5375 North Main Street
Munnsville, NY 13409
800-933-6175
5100900
Rev: K
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Thank you for purchasing this quality-built FERRIS product. We’re pleased that you’ve placed your confidence
Not for
Reproduction
in the FERRIS brand. When operated and maintained according to the instructions in this manual, your FERRIS
product will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with this machine
and how to avoid them. This machine is designed and intended to be used and maintained according to the manual
and operated by trained professionals for finish cutting of established lawns and is not intended for any other
purpose. It is important that you read and understand these instructions thoroughly before attempting to start or
operate this equipment. Save these original instructions for future reference.
PRODUCT REFERENCE DATA
Unit Model NumberUnit SERIAL Number
Mower Deck Model NumberMower Deck SERIAL Number
Dealer NameDate Purchased
ENGINE REFERENCE DATA
Engine MakeEngine Model
Engine Type/Spec.Engine Code/Serial Number
See Page 11 for the location of Identification Numbers
Ferris is a trademark of Briggs & Stratton Corporation
Milwaukee, WI, USA.
Contact Information:
Briggs & Stratton Power Products Group, LLC.
5375 N. Main St.
Munnsville, NY 13409-4003
(800) 933-6175
www.ferrisindustries.com
WARNING
Engine exhaust from this product contains
chemicals known by the State of California to
cause cancer, birth defects, or other reproductive
harm.
WARNING
Battery posts, terminals, and related accessories
contain lead and lead compounds — chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
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Operator Safety
Operating Safety
Congratulations on purchasing a superior-quality piece of
lawn and garden equipment. Our products are designed and
manufactured to meet or exceed all industry standards for safety.
Do not operate this machine unless you have been trained.
Reading and understanding this operator’s manual is a way to
train yourself.
Power equipment is only as safe as the operator. If it is misused,
or not properly maintained, it can be dangerous! Remember, you
are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If
you are not sure that the task you are about to perform can be
safely done with the equipment you have chosen, ask a
professional: contact your local authorized dealer.
Read the Manual
The operator’s manual contains important safety
information you need to be aware of BEFORE you
operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the
product’s features and controls, and maintenance
information is included to help you get the most out of
your equipment investment.
Be sure to completely read the Safety Rules and
Information found on the following pages. Also
completely read the Operation section.
Children
Tragic accidents can occur with children. Do
not allow them anywhere near the area of
operation. Children are often attracted to the
unit and mowing activity. Never assume that
children will remain where you last saw them.
If there is a risk that children may enter the
area where you are mowing, have another
responsible adult watch them.
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Slope Operation
Operation on slopes can be dangerous. Using the unit on a slope
that is too steep where you do not have adequate wheel traction
(and control) can cause sliding, loss of steering, control, and
possible rollover. You should not operate on a slope greater than
a 3.5 foot rise over a 20 foot length (10 degrees).
Always mow across slopes, not up and down (to maintain traction
on the wheels) and avoid sudden turns or rapid speed changes.
Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can greatly impact
your ability to safely operate this machine. Operating on wet or
slippery slopes can cause sliding and loss of steering and control.
Do not operate on slopes that are slippery, wet, or have soft soil
conditions.
If you feel unsure about operating the unit on a slope, don’t do it.
It’s not worth the risk.
Thrown Objects
This unit has spinning mower blades. These blades can pick up and
throw debris that could seriously injure a bystander. Be sure to clean
up the area to be mowed and remove objects that could be thrown by
the blade BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge
guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If
someone does enter the area, shut the unit off immediately until they
leave.
Moving Parts
This equipment has many moving parts that can injure
you or someone else. However, if you stay in the
operator zone (stay seated in the seat), and follow the
safety rules in this operator’s manual, the unit is safe to
operate.
The mower deck has spinning mower blades that can
amputate hands and feet. Do not allow anyone near the
unit while it is running! Keep safety devices (guards,
shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it
is equipped with an operator-present safety system. Do
NOT attempt to alter or bypass the system. See your
dealer immediately if the system does not pass all the
safety interlock system tests found in this manual.
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Roll Bar Use
Keep the roll bar in position and fasten the seat belt.
Do not jump off if the mower tips (it is safer to be
secured by the seat belt.)
NEVER remove the roll bar.
Retaining Walls, Drop-offs, and Water
Retaining walls and drop-offs around steps and
water are a common hazard. Give yourself a
minimum of two mower widths of clearance
around these hazards and hand-trim with a
walk behind mower or string trimmer. Wheels
dropping over retaining walls, edges, ditches,
embankments, or into water can cause rollovers,
which may result in serious injury, death, or
drowning.
Overhead Obstacles
Check for overhead clearances before driving
under any objects. Do not allow the roll bar to
contact low overhanging obstacles such as tree
branches and guide wires.
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Fuel and Maintenance
Always disengage all drives, shutoff the engine, and
remove the key before doing any cleaning, refueling, or
servicing.
Gasoline and its vapors are extremely flammable. Do not
smoke while operating or refueling. Do not add fuel while
engine is hot or running. Allow engine to cool for at least
3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage,
or any other enclosed area that is not well ventilated.
Gasoline spills should be cleaned up promptly and before
operation begins.
Gasoline should be stored only in sealed containers
approved for fuel.
Proper maintenance is critical to the safety and
performance of your unit. Keep the unit free of
grass, leaves, and excess oil. Be sure to perform the
maintenance procedures listed in this manual, especially
periodically testing the safety system.
Enclosed Areas
Only operate this unit outdoors and
away from unventilated areas such as
inside garages or enclosed trailers.
The engine emits poisonous carbon
monoxide gas and prolonged exposure
in an enclosed area can result in
serious injury or death.
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Read these safety rules and follow them closely. Failure to obey these rules could result in loss
of control of unit, severe personal injury or death to you, or bystanders, or damage to property or
equipment. This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
TRAINING
1. Read, understand, and follow all instructions in
the manual and on the unit before starting. If the
operator(s) or mechanic(s) can not read English
it is the owner’s responsibility to explain this
material to them.
2. Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
3. All operators and mechanics should be trained.
The owner is responsible for training the users.
4. Only allow responsible adults, who are familiar
with the instructions, to operate the unit.
5. Never let children or untrained people operate
or service the equipment. Local regulations may
restrict the age of the operator.
6. The owner/user can prevent and is responsible
for accidents or injuries occurring to themselves,
other people or property.
7. Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
PREPARATION
1. Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Use only
accessories and attachments approved by the
manufacturer.
2. Wear appropriate clothing including safety shoes,
safety glasses and ear protection. Long hair,
loose clothing or jewelry may get tangled in
moving parts.
3. Inspect the area where the equipment is to be
used and remove all objects such as rocks, toys
and wire, which can be thrown by the machine.
4. Use extra care when handling gasoline and
other fuels. They are flammable and vapors are
explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the
engine running. Allow engine to cool before
refueling. Do not smoke.
c) Never refuel or drain the machine indoors.
5. Check that operator’s presence controls, safety
switches and shields are attached and functioning
properly. Do not operate unless they are
functioning properly.
OPERATION
1. Never run an engine in an enclosed area.
2. Mow only in the daylight or with good artificial
light, keeping away from holes and hidden
hazards.
3. Be sure all drives are in neutral and parking brake
is engaged before starting engine. Only start
engine from the operator’s position. Use seat
belts if provided.
4. Be sure of your footing while using pedestrian
controlled equipment, especially when backing up.
Walk, don’t run. Reduced footing could cause
slipping.
5. Slow down and use extra care on hillsides. Be
sure to travel in the recommended direction on
hillsides. Turf conditions can affect the machines
stability. Use caution when operating near dropoffs.
6. Do not mow in reverse unless absolutely
necessary. Always look down and behind before
and while traveling in reverse.
7. Be aware of the mower discharge direction and do
not point it at anyone. Do not operate the mower
without either the entire grass catcher or the
deflector in place.
8. Slow down and use caution when making turns
and when changing directions on slopes.
9. Never raise deck with the blades running.
10. Never leave a running unit unattended. Always
disengage the PTO, set parking brake, stop
engine, and remove keys before dismounting.
Keep hands and feet away from the cutting units.
11. Turn off the PTO switch to disengage the blades
when not mowing.
12. Never operate with guards not securely in place.
Be sure all interlocks are attached, adjusted
properly and functioning properly.
13. Never operate with the discharge deflector raised,
removed or altered, unless using a grass catcher.
14. Do not change the engine governor setting or
overspeed the engine.
15. Stop on level ground, lower implements,
disengage drives, engage parking brake, shut off
engine before leaving the operator’s position for
any reason including emptying the grass catchers
or unclogging the chute.
16. Stop equipment and inspect blades after striking
objects or abnormal vibration occurs. Make
necessary repairs before resuming operations.
17. Keep hands and feet away from the cutting units.
18. Look behind and down before backing up to be
sure of a clear path.
19. Never carry passengers and keep pets and
bystanders away.
20. Do not operate the unit while under the influence
of alcohol or drugs.
21. Slow down and use caution when making turns
and crossing roads and sidewalks. Stop blades if
not mowing.
22. Use care when loading or unloading the machine
into a trailer or truck.
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23. Use care when approaching blind corners, shrubs,
trees or other objects that may obscure vision.
24. To reduce fire hazard, keep unit free of grass,
leaves & excess oil. Do not stop or park over dry
leaves, grass or combustible materials.
25. The engine in this unit is not factory equipped
with a spark arrester. It is a violation of California
Public Resource Code Section 4442 to use or
operate the engine on or near any forest-covered,
brush-covered, or grass-covered land unless the
exhaust system is equipped with a spark arrester
meeting any applicable local or state laws. Other
states or federal area may have similar laws.
26. OSHA regulations may require the use of hearing
protection when exposed to sound levels greater
than 85 dBA for an 8 hour time period.
CAUTION
This machine produces sound levels
in excess of 85 dBA at the operator’s
ear and can cause hearing loss
though extended periods of exposure.
Wear hearing protection when operating this
machine.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not
drive on it.
Do Not
1. Avoid starting, stopping, or turning on a slope.
If tires lose traction (i.e. machine stops forward
motion on a slope), disengage the blade(s) (PTO)
and drive slow off the slope.
2. Do not turn on slopes unless necessary, and then,
turn slowly and gradually uphill, if possible. Never
mow down slopes.
3. Do not mow near drop-offs, ditches, or
embankments. The operator could lose footing or
balance or mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an
edge caves in.
4. Do not mow on wet grass. Reduced footing or
traction could cause sliding.
5. Do not try to stabilize the unit by putting your foot
on the ground. (ride-on units)
6. Do not mow excessively steep slopes.
7. Do not use grass catcher on steep slopes.
8. Do not mow slopes if you cannot back up them.
TOWED EQUIPMENT (RIDE-ON UNITS)
1. Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
2. Follow the manufacturer’s recommendations
for weight limit for towed equipment and
towing on slopes. See attaching a trailer under
OPERATION.
3. Never allow children or others in or on towed
equipment.
4. On slopes, the weight of the towed equipment
may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
WARNING
Never operate on slopes greater than 17.6
percent (10°) which is a rise of 3-1/2 feet (106
cm) vertically in 20 feet (607 cm) horizontally.
Select slow ground speed before driving onto
slope. Use extra caution when operating on
slopes with rear-mounted grass catchers.
Mow across the face of slopes, not up and
down, use caution when changing directions
and DO NOT START OR STOP ON SLOPE.
Do
1. Mow across slopes, not up and down.
2. Remove obstacles such as rocks, tree limbs, etc.
3. Watch for holes, ruts, or bumps. Uneven terrain
could overturn the unit. Tall grass can hide
obstacles.
4. Use slow speed. Choose a slow speed so that
you will not have to stop or change speed while
on the slope.
5. Use extra care with grass catchers or other
attachments. These can change the stability of
the unit.
