hour glass icon will
flash.
OFF Stops the engine and shuts off the electrical
system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN position
with the engine stopped—this drains the battery.
Parking Brake: Pull the parking brake lever rearward
and up to engage the parking brake. Move the lever fully
forward and down to disengage the parking brake.
Disengage Releases the parking brake.
Engage Locks the parking brake.
Choke: Close the choke for cold starting. Open the
choke once the engine starts. A warm engine may not require
choking. Pull the knob UP to close the choke. Push the knob
DOWN to open the choke.
While recording PTO hours, the hour meter also records
engine hours; however, the hour meter only displays PTO
hours when recording PTO hours.
To stop recording PTO hours, push the PTO switch down to
disengage the PTO clutch.
To stop recording engine hours, release the operator
presence handles.
The hour meter has a self contained power source so that the
recorded hours are always visible even when the engine is
OFF.
Forward Speed Indicator:The purpose of the Forward
Speed Indicator is to help the operator quickly reset the
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Throttle Control: The throttle controls engine speed. Move
the throttle forward to increase engine speed and back to
decrease engine speed. Always operate at FULL throttle
when mowing.
Fast throttle speed.
Slow throttle speed.
PTO (Power Take Off) Switch: The PTO switch
engages and disengages the mower blades. Pull UP on the
switch to engage, and push DOWN to disengage.
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Neutral Return Pedals:
Icon Control Name
Neutral Return Pedals
Icon Control Name
Transmission Release Levers
The neutral return pedals provide a hands-free return to
neutral. The pedals are used in conjunction with the drive
levers to properly stop the machine. The two pedals are
connected together so depressing one depresses both.
The operator must fully depress the neutral pedal downwards
to return the mower to neutral. The mower must be in the
neutral position to start the engine.
See the Stopping the Mower section for operating instructions
of the neutral return pedals.
Control Locations & Functions - Left Side of
Mower
3
This unit is equipped with two transmission release levers.
The transmission release levers deactivate the transaxle
so that the unit can be pushed by hand. Both transmission
release levers must be in the same position whether you are
driving the unit or pushing it by hand. SeePushing the Unit by
Handfor operational information.
Cutting Height Adjustment Handle:
Icon Control Name
Cutting Height Adjustment Handle
The cutting height adjustment handle controls the mower
deck cutting height. To raise the mower deck cutting height:
crank the cutting height adjustment handle clockwise. To
lower the mower deck cutting height crank: the cutting height
adjustment handle counter-clockwise.
Operation
Callout Control Name
A Transmission Oil Fill
B Fuel Tank Cap
C Transmission Release Levers
Fuel Tank Cap: To remove the cap, turn counter-clockwise.
Transmission Release Levers:
Before First-Time Use
• Be sure to read all information in the Safety and
Operation sections before attempting to operate this unit.
• Become familiar with all of the controls and how to stop
the unit.
• Operate in an open area without engaging the PTO to
become accustomed to the unit.
WARNING
Read the operator's manual before attempting to
operate the machine.
If you do not understand how a specific control functions,
or have not yet thoroughly read the Features and Controls
section, do so now.
Do not attempt to operate the mower without first becoming
familiar with the location and function of all controls.
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WARNING
• Before leaving the operator's position for any reason,
engage the parking brake, disengage the PTO, stop the
engine and remove the key.
• To reduce fire hazard, keep the engine and mower
free of grass, leaves and excess grease. Do NOT
stop or park unit over dry leaves, grass or combustible
materials.
• Gasoline is highly flammable and must be handled with
care. Never fill the tank when the engine is still hot from
recent operation. Do NOT allow open flame, smoking or
matches in the area. Avoid over-filling and wipe up any
spills.
Checks Before Starting
4
1. Engage the parking brake and make sure the PTO switch
is disengaged and the forward speed control lever is in
the NEUTRAL position.
2. Set the engine throttle control to FULL throttle position.
Then fully close the choke by pulling the knob OUT fully.
NOTE: A warm engine may not require choking.
3. Insert the key into the ignition switch and turn it to the
START position.
4. After the engine starts, gradually open the choke (push
knob down fully). Reduce to half throttle speed and allow
to warm up. Warm up the engine by running it for at least
a minute before engaging the PTO switch or driving the
mower.
5. After warming the engine, ALWAYS operate the unit at
FULL THROTTLE when mowing.
