FERM FCL-700 User Manual [de]

Ferm B.V. • P.O. Box 134 • 8280 AC Genemuiden • NL • www.ferm.com 0208/28
Art.nr. 230700
FCL-700
UK
D
NL
F S
SF
DK
E
R
USERS MANUAL 03
GEBRAUCHSANWEISUNG 06
GEBRUIKSAANWIJZING 10
MODE D’EMPLOI 13
BRUKSANVISNING 17
KÄYTTÖOHJE 20
BRUGERVEJLEDNING 24
MANUAL DE INSTRUCCIONES 27
кмдйЗйСлнЗй ий щдлигмДнДсаа
31
UK Subject to change D Änderungen vorbehalten NL Wijzigingen voorbehouden F Sous réserve de modifications S Ändringar förbehålles SF Pidätämme oikeuden muutoksiin DK Ret til ændringer forbeholdes
E Reservado el derecho de
modificaciones technicas
УПО‡МЛfl Ferm ФУТЪУflММУ ТУ‚В¯ВМТЪ‚Ы
ВЪ ‚˚ФЫТН‡ВПЫ ˛ В˛ ФУВ‰ЫНˆЛ˛. иУБЪУПЫ ‚ ЪВıМЛ˜ВТЛВ ı‡‡НЪВЛТЪЛНЛ ПУ„ЫЪ ‚МУТЛЪ¸Тfl ·ВБ ФВ‰‚‡ЛЪВО¸МУ„У Ы‚В‰УПОВМЛfl
Fig. A
Fig. B Fig. C
Fig. D
Fig. E Fig. F
7
2 Ferm Ferm 39
EXPLODED VIEW
1 2
3 4
5
8
6
MAX
MIN
1 2
3 4
6
8
+
R
38 Ferm
FCL-700 COMPRESSOR
THE NUMBERS IN THE FOLLOWING TEXT COR­RESPOND WITH THE PICTURES AT PAGE 2
TECHNICAL SPECIFICATIONS
This is a V-Belt driven 2-cylinder compressor in mobile design. This compressor is also equipped with a reducing valve, a automatic shutdown and a quick coupling.
SAFETY INSTRUCTIONS
The following pictograms are used in these instructions for use:
Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the
instructions in this manual.
Denotes risk of electric shock.
Carefully read this manual before using the machine. Make sure that you know how the machine functions and how to operate it. Maintain the machine in accordance with the instructions to make sure it functions properly. Keep this manual and the enclosed documentation with the machine.
When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions and also the enclosed safety instructions. Keep these instructions in a safe place!
ADDITIONAL SAFETY INSTRUCTIONS
• The air compressor must be used in a suitable envi­ronment (good ventilation - within ambient tempera­ture +5°C - +40°C). The area in which the compres­sor is operated must be free from dust, acids, vapour, explosive gas, flammable or unstable materials.
• To obtain sufficient ventilation and cooling the dis­tance between the shield and the wall needs to be at least 50 to 60 cm.
• Do not leave the machine outside where it can be affected by the weather.
• Keep a safety distance between the compressor and the working area specially in using paints or liquids goods. External possible colourings of the compres­sor show enough distance.
• Do not weld or make any modifications whatsoever to the tank. If you find some defects, air leak or corro­sion the unit must be returned to the Service Centres for a replacement to be fitted.
• Never aim compressed air towards people or towards your body and remember that the use of protective glasses 'is necessary for protecting the eyes from dust and other particles moved by com­pressed air
• The use of compressed air in its applications (tyre inflation, pneumatic tools, spray painting, washing, detergent washing etc.) must comply with the rele­vant regulations for the individual cases guaranteeing the minimum distance of 6 meters between the wor­king area and the compressor.
• Compressed air from a compressor cannot be used for pharmaceutical, food or health uses without furt­her treatment.
• Do not use the compressed air to fill the cylinders for breathing/diving apparatus.
THE FOLLOWING POINTS NEED TO BE CHECKED:
• Do the voltage of the engine and the engine safe guard, if any, correspond to the mains voltage;
• An earthed mains connection (wall socket) needs to be used;
• Are the mains lead and the mains plug in a good condi­tion: solid, without any loose ends or damage;
• The pressure reducing valve may not be completely closed so as to prevent damage to membranes;
• The oil level with help from the gauge. The oil level should be within the area indicated by both marks on the gauge, when the compressor is placed level.