6. Keep all movement on the slopes slow and
7. See your authorized dealer for recommendations
gradual. Do not make sudden changes in speed
or direction.
of available weights to improve stability.
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted
to the unit and the mowing activity. Never assume that
children will remain where you last saw them.
1. Keep children out of the mowing area and under
the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind
and down for small children.
4. Never carry children, even with the blade(s) off.
They may fall off and be seriously injured or
interfere with safe unit operation. Children who
have been given rides in the past may suddenly
appear in the mowing area for another ride and be
run over or backed over by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
EMISSIONS
1. Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period
and Air Index information on the engine emissions
label.
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SERVICE AND MAINTENANCE
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the
engine running. Allow the engine to cool before
refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where
there is an open flame, spark, or pilot light such
as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a
truck bed with a plastic bed liner. Always place
containers on the ground away from your vehicle
before filling.
7. Remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment on a trailer
with a portable container, rather than from a
gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing
immediately.
10. Never over-fill the fuel tank. Replace gas cap and
tighten securely.
11. Use extra care in handling gasoline and other
fuels. They are flammable and vapors are
explosive.
12. If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of
spillage and avoid creating any source of ignition
until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps
securely.
Maintenance and Storage
1. Always observe safe refueling and fuel
handling practices when refueling the unit after
transportation or storage.
2. Always follow the engine manual instructions for
storage preparations before storing the unit for
both short and long term periods.
3. Always follow the engine manual instructions for
proper start-up procedures when returning the unit
to service.
4. Never store the machine or fuel container inside
where there is an open flame, such as in a water
heater. Allow unit to cool before storing.
5. Shut off fuel while storing or transporting. Do not
store fuel near flames or drain indoors.
6. Keep all hardware, especially blade attachment
bolts, tight and keep all parts in good working
condition. Replace all worn or damaged decals.
7. Never tamper with safety devices. Check their
proper operation regularly.
8. Disengage drives, lower implement, set parking
9. Clean grass and debris from cutting units, drives,
brake, stop engine and remove key or disconnect
spark plug wire. Wait for all movement to stop
before adjusting, cleaning or repairing.
mufflers, and engine to prevent fires. Clean up oil
or fuel spillage.
10. Let engine cool before storing and do not store
near flame.
11. Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
12. Park machine on level ground. Never allow
untrained personnel to service machine.
13. Use jack stands to support components when
required.
14. Carefully release pressure from components with
stored energy.
15. Disconnect battery or remove spark plug wire
before making any repairs. Disconnect the
negative terminal first and the positive last.
Reconnect positive first and negative last.
16. Use care when checking blades. Wrap the
blade(s) or wear gloves, and use caution when
servicing them. Only replace blades. Never
straighten or weld them.
17. Keep hands and feet away from moving parts.
If possible, do not make adjustments with the
engine running.
18. Charge batteries in an open well ventilated area,
away from spark and flames. Unplug charger
before connecting or disconnecting from battery.
Wear protective clothes and use insulated tools.
19. Grass catcher components are subject to wear,
damage, and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace
with manufacturer’s recommended parts, when
necessary.
20. Check brake operation frequently. Adjust and
service as required.
21. Use only factory authorized replacement parts
when making repairs.
22. Always comply with factory specifications on all
settings and adjustments.
23. Only authorized service locations should be
utilized for major service and repair requirements.
24. Never attempt to make major repairs on this unit
unless you have been properly trained. Improper
service procedures can result in hazardous
operation, equipment damage and voiding of
manufacturer’s warranty.
25. Units with hydraulic pumps, hoses, or motors:
WARNING: Hydraulic fluid escaping under
pressure may have sufficient force to penetrate
skin and cause serious injury. If foreign fluid is
injected into the skin it must be surgically removed
within a few hours by a doctor familiar with this
form of injury or gangrene may result. Keep body
and hands away from pin holes or nozzles that
eject hydraulic fluid under high pressure. Use
paper or cardboard, and not hands, to search for
leaks. Make sure all hydraulic fluid connections
are tight and all hydraulic hoses and lines are in
good condition before applying pressure to the
system. If leaks occur, have the unit serviced
immediately by your authorized dealer.
26. WARNING: Stored energy device. Improper
release of springs can result in serious personal
injury. Springs should be removed by an
authorized technician.
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27. Models equipped with an engine radiator:
WARNING: Stored energy device. To prevent
serious bodily injury from hot coolant or steam
blow-out, never attempt to remove the radiator
cap while the engine is running. Stop the engine
and wait until it is cool. Even then, use extreme
care when removing the cap.
ROLL BAR INSTRUCTIONS
For models equipped with factory-installed Roll Over
Protection System (ROPS).
WARNING
In order to avoid serious injury or death from
roll over, it is important to follow the warnings
listed below.
OPERATIONAL WARNINGS
• Always use the seat belt when the roll bar is in
position.
• Check for overhead clearances before driving
under any objects. Do not allow roll bar to contact
low overhanging obstacles such as tree branches
and guide wires.
• Never remove the roll bar from the vehicle.
• Do not exceed the machine weight rating of the
roll bar.
• Read and follow all of the instructions shown
below regarding the inspection and maintenance
of the roll bar structure and the seat belt.
WARNING
Failure to properly inspect and maintain the
ROLL BAR protective structure can cause
serious injury or death.
INSPECTION OF THE ROLL BAR PROTECTIVE
STRUCTURE
A ROLL BAR, like any other safety device, needs to
be periodically inspected to verify that the integrity of
the device has not been compromised through normal
machine use, misuse, age degradation, modifications,
or a roll over.
• Never alter the ROLL BAR by welding anything to
it or by drilling additional holes.
• BEFORE FIRST TIME USE - Inspect the ROLL
BAR structure and mounting hardware for:
1) Check to make sure the machine GVW (Gross
Vehicle Weight), including attachments,
restrained payload, fuel and operator, is not
in excess of the maximum weight specified on
the ROLL BAR label.
2) Make sure there isn’t any missing, damaged,
or loose mounting hardware.
3) Make sure the ROLL BAR has been correctly
and completely installed.
• EVERY 100 HOURS - Inspect the ROLL BAR
structure and mounting hardware for:
1) Any cracks in the structure (structural members
and/or welds).
2) Significant corrosion on any part of the ROLL
BAR structure or hardware.
3) Missing, damaged, or loose mounting
hardware
4) Mounting hardware that is of a grade lesser
than specified.
5) Machine GVW (Gross Vehicle Weight),
including attachments, restrained payload,
fuel and operator, in excess of the maximum
weight specified on the ROLL BAR label.
6) Any modifications that have been made, such
as unauthorized welds and holes.
7) Any permanent deformation or twisting of the
ROLL BAR structure.
8) That the ROLL BAR label is still in place and is
readable.
9) That the ROLL BAR on-product warning labels
are still on the ROLL BAR and are readable.
• If there is any doubt as to the condition of the
ROLL BAR, remove the machine from service and
contact your dealer for assistance.
To maintain operator roll over protection and roll bar
effectiveness:
• If a ROLL BAR becomes damaged for any reason,
such as a collision, roll over or impact, the ROLL
BAR must be replaced. Small undetectable
cracks can reduce the effectiveness of the ROLL
BAR. Never weld, straighten, or repair the ROLL
BAR.
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WARNING
Failure to properly inspect and maintain the
seat belt can cause serious injury or death.
INSPECTION AND MAINTENANCE OF
THE ROLL BAR SEAT BELT
• The seat belt like the ROLL BAR, needs to
be periodically inspected to verify that the
integrity has not been compromised through
normal machine use, misuse, age degradation,
modifications, or a roll over. If the seat belt does
not pass all of the following tests, it should be
replaced.
• BEFORE EACH USE – Conduct the following
inspections/maintenance of the seat belt and
retraction mechanism:
1) Check for dirt or debris in the retraction
mechanism. If dirt or debris is found, it should
be removed.
2) Check to make sure the retraction mechanism
retracts easily and completely.
3) Check for damage to any part of the seat belt
such as nicks, cuts, loose stitching, or fraying.
INSPECT BUCKLE
& LATCH
INSPECT WEBBING
4) Check that the buckle and latch operate
properly and that the latch plate is not
excessively worn, deformed, or the buckle is
damaged or cracked. The seat belt should
latch and release easily.
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IDENTIFICATION NUMBERS
SAMPLE
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SAMPLE
When contacting your authorized dealer for
replacement parts, service, or information you
MUST have these numbers.
Record your part number, serial number and engine
serial numbers in the space provided for easy access.
These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers,
refer to the engine owner’s manual.
Operator Safety
Identification
Tag
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SAFETY DECALS
This unit has been designed and manufactured to
provide you with the safety and reliability you would
expect from an industry leader in outdoor power
equipment manufacturing.
Although reading this manual and the safety
instructions it contains will provide you with the
necessary basic knowledge to operate this equipment
safely and effectively, we have placed several safety
labels on the unit to remind you of this important
information while you are operating your unit.
All DANGER, WARNING, CAUTION and
instructional messages on your rider and mower
should be carefully read and obeyed. Personal bodily
injury can result when these instructions are not
followed. The information is for your safety and it is
important! The safety decals below are on your rider
and mower.
If any of these decals are lost or damaged, replace
them at once. See your local dealer for replacements.
These labels are easily applied and will act as a
constant visual reminder to you, and others who may
use the equipment, to follow the safety instructions
necessary for safe, effective operation.
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SAFETY INTERLOCK
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SYSTEM
This unit is equipped with safety interlock switches.
These safety systems are present for your safety,
do not attempt to bypass safety switches, and never
tamper with safety devices. Check their operation
regularly.
Operational SAFETY Checks
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Motion control handles are not in the NEUTRAL
position.
Test 2 — Engine SHOULD crank if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged, AND
• Motion control handles are locked in the
NEUTRAL position.
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake
disengaged.
• Operator moves motion control handles out of
their neutral positions before disengaging parking
brake.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come
to a complete stop within seven (7) seconds after
electric PTO switch is turned off (or operator rises off
seat). If mower drive belt does not stop within seven
(7) seconds, see your dealer.
Operator Safety
SAFETY ICONS
The alert symbol is used to identity safety
information about hazards that can result in personal
injury. A signal word (DANGER, WARNING, or
CAUTION) is used with the alert symbol to indicate
the likelihood and the potential severity of the injury.
In addition, a hazard icon may be used to represent
the type of hazard. An explanation of hazard levels
and icons are as follows:
DANGER
This indicates a hazard which, if not avoided, will
result in serious injury or death.
WARNING
This indicates a hazard which, if not avoided, could
result in serial injury or death.
CAUTION
This indicates a hazard which, if not avoided, might
result in minor or moderate injury.
CAUTION or NOTICE
These messages presented without the alert symbol
indicate a situation where the unit or property could
be damaged.
NORTH AMERICAN SAFETY ICONS
AlertToxic Fumes
Fire Hazard
Amputation -
Rotating Parts
Read the
Manual
Amputation -
Hand In Blade
Open Flame
Hazard
Amputation Foot In Blade
NOTE: Once the engine has stopped, PTO switch
must be turned off, parking brake must be engaged,
and the motion control handles must be locked in the
NEUTRAL position after the operator returns to the
seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do not
operate it. See your authorized dealer. Under
no circumstance should you attempt to defeat
the purpose of the safety interlock system.
Thrown ObjectsHot Surface
Rollover Hazard
Slippery Slopes
Overhead
Obstacles
Keep Children
Away
Wear Protective
Gear
TipoverDropoffs
Pinch Point
13
Page 16
Features and Controls
Not for
Reproduction
Features and Controls
Figure 1. Control Locations
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and
mowing require the combined use of several controls applied in specific sequences. To learn what combination
and sequence of controls to use for various tasks see the OPERATION section.
