Fendt Farmer 400, Favorit 700, Favorit 900, 700 Vario, 800 Vario User Manual

...
Service Training
Vario tractors - fault code tables
Edition
09/2007
Service-Training Dokumentation
X990.005.448.012 - Englisch
AGCO GmbH
Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf
Farmer 400 Favorit 700 Favorit 900
FENDT 700 Vario FENDT 800 Vario FENDT 900 Vario
FENDT 300 Vario (COM III) FENDT 400 Vario (COM III) FENDT 700 Vario (COM III) FENDT 800 Vario (COM III) FENDT 900 Vario (COM III)
All relevant accident prevention regulations and all generally accepted safety, health and road traffic regulations must be strictly observed. The manufacturer does not accept liability for damage resulting from unauthorised modifications.
AGCO GmbH 87616 Marktoberdorf Tel.: (08342) 77 - 0 Fax: (08342) 77 -222
FENDT 409
Vario 409 .. / 1001- FENDT 410 FENDT 411 FENDT 412
FENDT 711 FENDT 712 FENDT 714 FENDT 716
FENDT 815 FENDT 817 FENDT 818
FENDT 916
Vario 410 .. / 1001-
Vario 411 .. / 1001-
Vario 412 .. / 1001-
Vario 711 .. / 1001-
Vario 712 .. / 1001-
Vario 714 .. / 1001-
Vario 716 .. / 1001-
Vario 715 .. / 1001-
Vario 717 .. / 1001-
Vario 718 .. / 1001-
Vario 916 .. / 1001-
FENDT Vario (COM I / COM II)
FENDT 920 FENDT 924 FENDT 926 FENDT 930
Vario 920 .. / 1001-
Vario 924 .. / 1001-
Vario 926 .. / 1001-
Vario 930 .. / 1001-
Fault code table
Fault code table Tableau de codes défauts
Tableau de codes défauts Tabella codici disturbi
Tabella codici disturbi Tabla códiga averías
Tabla códiga averías Storingscodetabel
StörcodetabelleStörcodetabelle
Storingscodetabel
410 .. 1001- / 411 .. 1001- / 412 .. 1001- * 711 .. 1001- / 712 .. 1001- / 714 .. 1001- / 716 .. 1001-
.. 1001- / 717 .. 1001- / 718 .. 1001- * 916 .. 1001- / 920 .. 1001- / 924 .. 1001- / 926 .. 1001- / 930 .. 1001-
409 .. 1001- /
715
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
1/58
Capitel Docu-No.
Index
Date Version
Page
Vario Tractors - Fault Codes
FCT_InitPage
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
0.0.11 A021; A022
ECU, EDC; ECU, EMR
EDC / EMR bus fault. Fault in ECU
Tractor can be driven using accelerator.
Programming errors in ECU.
Fault message, no restrictions.
EOL reprogramming necessary.
0.0.12 A008 Vario terminal Bus fault No functions available,
no display
Power supply for CAN bus is in circuit board A013; fuse F039, F046
0.0.13 A004 Control console Bus fault No functions available,
no display
Power supply for CAN bus is in circuit board A013; fuse F040, F041
0.0.14 A009 Transmission control
unit
Bus fault No functions available,
no display
Power supply for CAN bus is in circuit board A013; fuse F040, F041
0.0.15 A001, A002
4WD engagement; Diff. lock engagement
Bus fault No functions available,
no display
Power supply for CAN bus is in circuit board A013; fuses F040, F041
0.0.16 A001, A002
Rear PTO Bus fault No functions available,
no display
Power supply for CAN bus is in circuit board A013; fuses F040, F041
0.0.17 A001, A002
Front PTO Bus fault No functions available,
no display
Power supply for CAN bus is in circuit board A013; fuses F040, F041
0.0.18 A005, A014
Rear EPC Bus fault No functions available,
no display
Power supply for CAN bus is in circuit board A013; fuses F040, F041
0.0.19 A002 Front power lift Bus fault No functions available,
no display
See Service Training EPC C (X990.005.023.026en)
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
2/58
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Vario Tractors - Fault Codes
0.0.1A A002, Y015, Y016, Y017, Y018, Y019
ECU, enhanced control, electric auxiliary control valves
Bus fault No functions available,
no display
Power supply for CAN bus is in circuit board A013; fuses F040, F041
0.0.1B A002 ECU, enhanced control TeachIn bus faulty -
Master (Variotronic TI) ('Teach-in data transfer fault')
Emergency mode
0.0.1E ECU, Neumaier Bus fault Neumaier
reversing system
Neumaier System doesn't work
(Neumaier Service Manual)
0.0.1F A034 Joystick Joystick bus fault ('Drive
switch data transfer fault')
Emergency operation, no auxiliary valve operation
Power supply for CAN bus is in circuit board A013; fuse F047
JOYSTICK CAN ­JOYSTICK
0.0.20 A007 Instrument cluster CAN Bus fault between
A007 instrument cluster and tractor electronics
No functions available, no display
Power supply for CAN bus is in circuit board A013; fuses F040, F041
0.1.50 A007 Instrument cluster VDO instrument cluster
EEPROM not programmed
Malfunctions in instrument cluster
EOL reprogramming necessary
0.1.51 B012 Engine oil pressure
sensor
Sensor fault, wiring fault No monitoring 'Instrument cluster'
circuit diagram
12 V supply fault A013 fuse 24
0.1.54 B019 Compressed air tank
pressure sensor
Sensor fault, wiring fault No display 'Instrument cluster'
circuit diagram
12 V supply fault A013 fuse 25
0.1.55 S036 Hydraulic oil level
sensor
Sensor fault, wiring fault No monitoring 'Spool valves 1' circuit
diagram
0.1.56 B005, A021, A022
Temperature sensor engine temp. (=water), (ECU,EDC / EMR)
Sensor fault, wiring fault No monitoring 'Instrument cluster'
circuit diagram
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
3/58
Capitel Docu-No.
