Ferm FKS-180 User Manual

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Ferm BV • P.O. Box 134 • 8280 AC Genemuiden • NL • www.ferm.com 0303-18

Ferm Circular Saw

FKS-180

USER’S MANUAL

Art.nr. 726800

Screwfix art.nr 15770

UK Subject to change

Document Ref: FKS-180/15770/PMR9/Issue 1/Mar 02

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EXPLODED VIEW

FERM CIRCULAR SAW FKS-180 USERS MANUAL

TECHNICAL SPECIFICATIONS

PACKAGE CONTENTS

1 Circular saw 1 Box wrench 13 mm 1 Saw blade Ø 180 mm 1 Parallel stop

Check first whether or not the delivery has been damaged by transport and/or whether all the parts are present.

PRODUCT INFORMATION

1. Handle

2. Spindle lock

3. On/off switch

4. Depth of cut adjusting knob

5. Mains lead

6. Riving knife

7. Blade guard

8. Hexagonal bolt

9. Shoe

10. Flange

11. Saw Blade

12. Parallel stop

13. Parallel guide adjusting knob

14. Cutting angle adjustingknob

SAFETY INSTRUCTIONS

The following pictograms are used in these instructions for use:

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the

instructions in this manual.

Denotes risk of electric shock.

Carefully read this manual before using the machine. Make sure that you know how the machine functions and how to operate it. Maintain the machine in accordance with the instructions to make sure it functions properly. Keep this manual and the enclosed documentation with the machine.

Ferm products are manufactured to high quality standards, they are safe and fit for purpose at time of sale, but all tools can be dangerous if the correct precautions are not taken. Always follow these instructions, do not carry out the operation until you are sure you can do so in safety. Remember to consider the work environment for safe operation as well as safety for tool use.

Warning! When using electric tools, basic safety

precautions should always be followed to reduce the risk of fire, electric shock and personal injury. Read all these instructions before attempting to operate this product. Save these instructions for future reference.

PERSONAL SAFETY Use Personal Protection Safety Equipment

Protect eyes with safety glasses or goggles note: the use of safety protective eyewear without the CE mark can lead to serious injury if the lens breaks. A suitable dust mask should be worn if cutting, drilling or sanding is dusty, in particular chipboard or MDF. Approved safety footwear and headgear should worn as appropriate, for example on building works or when heavy weights are involved. Wear suitable gloves and apron to protect against sparks/debris. Wear earplugs or ear defenders.

Dress properly

Do not wear loose clothing or jewellery. It can get caught in moving parts. Non-skid footwear is recommended when working out doors. Wear protective hair covering to contain long hair

Stay alert

Watch what you are doing Use common sense. Do not operate tools when tired or after taking alcohol or prescription/ non-prescription drugs.

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OPERATIONAL SAFETY

Warning! Never use the machine for sawing

asbestos. If asbestos is discovered or suspected,

contact your local council for advice.

Concentrate

Routine and repetition can lead to mistakes. Remember that a slight lack of concentration can result in serious injuries in a split second.

Keep work area clean

Cluttered areas and benches invite injuries.

Consider the work environment

Do not expose power tools to rain or use them in damp or wet locations. Keep work area well lit. Do not use power tools in the presence of flammable liquids, vapours or gases.

Guard against electric shock

This unit contains dangerous voltages. Use a RCD (residual current device) to provide protection against electrical shock. Prevent body contact with grounded surfaces (e.g. pipes, radiator, ranges or refrigerators).

Keep children and pets away

Do not let children or pets come into contact with the tool, extension cable or work area.

Do not force the tool

It will work better and safer at the rate for which it was intended.

Use the right tool

Do not force small tools or attachments to do the job of a heavy-duty tool. Do not use tools for purposes for which they were not intended; for example do not use a circular saw for cutting trees or logs.

Do not abuse cable

Never carry the tool by the cable or pull it to disconnect it from the power socket. Keep the cable away from heat, oil and sharp edges. Do not touch the metal plug pins when connecting or removing the plug.

Secure Work

Use clamps or a vice to hold work. It is safer than using your hand and it frees both hands to operate the tool. Be aware that this saw is a powerful machine; you must use two hands to control it.

Do not over-reach

Keep a proper footing and balance at all times.

Disconnect tools from power supply

When not in use, before servicing and when changing accessories such as blades, bits and cutters. Always

switch off and unplug the saw from the power supply before making adjustments or changing blades.

Remove adjusting keys and wrenches

Ensure that they are removed from the tool before switching on.

Avoid unintentional starting

Do not carry plugged in tools with your finger on the switch. Check that the switch is off before plugging in to socket.

Outdoor use extension cables

When the tool is used outdoors use only an extension cable intended for outdoor use and marked accordingly. Use a RCD (residual current device) to provide protection against electrical shock. Do not use in rain or damp conditions.