Ground Speed Levers
These levers control the ground speed of the
rider. The left lever controls the left rear drive wheel
and the right lever controls the right rear drive wheel.
Moving a lever forward increases the FORWARD
speed of the associated wheel, and pulling back on a
lever increases the REVERSE speed.
Note: The further a lever is moved away from the
neutral position the faster the drive wheel will turn.
See the Operation section for proper steering
instructions.
Seat Adjustment Lever
The seat can be adjusted forward and back. Move the
lever towards the left, position the seat as desired,
and release the lever to lock the seat in position.
Ignition Switch
The ignition switch starts and stops the engine, it has
three positions:
OFF Stops the engine and shuts off the
electrical system.
RUN Allows the engine to run and powers
the electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN
position with the engine stopped–this drains the
battery.
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Page 17
Parking Brake
Not for
Reproduction
DISENGAGE Releases the parking brake.
Features & Controls
Fuel Tank Cap
To remove the cap, turn counterclockwise.
ENGAGE Locks the parking brake.
Pull the parking brake lever back to engage the
parking brake. Move the lever fully forward to
disengage the parking brake. NOTE: To start the unit
the parking brake must be engaged.
PTO (Power Take Off) Switch
The PTO switch engages and disengages the mower.
Pull UP on the switch to engage, and push DOWN to
disengage.
These control the cutting height of the mower deck.
Depress the pedal until it locks into the 4-1/2” (11,4
cm) position. Place the adjustment pin in the desired
cutting height and release the lift lock lever.
Throttle Control
The throttle controls engine speed. Move the
throttle forward to increase engine speed and back
to decrease engine speed. Always operate at FULL
throttle.
Fuel Level Gauge
Displays the fuel level in the tank.
Choke
Close the choke for cold starting. Open the choke
once the engine starts. A warm engine may not
require choking. Pull the knob UP to close the choke.
Push to knob DOWN to open the choke.
Hour Meter
The hour meter measures the number of hours the
PTO has been engaged. The hour meter has a self
contained power source so the total hours are always
visible.
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Page 18
Operation
Not for
Reproduction
Operation
GENERAL OPERATING SAFETY
Before first time operation:
• Be sure to read all information in the Safety and
Operation sections before attempting to operate
this tractor and mower.
• Become familiar with all of the controls and how to
stop the unit.
• Drive in an open area without mowing to become
accustomed to the unit.
WARNING
Never operate on slopes greater than 15°.
Select slow ground speed before driving onto
a slope. Use extra caution when operating on
slopes with a rear-mounted grass catcher.
Mow across the face of slopes, not up and
down, use caution when changing directions
and DO NOT START OR STOP ON SLOPE.
CHECKS BEFORE STARTING
• Check that crankcase is filled to full mark on
dipstick. See the engine Operator’s Manual for
instructions and oil recommendations.
• Make sure all nuts, bolts, screws and pins are in
place and tight.
• Adjust the seat position, and make certain you can
reach all controls from operator’s position.
• Fill the fuel tank with fresh fuel. Refer to engine
manual for fuel recommendations.
WARNING
Do not load this zero-turn rider on a trailer or
truck using two separate ramps. Only use
a single ramp that is at least one foot wider
than the width of the rear wheels of this rider.
This rider has a zero turning radius and the
rear wheels could fall off the ramps, or the
rider could tip over injuring the operator or
bystanders.
WARNING
Never allow passengers to ride on the unit.
Before leaving the operator’s position for any
reason, engage the parking brake, disengage
the PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor
and mower free of grass, leaves and excess
grease. Do not stop or park tractor over dry
leaves, grass or combustible materials.
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid over-filling and wipe up any spills.
16
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Page 19
WARNING
Not for
Reproduction
If you do not understand how a specific control
functions, or have not yet thoroughly read the
FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without
first becoming familiar with the location and
function of ALL controls.
STARTING THE ENGINE
1. While sitting in the operator’s seat, engage the
parking brake and make sure the PTO switch is
disengaged and the motion control handles are
locked in the NEUTRAL position.
2. NOTE: A warm engine may not require
choking.
Set the engine throttle control to FULL throttle
position. Then fully close the choke by pulling the
knob OUT fully.
3. Insert the key into the ignition switch and turn it to
START.
4. After the engine starts, gradually open the choke
(push knob down fully). Reduce to half throttle
speed and allow the engine to warm.
Warm up the engine by running it for at least a minute
before engaging the PTO switch or driving the rider.
5. After warming the engine, ALWAYS operate
the unit at FULL THROTTLE when mowing.
In the event of an emergency the engine can be
stopped by simply turning the ignition switch
to STOP. Use this method only in emergency
situations. For normal engine shut down follow the
procedure given in STOPPING THE RIDER.
Operation
PUSHING THE RIDER BY HAND
DO NOT TOW RIDER
Towing the unit will cause hydraulic pump
and wheel motor damage. Do not use
another vehicle to push or pull this unit.
1. Disengage the PTO, engage the parking brake,
turn the ignition OFF, and remove the key.
2. Lift the seat plate to gain access to the hydraulic
pumps.
3. To disengage the pumps (free-wheel position),
turn the hydraulic release valves (A, Figure 2)
located on the pumps COUNTER-CLOCKWISE a
maximum of 2 full turns.
4. Disengage the parking brake.
The tractor can now be pushed by hand.
5. After moving the tractor, re-engage the pumps
(drive position) by turning the release valves
CLOCKWISE and tighten to 80-120 in. lbs. of
torque.
A
STOPPING THE RIDER
1. Returning the ground speed control levers to the
middle position will stop rider movement. Pivot
the levers outward and lock them in NEUTRAL.
2. Disengage the PTO by pushing down on the PTO
switch.
3. Engage the parking brake by pulling the handle up
until it locks into position.
4. Move the throttle control to mid-throttle position
and turn the ignition key to OFF. Remove the
key.
Figure 2. Hydraulic System By-Pass
A. Hydraulic Release Valve
(left-hand pump shown)
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Page 20
Operation
Not for
Reproduction
ZERO TURN
DRIVING PRACTICE
The lever controls of the Zero Turn rider are
responsive, and learning to gain a smooth and
efficient control of the rider’s forward, reverse, and
turning movements will take some practice.
Spending some time going through the maneuvers
shown and becoming familiar with how the unit
accelerates, travels, and steers — before you begin
mowing —is absolutely essential to getting the most
out of the Zero Turn rider.
Locate a smooth, flat area of your lawn — one
with plenty of room to maneuver. (Clear the area
of objects, people and animals before you begin.)
Operate the unit at mid-throttle during this practice
session (ALWAYS operate at full throttle when
mowing), and turn slowly to prevent tire slippage and
damage to your lawn.
We suggest you begin with the Smooth Travel
procedure to the right, and then advance through the
forward, reverse, and turning maneuvers.
You must release the parking brake prior to moving
the control levers inward.
Smooth Travel
The lever controls of
the Zero Turn rider are
responsive.
The BEST method of
handling the ground
speed control levers
is in three steps — as
shown in Figure 3.
FIRST place your
hands onto the levers
as shown.
SECOND, to go
forward gradually push
the levers forward with
your palms.
THIRD, to speed
up move the levers
farther forward. To
slow down smoothly,
slowly move the levers
toward neutral.
Figure 3. Move Control
Levers Gradually
BASIC DRIVING
Forward Travel Practice
Gradually move both ground speed control levers
— evenly FORWARD from neutral. Slow down and
repeat.
NOTE: Straight forward travel takes practice. If
necessary, top speed can be balance-adjusted — see
the Speed Balancing Adjustment in the Adjustments
section near the back of this manual.
Forward
Travel
Reverse Travel Practice
LOOK DOWN & BEHIND, then gradually move both
ground speed control levers evenly BACK from
neutral. Slow down and repeat.
NOTE: Practice backing up for several minutes before
attempting to do so near objects. The rider turns
sharply in reverse as well as forward, and backing up
straight takes practice.
Reverse
Travel
Figure 4. Forward Travel
18
Figure 5. Reverse Travel
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Page 21
Operation
Not for
Reproduction
Practice Turning Around a Corner
While traveling forward allow one handle to gradually
return back toward neutral. Repeat several times.
NOTE: To prevent pivoting directly on the tire tread,
it is best to keep both wheels going at least slightly
forward.
Executing
Turns
Figure 6. Turning Around a Corner
Practice Turning In Place
To turn in place, “Zero Turn,” gradually move one
ground speed control lever forward from neutral and
one lever back from neutral simultaneously. Repeat
several times.
NOTE: Changing the amount each lever is pulled—
forward or back, changes the “pivot point” you turn on.
Turning
In-Place
Figure 7. Turning in Place
ADVANCED DRIVING
Executing an End-Of-Row Zero
Turn
Your Zero Turn Rider’s unique ability to turn
in place allows you to turn around at the end
of a cutting row rather than having to stop
and Y-turn before starting a new row.
For example, to execute a left end-of row
zero turn:
1. Slow down at the end of the row.
2. Move the RIGHT ground speed control
lever forward slightly while moving the
LEFT ground speed control lever back
to center and then slightly back from
center.
3. Begin mowing forward again.
This technique turns the rider LEFT
and slightly overlaps the row just cut
—eliminating the need to back up and re-cut
missed grass.
As you become more familiar and
experienced with operating the Zero Turn
rider, you will learn more maneuvers that
will make your mowing time easier and
more enjoyable.
Remember, the more you practice, the
better your control of the Zero Turn will
be!
Figure 8. Executing an End-Of-Row Turn
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Page 22
Operation
Not for
Reproduction
MOWING
1. Engage the parking brake. Make sure the PTO
switch is disengaged, the motion control levers
are locked in the NEUTRAL position and the
operator is on the seat.
2. Start the engine (see STARTING THE ENGINE).
3. Set the mower cutting height.
4. Set the throttle to FULL.
5. Engage the PTO by pulling up on the PTO switch.
6. Begin mowing.
7. When finished, shut off the PTO.
8. Stop the engine (see
STOPPING THE TRACTOR AND ENGINE).
MOWING RECOMMENDATIONS
Several factors can affect how well your machine cuts
grass, Following proper mowing recommendations
can improve the performance and life of your
machine.
Height of Grass
Often cutting height is a matter of personal
preference. Typically, you should mow the grass
when it is is between three and five inches high.
The proper cutting height range for a specific lawn
will depend upon several factors, including the
type of grass, the amount of rainfall, the prevailing
temperature, and the lawn’s overall condition.
Cutting the grass too short causes weak, thin grass
plants, which are easily damaged by dry periods and
pests. Cutting too short is often more damaging than
allowing the grass to be slightly higher.
Letting grass grow a bit longer—especially when it
is hot and dry—reduces heat build-up, preserves
needed moisture and protects the grass from heat
damage and other problems. However, allowing grass
to grow too high can cause thin turf and additional
problems.
Cutting off too much at one time shocks the plant’s
growth system and weakens the grass plants. A
good rule of thumb is the 1/3 rule: to cut no more
than one third of the grass height, and never
more than 1 inch at a time.
The amount of grass you are able to cut in one pass
is also effected by the type of mowing system you are
using (for example, broadcasting with side discharge
decks can process a much larger volume of grass
than mulching does).
Figure 9. Proper Cutting Height
Tall Grass Requires Incremental Cutting
For extremely tall grass, set the cutting height at
maximum for the first pass, and then reset it to the
desired height and mow a second or third time.
Don’t cover the grass surface with a heavy layer of
clippings. Consider using a grass collection system
and starting a compost pile.
Cut Here On
First Pass
Figure 10. Incremental Cutting
Cut
Here On
Second
Pass
20
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Page 23
When and How Often to Mow
Not for
Reproduction
The time of day and condition of the grass greatly
affect the results you’ll get when mowing. For the best
results, follow these guidelines:
1. Mow when the grass is between three and five
inches high.