In the event of an emergency the engine can be stopped
by simply turning the ignition switch to STOP. Use this
method only in emergency situations. For normal engine
shut down follow the procedure given in STOPPING THE
MOWER
Stopping the Mower
• Check that crankcase is filled to the full mark on the
dipstick (A, Figure 4). See the engine Operator’s Manual
for engine oil dipstick location, oil fill instructions, and oil
recommendations.
• Make sure all nuts, bolts, screws, and pins are in place
and tight.
• Fill the fuel tank (B) with fresh fuel. Refer to engine
manual for fuel recommendations.
• Check the hydraulic oil tank (C) and make sure that the
oil level is up to the FULL COLD mark.
Starting the Engine - Carbureted Models
WARNING
If you do not understand how a specific control
functions, or have not yet thoroughly read the Features
& Controls section, do so now.
Do NOT attempt to operate the unit without first
becoming familiar with the location and function of ALL
controls.
1. Gently squeeze both drive levers (A, Figure5) evenly to
stop the unit.
5
2. Once the unit is stopped, firmly depress the neutral return
pedal (B) to place the transmission in neutral.
3. Disengage the PTO by pushing down on the PTO switch
(C).
4. Engage the parking brake by pulling the parking brake
lever (D) fully up and rearward towards the handle bars.
5. Move the throttle control (E) to mid-throttle position and
turn the ignition key (F) to OFF. Remove the key.
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Driving the Mower
Before attempting to drive the mower make sure you have
read the Features and Controls section and understand the
location and function of the controls.
The hydrostatic transmission has an infinite number of
speeds between full speed forward and reverse, with the
faster speeds being achieved by moving the forward speed
control lever and reverse speed control levers farthest in the
direction of travel.
For normal use, the throttle should be kept fully open and
the ground speed of the machine determined by the forward
speed control lever. When transporting the machine or when
loading or unloading from a truck or trailer, partial throttle
should be used to slow the reaction time of the controls and
reduce noise.
To Slow or Stop Machine
1. Gently squeeze both drive levers evenly to slow the
machine.
2. Continuing to squeeze the drive levers will stop the
machine.
3. Once the machine is stopped, firmly depress the neutral
return pedal to place the transmissions in neutral.
4. Engage the parking brake.
NOTE: Continuing to squeeze the drive levers after the
machine is stopped, will cause the machine to move in
reverse.
Turning the Machine
Note: Always reduce speed in a turn.
Practice maneuvering the machine at a slow engine speed on
level ground with the PTO switch in the “OFF” position until
you are familiar with the controls.
To Move Forward and Set Forward Speed
1. Disengage the parking brake.
2. Gently move the forward speed control lever (A, Figure 6,
inset 1) forward until desired speed is achieved.
6
Turning Left:
Gently squeeze the left drive lever (C, inset 3). A sharp or
gentle turn is determined by the amount of force applied to
the drive lever.
Turning Right:
Gently squeeze the right drive lever (D, inset 4). A sharp or
gentle turn is determined by the amount of force applied to
the drive lever.
Temporarily Increase Forward Speed
The forward speed override control levers were designed to
provide increased traction and controllability for operation on
slopes and side hills.
To increase the forward speed to the left hand wheel:
Gently depress the left hand forward speed override control
lever (A, Figure 7, inset 1) to temporarily increase the forward
speed to the left hand wheel.
7
To Move Backward
1. Disengage the parking brake.
2. Gently squeeze both drive levers (B, inset 2) evenly, until
desired speed is achieved.
To increase the forward speed to the right hand wheel:
Gently depress the right hand forward speed override control
lever (B, inset 2) to temporarily increase the forward speed to
the right hand wheel.
Increase forward movement speed:
Gently depress both forward speed override control levers
evenly to temporarily increase the forward speed of the
machine.
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Cutting Height Adjustment
The cutting height indicator (A, Figure8) will help you identify
the cutting height.
8
Height of Grass
Often cutting height is a matter of personal preference.
Typically, you should mow the grass when it is between three
and five inches high. The proper cutting height range for
a specific lawn will depend upon several factors, including
the type of grass, the amount of rainfall, the prevailing
temperature, and the lawn’s overall condition.
Cutting the grass too short causes weak, thin grass plants,
which are easily damaged by dry periods and pests. Cutting
too short is often more damaging than allowing the grass to
be slightly higher.