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Date Version
Page
Vario Tractors - Fault Codes
0.1.57 B006, A022
Sensor, charge air temperature, ECU, EMR
Sensor fault, wiring fault No monitoring Circuit diagram:
"Instrument cluster" (F400, F700); "EDC control" (F900); "EMR engine control (F7/800 Vario)
For EDC/EMR EDC ­level converter / SERDIA diagnostics
0.1.59 B007; B034
Fuel level sensor Sensor fault, wiring fault No display 'Instrument cluster'
circuit diagram
1.1.01,
poss.
B038 or B055
EDC / EMR foot throttle rotary position sensor (yellow), combi-sensor
Signal too high, signal too low, signal missing for longer than 2000 ms
Chapter 2000 Reg.B (EDC fault or EMR fault)
'EDC Engine control', 'EMR Engine control' circuit diagram
TRANSMISSION, AUTOMATIC MAXIMUM OUTPUT CONTROL
1.1.03 B029, B038 or B055
EST foot throttle rotary position sensor EST (red), EDC foot throttle rotary position sensor (yellow), combi-sensor
B029 and B038 do not match, no match B055 ­combi-sensor (PIN 3 to PIN 6)
Restricted operating mode, Chapter 2000 Reg.B (EDC fault or EMR fault)
'EDC Engine control', 'EMR Engine control' circuit diagram
TRANSMISSION, AUTOMATIC MAXIMUM OUTPUT CONTROL, calibration code '4005'
1.1.04 A002 ECU, enhanced control Tractor Management
System (TMS) checksum error
Tractor Management System (TMS) doesn't function
EOL reprogramming necessary
1.1.05 A021; A022
EDC control module Engine configuration
could not be read from the EDC / EMR - control unit
TMS is disengaged 'EDC Engine control',
'EMR Engine control' circuit diagram
1.1.7E B035 Hand throttle rotary
position sensor
Signal out of range Restricted operating
mode, Chapter 2000 Reg.B (EDC fault or EMR fault)
'EDC Engine control', 'EMR Engine control' circuit diagram
TRANSMISSION, AUTOMATIC MAXIMUM OUTPUT CONTROL
8.5 V supply fault Fuse 26
1.1.7F A004 Control console Electrical fault in hand
throttle memory keys (EDC/EMR). No communication with control console.
Last speed setting is retained. Engine speed can be changed using hand throttle or accelerator.
JOYSTICK, CAN­JOYSTICK
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
4/58
Capitel Docu-No.Index
Date Version
Page
Vario Tractors - Fault Codes
1.1.9E A002, A004
ECU, enhanced control Control console (B035 - sensor, hand throttle)
CAN connection (enhanced control Bus); A002 - ECU (enhanced control) to A004 - ECU (control console) faulty
Restricted operating mode, Chapter 2000 Reg.B (EDC fault or EMR fault)
'EDC Engine control', 'EMR Engine control' circuit diagram
JOYSTICK, CAN­JOYSTICK
1.1.9F A034 Drive switch
(memory buttons)
A034 - Drive switch (memory buttons) faulty / CAN connection (enhanced control BUS): A002 ECU (enhanced control) to A034 - Drive switch faulty
Restricted operating mode, Chapter 2000 Reg.B (EDC fault or EMR fault)
'EDC Engine control', 'EMR Engine control', 'Transmission Bus', 'Enhanced control Bus' circuit diagram
JOYSTICK, CAN­JOYSTICK
1.1.A0 A021 EDC control module EDC control module
(A021) cannot be identified, EOL programming error
Torque is limited according to fault grading. Chapter 2000 Reg.B (EDC fault or EMR fault)
'EDC Engine control', 'EMR Engine control' circuit diagram
EDC - level converter or Serdia diagnostics
1.1.A1 A002, A021, A022
ECU (enhanced control), EDC engine control module, EMR engine control module
CAN enhanced control module (A002) - Engine control module (A021/A022) connection fault
Chapter 2000 Reg.B (EDC fault or EMR fault)
"Transmission Bus" circuit diagram
EDC - level converter or Serdia diagnostics
1.1.B0 CAN-bus
communication restricted
EOL reprogramming necessary.
1.1.E0 A002, B035
A002 - ECU (enhanced control) ; Sensor hand throttle EDC / EMR
EEPROM checksum is wrong
Restricted operating mode, Chapter 2000 Reg.B (EDC fault or EMR fault)
'EDC Engine control', 'EMR Engine control' circuit diagram
New end-of-line programming required or load new data record
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
5/58
Capitel Docu-No.
Index
Date Version
Page
Vario Tractors - Fault Codes
1.2.01 B041 Sensor, EMR (camshaft) Signal error, gap to camshaft sprocket too wide, cable connection broken
B042 - EMR sensor (crankshaft) takes over rpm control, no effect on tractor driving mode.
Note: If both sensors fail (B041, B042), the diesel engine dies
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.02 B042 Sensor, EMR
(crankshaft)
Signal error, gap to flywheel too wide, cable connection broken
B041 - EMR sensor (camshaft ) takes over rpm control, no effect on tractor driving mode.