Connect a dust extraction device

Whenever there are facilities for fitting a dust or fume extraction system, make sure it is connected and used.

Use recommended accessories

The use of any other accessory or attachment other than recommended in the instructions or catalogue may present a risk of personal injury. Use extension cables suitable for the power input of the saw (minimum cable size

1.5mm2). When using a cable reel unwind the cable fully.

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SPARE PARTS LIST FKS-180

REF NR DESCRIPTION FERM NR

8/9/10 CARBON BRUSH (SET) 700000 11 CARBON BRUSH CAP 700001 16 STATOR 700002 22 AUXILIARY HANDLE 700003 24 SWITCH 700004 27 ROTOR 700005 37 GEAR 700006 38 FLANGE (OUTSIDE) 700007 42 SPLITTER 700008 43 SPRING 700015 44 SAW BLADE PROTECTION COVER 700009 45 HARD METAL SAW BLADE Ø 180 MM 310310 46 FLANGE (INSIDE) 700010 47 LEFT BOLT FOR SAW BLADE 700011 50 SOCKET SPANNER 700012 55 PARALLEL GUIDE 700013 61 GUIDE PLATE 700014

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BEFORE USING THE SAW

Ensure the saw is unplugged from mains before making adjustments, mounting accesories or chan-

ging blades.

CHANGING/FITTING SAW BLADES

Refer to illustration below

- Depress the spindle lock lever (6) and keep it pressed, then use the 13mm box spanner (2) provided to turn the blade-retaining bolt anticlockwise.

- Remove the bolt, washer and blade if fitted. Make sure the flange is present on the shaft and is the right way up.

- Open the blade guard with lever (1) and replace or fit the saw blade with the teeth facing the same way as the riving knife (4) - the teeth face towards the front of saw.

- Fit the washer and bolt (clockwise) hand tight.

- Depress the spindle lock lever and keeping it pressed, tighten the bolt securely with the box spanner.

- Check that the blade guard is free to revolve and that the blade does not touch any part of the casing or guard.

- After fitting a new blade it may be necessary to adjust the riving knife.

ADJUSTING THE RIVING KNIFE

Refer to illustration below.

- Use a suitable screwdriver (not supplied) to loosen both screws (2)

- Rotate Blade guard with lever (1) and keep open while adjusting the riving knife. Refer to the illustration for minimum and maximum distances.

- Tighten both screws securely.

- Check that the riving knife is in the correct position and is in line with the blade.

- Release the blade guard.

MOUNTING THE PARALLEL GUIDE

Referring to the illustration below.

- Loosen thumbscrew (1)

- Slide the parallel guide (2) into slots with the fence facing downwards.

- Set guide to the required position

- Tighten thumbscrew.

ADJUSTING THE CUTTING ANGLE

Referring to the illustration below.

- Loosen (anticlockwise) the thumbscrew (1) on the angle quadrant and the locking lever (rotate anticlockwise) located at the rear of blade.

- Set the shoe to the desired angle 0-45 degrees.

- The cutting angle is indicated by the pointer (3)

- Securely tighten the thumbscrew and the locking lever.

ADJUSTING THE DEPTH OF CUT

Referring to the illustration below.

- Loosen locking lever (1) anticlockwise.

- Move the shoe (2) downwards to required depth marked on quadrant (3)

- Securely tighten locking lever clockwise.

1 2

A=45

B=90

max 5 mm

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USING THE SAW

This saw is intended for use on wood and wood derived products only

BEFORE OPERATING

- Check the voltage on the saw corresponds with your power supply voltage and that the plug and lead are in good condition.

- Check you have the correct type of saw blade for the machine, that it suitable for the spindle speed of the saw and that it is mounted correctly. Do not use parts other than supplied with the machine to make the blade fit properly.

- Check you have a blade suitable for the material being cut and that it is in good condition. If any teeth are missing or the blade shows cracks or other damage replace immediately.

- Run idle for 30 seconds - if there is any abnormal vibration or other fault – switch off, inspect and rectify before continuing

OPERATION

Be aware that this machine has a powerful motor and needs two hands to operate it safely.

Refer to the illustration below

- Plug into a suitable mains supply and switch on.

- To switch the saw ON Depress knob (B) with your thumb and keep it pressed in. Depress trigger switch (A) to start saw.

- To switch OFF release the trigger switch and knob (B)

DURING USE

- Place the shoe gently but firmly onto the work piece and let the blade come to full speed before cutting the work piece – this is a powerful machine and will kick if the blade is pressed too hard or jammed in the cut. Always use two hands to control the machine.

- Keep the shoe in firm contact with the work piece.

- Do not force the saw. Move gently and steadily along the line of cut.

- Check material for foreign bodies For example check for nails screws etc.

- Check for services. Make sure that there no electrical wires, water or gas pipes in the material being cut.

- Clamp material properly. Do not use hand or foot to support the work piece. Saw away from yourself.