Letting grass grow a bit longer—especially when it is hot and
dry—reduces heat build-up, preserves needed moisture and
protects the grass from heat damage and other problems.
However, allowing grass to grow too high can cause thin turf
and additional problems.
Cutting off too much at one time shocks the plant’s growth
system and weakens the grass plants. A good rule of thumb
is the 1/3 rule: to cut no more than one third of the grass
height, and never more than 1 inch at a time.
To raise the mower deck:
Turn the cutting height adjustment handle (B)clockwise.
To lower the mower deck:
Turn the cutting height adjustment handlecounter-
clockwise.
Mowing
Before mowing, set the cutting height as described in Cutting
Height Adjustment.
1. Engage the parking brake. Make sure that the PTO
switch is disengaged and the forward speed control lever
is in the neutral position.
2. Start the engine (see Starting the Engine).
3. Set the throttle to the ½ throttle position.
Note:It is best practice to engage the PTO with the throttle
set at the minimum throttle position necessary to engage the
deck drive system without stalling the engine.
4. Engage the PTO by pulling up the PTO switch.
5. Move the throttle to the "FAST" position and begin
mowing.
6. Release the parking brake and begin mowing.
7. When finished, reduce throttle speed so that the engine
idles and push the PTO switch down to shut off the PTO.
8. Stop the engine. See Stopping the Mower.
Mowing Recommendations
Several factors can affect how well your machine cuts grass,
Following proper mowing recommendations can improve the
performance and life of your machine.
9
The amount of grass you are able to cut in one pass is also
effected by the type of mowing system you are using (for
example, broadcasting with side discharge decks can process
a much larger volume of grass than mulching does).
Tall grass requires incremental cutting. For extremely tall
grass, set the cutting height at maximum for the first pass (A,
Figure 10), and then reset it to the desired height and mow a
second (B) or third time.
Don’t cover the grass surface with a heavy layer of clippings.
Consider using a grass collection system and starting a
compost pile.
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When and How Often to Mow
The time of day and condition of the grass greatly affect the
results you’ll get when mowing. For the best results, follow
these guidelines:
• Mow when the grass is between three and five inches
high.
• Mow with sharp blades. Short clippings of grass one inch
or shorter decompose more quickly than longer blades.
Sharp mower blades cut grass cleanly and efficiently,
preventing frayed edges which harm the grass.
• Mow at time of day when the grass is cool and dry. Late
afternoon or early evening often provide these ideal
mowing conditions.
• Avoid mowing after rain or even heavy dew, and never
mulch when the grass is wet (moist grass does not mulch
well, and clumps beneath the mower deck).
Mowing Patterns
Always start mowing on a smooth, level area.
The size and type of area to be mowed will determine the
best mowing pattern to use. Obstructions such as trees,
fences and buildings, and conditions such as slopes and
grades must also be considered.
• Cut long straight strips overlapping slightly.
• Where possible, change patterns occasionally to
eliminate matting, graining or a corrugated appearance.
• For a truly professional cut, mow across the lawn in one
direction, then re-cut the lawn by mowing perpendicular to
the previous cut.
Note:Always operate the engine at FULL THROTTLE when
mowing.
If you hear the engine slowing down, you are mowing too
fast—using a slower ground speed will improve the cutting
efficiency of the blades and prevents many common cutting
problems. Use an appropriate ground speed for the thickness
and height of the grass you are cutting (3rd gear or slower for
manual gear models). If you hear the engine slowing down
you are mowing too fast, use a slower ground speed.
Where possible, make one or two passes around the outside
of the area discharging the grass INTO the lawn to keep the
cut grass off fences and walks.
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The remainder of the mowing should be done in the opposite
direction so that the clippings are dispersed OUT onto the
area of lawn previously cut.
Mowing Methods
Broadcast Mowing
Broadcasting, or side-discharging, disperses fine clippings
evenly over the entire lawn. Many golf courses use this
method. Your mower has a deep dish deck to allow freer
circulation of clippings so they are broadcast evenly over the
lawn.
Engine Speed & Ground Speed for Broadcasting:
Always operate the engine at full throttle when mowing.
If you hear the engine slowing down, you are mowing too
fast—using a slower ground speed will improve the cutting
efficiency of the blades and prevents many common cutting
problems.