Note: If both sensors fail (B041, B042), the diesel engine dies
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.04 B041,
B042
Sensor, EMR camshaft / crankshaft
Overspeed shutoff Engine stop; tractor in
'Push' mode, check B041/B042 wiring, Y035 - check EMR actuator
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.05 B038
or B055
Sensor, foot throttle EMR;combi-sensor
Signal too high / signal too low
Error message, no effect on tractor driving mode.
see also Chapter 2000 Reg. B - EMR troubleshooting plan
TRANSMISSION, AUTOMATIC MAXIMUM OUTPUT CONTROL SERDIA diagnostics calibration code "4005"
1.2.07 B053 Sensor, charge air
temperature / boost pressure (EMR)
Boost pressure signal error. Signal out of range
The A022 - ECU, EMR uses a substitute value to calculate the quantity injected, or reduced output of the tractor. Check the sensor cable connection, replace the sensor
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
6/58
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Vario Tractors - Fault Codes
1.2.09 B048 Sensor, water temperature (EMR)
Signal out of range if necessary, reduce
output, stop engine, check sensor cable connection, replace sensor
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.10 B053 Sensor, charge air temperature / boost pressure (EMR)
Charge air temperature signal error, signal too high, signal too low
The A022 - ECU, EMR uses a substitute value to calculate the quantity injected, or reduced output of the tractor. Check the sensor cable connection, replace the sensor
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.13 G001,
G003, G001, A021
Battery 1, battery 2, alternator, engine control module (EDC)
Fault in EDC control module power supply
No engine powerChapter 2000 Reg.B (EDC fault)
"Power supply" circuit diagram
1.2.17 Engine speed too high (EDC)
Poor driving (e.g. driving downhill)
Chapter 2000 Reg.B (EDC fault)
1.2.18 A020 Pump control unit (injection pump) (EDC) needle movement sensor
Injection start system deviation
Reduced power, Chapter 2000 Reg.B (EDC fault)
Check fuel supply, primary pressure, interior pressure of pump
EDC level converter
1.2.1A B026 Needle movement sensor NBF (EDC)
Signal fault Chapter 2000 Reg.B
(EDC fault)
'EDC control' circuit diagram
EDC level converter
1.2.1F A021 Engine control unit (EDC)
CAN message: fault between engine control module and connected electrical system
Chapter 2000 Reg.B (EDC fault)
'EDC control module', 'transmission bus' circuit diagram
1.2.21 A002 Enhanced control module, transmission bus (EDC)
Fendt ECU not connected or CAN connection to transmission bus interrupted.
Chapter 2000 Reg.B (EDC fault) Chapter 9000 Reg.E (Can Bus)
'EDC control module', 'transmission bus', 'enhanced control bus' circuit diagrams
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
7/58
Capitel Docu-No.
Index
Date Version
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Vario Tractors - Fault Codes
1.2.23 A002 Enhanced control module (EDC)
CAN communication fault between enhanced control module (A002) and EDC
Chapter 2000 Reg.B (EDC fault) Chapter 9000 Reg.E (Can Bus)
'Transmission bus', 'EDC engine control' circuit diagram
1.2.25 K020 Ub30 EDC relay Contact does not open,
ground contact
Battery can discharge, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.2A A002,
A021
Enhanced control module, EDC control module, transmission bus, enhanced control bus (EDC)
CAN message fault from enhanced control module (A002) to EDC control module (A021), 'Engine brake function'
Engine brake non-operational, Chapter 2000 Reg.B (EDC fault)
'EDC engine control', 'transmission bus', 'engine brake' circuit diagrams
TRANSMISSION CRUISE CONTROL
1.2.2B A002,
A021
Enhanced control module, EDC control module, transmission bus, enhanced control bus (EDC)
CAN message fault from enhanced control module (A002) to EDC control module (A021), 'Engine brake function'
Engine brake non-operational, Chapter 2000 Reg.B (EDC fault)
'EDC engine control', 'transmission bus', 'engine brake' circuit diagrams
TRANSMISSION CRUISE CONTROL
1.2.2C A002,
A021
Enhanced control module, EDC control module, transmission bus, enhanced control bus (EDC)
CAN message fault from enhanced control module (A002) to EDC control module (A021), 'Engine brake function'
Engine brake non-operational, Chapter 2000 Reg.B (EDC fault)
'EDC engine control', 'transmission bus', 'engine brake' circuit diagrams
TRANSMISSION CRUISE CONTROL
1.2.2D A002,
A021
Enhanced control module, engine control module, transmission bus (EDC)
CAN signal fault from enhanced control module (A002) to EDC control module (A021)
Chapter 2000 Reg.B (EDC fault), Chapter 9000 Reg.E (Can Bus)
'EDC engine control', 'transmission bus' circuit diagram
1.2.2E A002,
A021
Enhanced control module, engine control module, transmission bus (EDC)
CAN signal fault from enhanced control module (A002) to EDC control module (A021)
Chapter 9000 Reg.E (Can Bus)
'EDC engine control', 'transmission bus' circuit diagram
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
8/58
Capitel Docu-No.Index
Date Version
Page
Vario Tractors - Fault Codes
1.2.31 A022, B048
ECU, EMR2 ; Sensor, water temperature
Coolant temperature warning threshold exceeded
After a delay period (and coolant temperature remains too high), reduce engine output -­clean the radiator , check coolant level, check B048 sensor
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.32 A022, B053
ECU, EMR2 ; Sensor, charge air temperature / boost pressure
Charge air temperature warning threshold exceeded
After a delay (and if the charge air temperature remains too high), engine power is reduced Clean radiator , test B053
- Sensor
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.35 A022, B041, B042
ECU, EMR2 ; Sensor, EMR (camshaft) Sensor, EMR (crankshaft)
Engine speed too high (for example in 'push' operation)
The control rod is brought to zero delivery position. When speed falls below the recovery threshold, control passes back to the A022
- ECU
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.38 A021 Engine control module
(EDC)
Fault in operation of EDC control module, 'Engine stop'
Reduced power, Chapter 2000 Reg.B (EDC fault)
"EDC engine control", "power supply" circuit diagram
EDC level converter
1.2.41 A022 ; B048
ECU, EMR2 ; Sensor, water temperature
Coolant temperature has gone over shutoff threshold
Clean radiator, check coolant lever, test sensor
also refer to Chapter 2000 Reg. B - EMR troubleshooting, Chapter 9000 Reg. E
SERDIA diagnostics
1.2.42
(DEU­TZ EMR)
A022, B053
ECU, EMR2 ; Sensor, charge air temperature / boost pressure
Charge air temperature has gone below shutoff threshold
Clean radiator, test sensor
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.42
(MAN EDC)
A020 Pump control unit
(injection pump) (EDC)
Injection pump (pump control unit), fuel temperature too high (overheating)
Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
EDC level converter
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
9/58
Capitel Docu-No.
