Fendt 916 Vario, 920 Vario, 924 Vario, 926 Vario, 930 Vario User Manual

FAULTS AND REMEDIAL ACTIONS
1. Warning and fault messages
Fig.1
Warning and fault messages are indicated on the multiple display. The warning lamp also flashes and
a warning tone is sounded.
memorised to be called up in the workshop for rapid fault location. In normal status, display shows the clock (A) and the number of operating hours (B).
1.1
Warning messages
No fault code, no storage.
Calling up several concurrently existing warnings
Press the button to show the symbols for existing warning messages one after the other. If the
button is not pressed for 3 seconds, the symbol for the warning message indicated first
reappears.
1. Engine temperature
Display accompanied by a continuous beep and warning light. Unload the engine immediately, then switch off.
Cause
Remedial Action
Clogged radiator fins.
Blow or spray fin from inside to outside.
Not enough cooling water.
Top up with warm water while the engine is running.
V-belt is loose or torn.
Re-tension or change the belt.
Thermostat does not open.
Replace thermostat (workshop task).
Coolant circuit dirty.
Clean out the inside of the system with hot flushing liquid, e.g. P3 (at workshop).
Viscous fan faulty.
Replace viscous fan (at workshop).
FAULTS AND REMEDIAL ACTIONS
2. Engine oil pressure
Display accompanied by a continuous beep and warning light. Switch off engine immediately.
Check the oil level.
Cause
Engine oil pressure too low as a result of
insufficient or excessively thin oil. Oil control valve in filter head dirty.
Remedial Action
Top up engine oil or fill with correct oil.
Clean oil control valve (workshop task).
3. Charge air temperature
Display accompanied by a continuous beep and warning light. Unload the engine immediately, then switch off.
Cause
Remedial Action
Charge air dirty.
Check charge air cooler, and clean if necessary.
Cracked V-belt.
Replace V-belt.
Viscous fan faulty.
Replace viscous fan (at workshop).
4. Hydraulic oil temperature
Display accompanied by a continuous beep and warning light. Relieve the hydraulic system of load and switch off the engine.
Cause
When carrying out hydraulic operations, the con­trol valve does not engage in 'Neutral'.
Three-point implement is non-standard / lateral support set too narrow.
Three-point implement too heavy / overpressure valve continuously activated in upper limit position of power lift.
Insufficient oil suply for the operation concerned.
Final shutoff incorrectly adjusted.
Remedial Action
Set control valve to "Neutral" and lock / have fault corrected at workshop.
Adapt three-point implement to standard / change side support. If necessary make lifting struts longer, if lifting height is sufficient.
Connect upper link to a different point on the implement; measure pressure during the lifting process (at workshop).
Check and top up oil level. Re-adjust final shutoff (at workshop).
Display accompanied by a continuous beep and warning light. Hydraulic tank could be empty.
Flow rate is limited to 10 l/min for all valves.
FAULTS AND REMEDIAL ACTIONS
6. Contaminated transmission oil lter
Display accompanied by warning light. Note: Change the cartridge as soon as the display appears. The display may go out again, still change the cartridge.
Cause
Contaminated hydraulic oil filter element.
Remedial Action
Replace filter unit.
7. Excessive transmission oil temperature (95- only in range II)
Cause
Heavy traction work over extended period in range II.
Cooler soiled. Turboclutch function active for too long. Clutch pedal depressed for too long.
Remedial Action
Switch to driving mode I.
Clean the transmission oil cooler. Increase engine speed (above 1400 rpm). Release clutch pedal.
8. Transmission oil temperature too high (105)
Cause
Transmission oil too hot. Cooler soiled.
Remedial Action
Allow transmission oil to cool down. Clean the transmission oil cooler.
9. Oil level too low in brake and clutch system
Indication accompanied by intermittent audible signal and warning lamp.
Cause
Oil leakage.
Remedial Action
Check brake system for leaks. If necessary, fill up
with hydraulic oil (Pentosin CHF 11 S).
FAULTS AND REMEDIAL ACTIONS
10. Contaminated air lter
Indication accompanied by intermittent audible signal and warning lamp.
Cause
Air filter main cartridge dirty.
Remedial Action
Check air filter main cartridge. If necessary, clean
or replace the air filter main cartridge.