ALWAYS use an appropriate ground speed for the thickness
and height of the grass you are cutting (3rd gear or slower for
manual gear models). If you hear the engine slowing down
you are mowing too fast, use a slower ground speed.
How Much Grass to Cut Off When Broadcasting:
Mow when the grass is 3-5 inches long. Do not cut the grass
shorter than 2 to 2-1/2 inches. Do not cut off more that 1 inch
of grass in a single pass.
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Mulching
Mulching consists of a mower deck which cuts and re-cuts
clippings into tiny particles and which then blows them down
INTO the lawn. These tiny particles decompose rapidly
into by-products your lawn can use. UNDER PROPER
CONDITIONS, your mulching mower will virtually eliminate
noticeable clippings on the lawn surface.
Note:When mulching under heavy cutting conditions, a
rumbling sound may be present and is normal.
Mulching Requires EXCELLENT Mowing Conditions:
Mulching mowers cannot function properly if the grass is wet,
or if the grass is simply to high to cut. Even more than normal
mowing, mulching requires that the grass be dry and the
appropriate amount is cut.
Do not use the mower as a mulching mower during the
first two or three mowings in the spring. The long grass
blades, quick growth, and often wetter conditions are more
suitable for broadcasting (side-discharging) or grass bagging
operation.
Engine Speed & Ground Speed for Mulching:
Use full engine throttle matched with a slow ground speed so
that clippings will be finely cut. Ground speed while mulching
should be HALF of the speed that would be used when
broadcasting (side discharging) under similar conditions.
Since mulching requires more horsepower than broadcasting,
using a slower ground speed is vitally important for proper
mulching operation.
13
How Much Grass to Mulch:
The best mulching action typically results from cutting only
the top ½ inch to 3/4 inch of grass blade. This provides
short clippings which decompose properly (much more
quickly than longer clippings). The ideal cutting height will
vary with climate, time of year, and quality of your lawn. We
recommend that you experiment with both the cutting height
and ground speed until you achieve the best cut. Start with
a high cutting height and using progressively lower settings
until you find a cutting height that is matched to your mowing
conditions and preferences.
Pushing the Unit by Hand
NOTICE
Towing the units while the transmissions are engaged will
cause transmission damage. Do NOT use another vehicle
to push or pull this unit.
This unit is equipped with two transmission release levers.
1. Depress the neutral return pedals to return the
transmissions to NEUTRAL, disengage the PTO, engage
the parking brake, turn the ignition switch to OFF, and
remove the key.
2. Locate the transmission release levers (A, Figure 13) by
the rear wheels of the unit.
3. To disengage the transmissions (free-wheel position), pull
both transmission release levers back and out (C) so they
lock in the disengaged (free-wheel) position.
4. Disengage the parking brake. The unit can now be
pushed by hand.
5. After moving the unit, re-engage the transmissions
(drive position) by pulling the transmission release
levers rearward and inward (B) to release them from the
disengaged position and then allow them to move to the
engaged (drive) position.
Storage
Temporary Storage (30 Days or Less)
Remember, the fuel tank will still contain some gasoline, so
never store the unit indoors or in any other area where fuel
vapor could travel to any ignition source. Fuel vapor is also
toxic if inhaled, so never store the unit in any structure used
for human or animal habitation.
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WARNING
Never store the unit, with gasoline in engine or fuel tank,
in a heated shelter or in enclosed, poorly ventilated
enclosures. Gasoline fumes may reach an open flame,
spark or pilot light (such as a furnace, water heater, clothes
dryer, etc.) and cause an explosion.
Handle gasoline carefully. It is highly flammable and
careless use could result in serious fire damage to your
person or property.
Drain fuel into an approved container outdoors away from
open flame or sparks.
Here is a checklist of things to do when storing your unit
temporarily or in between uses:
• Keep the unit in an area away from where children
may come into contact with it. If there’s any chance of
unauthorized use, remove the spark plug (s) and put in a
safe place. Be sure the spark plug opening is protected
from foreign objects with a suitable cover.
• If the unit can’t be stored on a reasonable level surface,
chock the wheels.
• Clean all grass and dirt from the mower.
Long Term Storage (Longer Than 30 Days)
Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety Rules
section, then perform the following steps:
1. Drain crankcase oil while engine is hot and refill with a
grade of oil that will be required when unit is used again.
2. Prepare the mower deck for storage as follows:
a.) Remove mower deck from the unit.
b.) Clean underside of mower deck.
c.) Coat all bare metal surfaces with paint or light coat of
oil to prevent rusting.
