Feltest PowerStrobe User Manual

1

Manual

PowerStrobe

Release Date 01/2011

2

READ BEFORE OPERATING UNIT !

Operation

The POWERSTROBE operates at LETHAL High Voltages inside the lamp and electronic
compartments. Disconnect unit from power supply before replacing lamp.

Viewing of this light by people with photosensitive epilepsy may trigger epileptic
seizures.

Eye damage may result from direct viewing of the ultraviolet lamp used in this unit.

Do Not Operate a PowerStrobe in Explosive Areas

CAUTION: Lens may be extremely HOT after operation, allow to cool as necessary.

Servicing

Servicing this equipment beyond changing the flashlamp and Air Filters is not
recommended.
For repair, consult: Feltest Equipment BV
Hoofdweg 131 unit-D
7371GG Loenen
([phone]
[e-mail]

The information in this manual was current when published.
The manufacture r reserves the right to revise and improve its prod uct.
All specifications are theref ore subject to change without notice.

3

TABLE OF CONTENTS

1

WARNING

I.

4

WELCOME TO THE POWERSTROBE

II.

5

INTRODUCTION
External & Internal Trigger Mode

Three Intensity Levels

Three Flash Rate Ranges

Built-in Memory Feature
III.

8

OPERATION

Internal Mode

External Mode

PowerStrobe Control Panel

Intensity & Flash Rate Range Control

Auto Scale Flash Rate Range

IV.

11 (EXTERNAL) INTERFACE

Trigger Input Connector Pin Assignments

V.

12 SPECIFICATIONS

Photometry Diagram

VI.

15 DC POWER PACK RUN TIME

VII

16 IMPORTANT SAFETY NOTES DC POWER PACK

VIII

17 CHARGING THE DC POWER PACK

IX.

21 CHANGING THE LAMP

X

23 CHANGING THE FILTERS

XI

26 SPARE PARTS & ACCESSORIES

XII

29 SERVICE & WARRANTY

4

I. WELCOME TO THE POWERSTROBE

FEATURES

Self-contained portable design - no separate high voltage power supply
Operates from a rechargeable 14V DC Power Pack or A/C connector
Provides three Intensity Levels in low flash ranges
Long lamp life
Accepts remote synchronization (trigger) signals
Variable 0- 360 degre e External Trigger Delay
Measures True RPM
Rugged Lamp mounting assembly
A large, bright easy to read LED display
Built in low battery indica tor
Superior design reflector offers uniform area illumination
1 hour cha rger

STOPPING THE BLUR

When objects move at high speed, the h uman eye cannot focus on a single
image. As a result, the eye can only see "blur". But strobe lighting stops the
blur. By flashing wit h high intensity for extremely short durations, a strobe
light will "freeze" objects traveling at speeds that cause blur. [See
Illustrations Below]

During these sho rt flashes, an object moving at 600 meters per minute
moves only 0.2mm a n d it appears to be stationary since the eye captures
and retains only brief visual images. This resu lt makes det ailed inspectio n
possible.

TRUE COLORS

Feltest PowerStrobes emit an excellent white light approaching su nlight that
reveals true colors. The light's scientific color temperature is 6500 Kelvin.

5

I I . I N T R O D U C T IO N

The PowerStrobe provides narrow beam spot illumination of a flat surface covering
50cm to 100cm. This illuminated area results when using the PowerStrobe at its
intended 5 cm to 5m distance.

Larger areas can be illuminated by using PowerStrobe at greater distances, however,
this will result in a corresponding reduction of light at the surface being inspected.

HOW TO SET THE FLASH RATE

Flash rate should be adjusted within these limits for non-synchronous
inspection. Non-synchronous inspectio n is defined as looking for flaws or
rand om events on non- printed webs moving at production speeds.
(Not e: In pattern ins pection , flash rate must be set to synchronize).