11. Instrument cluster memory
Display accompanied by a continuous beep and warning light.
Cause
Invalid programming of combination instrument.
Remedial Action
Re-programme (at workshop).
12. Hand brake on
Indication accompanied by intermittent audible signal and warning lamp. Note: only when tractor moving.
Cause
Hand brake applied.
Remedial Action
Release parking brake.
13. Engine speed too high
Indication accompanied by intermittent audible signal and warning lamp.
Cause
Engine speed too high.
Remedial Action
Reduce engine speed.
14. Rear PTO on neutral
Display accompanied by warning light.
Cause
PTO speed not preselected.
Remedial Action
Pre-select PTO speed.
FAULTS AND REMEDIAL ACTIONS
15. Engine speed below 500 rpm and turboclutch function switched off
Indication accompanied by intermittent audible signal and warning lamp.
Cause
Engine speed too low.
Remedial Action
Increase engine speed.
16. Front /rear PTO overspeed
Display accompanied by warning light.
Cause
Remedial Action
In PTO stage 1000, from 1170 rpm.
Reduce PTO speed.
In PTO stage 540E as of 630 rpm.
Reduce PTO speed.
In rear PTO 540 setting, from 630 rpm.
Reduce PTO speed.
17. Valve prioritisation
Display accompanied by warning light.
Cause
Remedial Action
Prioritised valve is requiring more oil than the pump can provide.
Valve priority is deactivated temporarily until the pump is able to provide the required quantity again.
18. Driving mode selector
Indicator goes off after about 3 seconds.
Cause
Range control oil too cold.
Remedial Action
Repeat operating range selection at oil tempera­tures above 10C or shift while at a standstill.
19. Variotronic Ti
Cause
Engine speed below 400 rpm when playback is started.
Remedial Action
Increase engine speed. Start playback again.
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FAULTS AND REMEDIAL ACTIONS
21. Variotronic Ti
Cause
Ground speed too low when playback started.
Remedial Action
Increase the ground speed. Start playback again.
22. Variotronic Ti
Cause
Speed greater than 25 km/h when a playback process starts.
Remedial Action
Reduce speed of travel. Start playback process again.
23. Seat switch
Cause
Remedial Action
Driver seat empty for more than 3 seconds.
Sit on the driver seat.
If the Tractor Management System (TMS) is active, engine speed is reduced.
In accelerator pedal mode, the direction of travel must be actuated again while the tractor is actively stopped.
Playback of Variotronic Ti functions must be started again.
Repeat driving mode selection.
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1.2
Fault messages
FAULTS AND REMEDIAL ACTIONS
Indication accompanied by intermittent audible signal and warning lamp.
memorised to be called up in the workshop for rapid fault location.
In the event of a fault message, proceed as follows:
Make the system operative by turning ignition off-on (reset).
If it was a temporary fault, the system is operative again.
If the fault is displayed again:
Call up fault code and refer to the code table for what measures to take.
Reading out a fault code
Fig.2
Press button, fault code (B) is shown on the multiple display.
Showing more than one fault message at the same time
If the button is pressed repeatedly, the symbols for all existing faults are displayed one after the other, then symbol (A), code (B), next symbol, next code, and so on. If the button is not pressed for 3 sec., the symbol for the first fault displayed appears again.
Try activating with alternate key. Switching on may no longer be possible.
Try activating with alternate key.
Switching off may no longer be possible.
212
FAULTS AND REMEDIAL ACTIONS
Move Quick Lift switch fully or turn ignition off and on again.
Move Quick Lift switch fully or turn ignition off and on again.
Rear/front automatic mode on/off switch faulty. Automatic mode stop button faulty.
Call up fault code and refer to the code table for what measures to take.
No pressure, speed or volume monitoring. It is essential to determine the cause of the fault immediately using the code table (see FAULTS AND REMEDIAL ACTIONS Section 5).
Display accompanied by a continuous beep and warning light.
Electronic connections between components are faulty or cut. Other fault codes may
occur.
In the event of failure of the forward/reverse indicator lamps, the backup indicators can be activated (see also OPERATION Section 26.5).
Try engaging with another button (5 seconds).