3. Clean external surfaces and engine.
4. Prepare engine for storage. See engine owner’s manual.
5. Clean any dirt or grass from cylinder head cooling fins,
engine housing and air cleaner element.
6. Cover air cleaner and exhaust outlet tightly with plastic or
other waterproof material to keep out moisture, dirt and
insects.
7. Completely grease and oil unit as outlined in the
Lubrication section.
8. Clean up unit and apply paint or rust preventative to any
areas where paint is chipped or damaged.
9. Be sure the battery is filled to the proper level with water
and is fully charged. Battery life will be increased if it is
removed, put in a cool, dry place and fully charged about
once a month. If battery is left in unit, disconnect the
negative cable.
10. Drain fuel system completely or add a gasoline stabilizer
to the fuel system. If you have chosen to use a fuel
stabilizer and have not drained the fuel system, follow
all safety instructions and storage precautions in this
manual to prevent the possibility of fire from the ignition
of gasoline fumes. Remember, gasoline fumes can travel
to distant sources of ignition and ignite, causing risk of
explosion and fire.
NOTE: Gasoline, if permitted to stand unused for
extended periods (30 days or more), may develop
gummy deposits which can adversely affect the engine
carburetor and cause engine malfunction. To avoid this
condition, add a gasoline stabilizer to the fuel tank and
run the engine a few minutes, or drain all fuel from the
unit before placing it in storage.
Starting After Long Term Storage
Before starting the unit after it has been stored for a long
period of time, perform the following steps.
1. Remove any blocks from under the unit.
2. Install the battery if it was removed.
3. Unplug the exhaust outlet and air cleaner.
4. Fill the fuel tank with fresh gasoline. See engine manual
for recommendations.
5. See engine owner’s manual and follow all instructions for
preparing engine after storage.
6. Check crankcase oil level and add proper oil if necessary.
If any condensation has developed during storage, drain
crankcase oil and refill.
7. Inflate tires to proper pressure. Check fluid levels.
8. Start the engine and let it run slowly. DO NOT run at high
speed immediately after starting. Be sure to run engine
only outdoors or in well ventilated area.
Checking Tire Pressures
Tire pressure should be checked periodically, and maintained
at the levels shown in the Specifications chart. Note that
these pressures may differ slightly from the "Max Inflation"
stamped on the side-wall of the tires. The pressures shown
provide proper traction and extend tire life.
Checking / Adding Fuel
WARNING
Fuel and its vapors are extremely flammable and
explosive.
Fire or explosion can cause severve burns or death.
Gasoline is highly flammable and must be handled with
care. Never fill the tank when the engine is still hot from
recent operation. Do NOT allow open flame, smoking or
matches in the area. Avoid over-filling and wipe up any
spills.
To add fuel:
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1. Stop the engine and allow it to cool for at least 3 minutes.
2. Remove the fuel cap.
3. Fill the tank to the bottom of the filler neck. This will allow
for fuel expansion.
NOTE: Do not overfill. Refer to your engine manual for
specific fuel recommendations.
4. Install and hand tighten the fuel cap.
Oil Application Locations
Control Rod Pivots (H)
Lower Parking Brake Rod Pivots (I)
Parking Brake Lever Pivots - Units in serial number range 2017170235 &
above only (B, Figure 15)
Deck Lift Linkage Rods (C, Figure 16)
Deck Lift Trunnions (D)
Discharge Chute Rod Hinge (B, Figure 17)
Check Engine Oil Level
Interval: Before Each Use
Refer to the engine owners manual for dipstick and oil fill
locations and specific engine oil check and fill procedures.
Cleaning Debris from the Machine
Service Interval: Before each use or daily
1. Park the unit on a flat level surface such as a concrete
floor. Disengage the PTO, engage the parking brake, turn
the ignition switch to OFF and remove the key.
2. Clean off any oil, debris, or grass build-up on the machine
and cutting deck, especially under deck belt shields,
around the fuel tank, and around the engine and exhaust
area.
Lubrication
Moving components with grease fittings must be lubricated at
the intervals as specified in the Maintenance Chart.