• Before use the air tank needs to be empty.
To prevent damage to the motor windings as a result of voltage variation it is advisable to mount an
engine safety switch.
IMMEDIATELY SWITCH OFF THE COMPRES­SOR IN CASE OF:
• Defective mains plug, mains line or damage to the mains line;
• Defective switch;
• Smoke or bad smell caused by scorched insulation.
ELECTRICAL SAFETY
Always check that the power supply corresponds to the voltage on the rating plate.
Replacing cables or plugs
Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet.
Using extension cables
Only use an approved extension cable suitable for the power input of the machine. The minimum conductor size is 1,5 mm2. When using a cable reel always unwind the reel completely.
Voltage | 230 V Frequency | 50 Hz Power input | 1500 W No load speed | 2800/min. Pumpcapacity | 244 l/min. Weight | 62 kg. Lpa (sound pressure) | 77 dB(A)
UK
English
Ferm 3
SPARE PARTS LIST
REF.NR. DESCRIPTION FERM NR.
MOTOR, 2250W - 400V 206003 RILSAN TUBE 4/6 208249
PACKING SET 208231 3 AIR FILTER 9COMPLETE0 208232 6 CYLINDER HEAD 208233 8 CONNECTION PRESS TUBE 208234 9 PACKING 208390 10 CYLINDER HEAD PACKING 208236 11 VALVE PLATE PACKING 208237 12 CYLINDER PACKING 208238 13 PACKING 208239 14 PACKING 208240 15 VALVE PLATE 208241 16 OIL LEVEL 208242 27 CONNECTION ROD 208243 28 PISTON 208244 29 PISTON PIN 208245 31 PISTON RING SET 208246 34 CRANK SHAFT 208247 38 FLY WHEEL 208248
INSTALLATION
Fig. A
1. On/off switch
2. Reducing valve
3. Quick coupling
4. Manometer
5. Oil gauge
6. Draining valve
7. Air filter
8. Quick coupling
STARTUP AND USE
Fig. B & C
• Assemble the wheels and components.
• Check oil level on the viewer (5) and eventually fill-in through the breather pipe. Level under the lower edge, is dangerous for the integrity of the pump and excess of oil will cause passing of oil in the compres­sed air.
Start and stop actions have to be made only
through the on-off switch (1), to stop the compres­sor at the plug can cause grave damage to the electric motor in the next starting. The compressor must be installated in a frost free well ventila­ted room. Position the unit at least 50 cm from any wall or obstruction to enable correct cooling. To ensure correct lubri­cation position the unit on a level surface.
OPERATION
OPERATION THE COMPRESSOR
Fig. D
• The mains switch (1) needs to be in “OFF” or “0” position before the mains plug is connected to the mains voltage.
• Bij switching the switch (1) to “ON” or “1” the com­pressor will operate.
• Always keep the mains lead away from moving parts of any linked up air-pressure equipment.
• With the use of the reducing valve (2) it is possible to adjust the air pressure by hand.
PRESSURE ADJUSTMENT
Fig. E
Air pressure switch (1) has already been set at the test stage, do not change pressure valve (increase
of pressure is dangeraus for the motor.)
Keeping the tap (3) open the regulation knob pulling it up first and then rotate the regulation knob (2) clockwise to increase the pressure and anti-clockwise to reduce it, never exceed the max. set value having verified the requested value on the manometer (4). At the end of operation return to 0 bar.
On the tank there is if required a direct outlet (8) for max. pressure. The pressure of air supplied depends on the value of the set pressure and the excessive air con­sumption is shown by the low gauges values
4 Ferm Ferm 37
36 Ferm
MAINTENANCE
The mains plug always needs to be taken out of the socket (the mains socket) during maintenance,
inspection or cleaning activities.
PERIODIC MAINTENANCE OF THE COMPRES­SOR WILL PREVENT UNNECESSARY PROBLEMS!
FAULTS
Should a fault occur, e.g. after wear of a part, please con­tact your local Ferm dealer. In the back of this manual you find an exploded view showing the parts that can be ordered.
POSSIBLE PROBLEMS AND REMEDIES
Fig. F
Air leaks through the pressure switch (1) when the compressor is stopped
• Non return valve worn or dirty not working properly
• Dismantle the non return valve head clean rubber disc (R) and/or replace it
• Reassemble with care.