213
FAULTS AND REMEDIAL ACTIONS
E-box hardware fault. Replace corresponding E-box (at workshop).
E-box basic programming invalid (reprogramming, workshop task).
No longer functioning. Suspension remains in the last position selected.
Partial failure of the electronic monitoring system. Use the emergency mode only to move the tractor out of potential danger or to drive to the workshop.
Specified/actual transmission slip limit exceeded. This fault may occasionally occur
under extreme conditions (e.g. at very low gear oil temperature) even if transmission is mechanically sound. If the problem persists in normal operating conditions, contact
the workshop immediately.
Hydraulic tank empty. Valves, front power lift and rear EPC are locked.
Refill hydraulic oil or switch the valve to floating position manually, so that oil can flow
back out of the external cylinder (see also OPERATION Section 17.4).
Switch ignition OFF and ON (Reset).
Valve remains incorrectly positioned or goes into neutral.
Display accompanied by a continuous beep and warning light. Steering pump or control pump failed. Reduce vehicle speed. Contact the workshop immediately and have the fault corrected.
214
FAULTS AND REMEDIAL ACTIONS
Hydraulic oil temperature too low. Operate until the oil has warmed up and unlock the valve again.
After manual operation, the valves cannot only be operated again with the crossgate
lever or toggle switches after a Reset (engine OFF then ON).
Level of coolant too low. Top up with coolant.
CAN bus communication restricted.
Impossible to control the mounted implement via Vario Terminal. Check operating manual of the implement manufacturer or contact their service.
Relieve right or left draft sensing pin of load.
In accelerator pedal mode, the driving direction must be re-entered if the tractor is in active stationary mode. Variotronic Ti functions cannot be played back.
Valves cannot be actuated.
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FAULTS AND REMEDIAL ACTIONS
1.3
Clearing a warning or fault message
Press key and hold.
Then press button.
Each stored fault messages must be cleared individually. Clearing a fault message does not remove the fault, it is simply no longer displayed.
If the fault is still present, it is indicated again the next time the tractor is started.
One or more functions faulty when activating the memory function. Start tractor again, if the fault message is still there. Call workshop.
Restricted operation. Call workshop.
Call workshop.
Release activating key.
Accelerator mode is no longer possible.
Calibrate the driving mode selector.
One or more functions defective. Variotronic Ti functions cannot be played back.
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FAULTS AND REMEDIAL ACTIONS
1.4
General faults
1. Engine does not start
Cause
Air in the fuel system. Fuel system clogged with dirt.
In very cold conditions: failing cold-start system. In winter, at temperatures under -5 C: fuel feed
blocked by ice or paraffin. No starter contact / faulty starter unit.
No power supply to electric shut-off.
Remedial Action
Bleed air from the fuel system.
Clean the filter inlet. If necessary, change filter
box; vent system. Flame heater system needs repair (in workshop). Unblock filter duct and fuel filter. Use to winter-
grade fuel. Bleed air from system. Main shift lever in neutral (starter lockout!).
Check power connection of battery starter. Check fuses and connectors.
2. Engine cuts out
Cause
Remedial Action
Air in the fuel system.
Bleed air from the fuel system.
Fuel system clogged with dirt.
Clean the filter inlet. If necessary, replace filter
element.
Bleed air from system.
In winter, at temperatures under -5 C: fuel feed
blocked by ice or paraffin.
Unblock filter duct and fuel filter. Use to winter-
grade fuel. Bleed air from system.
3. Poor engine performance
Cause
Fuel filter soiled. Fuel delivery pump dirty.
Engine brake is not fully open.
Turbocharger: leaky intake system / charger damaged.
Remedial Action
Replace filter box. Bleed air from the fuel system. Clean supply pump and bleed air from the
system (workshop task). Check engine brake (setting and ease of opera-
tion). Check intake and exhaust ducts / check
turbocharger (workshop task).
4. Engine produces a lot of smoke
Cause
Remedial Action
Injection nozzles not working properly.
Check pressure and spray pattern of nozzles (at
workshop).
Injection volume / start of delivery incorrectly set.
Adjust settings (at workshop).
5. Engine causes a lot of noise
Cause
Imbalance on fan shroud due to soiling.
Remedial Action
Clean the fan shroud.
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