Grease fitting Location Qty of
Fittings
Forward Speed Control Lever Rod (A, Figure 14) 1
Drive Lever Pivots (B) 2
Grease-able Ball Joints - Units in serial number range
2017170234 & below only (C)
Forward Speed Override Control Lever Pivots (D) 2
Forward Speed Indicator Pivot (A, Figure 15) 1
Parking Brake Lever Pivot - Units in serial number
range 2017170234 & below only (B)
Parking Brake Pivots - Units in serial number range
2017170235 & above only (C)
Frame Rails (A, Figure 16) 2
Deck Adjusters (B) 4
Mower Deck Spindles (A, Figure 17) 3
Front Caster Wheel Axles (See Lubricating the Front
Casters) (A, Figure 1)
Front Casters (See Lubricating the Front Casters) N/A
8
1
2
2
Generally, all moving metal parts should be oiled where
contact is made with other parts. Keep oil and grease off belt
and pulleys. Remember to wipe fittings and surfaces clean
both before and after lubrication.
14
Not all greases are compatible. Red grease (p/n 5022285)
is recommended, automotive-type, high-temperature, lithium
grease may be used when this is not available.
Oil Application Locations
Ball Joints - Units in serial number range 2017170235 & above only (C,
Figure 14)
Operator presence flap pivots (E)
Neutral return pedal pivots (F)
Deck Lift Crank Pivots (G)
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Check / Fill Transmission Oil
Oil Type: 20W-50 conventional detergent motor oil.
1. Check the oil level when the unit is cold. Locate the
transmission oil reservoirs (A, Figure 18) located on the
handle bar assembly. The oil should be up to the “FULL
COLD” mark (B). If the oil is below this level, proceed to
step 2.
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2. Before removing the reservoir caps, make sure the area
around the reservoir cap and fill neck of the reservoir is
free of dust, dirt, or other debris. Remove the reservoir
cap.
3. Add oil up to the “FULL COLD” mark (B).
4. Reinstall the reservoir caps.
Purging the Air from the Hydraulic
System
Due to the effects air has on efficiency in hydraulic drive
systems, it is critical that it be purged from the system.
These purge procedures should be implemented any time a
hydraulic system has been opened to facilitate maintenance
or any additional oil has been added to the system.
The resulting symptoms of air in the hydraulic system may be:
• Noisy operation.
• Lack of power or drive after short term operation.
• High operation temperature and excessive expansion of
oil.
Before starting, make sure the transaxles/transmissions are
at the proper oil levels. If it is not, fill to the specifications
outlined in the Check / Fill Transmission Oil Level procedure.
Purging Air from the Hydraulic System:
1. Chock the front wheels to prevent the machine from
rolling. Raise the rear of the machine so that the vehicle’s
rear tires do not contact the ground. Position jack stands
under the rear of the machine to secure it.
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2. Open the transaxle’s bypass valves (see Pushing the
Unit by Hand for the location and function of the bypass
valves), start the engine, release the parking brake, and
slowly move the unit's control levers in both forward and
reverse directions (5 to 6 times), as air is purged from the
unit, the oil level will drop.
3. Depress the neutral return pedals to return the
transmissions to neutral, stop the engine, and engage the
parking brake.
4. Close the transaxle’s bypass valves, start the engine,
release the parking brake, and slowly move the unit's
control levers in both forward and reverse directions (5
to 6 times), as air is purged from the unit, the oil level will
drop.
5. Stop the engine. Remove the jack stands from
underneath the machine.
6. Repeat the process detailed above but with the unit's
drive wheels on the ground. The procedure should be
performed in an area free of any objects or bystanders.
It may be necessary to repeat the process detailed above
until all the air is completely purged from the system. When
the transaxles/transmissions operate at normal noise levels
and move smoothly forward and reverse at normal speeds,
then the transaxles/transmissions are considered purged.
Maintenance Schedule
The following schedule should be followed for normal care
of your unit. You will need to keep a record of your operating
time. Determining operating time is easily accomplished by
observing the hour meter.
If your unit is equipped with a dual function hour meter that
displays both engine hours and PTO hours, the maintenance
intervals are based on the engine hours as displayed by the
hour meter.
UNIT MAINTENANCE
Before each use
Check safety interlock system.
Check unit brakes.
Check unit for loose hardware.
Check hydraulic oil level.
Check tire pressures.
Every 25 Hours
Clean mower deck and check / Replace mower blades.*
Lubricate unit and mower deck.*
Every 100 Hours
Check mower blade stopping time.