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Date Version
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Vario Tractors - Fault Codes
1.2.46 Bus system
Enhanced control bus, transmission bus, EDC bus
CAN-bus message fault restricted driving mode,
Chapter 2000 Reg.B (EDC fault), Chapter 9000 Reg.E (Can Bus)
"EDC engine control", "transmission bus", "enhanced control bus" circuit diagrams
1.2.50 A022, Y035
ECU EMR2, EMR actuator ('Rotary magnet and position sensor')
Feedback fault from position sensor
Emergency shutoff, engine does not start
check actuator (SERDIA diagnostics), check wiring from actuator
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.52 A022, Y035
ECU EMR2, EMR actuator ('Rotary magnet and position sensor')
Feedback fault from position sensor (reference coil)
Emergency shutoff, engine does not start,
check actuator, check wiring from actuator, check A022 - ECU EMR
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.53 A022, Y035
ECU EMR2, EMR actuator ('Rotary magnet and position sensor')
Difference between target control travel (ECU EMR2) andactual control travel (actuator) greater than 10%
Error message (disappears when difference is less than 10%), check actuator, check whether control rod functions smoothly
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.67 A022 ECU, EDC ECU EMR internal error
(ERROR Hand Step 1)
Check ECU EMR2, if necessary load a new data record (important: save old data record!!), if necessary replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
1.2.68 A022 ECU, EDC ECU EMR internal error
(ERROR CAN Step 1)
Check ECU EMR2, if necessary load a new data record (important: save old data record!!), if necessary replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
10/58
Capitel Docu-No.Index
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Page
Vario Tractors - Fault Codes
1.2.70 A022 ECU, EDC CAN Bus controller fault possible reduced engine running characteristics
--- check transmission bus terminating resistors (A013 - circuit board, A009 - actuator unit), check ECU EMR2
also refer to Chapter 2000 Reg.B (EMR Troubleshooting), Chapter 9000 Reg.E (Can Bus)
1.2.71 A022,
X810
ECU, EMR2 ; diagnostics socket
CAN interface fault possible reduced engine
running characteristics
--- check transmission bus terminating resistors (A013 - circuit board, A009 - actuator unit), check ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.74 A022;
A002
CAN bus, wiring (EMR) Cable broken, short
circuit or serious CAN bus fault; CAN bus passive
Running of engine may be reduced
see also Chapter 2000 Reg. B - EMR troubleshooting plan
'Transmission Bus' circuit diagram
1.2.76 A022 ECU EMR2 Parameter settings
incorrect
Emergency, engine does not start ---
Switch ignition OFF then ON, check again, if error reappears --> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
load new data record
1.2.77 A022 ECU EMR2 continuous monitoring of
program memory delivers an error
Emergency, engine does not start ---
Switch ignition OFF then ON, check again, if error reappears --> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
11/58
Capitel Docu-No.
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Vario Tractors - Fault Codes
1.2.78 A022 ECU EMR2 continuous monitoring of program memory delivers an error
Emergency, engine does not start ---
Switch ignition OFF then ON, check again, if error reappears --> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
1.2.80 A022,
Y035
ECU EMR2, EMR actuator
Voltage supply to EMR actuator out of allowed range
Error message (disappears again when the current is in the normal range), turn ignition OFF and ON again, recheck, if error occurs again --> replace ECU EMR2
also refer to Chapter 2000 Reg. B ­EMR Troubleshooting,
checking cable harness
SERDIA diagnostics
1.2.81 B038
or B 055
EDC foot throttle rotary position sensor (yellow), combi-sensor
Signal fault Chapter 2000 Reg.B
(EDC fault)
'EDC control' circuit diagram
TRANSMISSION AUTOMATIC MAXIMUM OUTPUT CONTROL
1.2.82 A020 Pump control unit
(injection pump) (EDC)
Fault in high-pressure solenoid valve actuation time
Engine stalls, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
EDC level converter
1.2.83 A022 ECU EMR2 Reference voltage 1 for Y035 - actuator out of allowed range
Error message (disappears when current is back in normal range), substitute value 5 VDC, check voltage supply to ECU EMR2, switch ignition OFF then ON, if error reappears
--> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
12/58
Capitel Docu-No.Index
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Vario Tractors - Fault Codes
1.2.84 (DEU­TZ EMR)
A022 ECU EMR2 Reference voltage 2 for
Y035 - actuator out of permissible range
Error message (disappears when current is back in normal range), substitute value 5 VDC, check voltage supply to ECU EMR2, switch ignition OFF then ON, if error reappears
--> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.84 (MAN EDC)
B025 EDC speed sensor Signal fault Reduced power,
Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
EDC level converter
1.2.85 (DEU­TZ EMR)
A022 ECU EMR2 Reference voltage 4 for
Y035 - actuator out of permissible range
Error message (disappears when current is back in normal range), substitute value 5 VDC, check voltage supply to ECU EMR2, switch ignition OFF then ON, if error reappears
--> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.85 (MAN EDC)
B028 Boost pressure sensor
(EDC)
Signal fault Reduced power,
Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
EDC level converter
1.2.86 A022 ECU EMR2 Temperature in ECU EMR2 too high
Error message (disappears when temperature is back in normal range), switch ignition OFF then ON, if error reappears --> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
13/58
Capitel Docu-No.