FOR SURFACE QUALITY ON STEEL / PAPER / FILM

Adjust flash rate to exceed 50 Flashes per Second (F/S) (3000 per
minu te). Rates below 50 F/S can be dangerous and disruptive to
pers onnel affected in the immediate area (See Warning on first
page). Therefore, 50 F/S should be your minimum flash rate.

Flash rates should not allow more than 15cm to 30cm of material
to pass bet ween flashes. Therefore, to calculate the maximum
rate, divide the line speed in centimeters per second by 30, and
this will be the maximum flash frequency in Flashes per Second.

Experience gained from many industries using non-synchronous inspection
ligh ting shows that flash rates between 60-80 F/S (3600 – 4800 Flashes per
Minute, F/M) work best depending on speed of the material.

For synchron ous inspection of printed webs or rotating parts, set
the PowerStrobe flash rate to the highest setting. While v iewing the
acti on lit by PowerStrobe, gradually lower the flash rate. W hen the
first single image appears, the light is synchronized to the exa ct
repe at speed of the web or rotating part. The display will indicate
the speed in repetitions per minute or second.

For paper formation / activity studies, Flash Rates between
25-35 F/S work best depending on speed and type of paper made.

6

External and

Internal

Trigger

Mode

The flash rate of the PowerStrobe can be controlled by an external trigger
signal, or the flash rate Up & Down co ntrol keys.

External mode

When the external trigger connector is installed, the internal rate control is
disable d and the PowerStrobe will flash synchronously with each external
trigger signal.

The PowerStrobe provides two external trigger input channels which are fac­tory set for acceptin g the following signal types.

V - C

Option:

Video & Contact Closure

• Video: 1v p-p unterminated, triggers on 50Hz or 60Hz vertical sync.

• Contact: Contact closure or open collector, > 8VDC @ 10mA rating

V - P

Option:

Video & Pulse

• Video: 1v p-p unterminated, triggers on 50Hz or 60Hz vertical sync.

• Pulse: +2.5V pk minimum, > 100µsec pulse width.

Internal mode

In internal mode the flash rate is set by using the Up & Down rate control
ke ys over the range of 30 Flashes per Minutes (F/M) to 18000 F/M.

Pres sing and releasing the Up & Down keys changes the flash rate in
single steps. By pressing and holding the Up & Down keys for longer
than 1 secon d, the flash rate is scanned at an approximat e speed equal to
10F/S per second.

7

Three

Intensity Levels

The PowerStrobe provides three intens ity levels for tailoring the flashlamp
brightness to the actual inspection application.

The flashlamp intensity is set by using the intensit y control key to
select 100%, 66%, and 33% levels, depending on the operati ng flash rate.

The selected intensity level also selects the flash rate range and auto­matically limits the maximum flash rate.

Three Flash Rate

Ranges

Maximum flash rates of 6000 F/M, 12000 F/M, and 18000 F/M are
provided and are automatically set by the selected intens ity level as fol­lows:

Intensity

Level Flash Rate

Range

100% 30 F/M to 6000 F/M

66% 30 F/M to 12000 F/M

33% 30 F/M to 18000 F/M

Bu ilt-In

Memory

Feature

The PowerStrobe contain s a built-in memory feature that aut omatically
updates and sto res its last used control setup, each time the push but- ton
on/off trigger switch is released.

Control parameters are automatically stored as long as they remain unchanged
for a 5 second perio d before releasing the on/off trigger swit ch.

8

I I I . O P E RA T I O N

The PowerStrobe con t a i ns a mo m e nta r y push but t o n swit c h i n its trigge r
han d l e assemb l y. When t h i s switch i s held in its o n p o si t i o n, the
PowerStrobe can be o p e rat e d in Inte r n al or Ex t e rna l t r i gge r m o de .

1. I n t e rna l Mode:
In t h i s mode , the rate o f s trob e f las h i n g i s set by the flas h r a t e up &
do w n k e ys o n the PowerStrobe c ont r o l pa n e l .