Clean Battery & Cables (if equipped)
Initial Change of Hydraulic Oil.
Every 400 Hours of Yearly
Change hydraulic oil filter.
ENGINE MAINTENANCE
Before each use
Check engine oil level.
ENGINE MAINTENANCE
Clean visible debris from engine compartment.
Every 50 Hours
Inspect / Clean spark arrester.**
Every 100 Hours
Check fuel filter.
Refer to engine owner's manual
Service air filter.
Change engine oil and filter.
Check / Replace spark plugs.
* More often in hot (over 85° F; 30° C) weather or dusty operating
conditions.
**If equipped. Replace if damaged.
Specifications
Specifications are correct at time of printing and are subject to
change without notice.
ENGINE
For complete engine specifications see the engine
manufacturer's operator's manual included with your unit.
Fits models: 5901329 & 5901330
Kawasaki FX651V
Make Kawasaki
Model FX651V-DS00-S
Electrical System 12 volt, 15 amp charging coil,
Fits models: 5901454, 5901455, & 5901827
Briggs & Stratton Vanguard 49R977
Make Briggs & Stratton
Model 49R977-0001-G1
Electrical System 12 volt, 16 amp alternator, Battery:
CHASSIS
Fuel Tank Capacity 5 gallons (18.73 L)
Rear Wheels
Tire Size (Models with 48" Mower
Deck):
Tire Size (Models with 52" Mower
Deck):
Inflation Pressure 15 psi (1.03 bar)
Front Wheels
Tire Size 9.00 X 3.50 - 4
Inflation Pressure N/A (Flat Free)
TRANSMISSIONS
S/N: 2017170234 & Below
LH ZJ-GMFE-3B5B-1RLX (5102809)
RH ZJ-KMFE-3C5C-1RLX (5102810)
Battery: 340 cca
340 cca
20.00 X 7.00 - 10
20.00 X 8.00 - 10
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S/N: 2017170235 & Above
LH ZL-GMFE-3L5B-1PXX (5104707)
RH ZL-KMFE-3L5C-1PXX (5104706)
Type ZT3100
Hydraulic Fluid SAE 20W-50 motor oil
Speeds
Forward 0-7 MPH (0-11.27 km/h)
Reverse 0-3 MPH (0-4.83 km/h)
DIMENSIONS
Models with 48" Side Discharge Mower Deck
Overall Length 78-3/4" (200 cm)
Overall Width (with discharge chute
up)
Overall Width (with discharge chute
down)
Height 41-1/2" (105,4 cm)
Weight (approximate) 809 lbs (367 kg)
49-1/2" (125,7 cm)
62-1/2" (159 cm)
Models with 48" Rear Discharge Mower Deck
Overall Length 78-3/4" (200 cm)
Overall Width 49-1/2" (125,7 cm)
Height 41-1/2" (105,4 cm)
Weight(approximate) 809 lbs (367 kg)
Models with 52" Rear Discharge Mower Deck
Overall Length 78-3/4" (200 cm)
Overall Width 53-1/2" (136 cm)
Height 41-1/2" (105,4 cm)
Weight(approximate) 814 lbs (369.2 kg)
Warranty
If your unit is equipped with a dual function hour meter that
displays both engine hours and PTO hours, the warranty is
based on the engine hours as displayed by the hour meter.
Warranty Statement
BRIGGS & STRATTON WARRANTY POLICY (January 2014)
LIMITED WARRANTY
Briggs & Stratton warrants that, during the warranty period
specified below, it will repair or replace, free of charge, any
part that is defective in material or workmanship or both.
Transportation charges on product submitted for repair or
replacement under this warranty must be borne by purchaser.
This warranty is effective for and is subject to the time periods
and conditions stated below. For warranty service, find the
nearest Authorized Service Dealer in our dealer locator
map at ferrismowers.com .The purchaser must contact
the Authorized Service Dealer, and then make the product
available to the Authorized Service Dealer for inspection and
testing.