2. Mow with sharp blades. Short clippings of grass
one inch or shorter decompose more quickly than
longer blades. Sharp mower blades cut grass
cleanly and efficiently, preventing frayed edges
which harm the grass.
3. Mow at time of day when the grass is cool and
dry. Late afternoon or early evening often provide
these ideal mowing conditions.
4. Avoid mowing after rain or even heavy dew, and
never mulch when the grass is wet (moist grass
does not mulch well, and clumps beneath the
mower deck).
Mowing Patterns
Always start mowing on a smooth, level area.
The size and type of area to be mowed will determine
the best mowing pattern to use. Obstructions such as
trees, fences and buildings, and conditions such as
slopes and grades must also be considered.
1. Cut long straight strips overlapping slightly.
2. Where possible, change patterns occasionally
to eliminate matting, graining or a corrugated
appearance.
3. For a truly professional cut, mow across the lawn
in one direction, then recut the lawn by mowing
perpendicular to the previous cut.
Note: Always operate the engine at full throttle
when mowing.
If you hear the engine slowing down, you are mowing
too fast—using a slower ground speed will improve
the cutting efficiency of the blades and prevents many
common cutting problems. Use an appropriate ground
speed for the thickness and height of the grass
you are cutting (3rd gear or slower for manual gear
models). If you hear the engine slowing down you are
mowing too fast, use a slower ground speed.
Operation
Where possible, make one or two passes around the
outside of the area discharging the grass INTO the
lawn to keep the cut grass off fences and walks.
The remainder of the mowing should be done in the
opposite direction so that the clippings are dispersed
OUT onto the area of lawn previously cut.
MOWING METHODS
Proper Broadcast Mowing
Broadcasting, or side-discharging, disperses fine
clippings evenly over the entire lawn. Many golf
courses use this method. Your mower has a deep
dish deck to allow freer circulation of clippings so they
are broadcast evenly over the lawn.
ENGINE SPEED & GROUND SPEED FOR
BROADCASTING
Always operate the engine at full throttle when
mowing. If you hear the engine slowing down, you
are mowing too fast—using a slower ground speed
will improve the cutting efficiency of the blades and
prevents many common cutting problems.
ALWAYS use an appropriate ground speed for the
thickness and height of the grass you are cutting (3rd
gear or slower for manual gear models). If you hear
the engine slowing down you are mowing too fast,
use a slower ground speed.
HOW MUCH GRASS TO CUT OFF WHEN
BROADCASTING
Mow when the grass is 3-5 inches long. Do not cut
the grass shorter than 2 to 2-1/2 inches. Do not cut
off more that 1 inch of grass in a single pass
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Page 24
Operation
Not for
Reproduction
Proper Mulching
Mulching consists of a mower deck which cuts and
recuts clippings into tiny particles and which then
blows them down INTO the lawn. These tiny particles
decompose rapidly into by-products your lawn can
use. UNDER PROPER CONDITIONS, your mulching
mower will virtually eliminate noticeable clippings on
the lawn surface.
NOTE: When mulching under heavy cutting
conditions, a rumbling sound may be present and is
normal.
MULCHING REQUIRES EXCELLENT MOWING
CONDITIONS
Mulching mowers cannot function properly if the grass
is wet, or if the grass is simply to high to cut. Even
more than normal mowing, mulching requires that the
grass be dry and the the appropriate amount is cut.
Do not use the mower as a mulching mower during
the first two or three mowings in the spring. The
long grass blades, quick growth, and often wetter
conditions are more suitable for broadcasting (sidedischarging) or grass bagging operation.
ENGINE SPEED & GROUND SPEED FOR
BROADCASTING
Use full engine throttle matched with a slow ground
speed so that clippings will be finely cut. Ground
speed while mulching should be HALF of the
speed that would be used when broadcasting (side
discharging) under similar conditions. Since mulching
requires more horsepower than broadcasting, using
a slower ground speed is vitally important for proper
mulching operation.
ATTACHING A TRAILER
The maximum weight of a towed trailer should be
less than 200 lbs (91kg). Secure the trailer with a
appropriately sized clevis pin (A, Figure 12) and clip
(B).
Excessive towed loads can cause loss of traction
and loss of control on slopes. Reduce towed weight
when operating on slopes. The surface being driven
on greatly impacts traction and stability. Wet or
slippery surfaces can greatly reduce traction and the
ability to stop or turn. Carefully evaluate the surface
conditions before operating the unit and trailer, and
never operate on slopes greater than 10°. See
SLOPE OPERATION and TOWED EQUIPMENT in
the safety section of this manual for additional safety
information.
A
B
HOW MUCH GRASS TO MULCH
The best mulching action typically results from cutting
only the top 1/2 inch to 3/4 inch of grass blade. This
provides short clippings which decompose properly
(much more quickly than longer clippings). The ideal
cutting height will vary with climate, time of year,
and quality of your lawn. We recommend that you
experiment with both the cutting height and ground
speed until you achieve the best cut. Start with a high
cutting height and using progressively lower settings
until you find a cutting height that is matched to your
mowing conditions and preferences.
Figure 11. Mulching Action
22
Figure 12. Trailer Weight Recommendations
A. Clevis Pin
B. Clip
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Page 25
Operation
Not for
Reproduction
STORAGE
Temporary Storage (30 Days Or Less)
Remember, the fuel tank will still contain some
gasoline, so never store the unit indoors or in any
other area where fuel vapor could travel to any
ignition source. Fuel vapor is also toxic if inhaled, so
never store the unit in any structure used for human
or animal habitation.
Here is a checklist of things to do when storing your
unit temporarily or in between uses:
• Keep the unit in an area away from where children
may come into contact with it. If there’s any
chance of unauthorized use, remove the spark
plug (s) and put in a safe place. Be sure the spark
plug opening is protected from foreign objects with
a suitable cover.
• If the unit can’t be stored on a reasonable level
surface, chock the wheels.
• Clean all grass and dirt from the mower.
Long Term Storage (Longer Than 30
Days)
Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety
Rules section, then perform the following steps:
1. Drain crankcase oil while engine is hot and refill
with a grade of oil that will be required when unit
is used again.
2. Prepare the mower deck for storage as follows:
a. Remove mower deck from the unit.
b. Clean underside of mower deck.
c. Coat all bare metal surfaces with paint or light
coat of oil to prevent rusting.
3. Clean external surfaces and engine.
4. Prepare engine for storage. See engine owner’s
manual.
5. Clean any dirt or grass from cylinder head cooling
fins, engine housing and air cleaner element.
6. Cover air cleaner and exhaust outlet tightly with
plastic or other waterproof material to keep out
moisture, dirt and insects.
7. Completely grease and oil unit as outlined in the
Normal Care section.
8. Clean up unit and apply paint or rust preventative
to any areas where paint is chipped or damaged.
9. Be sure the battery is filled to the proper level
with water and is fully charged. Battery life will be
increased if it is removed, put in a cool, dry place
and fully charged about once a month. If battery is
left in unit, disconnect the negative cable.
WARNING
Never store the unit, with gasoline in engine
or fuel tank, in a heated shelter or in enclosed,
poorly ventilated enclosures. Gasoline fumes
may reach an open flame, spark or pilot light
(such as a furnace, water heater, clothes dryer,
etc.) and cause an explosion.
Handle gasoline carefully. It is highly
flammable and careless use could result in
serious fire damage to your person or property.
Drain fuel into an approved container outdoors
away from open flame or sparks.
10. Drain fuel system completely or add a gasoline
stabilizer to the fuel system. If you have chosen
to use a fuel stabilizer and have not drained the
fuel system, follow all safety instructions and
storage precautions in this manual to prevent
the possibility of fire from the ignition of gasoline
fumes. Remember, gasoline fumes can travel to
distant sources of ignition and ignite, causing risk
of explosion and fire.
NOTE: Gasoline, if permitted to stand unused for
extended periods (30 days or more), may develop
gummy deposits which can adversely affect the
engine carburetor and cause engine malfunction. To
avoid this condition, add a gasoline stabilizer to the
fuel tank and run the engine a few minutes, or drain
all fuel from the unit before placing it in storage.
STARTING AFTER LONG TERM
STORAGE
Before starting the unit after it has been stored for a
long period of time, perform the following steps.
1. Remove any blocks from under the unit.
2. Install the battery if it was removed.
3. Unplug the exhaust outlet and air cleaner.
4. Fill the fuel tank with fresh gasoline. See engine
manual for recommendations.
5. See engine owner’s manual and follow all
instructions for preparing engine after storage.
6. Check crankcase oil level and add proper oil if
necessary. If any condensation has developed
during storage, drain crankcase oil and refill.
7. Inflate tires to proper pressure. Check fluid levels.
8. Start the engine and let it run slowly. DO NOT run
at high speed immediately after starting. Be sure
to run engine only outdoors or in well ventilated
area.
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Page 26
Regular Maintenance
Not for
Reproduction
Regular Maintenance
MAINTENANCE SCHEDULE
The following schedule should be followed for normal care of your rider and mower. You will need to keep a
record of your operating time. Determining operating time is easily accomplished by observing the elapsed time
recorded by the hour meter.
RIDER MAINTENANCE
Before Each Use
Check Safety Interlock System
Check Rider Brakes
Check Rider / Mower for loose hardware
Every 100 Hours or Annually*
Clean Deck & Check / Replace Mower Blades
Lubricate Rider & Mower**
Clean Battery & Cables
Check Tire Pressure
Check Hydraulic Oil**
Every 250 Hours or Annually*
Change Hydraulic Oil Filter**
* Whichever comes first.
** More often in hot (over 85° F: 30°C) weather or
dusty operating conditions
ENGINE MAINTENANCE
Before Each Use
Check Engine Oil Level
Check Engine Coolant Level
Every 25 Hours
Check / Clean Cooling Fins & Intake**
Check Fuel Filter
Every 50 Hours
Check / Clean Spark Arrester***
Refer to Engine Manufacturer’s Owner’s Manual
Service Air Filter
Change Oil & Filter*
Check / Replace Spark Plugs
Annually
Change Engine Coolant
* Change original engine oil after first 5 hours of
operation.
** More often in hot (over 85° F: 30°C) weather or
dusty operating conditions
*** If equipped. Replace if damaged.
INSPECT MUFFLER AND SPARK
ARRESTER
Inspect the muffler for cracks corrosion, or other
damage. Remove the spark arrester, if equipped,
and inspect for damage or carbon blockage. If
replacement parts are required, make sure to use
only original equipment replacement parts.
Replacement parts must be the same and
installed in the same position as the original
parts or fire could result.
24
WARNING
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Page 27
CHECK TIRE PRESSURES
Not for
Reproduction
Tire pressure should be checked periodically, and
maintained at the levels shown in the chart. Note
that these pressures may differ slightly from the “Max
Inflation” stamped on the side-wall of the tires. The
pressures shown provide proper traction, improve cut
quality, and extend tire life.
TireSerial #Pressure
psibar
Front
Rear
2013129510 & Below402,76
2013129511 & Above251,72
All151,03
CHECKING / ADDING FUEL
To add fuel:
1. Remove the fuel cap (see Figure 1).
2. Fill the tank to the bottom of the filler neck. This
will allow for fuel expansion.
NOTE: Do not overfill. Refer to your engine manual
for specific fuel recommendations.
3. Install and hand tighten the fuel cap.
FUEL FILTER
The fuel filter is located in the fuel line between fuel
tank and carburetor, near the fuel pump. If filter is
dirty or clogged, replace as follows:
1. Disconnect the negative battery cable.
2. Place a container below the filter to catch spilled
fuel.
3. Using pliers, open and slide hose clamps from fuel
filter.