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Date Version
Page
Vario Tractors - Fault Codes
1.2.87 (DEU­TZ EMR)
A022 ECU EMR2 Atmospheric pressure
sensor in ECU EMR2 faulty
Error message (disappears when pressure is back in normal range), switch ignition OFF then ON, if error reappears --> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.87 (MAN EDC)
B027 Water temperature
sensor (EDC)
Signal fault Reduced power,
Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
EDC level converter
1.2.89 A020 Pump control unit (injection pump)
Electronic volume controller fault
Engine won't start, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.90 A022 ECU EMR2 Incorrect parameter
(EEPROM reading, or checksum error)
Engine does not start, switch ignition OFF then ON, if error reappears
--> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
load new data record
1.2.91 B025 EDC speed sensor Signal fault Reduced power,
Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
EDC level converter
1.2.92 A020
A021
Engine control module, pump control unit (injection pump) (EDC)
Engine stop via 'Injected volume = 0' faulty, see Chapter 2710 Reg. A 'Engine stop'
Reduced power, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.93 A022 ECU EMR2 internal processing error
in ECU EMR2 (batch overflow)
Emergency shutoff, engine does not start,
switch ignition OFF then ON, if error reappears
--> load new data record in ECU EMR2 (important: save old data record!!) if error reappears --> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
14/58
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Vario Tractors - Fault Codes
1.2.94 A022 ECU EMR2 internal processing error in ECU EMR2
Emergency shutoff, engine does not start,
switch ignition OFF then ON, if error reappears
--> load new data record in ECU EMR2 (important: save old data record!!) if error reappears --> replace ECU EMR2
see also Chapter 2000 Reg. B - EMR troubleshooting plan
SERDIA diagnostics
1.2.96 A021 Engine control module
monitoring unit (EDC)
Fault in EDC control module monitoring unit (A021)
Engine stalls, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.99 A020
A021
Engine control module and pump control unit (injection pump) (EDC)
Engine stop via power monitor within EDC control module, Chapter 2710 Reg.A 'Engine Stop'.
Reduced power, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.9B A020,
A021
Engine control module, pump control unit (injection pump) (EDC)
Engine stop via engine stop solenoid valve, Chapter 2710 Reg.A Engine Stop
Reduced power, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.A2 K021 Relay "solenoid valve
shut-off" (EDC)
Engine stop via relay K021, Chapter 2710 Reg.A Engine Stop
Reduced power, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.A6 A021,
A020
Engine control module, pump control unit (injection pump) (EDC)
Engine stop, fault in signal processing in EDC control module
Reduced power, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.A8 A021 Engine control module
(EDC)
Fault in barometric pressure sensor
Chapter 2000 Reg.B (EDC fault)
EDC level converter
1.2.A9 A020 Pump control unit
(injection pump) (EDC)
Fault identified during self-diagnostic test
Reduced power, engine won't start, Chapter 2000 Reg.B (EDC fault)
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
15/58
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Vario Tractors - Fault Codes
1.2.B1 A021, A020
Engine control module, pump control unit (injection pump) (EDC)
EDC CAN message: fault between EDC control module and pump control unit
Reduced power, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.B2 A020 Pump control unit
(injection pump) (EDC)
Fault identified during self-diagnostic test
Reduced power, Chapter 2000 Reg.B (EDC fault)
1.2.B3 A020 Pump control unit
(injection pump) (EDC)
Fault in pump control unit power supply. Chapter 2710 Reg.A 'Engine stop'.
Engine stalls, engine won't start, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.B4 A020 A021
Engine control module, pump control unit (injection pump) (EDC)
CAN message: fault between pump control unit and engine control module
Engine idling, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.B5 A020 Pump control unit
(injection pump) (EDC)
Fault during pump control unit self-diagnostic test (EEPROM checksum)
Reduced power, Chapter 2000 Reg.B (EDC fault)
1.2.B6 A020 Pump control unit
(injection pump) (EDC)
Fault during pump control unit self-diagnostic test (EEPROM status)
Reduced power, Chapter 2000 Reg.B (EDC fault)
1.2.B7 A020, B025
Pump control unit (injection pump), engine speed sensor (EDC)
Fault in speed signal to pump control unit, signal processing fault in pump control unit
Reduced power, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
EDC level converter
1.2.B9 A020 Pump control unit
(injection pump) (EDC)
Fault during injection pump self-diagnostic test (RAM fault)
Engine stops. Chapter 2000 Reg.B (EDC fault)
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
16/58
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Vario Tractors - Fault Codes
1.2.C1 A020 Pump control unit (injection pump) (EDC)
Fault during pump control unit self-diagnostic test (solenoid valve output stage)
Chapter 2000 Reg.B (EDC fault)
Fault only when starting - check
batteries
Fault during operation
-check primary pressure and interior pressure of pump
1.2.C3 A021,
A020
Engine control module, pump control unit (injection pump) (EDC)
CAN message: fault between engine control module and pump control unit when engine starts
Engine idling (720 rpm), Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.C4 A020 Pump control unit (injection pump) (EDC)
Fault in CAN communication to pump control unit
Engine idling (720 rpm), Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.C5 A021,
A020
Engine control module, pump control unit (injection pump) (EDC)
Fault in engine stop via engine stop solenoid valve, Chapter 2710 Reg.A Engine Stop
Reduced power, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.C7 A020 Pump control unit (injection pump) (EDC)
Pump speed sensor fault (IWZ signal)
Engine stops. Chapter 2000 Reg.B (EDC fault)
Fault only when starting - check
batteries
1.2.C8 A021,
B026, B028