Reduction in performance, starting too often or low pressure
If the demand on the air supply remains the same, check for air leaks on pipe and hoses, the conditions of the intake filter or belt-driven regulation.
• Replace the seals of the fittings-clean or change air intake cartridge.
• Recheck the regulation of belts
The motor or the pump overheats
Not enough cooling air on the motor or the pump.
• Check ambient temperature, oil level and quality, intake filter, proper voltage.
The compressor stops after trying to start or stops and will not start again
• The air tank is full. Improper voltage or lubrication
• Bad connection
• Check all parameter as before.
• If the problem is not resolved contact the specialist service organisation
Anomal presence of oil in the compressed air.
• Excessive oil level.
• Wear of piston rings
• Check oil level
• Ask for Assistance
CONDENSATION
Humidity of the air wich condenses in the tank must be drained, at least weekly through tap (6). If there is no oil in the condensed water than it may be drained without fear and pollution.
DRIVE BELTS TENSION
Drive belts require a precise tensioning of the belt because at low values there are slippings on the pulley causing overheating, and rapid wear of the belt. High values cause excessive load on the bearing causing fast wear of the same and motor over heating. The correct tension value is obtained pushing with a screwdriver on the intermediate area and you obtain a deflection of 1 cm.
OILLEVEL
The compressor comes with a special test oil, that must be Replaced after about 100 hours of use. Check the oil level from time to time, using the oil gauge. When the compressor is level and has not been used for some time, the oil level should be within the area indica­ted by both marks on the gauge. The oil must be replaced after every 300 hours of use or at least once a year. Use compressor oil API CC SAE 40 rather than motor oil. If the compressor is used in temperatures below 0°C, use API CC SAE 20 oil.
EVERY MONTH Clean the air filter
Every 300 working hours:
• Refresh the oil
• Carefully clean the outside of both the compressor and the engine, to ensure an efficient cooling.
Condensation
• Regularly, drain condensation from the air chamber, using the drain cock situated on the underneath of the air chamber.
Have your compressor repaired by an expert!
This electric appliance is in accordance with the relevant safety rules. Repairing of electric appliances may be car­ried out only by experts other wise it may cause conside­rable danger for the user.
ENVIRONMENT
In order to prevent the machine from damage during transport, it is delivered in a sturdy packaging. Most of the packaging materials can be recycled. Take these materials to the appropriate recycling locations. Take your unwanted machines to your local Ferm­dealer. Here they will be disposed of in an environmen­tally safe way.
GUARANTEE
The guarantee conditions can be found on the separately enclosed guarantee card.
Ferm 5
бДфанД йдкмЬДыфЦв лкЦСх
ЗУ ЛБ·ВК‡МЛВ Ъ‡МТФУЪМ˚ı ФУ‚ВК‰ВМЛИ ЛМТЪЫПВМЪ ФУТЪ‡‚ОflВЪТfl ‚ ФУ˜МУИ ЫФ‡НУ‚НВ. бМ‡˜ЛЪВО¸М‡fl ˜‡ТЪ¸ П‡ЪВЛ‡ОУ‚ ЫФ‡НУ‚НЛ ФУ‰ОВКЛЪ ЫЪЛОЛБ‡ˆЛЛ, ФУ˝ЪУПЫ ФУТЛП ФВВ‰‡Ъ¸ ‚ ·ОЛК‡И¯Ы˛ ТФВˆЛ‡ОЛБЛУ‚‡ММЫ˛ У„‡МЛБ‡ˆЛ˛. иЛ МВУ·ıУ‰ЛПУТЪЛ ЛБ·‡‚ЛЪ¸Тfl УЪ МВМЫКМУ„У ‚‡П
·УОВВ ЛМТЪЫПВМЪ‡ Ferm У·‡˘‡ИЪВТ¸ ‚ ЪУ„У‚Ы˛ ЪУ˜НЫ, ФУ‰‡‚¯Ы˛ ‚‡П ˝ЪУЪ ЛМТЪЫПВМЪ, „‰В ЛП ТПУ„ЫЪ ‡ТФУfl‰ЛЪ¸Тfl ‰УОКМ˚П У·‡БУП.
ЙДкДзнаь
мТОУ‚Лfl ФВ‰УТЪ‡‚ОВМЛfl „‡‡МЪЛЛ ФЛ‚В‰ВМ˚ ‚ ФЛО‡„‡ВПУП „‡‡МЪЛИМУП Ъ‡ОУМВ.