4. Remove hoses from filter.
5. Install new filter in proper flow direction in fuel line.
6. Secure with hose clamps.
7. Reconnect the negative battery cable when
finished.
Regular Maintenance
Figure 13. Checking Tire Pressure
WARNING
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid over-filling and wipe up any spills.
Do not remove fuel filter when engine is hot,
as spilled gasoline may ignite. DO NOT spread
hose clamps further than necessary. Ensure
clamps grip hoses firmly over filter after
installation.
Do not use gasoline containing METHANOL,
gasohol containing more than 10% ethanol,
gasoline additives, premium gasoline, or
white gas because engine/fuel system
damage could result.
C
CHANGE OIL & FILTER
1. Warm engine by running for a few minutes.
(Refer to the engine operator’s manual for oil &
filter replacement instructions.)
2. Remove the oil drain hose (A, Figure 14) from the
cable clamp (C) that is located underneath the
engine deck on the left-hand side of the frame.
3. Place a small pan under the oil drain hose to
catch the oil. Using the appropriate tools, remove
the cap (B, Figure 14) from the oil drain hose (A)
and drain the engine oil into the pan.
4. After draining, replace the cap and wipe up any
spilled oil. Reinstall the oil drain hose into the
cable clamp to retain the hose during normal
operation.
5. Place an absorbent shop cloth under the engine
oil filter. Remove the engine oil filter and replace
with a new one.
6. Remove the shop cloth and wipe up any spilled
oil.
Figure 14. Engine Oil Drain
A. Oil Drain Hose
B. Cap
C. Cable Clamp
ENGINE MAINTENANCE
Refer to engine owner’s manual for all engine
maintenance procedures and recommendations.
B
A
25
Page 28
Regular Maintenance
Not for
Reproduction
LUBRICATION
Lubricate the unit at the locations shown in Figures
15 through 18 as well as the following lubrication
points.
Grease:
• front caster wheel axles & yokes
• deck lift pivot blocks
• mower deck spindles
• mower deck idler arm
Use grease fittings when present. Disassemble
parts to apply grease to moving parts when grease
fittings are not installed.
Not all greases are compatible. Ferris Red Grease
(p/n 5022285) is recommended, automotive-type
high-temperature, lithium grease may be used when
this is not available.
Oil:
• control handle pivots
• seat plate pivots
• deck lift pivots
• discharge chute hinge
Generally, all moving metal parts should be oiled
where contact is made with other parts. Keep oil
and grease off belts and pulleys. Remember to wipe
fittings and surfaces clean both before and after
lubrication.
Lubricating the Front Casters:
NOTE: Front casters should be lubricated annually.
1. Remove the 1/4-28 bolt (A, Figure 18) screwed
into the front caster and install a 1/4-28 grease
fitting.
2. Grease the front caster.
3. Remove the 1/4-28 grease fitting and reinstall the
1/4-28 bolt.
4. Repeat process for the other side of the machine.
Figure 15. Deck Lubrication
Figure 16. Control Handle Pivots & Seat Plate Pivots
Figure 17. Deck Lift Linkage Pivots
Figure 18. Front Caster & Wheel
A. 1/4-28 Bolt
26
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Page 29
CHECK HYDRAULIC OIL LEVEL
Not for
Reproduction
1. Before removing the reservoir cap, make sure the
area around the reservoir cap and fill neck of the
reservoir is free of dust, dirt, or other debris.
2. Unscrew the reservoir cap (B, Figure 19).
3. Look down the filler neck of the hydraulic oil
reservoir (A, Figure 19) and observe the oil level.
When cold, the oil level should be approximately
4” (10 cm) below top of the filler neck.
4. If necessary, add SAE 20W-50 motor oil. DO
NOT use synthetic oils.
5. Reinstall the reservoir cap.
CHANGE HYDRAULIC OIL FILTER
Change Interval: Every 250 Hours
Filter Part Number: 1719168
NOTE: Removing the oil filter from the filter base
will drain the oil reservoir. Have a suitable container
ready to catch any spilled oil. Ferris recommends this
be a dealer-only service item.
1. Locate the transmission oil filter (E, Figure 20)
at the rear of the battery compartment under the
seat.
2. Lubricate the new filter base with a few drops of
transmission oil. Fill the filter half full of oil.
3. Clean the area around the filter base and remove
the filter. Do NOT drain the hydraulic system oil.
4. Thread the new filter onto the filter base until the
gasket makes contact, then tighten 3/4 of a turn
more.
5. Run the unit for several minutes and check the
transmission oil level.
IMPORTANT NOTE: Use caution after changing
the filter; air in the hydraulic system may affect the
responsiveness of the control levers. Repeat step 5
until the air is out of the system.
BATTERY MAINTENANCE
NOTE: This unit is equipped with a maintenance-free
BCIU1 battery.
Cleaning the Battery and Cables
1. Remove the hydraulic oil reservoir mounting
hardware (C, Figure 20) and then move the
reservoir (D) forward to expose the battery.
2. Disconnect the cables from the battery, negative
(black) cable first (B).
3. Clean the battery terminals and cable ends with a
wire brush until shiny.
4. Reinstall the battery and reattach the battery
5. Coat the cable ends and battery terminals with
6. Reposition the oil reservoir and secure in place
cables, positive (red) cable first (A).
petroleum jelly or non-conducting grease.
with the hardware previously removed.
Regular Maintenance
B
A
Figure 19. Checking Hydraulic Oil Level
A. Hydraulic Oil Reservoir
B. Reservoir Cap
D
C
A
C
E
B
Figure 20. Battery Compartment
A. Positive (+) Cable & Terminal
B. Negative (-) Cable & Terminal
C. Reservoir Mounting Hardware
D. Hydraulic Oil Reservoir
E. Hydraulic Oil Filter
WARNING
Be careful when handling the battery. Avoid
spilling electrolyte. Keep flames and sparks
away from the battery.
When removing or installing battery cables,
disconnect the negative cable FIRST and
reconnect it LAST. If not done in this order, the
positive terminal can be shorted to the frame by
a tool.
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Page 30
Regular Maintenance
Not for
Reproduction
SERVICING THE MOWER BLADES
Removing the Mower Blade
CAUTION
Avoid injury! Mower blades are sharp.
• Always wear gloves when handling mower
blades or working near blades.
1. See Figure 21. To remove the mower blade,
wedge a wooden block between the mower blade
and the mower deck housing to keep the mower
blade from turning, then remove the mower blade
and the mower blade retaining hardware.
Inspecting the Mower Blades
Figure 21. Loosening the Mower Blade for Removal
DANGER
Avoid injury! A worn or damaged blade can
break, and a piece of the mower blade could be
thrown into the operator’s or bystander’s area,
resulting in serious personal injury or death.
• Inspect the mower blade every 25 hours or at
least once a year.
• If the mower blade hits a solid object, stop
the engine immediately and inspect the mower
blade.
• Never weld or straighten bent mower blades.
1. Remove the mower blade from the unit. See
Removing the Blade.
2. Inspect the mower blade (Figures 22 & 23).
Discard the mower blade if it has any of the
below conditions.
A.) Has more than .5” (12,7 mm) of the mower
blade metal removed from previous sharpening or
wear (D, Figure 22).
B.) The air lifts are excessively eroded (B & C,
Figure 23) and the notch (C) is .25” (6,35 mm)
deep or greater.
C.) Mower blade is bent or broken.
3. If the cutting edges are not sharp or have nicks,
sharpen the blades. See Sharpening the Mower Blades.
B
C
D
C
Figure 22. Inspecting the Mower Blade Tips
A. Mower Blade Cutting Edge
B. Square Corner
C. Air Lift
D. Wear Measurement - DISCARD Mower Blade If
greater than .5” (12,7 mm)
A
A
A
B
Figure 23. Inspecting the Mower Blade Air Lifts
A. New Mower Blade B. Mower Blade at Wear Limit (A notch begins to form)
C. Mower Blade in Dangerous Condition (Notch measures .25” (6,35 mm) or greater DO NOT USE.
Replace with new mower blade.)
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C
Page 31
Regular Maintenance
Not for
Reproduction
Sharpening the Mower Blade
CAUTION
Avoid injury! Mower blades are sharp.
• Always wear gloves when handling the
mower blades.
• Always wear safety eye protection when
grinding.
1. Sharpen the mower blades with grinder, hand file,
or electric blade sharpener.
2. Sharpen the mower blade by removing an equal
amount of material from each end of the mower
blade.
3. Keep the original bevel (A, Figure 24) when
grinding. DO NOT change the mower blade bevel.
4. The mower blade should have a maximum 1/64”
(0,40 mm) cutting edge (B) or less.
5. Balance the mower blades before installing.
Balancing the Mower Blades
CAUTION
Avoid injury! Keep mower blades balanced.
• An unbalanced mower blade can create
excessive vibration and damage the unit or
cause mower blade failure.
A
B
Figure 24. Sharpening the Mower Blade
A. Mower Blade Bevel
B. Mower Blade Cutting Edge
A
1. Clean the mower blade to remove any dried grass
or other debris.
2. See Figure 25. Put the mower blade on a nail in
a vise and turn the mower blade to the horizontal
position.
3. Check the balance of the mower blade. If either
end of the mower blade moves downward,
sharpen the heavy end until the mower blade is
balanced. See Sharpening the Mower Blades for
proper sharpening instructions.
4. Repeat the process until the mower blade remains
in the horizontal position.
Reinstalling the Mower Blades
WARNING
For your personal safety, each mower blade
mounting bolt must be installed with a flat
washer, then securely tightened. Torque mower
blade mounting bolt to 70 ft. lbs. (94 Nm).
1. Reinstall each mower blade with the air lifts
pointing up towards the mower deck as shown in
Figure 26. Wedge a wooden block between the
mower blade and the mower deck housing, and
secure the mower blade with the mower blade
mounting bolt and flat washer (A & B, Figure 29)
and torque to 70 ft. lbs. (94 Nm).
Figure 25. Balancing the Mower Blade
A. Nail
B
A
D
Figure 26. Tightening the Mower Blade for
Installation
A. Mower Blade Mounting Bolt
B. Flat Washer
C. Mower Blade Air Lift (Install With Points Up)
D. 4 X 4 Wooden Block
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Page 32
Troubleshooting, Adjustment & Service
Not for
Reproduction
Troubleshooting
TROUBLESHOOTING CHART
While normal care and regular maintenance will
extend the life of your equipment, prolonged or
constant use may eventually require that service be
performed to allow it to continue operating properly.
The troubleshooting guide below lists the most
common problems, their causes and remedies.
See the information on the following pages for
instructions on how to perform most of these minor
adjustments and service repairs yourself. If you
prefer, all of these procedures can be performed for
you by your local authorized dealer.
WARNING
To avoid serious injury, perform maintenance
on the tractor or mower only when the engine
is stopped and the parking brake engaged.
Always remove the ignition key, disconnect
the spark plug wire and fasten it away from
the plug before beginning the maintenance, to
prevent accidental starting of the engine.
TROUBLESHOOTING THE RIDER
PROBLEM CAUSE REMEDY
Engine will not turnover or start. 1. Parking brake not engaged. 1. Engage parking brake.
2. PTO (electric clutch) switch 2. Place in OFF position.
in ON position.
3. Out of fuel. 3. If engine is hot, allow it to cool, then refill
the fuel tank.
4. Engine flooded. 4. Move choke control to closed position.
5. Fuse blown. 5. Replace fuse.
6. Battery terminals require 6. Clean the battery terminals
cleaning.
7. Battery discharged or dead. 7. Recharge or replace.
8. Wiring loose or broken. 8. Visually check wiring & replace broken or
frayed wires. Tighten loose connections.
9. Solenoid or starter motor faulty. 9. Repair or replace. See authorized dealer
10. Safety interlock switch 10. Replace as needed. See authorized
faulty. service dealer.