EDC CAN BUS, engine control module, needle movement sensor, boost pressure sensor (EDC)
Engine control module: injection quantity calculation inaccurate
Engine stalls, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
EDC level converter
1.2.C9 A020 Pump control unit (injection pump) (EDC)
Fault during pump control unit self-diagnostic test (solenoid valve output stage)
Chapter 2000 Reg.B (EDC fault)
Fault only when starting - check
batteries
1.2.CA A020 Pump control unit (injection pump) (EDC)
Injection controller out of range
Reduced power, Chapter 2000 Reg.B (EDC fault)
Check primary pressure and interior pressure of pump
Check EDC level converter, needle movement sensor
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
17/58
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Date Version
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Vario Tractors - Fault Codes
1.2.CB A021, A020
Engine control module, pump control unit (injection pump) (EDC)
Fault in CAN communication to pump control unit
Engine idling, Chapter 2000 Reg.B (EDC fault)
'EDC control' circuit diagram
1.2.CD A021, A020
Engine control module, pump control unit (injection pump) (EDC)
Fault in propagation time of CAN communication between pump control unit and EDC control module
Reduced power, Chapter 2000 Reg.B (EDC fault)
1.2.DE A002, A021
Enhanced control module, engine control module (EDC)
Propagation time of CAN communication missing
Restricted operating mode, Chapter 2000 Reg.B (EDC fault)
1.2.E0 A021, A002
Engine control module, enhanced control module (EDC)
Fault during CAN communication between EDC control module and enhanced control module
Chapter 2000 Reg.B (EDC fault) Chapter 9000 Reg.E (Can Bus)
'EDC engine control', 'transmission bus' circuit diagram
1.2.E1 Fault in speed signal
(B014 - sensor, accumulator shaft, B015
- sensor - bevel pinion) or PTO is driving engine (running on)
Fault display, Chapter 2000 Reg.B (EDC fault)
2.1.E0 A002, A034
ECU, enhanced control Joystick
CAN communication fault between ECU enhanced control and drive switch
Emergency operation -­check enhanced control bus (Chapter 9000 Reg.E)
2.1.EE ISO/LBS implement Fault in LBS ECU Mounted implement can
no longer be operated via joystick controls or terminal.
2.1.EF ISO/LBS implement Limited operation of
implement, depending on manufacturer
For fault description, please see implement manufacturer's literature
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
18/58
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Vario Tractors - Fault Codes
3.1.01 A004 Control console Internal RAM, EEPROM faults
Functions switched off: ­button panel, - digital / analogue inputs, - LED actuation
Fit new control console
3.1.02 A004 Control console Internal RAM, EEPROM faults
Functions switched off: ­button panel, - digital / analogue inputs, - LED actuation
Fit new control console
3.1.03 A004 Control console Internal RAM, EEPROM faults
Functions switched off: ­button panel, - digital / analogue inputs, - LED actuation
Fit new control console
3.1.04 A004 Control console Internal RAM, EEPROM faults
Functions switched off: ­button panel, - digital / analogue inputs, - LED actuation
Fit new control console
3.1.05 A004 Control console Internal 8.5 V fault, keypad fault
Functions switched off: ­button panel, - digital / analogue inputs, - LED actuation
Fit new control console
3.1.06 A004 Control console External 8.5 V fault Functions switched off: -
button panel, - digital / analogue inputs, - LED actuation
Fit new control console
4.1.01 A003,
A034
Acceleration ramp I-IV Signal fault Continuation in
emergency mode possible
TRANSMISSION manu. adjustment
8.5 V supply fault A013 fuse 5 Joystick
4.1.03 Neumaier reverse drive
facility clutch pedal potentiometer
Signal fault Continuation in
emergency mode possible
(Neumaier Service Manual) calibration code "4011"
8.5 V supply fault A013 fuse 9
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
19/58
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Vario Tractors - Fault Codes
4.1.04 B017 Clutch pedal rotary position sensor
Signal fault Loss of enhanced
control / function in final speed control; cruise control does not function, TMS is switched off
'Transmission control' circuit diagram
TRANSMISSION, OPERATING RANGE
8.5 V supply fault A013 fuse 8
4.1.05 B039 High pressure sensor II (push detection)
Signal fault Loss of enhanced
control functions during drive operation ( no 'active parking function')
TRANSMISSION, TURBOCLUTCH
12 V supply fault A013 fuse 2
4.1.06
(with mech. engin­e contr­ol)
B018 Target engine speed
position sensor
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, AUTOMATIC MAXIMUM OUTPUT CONTROL
8.5 V supply fault A013 fuse 14
4.1.06
(for EDC or EMR)
B029 or B055
EST foot throttle rotary position sensor (red), combi-sensor
Signal fault Restricted operation (no
hand throttle, no memory keys)
'EDC control' circuit diagram
TRANSMISSION, AUTOMATIC MAXIMUM OUTPUT CONTROL
8.5 V supply fault A013 fuse 17
4.1.07 B008 Transmission drive pressure high-pressure sensor
Signal fault Shifting from driving
mode 1 to 2 not possible, TMS is switched off
'Transmission control' circuit diagram
TRANSMISSION, TURBOCLUTCH
8.5 V supply fault A013 fuse 3
4.1.08 B016 Actual speed range position sensor
Signal fault Not possible to change
between driving modes; current driving mode is maintained
'Transmission control' circuit diagram
TRANSMISSION, OPERATING RANGE
8.5 V supply fault A013 fuse 13
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
20/58
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Vario Tractors - Fault Codes
4.1.20 A002, A034
ECU, enhanced control Joystick
Accelerator pedal release pot. ('Slide switch') not calibrated or EEPROM checksum error
Driving in accelerator pedal mode not possible
JOYSTICK, CAN ­JOYSTICK calibration code" 4010"
4.1.21 S045 'Reverse operation
sensor' solenoid switch
Signal fault TRANSMISSION,
FUNCTION OVERVIEW
4.1.22 A034 Joystick Accelerator pedal
release pot. ('Slide switch') faulty
Accelerator pedal mode not functioning
JOYSTICK, CAN ­JOYSTICK
4.1.23 A003, A034
Joystick 'cruise control ON'
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
4.1.24 S015 Hand brake solenoid
switch
Signal fault Hand brake automatic