- Use constant gentle pressure.

- If the blade seizes in the cut, switch off, unplug and open the cut with a suitable tool before pulling the blade out. Never switch the saw on with the blade jammed.

- Do not override the blade guard. It will open automatically as the saw advances.

- Do not put the machine down with the motor still running.

- Do not put the machine down on a dusty surface – dust will get into the air vents and damage the motor.

- Regularly inspect the blade (unplug first) during use for signs of damage or wear and replace when required.

- Do not press the blade lock button while the blade is rotating.

- Switch the machine off before removing the plug from the mains socket.

- Be careful. Do not point the saw at yourself or other people. Keep your hands away from the blade.

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ELECTRICAL INFORMATION

This product is complete with a pre-wired mains plug, it is double insulated in accordance with EN 50144 – no earth wire is required If the plug needs replacing follow these instructions.

Wire correctly

The wires in the mains lead are coloured in the following way:

BLUE -Neutral BROWN -Live

Securing wires

Secure wires carefully and firmly to the correct terminals. Secure the mains cable in the plug cord grip firmly Fit a 13-amp fuse. If a 13amp (BS1363) plug is used a (BS

1362) ASTA approved 13-amp fuse must be fitted.

Recycle/Dispose of old plug and cable

Prevent inadvertent connection to socket and risk of electric shock.

ENVIRONMENT

In order to prevent the machine from damage during transport, it is delivered in a sturdy packaging. Most of the packaging materials can be recycled. Take these materials to the appropriate recycling locations. Take your unwanted machines to your local Fermdealer. Here they will be disposed of in an environmentally safe way.

Helpline

For any questions relating to operational or safety matters contact:

Ferm Customer Helpline on: 0115 966 1199 Monday-Friday 8am – 6pm Saturday 9am – 1 pm

GUARANTEE

The guarantee conditions can be found on the separately enclosed guarantee card.

We declare under our sole responsibility that this

product is in conformity with the following

standards or standardized documents

EN50144-2-5, EN50144-1

EN55014-1, EN60555-2, EN55014-2, EN60555-3

in accordance with the regulations.

98/37/EEC 73/23/EEC

89/336/EEC

from 01-06-2000

GENEMUIDEN NL

W. Kamphof Quality department

DECLARATION OF CONFORMITY

(UK)

Blue

(Neutral)

Green & Yellow

(Earth)

Brown

(Live)

Fuse

(13 Amp)

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MAINTENCE, CARE AND REPAIR

Switch off and unplug the machine before carrying out any cleaning, adjusting or changing blades and

inspecting or replacing carbon brushes.

CLEANING

Do not use flammable liquids to clean the saw

FAULTS Switch OFF immediately at the mains plug and remove the plug when:

- The plug or cable is damaged.

- The switch on the machine is defective.

- You smell or see smoke caused by scorched insulation in the machine.

The motor runs hot (over 70oC)

- The motor has been overloaded, cut more slowly.

- The motor is defective; take to your local dealer for repair.

The saw does not work when switched on

- Damaged plug/fuse, replace as required.

- Defective switch, take to local dealer for repair.

The saw does not cut cleanly and wanders off line.

- The blade is blunt or bent, replace blade with suitable resharpened or new one.

The saw makes a lot of noise and does not run smoothly.

- Replace the carbon brushes as detailed below

- Take to your local dealer for inspection or repair.

Inspecting/replacing the carbon brushes

Refer to illustration below

- Remove both screws (1)

- Take out the brushes (2) and inspect, it they are worn below 4mm in length replace them.

- Insert the new brushes into the recesses making sure they contact with the copper part visible in the recess.

- Replace the screws slot uppermost and tighten gently.

There are no user serviceable/repairable parts inside this unit. Qualified service engineers must carry out repair and servicing.

MAINTAIN TOOLS WITH CARE

Keep the tool clean for better and safer performance. Store the blades properly in accordance with the maker’s instructions. Follow instructions for changing accessories. Inspect tool and extension cables periodically and if damaged, have them repaired by a qualified person or authorised service body. Keep handles free from oil or grease. Keep the ventilation slots clean to prevent the motor overheating.

Check for damaged parts

Do not use a tool with damaged parts, before further use a damaged tool must be carefully checked by a qualified person to determine that it will operate properly. Check for alignment of moving parts, binding or breakage of parts, mounting and other conditions that may affect its operation.

A damaged part or guard should be properly repaired by an authorised service centre, unless indicated otherwise in the instruction manual. Have defective switches replaced by an authorised service centre. Do not use a tool if the switch does not turn on and off.

Have your tool repaired by an expert

This appliance is manufactured in accordance with relevant safety standards. Only experts must carry out repairing of electrical appliances, otherwise considerable danger for the user may result.

Storing tools

When not in use tools should be stored in the dry, out of reach of children.

Lubrication

The machine requires no user lubrication.

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