11. Spark plug(s) faulty, fouled 11. Clean and gap or replace.
or incorrectly gapped. See engine manual.
12. Water in fuel. 12. Drain fuel & replace with fresh fuel.
13. Gas is old or stale. 13. Drain fuel & replace with fresh fuel.
Engine starts hard or runs poorly. 1. Fuel mixture too rich. 1. Clean air filter. Check choke adjustment.
2. Spark plug faulty, fouled, or 2. Clean and gap or replace.
incorrectly gapped. (See engine manual.)
Engine knocks.1. Low oil level. 1. Check/add oil as required.
2. Using wrong grade oil. 2. See engine manual.
Excessive oil consumption.1. Engine running too hot. 1. Clean engine fins, blower screen and air cleaner.
2. Using wrong weight oil. 2. See engine manual.
3. Too much oil in crankcase. 3. Drain excess oil.
Engine exhaust is black.1. Dirty air filter. 1. Replace air filter. See engine manual.
2. Engine choke control 2. Open choke control.
is in closed position.
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Page 33
Troubleshooting, Adjustment & Service
Not for
Reproduction
Rider Troubleshooting Continued.
PROBLEM CAUSE REMEDY
Engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close.not drive. in “open” position.
2. Belt is broken. 2. See Drive Belt Replacement.
3. Drive belt slips. 3. See problem and cause below.
4. Brake is not fully released. 4. See authorized service dealer
Rider drive belt slips.1. Pulleys or belt greasy or oily. 1. Clean as required.
2. Tension too loose. 2. Adjust spring tension.
See Drive Belt Replacement
3. Belt stretched or worn. 3. Replace belt.
Brake will not hold.1. Brake is incorrectly adjusted. 1. See Brake Adjustment.
2. Brake pads worn. 2. Replace with new brake pads.
Rider steers or handles poorly.1. Steering linkage is loose. 1. Check and tighten any loose connections.
2. Improper tire inflation. 2. See Regular Maintenance Section.
TROUBLESHOOTING THE MOWER
PROBLEM CAUSE REMEDY
Mower will not raise. 1. Lift linkage not properly attached 1. See authorized service dealer for repair.
or damaged.
Engine stalls easily with 1. Engine speed too slow. 1. Set to full throttle.
mower engaged. 2. Ground speed too fast. 2. Decrease Ground Speed.
3. Cutting height set too low. 3. Cut tall grass at maximum cutting
height during first pass.
4. Discharge chute jamming 4. Cut grass with discharge pointing toward
with cut grass. previously cut area.
Excessive mower vibration.1. Blade mounting bolts are loose. 1. Tighten to 70 ft.lbs. (94 N.m.).
2. Mower blades, arbors, 2. Check and replace as necessary.
or pulleys are bent.
3. Mower blades are out 3. Remove, sharpen, and balance blades.
of balance. See Maintenance Section.
4. Belt installed incorrectly. 4. Reinstall Correctly.
Excessive belt wear or breakage.1. Bent or rough pulleys. 1. Repair or replace.
2. Using incorrect belt. 2. Replace with correct belt.
Mower drive belt slips 1. Idler pulley spring broken or not 1. Repair or replace as needed.
or fails to drive. properly attached.
2. Mower drive belt broken. 2. Replace drive belt.
Mower does not engage.1. Electrical wiring damage. 1. Locate & repair damaged wire.
2. PTO clutch not adjusted 2. See PTO Clutch Adjustment section
3. Battery voltage too low. 3. Recharge battery and check alternator.
See Battery Maintenance section.
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Troubleshooting, Adjustment & Service
Not for
Reproduction
TROUBLESHOOTING COMMON CUTTING PROBLEMS
PROBLEM CAUSE REMEDY
Streaking. 1. Blades are not sharp. 1. Sharpen your blades.
2. Blades are worn down to far. 2. Replace your blades.
3. Engine speed is too slow. 3. Always mow at full throttle.
4. Ground speed is too fast. 4. Slow down.
5. Deck is plugged with grass 5. Clean out the mower.
6. Not overlapping cutting rows 6. Overlap your cutting rows.
enough.
7. Not overlapping enough when 7. When turning your effective cutting width
turning. decreases–overlap more when turning.
Scalping.
1. Lawn is uneven or bumpy. 1. Roll or level the lawn.
2. Mower deck cutting height is 2. Raise the cutting height.
set too low.
3. Ground speed is too fast. 3. Slow down.
4. Deck is not leveled correctly. 4. Correctly level the deck.
5. Tire pressure is low or uneven 5. Check and inflate the tires.
Stepped Cutting.
1. Deck is not leveled correctly. 1. Level the deck correctly.
2. Tires are not properly inflated. 2. Check and inflate the tires.
3. Blades are damaged. 3. Replace the blades.
4. Deck shell is damaged. 4. Repair or replace the deck.
5. Mower spindle is bent or loose. 5. Repair or replace the spindle.
6. Blades are installed incorrectly. 6. Reinstall the blades correctly.
Uneven Cutting.
1. Deck is not leveled correctly. 1. Level the deck correctly.
2. Blades are dull or worn. 2. Sharpen or replace the blades.
3. Blades are damaged. 3. Replace the blades.
4. Deck is clogged with grass 4. Clean out the deck.
clippings.
5. Deck shell is damaged. 5. Repair or replace the deck.
6. Mower spindle is bent or loose. 6. Repair or replace the spindle.
7. Blades are installed incorrectly. 7. Reinstall the blades correctly.
8. Tires are not properly inflated. 8. Check and inflate the tires.
Stingers.
1. Blades are not sharp or nicked. 1. Sharpen your blades.
2. Blades are worn down too far. 2. Replace your blades.
3. Engine speed is too slow. 3. Always mow at full throttle.
4. Ground speed is too fast. 4. Slow down.
5. Deck is plugged with grass. 5. Clean out the mower.
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Page 35
SEAT ADJUSTMENT
Not for
Reproduction
See Figure 27. The seat can be adjusted forward
and backward. Move the lever towards the left,
position the seat as desired, and release the lever to
lock the seat into position.
GROUND SPEED CONTROL LEVER
ADJUSTMENT
The control levers can be adjusted in three ways. The
alignment of the control levers, the placement of the
levers (how close the ends are to one another) and
the height of the levers can be adjusted.
To Adjust the Handle Alignment
Loosen the mount bolts (A, Figure 28) and pivot the
lever(s) (C) to align with each other.
To Adjust the Handle Placement
Loosen the jam nuts and adjust the placement bolt
(B) in or out to properly adjust the lever end spacing.
Troubleshooting, Adjustment & Service
Seat Adjustment
Lever
Figure 27. Seat Adjustment
A
C
To Adjust the Handle Height
Remove the mounting hardware and reposition the
handle either up or down from its original position.
You will need to readjust the handle alignment as
described above.
SPEED BALANCING ADJUSTMENT
If the rider veers to the right or left when the ground
speed control levers are in the maximum forward
position, the top speed of each of these levers can
be balanced by turning the adjustment bolt(s) (A,
Figure 29). Only adjust the speed of the wheel that is
traveling faster.
To Reduce the Speed of the Faster Wheel
1. Loosen the securing nut.
2. Turn the top speed adjustment bolt COUNTER-
CLOCKWISE to reduce the speed.
3. Retighten the securing nut when adjustment is
complete.
WARNING
DO NOT adjust the tractor for a faster overall
speed forward or reverse than it was designed
for.
B
Figure 28. Control Lever Adjustment
A. Alignment Hardware
B. Placement Hardware
C. Ground Speed Control Lever
B
A
Figure 29. Top Speed Adjustment
A. Top Speed Adjustment Bolt
B. Control Lever Base
33
Page 36
Troubleshooting, Adjustment & Service
Not for
Reproduction
PARKING BRAKE ADJUSTMENT
1. Disengage the PTO, engage the parking brake,
stop the engine and remove the ignition key.
2. Raise the seat plate.
3. Locate the brake spring (A, Figure 30).
4. With the parking brake engaged, measure the
compressed spring length. The spring should be
1-15/16” - 2” (4,9 - 5,1 cm) when compressed.
5. If the spring is not within this range, release the
parking brake and turn the adjustment nut (B) to
compress or release the spring.
6. Engage the parking brake and remeasure the
spring.
B
A
CAUTION
Do not adjust the spring to be shorter than
1-15/16” (4,9 cm) when compressed. This may
damage the brake mechanism.
If this does not correct the braking problem, see
your Ferris dealer.
Figure 30. Parking Brake Adjustment
A. Brake Spring
B. Adjustment Nut
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Page 37
REAR SUSPENSION ADJUSTMENT
Not for
Reproduction
The shock assembly can be adjusted to allow the
operator to customize the ride according to operator’s
weight and/or operating conditions. You have the
option of adjusting the spring pre-load.
Items to consider before adjusting the suspension.
• Less spring pre-load should be used with light
weight operators, which will provide a softer, more
cushioned ride.
• More spring pre-load should be used with heavy
weight operators, or when a rear-mount grass
bagger system is installed, which will provide a
stiffer, more rigid ride.
To adjust the spring pre-load:
1. Park machine on a flat, level surface. Disengage
the PTO, stop the engine and engage the parking
brake.
2. Raise the rear of the machine and secure with
jackstands. Chock the front wheels to prevent the
machine from rolling.
3. Remove the rear drive tires.
4. See Figure 31. Using the supplied spanner
wrench (p/n 5022853), insert the tip of the wrench
into the notch in the pre-load adjuster. While
holding the wrench in place with one hand, turn
COUNTER-CLOCKWISE to increase the preload, turn CLOCKWISE to decrease the preload. Make sure both shocks are set to the same
amount of pre-load.
5. Reinstall the rear drive tires. Torque the lug
bolts to 85-95 ft/lbs. (115-129 Nm). Remove the
jackstands from under the machine.
NOTE: Spanner wrench is located under the seat on
the right-hand side of the machine.
NOTE: It is recommended that the rear suspension
be adjusted stiffer due to the added weight of the
collection system.
Troubleshooting, Adjustment & Service
Figure 31. Rear Suspension Adjustments
WARNING
Use two hands when adjusting the shock
springs. This will prevent the wrench from
slipping while pressure is being applied.
35
Page 38
Troubleshooting, Adjustment & Service
Not for
Reproduction
RETURN-TO-NEUTRAL
ADJUSTMENT
To determine if it is necessary to adjust the neutral
return, perform the following steps.
1. Disengage the PTO, engage the parking brake
and turn off the engine.
2. Move the ground speed control levers into the
operating position, pull levers rearward and
release.
3. Move the ground speed control levers out towards
the neutral position. If the levers do not align
with the notches in the neutral lock plate, it is
necessary to adjust the neutral return rod (B,
Figure 32).
WARNING
To avoid serious injury, perform adjustments
only with engine stopped, key removed and
tractor on level ground.
D
C
Figure 32. Neutral Return Spring Adjustment
A. Rear Set Collar
B. Neutral Return Rod
C. Neutral Return Spring
D. Front Set Collar
E. Neutral Return Bushing
F. Spring Stop Plate
3.25”
(8,23cm)
F
E
B
A
Adjustment
1. Lock the ground speed control lever in the neutral
position.
2. Measure the length of the neutral return spring (C,
Figure 32) it should be set at 3.25” (8,23cm). If the
spring does not measure 3.25” (8,23cm) loosen
the front set collar (D) and the rear set collar (A),
then move the front set collar forward or back on
the neutral return rod (B) until the spring length
equals 3.25” (8,23cm). Retighten the front set
collar.
3. Make sure that the neutral return bushing (E) is
seated correctly in the spring stop plate (F).
4. Position the rear set collar so that it sets tightly
against neutral return bushing and tighten.
5. Pull the ground speed control lever rearward
and release to check position again. Adjust as
necessary to align the ground speed control levers
with the notches in the neutral lock plate.