mode not available
'Transmission control' circuit diagram
TRANSMISSION, OPERATING RANGE
4.1.25 A003, A034
Joystick 'Rapid reversing'
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION manu. adjustment
4.1.26 A034 Joystick Joystick signal
'accelerator pedal mode' faulty
Accelerator pedal mode not functioning
JOYSTICK, CAN ­JOYSTICK
4.1.27 A034 Joystick Rapid reverse button
(F/R rocker) fault
F/R rocker in the armrest not functioning
(joystick lock) JOYSTICK, CAN -
JOYSTICK
4.1.28 A009 Transmission control
unit, F/R incremental encoder
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION CONTROL
4.1.29 A003, A034
Joystick 'Rest position' Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION manu. adjustment
4.1.2A B015 Bevel pinion direction
(=direction of travel) Hall sensor
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
21/58
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Vario Tractors - Fault Codes
4.1.2B A003, A034
Button for driving mode selection
Signal fault Actual driving mode is
maintained; switching is not possible
'Transmission control' circuit diagram
TRANSMISSION, OPERATING RANGE
4.1.2C A003, A034
Button to toggle between 'Neutral / Active stationary mode'
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, OPERATING RANGE
4.1.2D S014 or S061
'Rapid reversing' control on control stalk
Signal fault Rapid reversing still
possible via joystick
'Transmission control' circuit diagram
TRANSMISSION manu. adjustment
4.1.2E A003, A034
'v+ transmission control' (joystick forwards)
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION manu. adjustment
4.1.2F A003 'v- transmission control'
(joystick to rear)
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION manu. adjustment
4.1.30 MS 'Emergency mode hatch'
solenoid switch
Signal fault Continuation in
emergency mode possible
Service Training ML 200 (X 990.005.023.027en)
4.1.31 B014 Hall sensor for
accumulator shaft direction (partially also defined by 'Hydrostat')
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
4.1.32 A003, A034
'Activating key' within joystick
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION manu. adjustment
4.1.33 'Automatic maximum
output control' key on membrane keypad
Signal fault Function not available Service Training ML 200
(X 990.005.023.027en)
4.1.34 'Cruise control' key on
membrane keypad
Signal fault Function not available Service Training ML 200
(X 990.005.023.027en)
4.1.35 'Store reverse
transmission ratio' key on membrane keypad
Signal fault Function not available Service Training ML 200
(X 990.005.023.027en)
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
22/58
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Vario Tractors - Fault Codes
4.1.36 'Rear PTO automatic' key on membrane keypad
Signal fault Function not available see Service Training ML
200 (X
990.005.023.027en)
4.1.37 'Front PTO automatic' key on membrane keypad
Signal fault Function not available Service Training ML 200
(X 990.005.023.027en)
4.1.38 'Store forward transmission ratio' key on membrane keypad
Signal fault Function not available Service Training ML 200
(X 990.005.023.027en)
4.1.41 B011 Engine speed Hall sensor 2
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
12 V supply fault A013 fuse 2
4.1.42 B014 Hall sensor for accumulator shaft speed (partially also defined by 'Hydrostat')
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
8.5 V supply fault A013 fuse 16
4.1.44 B010 Engine speed Hall sensor 1
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
12 V supply fault A013 fuse 4
4.1.45 B015 Bevel pinion speed (=travel speed) Hall sensor
Signal fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
8.5 V supply fault A013 fuse 7
4.1.50 S017 'Transmission oil filter clogged' switch
Filter clogged No further indication of
clogging
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION OIL/FILTER switch function not active under 50° oil temperature
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
23/58
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Vario Tractors - Fault Codes
4.1.53 B009 Thermo switch 'Transmission oil temperature more than 110°C'
Continuing to drive will cause transmission damage!
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION OIL/FILTER
4.1.56 S017 'Transmission oil filter
clogged' switch
Signal fault No further display! 'Transmission control'
circuit diagram
TRANSMISSION, TRANSMISSION OIL/FILTER
4.1.58 Transmission slip
monitor
Transmission output speed deviates by more than 30% from setpoint
may occur at extremely low temperatures in isolated cases; repeated occurrence under normal conditions results in a rise in oil temperature and transmission damage;TMS is switched off
Fault not active if ­turboclutch function is on - clutch is depressed
TRANSMISSION, TRANSMISSION ADJUSTMENT ('ideal ratio / actual ratio' comparison)
4.1.59 'Emergency operation'
actuation
Emergency operation activated manually without apparent reason
Fault code will not be stored
Fault in emergency mode
4.1.61 Y002 'Shifting from speed
range 2 to 1' solenoid valve
Actuation fault Continuation in
emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, OPERATING RANGE
4.1.62 Y003 'Shifting from speed
range 1 to 2' solenoid valve
Actuation fault Continuation in
emergency mode possible
TRANSMISSION, OPERATING RANGE
4.1.63 Y005 'Speed governor'
solenoid valve (=limiting angle of rotation of actuator shaft)
Actuation fault Possible to continue at
max. 30 km/h
'Transmission control' circuit diagram
TRANSMISSION, FUNCTION OVERVIEW
4.1.64 Y004 Turboclutch solenoid
valve
PWM actuation fault 'Transmission control'
circuit diagram
TRANSMISSION, TURBOCLUTCH
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
24/58
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Vario Tractors - Fault Codes
4.1.65 Y006; Y051
'Engine brake' solenoid valve; Relay cardan brake
Actuation fault
4.1.66 K051, Y053
Relay, active parking function, solenoid valve, active parking function
Relay faulty, solenoid valve faulty, signal transmission faulty
No active parking function
"Engine brake and active parking function" circuit diagram
4.1.67 K051 Relay, active parking
function
Relay test not required, relay contacts (Pin 3 / 5) stuck.