There is no other express warranty. Implied warranties,
including those of merchantability and fitness for a
particular purpose, are limited to the warranty period
listed below, or to the extent permitted by law . Liability
for incidental or consequential damages are excluded
to the extent exclusion is permitted by law. Some states
or countries do not allow limitations on how long an implied
warranty lasts, and some states or countries do not allow
the exclusion or limitation of incidental or consequential
damages, so the above limitation and exclusion may not
apply to you. This warranty gives you specific legal rights and
you may also have other rights which vary from state to state
or country to country.**
WARRANTY PERIOD
Covered Parts Standard Warranty
Riding mowers - except
as noted below +
Walk mowers - except
as noted below +
(over 30 inches of
cutting width)
+Hydro Drive Belt,
Gearbox Drive Belt,
Tires, Brake Pads,
Hoses, Battery, Blades
+Mower Deck Drive
Belt (Conventional
Single Belt Deck Drive
Systems)
+Mower Deck Drive
Belts (Two Belt Deck
Drive Systems)
+Attachments 1 year 90 days
+Engine* See Engine Operator's
Period
4 years (48 months) or
500 hours, whichever
occurs first.
Unlimited hours during
the first 2 years (24
months)
2 years (24 months)
unlimited hours
90 days 90 days
1 year (12 months) or
100 hours, whichever
occurs first
3 years (36 months) or
300 hours, whichever
occurs first.
(Parts and labor in year
one; parts only in years
two and three.)
Manual
Rental Warranty
Period
90 days
90 days
90 days
90 days
See Engine Operator's
Manual
* Emissions-related components are covered by the
Emissions Warranty Statement
** In Australia - Our goods come with guarantees that cannot
be excluded under the Australian Consumer Law. You are
entitled to a replacement or refund for a major failure and for
compensation for any other reasonably foreseeable loss or
damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and
the failure does not amount to a major failure. For warranty
service, find the nearest Authorized Service Dealer in our
dealer locator map at ferrismowers.com (Select region:
Australia), or by calling 1300 274 447, or by emailing or
writing to salesenquires@briggsandstratton.com.au, Briggs
& Stratton Australia Pty Ltd, 1 Moorebank Avenue, NSW,
Australia, 2170.
The warranty period begins on the date of purchase by the
first retail or commercial customer.
To ensure prompt and complete warranty coverage,
register your product at the website shown above or at
www.onlineproductregistration.com, or mail the completed
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registration card (if provided), or call 1-800-743-4115 (in
USA).
Save your proof of purchase receipt. If you do not provide
proof of the initial purchase date at the time warranty service
is requested, the manufacturing date of the product will be
used to determine the warranty period. Product registration is
not required to obtain warranty service on Briggs & Stratton
products.
ABOUT YOUR WARRANTY
Warranty service is available only through Ferris Authorized
Service Dealers. This warranty only covers defects in
materials or workmanship. It does not cover damage caused
by improper use or abuse, improper maintenance or repair,
normal wear and tear, or stale or unapproved fuel.
Improper Use and Abuse - The proper, intended use of
this product is described in the Operator's Manual. Using
the product in a way not described in the Operator's Manual
or using the product after it has been damaged will not be
covered under this warranty. Warranty coverage will also
not be provided if the serial number on the product has been
removed or the product has been altered or modified in any
way, or if the product has evidence of abuse such as impact
damage, or water/chemical corrosion damage.
Improper Maintenance or Repair - This product must be
maintained according to the procedures and schedules
provided in the Operator's Manual, and serviced or repaired
using genuine Briggs & Stratton parts or equivalent. Damage
caused by lack of maintenance or use of non-original or nonequivalent parts is not covered by warranty.
Normal Wear and Tear - Like all mechanical devices, the
unit is subject to wear even when properly maintained. This
warranty does not cover replacement or repairs when normal
use has exhausted the life of a part or the equipment. Except
as noted in the warranty period, maintenance and wear items
such as filters, belts, cutting blades, and brake pads (except
engine brake pads) are not covered by warranty due to wear
characteristics alone, unless the cause is due to defects in
material or workmanship.
Stale or Unapproved Fuel - In order to function correctly,
this product requires fresh fuel that conforms to the criteria
specified in the Operator's Manual. Engine or equipment
damage caused by stale fuel or the use of unapproved
fuels (such as E15 or E85 ethanol blends) is not covered by
warranty.
Other Exclusions - This warranty excludes damage due
to accident, abuse, modifications, alterations, improper
servicing, freezing or chemical deterioration. Attachments
or accessories that were not originally packaged with the
product are also excluded. This warranty does not include
used, reconditioned, second-hand, or demonstration
equipment or engines. This warranty also excludes failures
due to acts of God and other force majeure events beyond
the manufacturer's control.
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