It is important to note that after every adjustment
of the neutral return rod, the lever must be pulled
rearward and released to properly check the neutral
position.
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Page 39
NEUTRAL ADJUSTMENT
Not for
Reproduction
If the tractor “creeps” while the ground speed control
levers are locked in NEUTRAL, then it may be
necessary to adjust the linkage rod.
NOTE: Perform this adjustment on a hard, level
surface such as a concrete floor.
1. Disengage the PTO, engage the parking brake
and turn off the engine.
2. There are three nuts (B, Figure 33) on the linkage
rod. The first two are to be used together to turn
the rod and the third (towards the front of the
machine) is used to lock the rod in place. Loosen
the jam nut that locks against the ball joint (B) and
turn the linkage rod (A) to adjust. If the machine
creeps forward, turn the rod CLOCKWISE (while
standing at the rear of the machine, facing
forward), if the machine creeps backward, turn the
rod COUNTER-CLOCKWISE.
3. Lock the jam nut (B) against the ball joint when
neutral is achieved.
NOTE: This adjustment should not be performed
while the machine is running. It may take several
attempts to achieved neutral, depending upon how
much the machine creeps.
Troubleshooting, Adjustment & Service
B
A
Figure 33. Neutral Adjustment
(RH side shown)
A. Adjustment Linkage Rod
B. Nuts
MOWING HEIGHT ADJUSTMENT
The cutting height adjustment pin (A, Figure 34)
controls the mower cutting height. The cutting height
is adjustable between 1-3/4” (4,4 cm) and 4-1/2” (11,4
cm) in 1/4” (0,64 cm) increments.
1. Depress the deck lift foot pedal (B) until it locks
into the 4-1/2” (11,4 cm) position.
2. Place the cutting height adjustment pin in the
desired cutting height.
3. Depress the deck lift foot pedal then push the lock
lever (C) towards the right to release the lock.
4. Release the deck lift foot pedal until it comes to
rest against the cutting height adjustment pin.
B
Figure 34. Mowing Height Adjustment
A. Cutting Height Adjustment Pin
B. Deck Lift Foot Pedal
C. Deck Lift Lock lever
C
A
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Page 40
Troubleshooting, Adjustment & Service
Not for
Reproduction
DECK ROD TIMING ADJUSTMENT
1. Park machine on a flat, level surface. Disengage
the PTO, stop the engine and engage the parking
brake. Rear tires must be inflated to 15 psi (1,03
bar); front tires to 25 psi (1,72 bar).
2. To check the lift rod timing, measure and record
the distance between the lift pivots and the rod
pivots. Repeat for other side of unit. See Figure
35.
3. If the measurements are equal, skip to DECK
LEVELING ADJUSTMENT. If the measurements
are NOT equal (greater than 1/8” (3,17mm)
difference), adjustment is required, continue with
Step 4.
4. Refer to Figure 36. To adjust the lift rod timing,
adjust the 5/8” hex nuts on either side of the
front lift pivot until the measurements are equal.
Repeat for other side.
Figure 35. Check Lift Rod Timing
Figure 36. Adjust Lift Rod Timing
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Page 41
DECK LEVELING ADJUSTMENT
Not for
Reproduction
44” & 52” Models
NOTE: Before adjusting the deck level, the deck lift
rod timing must be checked and/or adjustment.
1. Park machine on a flat, level surface. Disengage
the PTO, stop the engine and engage the parking
brake. Rear tires must be inflated to 15 psi (1,03
bar); front tires to 25 psi (1,72 bar).
2. Place the deck height adjustment pin in the
4” (10,2 cm) position.
3. Place 2 x 4 blocks under each corner of the
mower deck with the 3-1/2” sides being vertical.
Place a 1/4” (0,64 cm) thick spacer on top of the
rear 2 x 4 blocks. See Figure 37.
4. Adjust the front eyebolts until the chains are tight
and the deck is still resting on the 2 x 4’s. Tighten
jam nuts. See Figure 38.
5. Loosen the nuts and allow the rear of the deck
to rest on the 2 x 4’s and 1/4” spacers. Slide the
chains in the slots until the chains are tight and
tighten the nuts. See Figure 38.
6. Remove all 2 x 4 blocks and spacers from under
the mower deck.
7. For your safety, DO NOT handle mower blades
with bare hands. Postiion the outside mower
blades so that they face front-to-back. (See
Figure 39.)
8. Measure the front tip of the blade from the cutting
edge to the ground. Measure the rear tip of
the blade from the cutting edge to the ground.
Repeat this process for the other side of the
machine.
The front measurement should be 4” (10,2 cm),
the back measurement should be 4-1/4” (10,8
cm).
Troubleshooting, Adjustment & Service
Figure 37. 2 x 4 Locations
Figure 38. Hanger Chain Adjustment
A
A
A
Figure 39. Checking the Blade Height Adjustment
39
Page 42
Troubleshooting, Adjustment & Service
Not for
Reproduction
MOWER BELT REPLACEMENT
To avoid damaging belts, DO NOT
PRY BELTS OVER PULLEYS.
1. Park the tractor on a smooth, level surface such
as a concrete floor. Disengage the PTO, engage
the parking brake, turn off the engine, and remove
the ignition key.
2. Lower the mower deck to its lowest cutting
position and remove the mower deck guards.
WARNING
Use extreme caution when rotating the idler
arm with the breaker bar, due to the increased
tension in the spring as the idler arm is being
rotated. Injury may result if the breaker bar is
prematurely released while the spring is under
tension.
3. 44” Models: Using a 1/2” breaker bar, place the
square end in the square hole located in the end
of the idler arm (A, Figures 40). Carefully rotate
the breaker bar clockwise, which will relieve the
tension on the belt exerted from the idler arm.
3. 52” Models: Using a 1/2” breaker bar, place the
square end in the square hole located in the end
of the idler arm (A, Figures 40). Carefully rotate
the breaker bar counter-clockwise, which will
relieve the tension on the belt exerted from the
idler arm.
4. Slide the drive belt over the edge of the stationary
idler pulley (B). Carefully release the tension on
the breaker bar.
5. Remove the old belt and replace with a new one.
Make sure the V-side of the belt runs in the pulley
grooves (Figure 41).
6. 44” Models: Install the drive belt on the PTO
pulley, the spindle pulleys and all idler pulleys
except the stationary pulley (B, Figure 40).
Carefully rotate the breaker bar clockwise and
install the belt on the stationary idler pulley (B).
Carefully release the tension on the breaker bar.
6. 52” Models: Install the drive belt on the
PTO pulley, the spindle pulleys and all idler
pulleys except the stationary pulley (B, Figure
40). Carefully rotate the breaker bar counter-clockwise and install the belt on the stationary
idler pulley (B). Carefully release the tension on
the breaker bar.
7. Reinstall the mower deck guards.
8. Run the mower under no-load condition for about
5 minutes to break-in the new belt.
44” Deck
B
A
52” Deck
A
B
Figure 40. Mower PTO Belt
A. Idler Arm
B. Stationary Idler Pulley
44” Deck
A
52” Deck
A
Figure 41. Mower PTO Belt Routing
A. Spindle Pulley
B. PTO Drive Belt
C. Spring-loaded Idler Pulley
D. Stationary Idler Pulley
D
D
D
B
A
A
C
A
B
C
A
D
40
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Page 43
Troubleshooting, Adjustment & Service
Not for
Reproduction
Check the Mower Belt Tensioner Spring
Length
With the spring anchor (A, Figure 42) adjusted in the
second hole (B) of the spring bracket (C) the coil-tocoil spring length should measure 7-1/4” (18,42 cm).
HYDRAULIC PUMP DRIVE BELT
REPLACEMENT
1. Park the tractor on a smooth, level surface such
as a concrete floor. Disengage the PTO, engage
the parking brake, turn off the engine, and remove
the ignition key.
2. Remove the PTO drive belt (see MOWER BELT
REPLACEMENT for removal instructions).
3. Remove the hardware that secures the clutch
anchor pad to the PTO clutch.
4. Loosen the nut towards the front of the machine
on the spring anchor hook (G, Figure 43) to
release the majority of the belt tension. Use
caution and remove the nut to completely release
the tension.
5. Remove the old belt and replace it with the new
one. Make sure the V-side of the belt runs in the
grooves of the crankshaft pulley and pump pulleys
(B & C).
6. Reinstall the anchor hook (G) into the anchor tab
and loosely fasten the nut. Adjust the anchor
hook until a measurement of 8-3/8” (21,2 cm) is
achieved from the outside if the spring hooks.
Tighten nut.
7. Reinstall the clutch anchor pad to the PTO clutch
and secure with the hardware previously removed.
8. Reinstall the PTO drive belt.
B
7-1/4”
(18,42 cm)
C
Figure 42. Check the Mower Belt Tensioner Spring
Length
A. Spring Anchor
B. Second Hole
C. Spring Bracket
8 3/8”
(21,2 cm)
C
Figure 43. Hydraulic Pump Drive Belt Replacement
A. Pump Drive Belt
B. Crankshaft Pulley
C. Pump Pulley
D. Idler Pulley
E. Idler Arm
F. Spring
G. Spring Anchor Hook
A
B
D
E
F
G
A
C
41
Page 44
Troubleshooting, Adjustment & Service
Not for
Reproduction
BATTERY SERVICE
WARNING
Keep open flames and sparks away from the
battery; the gasses coming from it are highly
explosive. Ventilate the battery well during
charging.
Checking Battery Voltage
A voltmeter can be used to determine condition of
battery. When engine is off, the voltmeter shows
battery voltage, which should be 12 volts. When
engine is running, the voltmeter shows voltage of
charging circuit which normally is 13 to 14 volts.
A dead battery or one too weak to start the engine
may not mean the battery needs to be replaced.
For example, it may mean that the alternator is not
charging the battery properly. If there is any doubt
about the cause of the problem, see your dealer.
If you need to replace the battery, follow the steps
under Cleaning the Battery & Cables in the Regular
Maintenance Section.
Charging a Completely Discharged
Battery
1. Be aware of all the safety precautions you should
observe during the charging operation. If you are
unfamiliar with the use of a battery charger and
hydrometer, have the battery serviced by your
dealer.
2. Add distilled water sufficient to cover the plate (fill
to the proper level near the end of the charge).
If the battery is extremely cold, allow it to warm
before adding water because the water level will
rise as it warms. Also, an extremely cold battery
will not accept a normal charge until it becomes
warm.
3. Always unplug or turn the charger off before
attaching or removing the clamp connections.
4. Carefully attach the clamps to the battery in
proper polarity (usually red to [+] positive and
black to [-] negative).
5. While charging, periodically measure the
temperature of the electrolyte. If the temperature
exceeds 125° F (51.6° C), or if violent gassing or
spewing of electrolyte occurs, the charging rate
must be reduced or temporarily halted to prevent
battery damage.
6. Charge the battery until fully charged (until the
specific gravity of the electrolyte is 1.250 or higher
and the electrolyte temperature is at least 60° F).
The best method of making certain a battery is
fully charged, but not over charged, is to measure
the specific gravity of a cell once per hour. The
battery is fully charged when the cells are gassing
freely at low charging rate and less than 0.003
change in specific gravity occurs over a three hour
period.
Jump Starting With Auxiliary (Booster)
Battery
Jump starting is not recommended. However, if it
must be done, follow these directions. Both booster
and dis-charged batteries should be treated carefully
when using jumper cables. Follow the steps below
EXACTLY, being careful not to cause sparks. Refer
to Figure 44.
1. Both batteries must be of the same voltage.
2. Position the vehicle with the booster battery
adjacent to the vehicle with the discharged battery
so that booster cables can be connected easily
to the batteries in both vehicles. Make certain
vehicles do not touch each other.