No active parking function.
'Engine brake and active parking function' circuit diagram
4.1.70 A004 'Cruise control 1' key Key fault Cruise control cannot be
activated
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
Bus fault from A004 to transmission control module
TRANSMISSION, CRUISE CONTROL
4.1.71 A004 'Cruise control 2' key Key fault Cruise control cannot be
activated
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
Bus fault from A004 to transmission control module
TRANSMISSION, CRUISE CONTROL
4.1.72 S017 'Transmission oil filter
clogged' switch
Signal fault No further display or
monitoring, possibly transmission damage
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION OIL/FILTER
4.1.73 B033 'Discharge oil
temperature' sensor
Signal fault No further display or
monitoring, possibly transmission damage
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION OIL/FILTER
4.1.74 S015 'Hand brake ON/OFF
sensor' solenoid switch
Signal fault TMS is switched off 'Transmission control'
circuit diagram
TRANSMISSION manu. adjustment
4.1.75 S045 'Reverse operation
sensor' solenoid switch
Signal fault 'Transmission control'
circuit diagram
TRANSMISSION, FUNCTION OVERVIEW
4.1.76 S047 Engine brake
plunger-operated switch
Signal fault TMS is switched off 'Transmission control'
circuit diagram
TRANSMISSION, CRUISE CONTROL
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
25/58
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Vario Tractors - Fault Codes
4.1.77 A034 Joystick Switch, acceleration ramp I ... IV faulty
Only acceleration rate III available
JOYSTICK, CAN ­JOYSTICK
4.1.78 S053 Seat switch Signal fault from seat switch
Selection of direction of travel is disabled in accelerator pedal mode when vehicle is stationary (the tractor driver must re-activate the selection of direction of travel)
TRANSMISSION manu. adjustment
4.1.7E B035 Setpoint engine speed
EDC/EMR rotary position sensor, 'hand throttle potentiometer'
Signal fault 'EDC control' circuit
diagram
TRANSMISSION, AUTOMATIC MAXIMUM OUTPUT CONTROL, calibration code '4002'
4.1.7F A003,
A034
Memory key MIN/ MAX setpoint engine speed EDC/EMR
Signal fault 'EDC control' circuit
diagram
Joystick
4.1.81 B010
B011
Engine speed Hall sensor 1/2
Plausibility error (=speeds do not match)
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, CRUISE CONTROL
4.1.82 B014
B015 B016
Drive collector shaft rpm Hall sensor / driving mode detection bevel pinion sensor
Plausibility error (=speeds do not match)
Continuation in emergency mode possible
'Transmission control' circuit diagram
possible fault; Potentiometer range change B016, Hydrostat.- bevel pinion sensor
4.1.83 B014
B015
Accumulator shaft/bevel pinion speed Hall sensor
Plausibility error (=speeds do not match)
Continuation in emergency mode possible
'Transmission control' circuit diagram
possible fault; Potentiometer range change B016, Hydrostat.- bevel pinion sensor
4.1.84 A003
or A034
Joystick switch (V, R, VR, cruise control, default position)
Plausibility error (=signals do not match logically)
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION manu. adjustment; joystick
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
all Vario tractors
Tractor / General system
Vario Tractors - Fault Codes
B
Faults
12/1999
0000 000001
B
f
26/58
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Vario Tractors - Fault Codes
4.1.85 B010 Engine speed Hall sensor 1
Engine speed sensor does not supply plausible speed curves. Output speed increase or decrease is outside limits.
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, AUTOMATIC MAXIMUM OUTPUT CONTROL
4.1.86 B008,
B039
High pressure sensor I (transmission drive pressure) ; High pressure sensor II (push detection)
Plausibility error between B008 sensor and B039 sensor
Loss of enhanced control when driving ('Active parking function not functioning'), TMS is switched off
TRANSMISSION, CRUISE CONTROL
4.1.87 S061 Switch, rapid reverse on the steering wheel adjustment
Plausibility error at the F / R switch, rapid reverse
F / R switch not functioning, rapid reverse on the steering wheel adjustment lever, S061- switch,
Check rapid reverse Chapter 9000 Reg. E
TRANSMISSION manu. adjustment
4.1.88 A034 Joystick Plausibility error at the
ON / OFF key of the accelerator pedal mode
Key not functioning Joystick
4.1.90 A001
A004
Cruise control 1 - data communication
Data communication fault
Key not available TRANSMISSION manu.
adjustment
4.1.91 A001
A004
Cruise control 2 - data communication
Data communication fault
Key not available TRANSMISSION manu.
adjustment
4.1.92 A001
A002
Brake pedal left / right, data communication
Data communication fault
Automatic cruise control not available
TRANSMISSION manu. adjustment
4.1.93 A001
A002
Brake pedal left, data communication
Data communication fault
Automatic cruise control not available
TRANSMISSION manu. adjustment
4.1.94 A034 Joystick CAN communication
fault between A002 ­ECU, enhanced control and A034 - joystick
Joystick functions limited.
Joystick
Fault code
Id code Brief description Description Consequences Link FENDIAS / Note
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