е˚ Т ФУОМУИ УЪ‚ВЪТЪ‚ВММУТЪ¸˛ Б‡fl‚ОflВП,
˜ÚÓ Ì‡ÒÚÓfl˘Â ËÁ‰ÂÎË ÒÓÓÚ‚ÂÚÒÚ‚ÛÂÚ
МЛКВФВВ˜ЛТОВММ˚П ТЪ‡М‰‡Ъ‡П
Л МУП‡ЪЛ‚М˚П ‰УНЫПВМЪ‡П:
prEN1012-1, EN661,29, EN292, ISO5388
EN55014-1, EN55014-2, EN61000-3-2,
EN61000-3-3
‚ ÒÓÓÚ‚ÂÚÒÚ‚ËË Ò Ô‡‚Ë·ÏË:
98/37/EEC
73/23EEC
89/336EEC
ÓÚ 26-05-1998
ЙВМВПУИ‰ВМ, зЛ‰ВО‡М‰˚
СК. е. щМТЛМ„, йЪ‰ВО НУМЪУОfl Н‡˜ВТЪ‚‡
CE
ı
ДЕКЛАРАЦИЯ О СООТВЕТСТВИИ ВЕЛИКОБРИТАНИЯ
(R)
Ferm 35
We declare under our sole responsability that this
product is in conformity with the following
standards or standardized documents
prEN1012-1, EN661,29, EN292, ISO5388
EN55014-1, EN55014-2, EN61000-3-2,
EN61000-3-3
in accordance with the regulations:
98/37/EEC
73/23EEC
89/336EEC
from 26-05-1998
GENEMUIDEN NL
G.M. Ensing Quality department
FCL-700 KOMPRESSOR
DIE NUMMERN IM NACHFOLGENDEN TEXT KORRESPONDIEREN MIT DER ABBILDUNGEN AUF SEITE 2
TECHNISCHE DATEN
Es handelt sich hierbei um ein Keilriemen getriebene 2­Zylinder Kompressor in mobiler Ausführung. Diese Kompressor ist außerdem mit einem Druckreduzier­ventil, einem automatischen Ausschalter und einer Sch­nellkupplung ausgestattet.
SICHERHEITSVORSCHRIFTEN
In dieser Betriebsanleitung erscheinen folgende Pikto­gramme:
Verweist auf Verletzungs gefahr, Gefahr für Leben und mögliche Beschädigung der Maschine, falls die Anwei-
sungen in dieser Betriebsanleitung nicht befolgt werden.
Deutet das Vorhandensein elektrischer Spannung an.
Lesen Sie diese Betriebsanleitung aufmerksam, bevor Sie die Maschine in Betrieb nehmen. Machen Sie sich vertr­aut mit der Funktionsweise und der Bedienung. Warten Sie die Maschine entsprechend den Anweisungen, damit sie immer einwandfrei funktioniert. Die Betriebsanlei­tung und die dazugehörende Dokumentation müssen in der Nähe der Maschine aufbewahrt werden.
Beachten beim Benutzen von Elek tromaschinen immer die örtlichen Sicherheitsvorschriften bezüglich Feuerri­siko, Elektroschock und Verletzung. Lesen Sie außer den folgenden Hinweisen ebenfalls die Sicherheitsvorschrif­ten im einschlägigen Sonderteil. Die Hinweise müssen sicher aufbewahrt werden!
SPEZIELE SICHERHEITSVORSCHRIFTEN
• Der Kompressor muß an dafür geeigneten orten betrie­ben werden. (Ausreichende luftzufuhr Temperatur +5°­40°C). Die umgebung des Kompressors muß frei von Staub, Sauren, Dampf, explosivem Gas oder endzündli­chen Materialien sein.
• Für eine optimale Ventilation und Kühlung muß der Abstand zwischen Schutzkappe und Wand mindestens 50 bis 60 cm betragen.
Spannung | 230 V Frequenz | 50 Hz Aufgenommene Leistung | 1500 W Drehzahl unbelastet | 2800/min Pumpkapazität | 244 l/min Gewicht | 62 kg Lpa (Schalldruck) | 77 dB(A)
Deutsch
D
CE
ı
DECLARATION OF CONFORMITY
(
UK
)
6 Ferm
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