3. Wear safety glasses and shield eyes and face
from batteries at all times. Be sure vent caps are
tight. Place damp cloth over vent caps on both
batteries.
4. Connect positive (+) cable to positive post of
discharged battery (wired to starter or solenoid).
5. Connect the other end of same cable to same
post marked positive (+) on booster battery.
6. Connect the second cable negative (-) to other
post of booster battery.
7. Make final connection on engine block of stalled
vehicle away from battery. Do not lean over
batteries.
8. Start the engine of the vehicle with the booster
battery. Wait a few minutes, then attempt to start
the engine of the vehicle with the discharged
battery.
9. If the vehicle does not start after cranking for thirty
seconds, STOP PROCEDURE. More than thirty
seconds seldom starts the engine unless some
mechanical adjustment is made.
10. After starting, allow the engine to return to idle
speed. Remove the cable connection at the
engine or frame. Then remove the other end of
the same cable from the booster battery.
11. Remove the other cable by disconnecting at the
discharged battery first and then disconnect the
opposite end from the booster battery.
12. Discard the damp cloths that were placed over the
battery vent caps.
42
www.ferrisindustries.com
Page 45
Troubleshooting, Adjustment & Service
Not for
Reproduction
THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES
To
Starter
Switch
Starting
Vehicle
Battery
To Ground
Figure 44. Jump Starting
To
Starter
Switch
Jumper Cable
Discharged
Vehicle
Battery
Jumper Cable
Engine
Block
MAKE CERTAIN VEHICLES DO NOT TOUCH
WARNING
Any procedure other than the preceding could
result in:
(1) personal injury caused by electrolyte
squirting out the battery vents,
(2) personal injury or property damage due
to battery explosion,
(3) damage to the charging system of the
booster vehicle or of the immobilized
vehicle.
Do not attempt to jump start a vehicle having a
frozen battery because the battery may rupture
or explode. If a frozen battery is suspected,
examine all fill vents on the battery. If ice
can be seen or if the electrolyte fluid cannot
be seen, do not attempt to start with jumper
cables as long as the battery remains frozen.
WARNING
For your personal safety, use extreme care
when jump starting. Never expose battery to
open flame or electric spark – battery action
generates hydrogen gas which is flammable
and explosive. Do not allow battery acid to
contact skin, eyes, fabrics, or painted surfaces.
Batteries contain a sulfuric acid solution which
can cause serious personal injury or property
damage.
When removing or installing battery cables,
disconnect the negative cable FIRST and
reconnect it LAST. If not done in this order, the
positive terminal can be shorted to the frame
by a tool.
To avoid engine damage, do not disconnect
battery while engine is running. Be sure
terminal connections are tight before starting.
43
Page 46
Specifications
Not for
Reproduction
Specifications
NOTE: Specifications are correct at time of printing and are subject to change without notice.
*Power Ratings: The gross power rating for individual gas engine
models is labeled in accordance with SAE (Society of Automotive
Engineers) code J1940 (Small Engine Power & Torque Rating
Procedure), and rating performance has been obtained and
corrected in accordance with SAE J1995 (Revision 2002-05).
Torque values are derived at 3060 RPM; horsepower values are
derived at 3600 RPM. The gross power curves can be viewed at
www.BRIGGSandSTRATTON.COM. Net power values are taken
with exhaust and air cleaner installed whereas gross power values
are collected without these attachments. Actual gross engine power
will be higher than net engine power and is affected by, among
other things, ambient operating conditions and engine-to-engine
variability. Given the wide array of products on which engines are
placed, the gas engine may not develop the rated gross power
when used in a given piece of power equipment. This difference is
due to a variety of factors including, but not limited to, the variety
of engine components (air cleaner, exhaust, charging, cooling,
carburetor, fuel pump, etc.), application limitations, ambient
operating conditions (temperature, humidity, altitude), and engineto-engine variability. Due to manufacturing and capacity limitations,
Briggs & Stratton may substitute an engine of higher rated power
for this Series engine.
Forward: 0-8 MPH (0-12.87 km/h
Reverse: 0-4 MPH (0-6.44 km/h)
222 ft.lbs (301 Nm)
750 lbs (340 kg)
DIMENSIONS
Overall Length
Overall Width
Height
Weight (apx.)
79” (201 cm)
61” (155 cm)
65” (165 cm)
945 lbs (429 kg)
44
www.ferrisindustries.com
Page 47
2
Not for
Reproduction
ALIGN THIS EDGE WITH A VERTICAL SURFACE
(TREE, POLE, FENCE POST, BUILDING, ETC)
THIS IS A 10 DEGREE SLOPE
THIS IS A 15 DEGREE SLOPE
1
FOLD ALONG APPROPRIATE DOTTED LINE
2. Align the left edge of this
guide with a vertical tree,
a power line pole, a fence
post, or any vertical
structure.
3. Compare the angle of the
fold with the angle of the
hill.
COMPARE THE ANGLE
OF THE FOLD TO THE
ANGLE OF THE SLOPE
INSTRUCTIONS
1. Fold this page along
the dotted line indicated
above.
3
45
Page 48
Notes
Not for
Reproduction
Page 49
Notes
Not for
Reproduction
Page 50
Not for
Reproduction
Page 51
Ferris Industries - a division of Briggs & Stratton Power Products Group, LLC.
Not for
Reproduction
Owner’s Limited Warranty Information
(Effective 04/28/2004)
Thank you for purchasing Ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all
the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur.
Owner’s Responsibilities - As a condition to our obligations under this limited warranty, you shall have read the operator’s manual and you shall
have completed and submitted to Ferris, within 20 days from the date of purchase, the Ferris Product Registration. You must properly service and
maintain your Ferris product as described in the operator’s manual. Such routine maintenance, whether performed by a dealer or by you, is at your
expense. The Ferris equipment, including any defective part covered by this limited warranty, must be returned to an authorized Ferris dealer within
the warranty period for warranty service. This limited warranty extends only to equipment operated under normal conditions and in accordance with
Ferris’ instructions.
Warranty Start Date - The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment. An authorized Ferris
dealer will assist you in filling out a Ferris Product Registration with specific information for the model you purchase and your personal information,
which must be returned to Ferris.
Limited Warranty - The limited warranty, set forth below, is a written guarantee by Ferris, during the warranty period, to repair or replace parts which
have a substantial defect in materials or workmanship. The warranty is “limited” because it is for a specified period of time, applies to the original purchaser only, and is subject to other restrictions.
FERRIS LIMITED WARRANTY
Ferris Industries (Ferris) warrants, in accordance with the provisions below, to the original purchaser only, for the periods described below that the
commercial mower shall be free from substantial defects in material or workmanship under normal use and service. If you wish to file a claim under
this limited warranty, you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period. Ferris’ obligation under
this limited warranty is, at Ferris’ option, to repair or replace any part or parts of the mower, which, in the judgment of Ferris, are found to be defective
and covered by this limited warranty. An authorized Ferris dealer will repair or replace the defective part or parts, at the dealer’s place of business,
at no charge for the labor or parts. This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following
limitations.
Covered Parts Warranty Period
All Mowers 2-years (24 months) from date of retail purchase by the original
purchaser for parts & labor (90 days for rental mowers)
(Except as noted below*)
*Belts, Tires, Brake Pads 90 days from date of retail purchase by the original purchaser
And Hoses, Battery, Blades
*Attachments 1 year from date of retail purchase by the original purchaser
*Engine If the engine manufacturer provides any warranty on the mower’s engine, Ferris will assign that warranty to
the original purchaser of the mower if such assignment is reasonably practicable. Please refer to the engine
manufacturer’s warranty statement, if any, that is included in the owner’s packet. We are not authorized to
handle warranty adjustments or repairs on engines. Ferris offers NO WARRANTY on mower engines. Ferris
does not guarantee or represent that any engine manufacturer will comply with the terms of its warranty.
Items and Conditions Not Covered
This warranty does not cover, and Ferris makes NO WARRANTY regarding, the following:
• Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris.
• Loss or damage to person or property other than that expressly covered by the terms of this limited warranty.
• Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer.
• Any damage or deterioration due to normal use, wear and tear, or environmental or natural elements, or exposure.
• Cost of regular maintenance service or parts, such as but not limited to, filters, fuel, lubricants, tune-up parts, and adjustments.
• Claims arising due to failure to follow Ferris’ written instructions, or improper storage or maintenance.
• Any repairs necessary due to use of parts, accessories or supplies, including gasoline, oil or lubricants, incompatible with the mowing equipment,
or other than as recommended in the operator’s manual or other written operational instructions provided by Ferris.
• Use of non-Ferris approved parts or accessories.
• Any overtime or other extraordinary repair charges or charges relating to repairs or replacements.
• Rental of like or similar replacement equipment during the period of any warranty, repair or replacement work.
• Loss of revenue, time or use of the mowing equipment.
• Travel, telephone or other communication charges.
• Damage from continued use of defective mowing equipment.
• Freight charges on replacement parts.
• Any mowing equipment or part which, in the judgment of Ferris, has been altered or tampered with in any way or has been subjected to misuse,
abuse, abnormal usage, unauthorized repair, neglect or accident, damage in transit, or has had the serial numbers altered, effaced or removed.
• Any equipment, part or item not mentioned under “Covered Parts,” above.
General Conditions
Ferris is continually striving to improve its products, and therefore reserves the right to make improvements or changes without incurring any obligation to make changes or additions to products sold previously. Any oral or written description of Ferris products is for the sole purpose of identifying
the products and shall not be construed as an express warranty. No warranty claim shall give rise to a right for the purchaser to cancel or rescind any
sale. No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this limited warranty. Any assistance Ferris provides to or procures for the purchaser outside the terms, limitations or exclusions of this limited warranty will not constitute a waiver of
the terms, limitations or exclusions of this limited warranty, nor will such assistance extend or revive the limited warranty. Ferris will not reimburse the
purchaser for any expenses incurred by the purchaser in repairing, correcting or replacing any defective products except for those incurred with Ferris’
prior written permission and in accordance with this limited warranty.
Ferris’ sole and exclusive liability with respect to this limited warranty, and the purchaser’s exclusive remedy, shall be repair or replacement as set
forth herein. All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts. FERRIS SHALL
HAVE NO LIABILITY FOR ANY OTHER COST, LOSS OR DAMAGE, INCLUDING BUT NOT LIMITED TO, ANY INCIDENTAL, COMPENSATORY,
INDIRECT, PUNITIVE, SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE. FERRIS’ AGGREGATE LIABILITY WITH RESPECT TO A
DEFECTIVE PRODUCT OR PART SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE MONIES PAID BY THE PURCHASER FOR THAT
DEFECTIVE PRODUCT OR PART. THIS LIMITED WARRANTY, AND FERRIS’ OBLIGATIONS HEREUNDER, ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTY OF MERCHANTABILITY
AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. FERRIS SHALL NOT BE LIABLE TO THE PURCHASER,
OR TO ANYONE CLAIMING UNDER THE PURCHASER, FOR ANY OTHER OBLIGATIONS OR LIABILITIES, INCLUDING, BUT NOT LIMITED
TO, OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY, NEGLIGENCE OR OTHER TORT OR ANY
THEORY OF STRICT LIABILITY, WITH RESPECT TO FERRIS PRODUCTS OR FERRIS’ ACTS OR OMISSIONS OR OTHERWISE.
It is the express wish of the parties that this agreement and any related documents be drafted in English. Il est la volonté expresse des parties que
cette convention et tous les documents s’y rattachent soient rédigés en anglais.
Page 52
OPERATOR’S
Not for
Reproduction
MANUAL
IS500Z Series
Zero-Turn Riding Mower
Briggs & Stratton Power Products Group, LLC.
5375 North Main Street
Munnsville, NY 13409
800-933-6175
www.ferrisindustries.com
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