2. Ex t e rna l M o de:
The exte r n al mo d e of opera t i on is a u t o ma t i c al l y s e lec t e d whe n e ve r
the p r ewi r e d t r i gge r s i gnal c a b le is p l ug g e d i nto the PowerStrobe t ri g g e r
co n n e ct o r. (S e e i n t erf a c e se c t i on ) .

Po we rS tr o b e

Co n t r o l

Pa n e l

Flash Rate UP & DOWN Keys: • Press key to change flash rate

• Hold key to scan flash rate

The scan rate is ± 10 F/S per second.

Mode Key: • Press key to change units of flash rate display from
Flashes/Sec to Flashes/Min

• Degree units can also be selected when using external
trigger signals and phase delay mode

9

Intensity

Key: • Press key to set flashlamp intensity to

100%, 66%, or 33% level

The maximum flash rate is automatically limited by the selected
intensity level as follow:

100% intensity = 100F/S Max - 6000 F/M

66% Intensity = 200 F/S Max - 12000 F/M

33% Intensity = 300 F/S Max - 18000 F/M

• Indicates selection of Flashes/Sec units for flash rate display.

• Indicates selection of Flashes/Min units for flash rate display.

• Indicates Phase Delay setting when operating from external trigger signals

.

• Phase Delay mode can only be selected when an external trigger cable
is connected to the PowerStrobe trigger input connector.

• When operating in Phase Delay mode, the flash rate display shows the
phase delay from 0° to 360° set by the Up & Down rate keys.

• Five Digit Display for indicating the flash rate set by the Up & Down rate
keys, or phase delay when selected.

• Intensity indicator for displaying selected intensity level (100%,66% 33%)

•External Trigger indicator

- illuminates when an external trigger cable is connected.

- blinks when the external trigger rate exceeds the max flash rate for the
selected intensity range.

• Fan Fault indicator

- illuminates if the internal cooling fan fails to operate.

A fan fault condition automatically shuts down the PowerStrobe flash lamp circuit.

• Low Battery indicator - blinks when the DC Power Pack requires recharging.

10

Intensity & Flash Rate Range Control

The PowerS trobe provides three flash rate ranges that are automaticall y
set by the selected intensity level.

The relationship between selected intensity levels and their corresponding
flash energy and maximum fl ash rate is presented below.

NO TE: F/S = Flashes/Second a nd F/M = Fla shes/Min ute

100%

Intensity:

• Flash Energy = 0.85 joules /flas h

• Max Flash Rate = 100 F/S, 6000 F/M

66%

Intensity:

• Flash Energy = 0.43 joules /flas h

• Max Flash Rate = 200 F/S, 12000 F/M

33%

Intensity:

• Flash Energy = 0.28 joules /flas h

• Max Flash Rate = 300 F/S, 18000 F/M

Auto-Scale Flash Rate Range Feature

The PowerStrobe has a built-in flash rate divider/multiplier feature for maintaining
synchronous flash rates throughout the three intensity level selections.

This feature is automatically activated whenever the operating flash rate exceeds the
max rate for the selected intensity level.

The following example illustrates this feature:

Initial Conditions: Intensity = 33% at Flash Rate = 300 F/S

• Operator changes intensity to 66% -> Auto scale feature sets flash rate to 150 F/S

• Operator changes intensity to 100% -> Auto scale feature sets flash rate to 75 F/S

• Operator changes intensity to 33% -> Auto scale feature sets flash rate back to 300 F/S

11

I V . E XT E R N A L IN T E R F A C E

The trigge r input connector is located on the unders ide of the PowerS trobe.

Trigger Input

Connector

Pin

Assignments

The trigge r connecto r i s a six pin circularDin type.

The connector pin assign ments & desc riptions are as follows.

• Pin 1 : Open collector trigger output for synchronizing a second unit

• Pin 2 : Video signal trigger i nput

• Pin 3 : Contact Closure or Pulse Trigger input,

depending on the customer option ordered

• Pin 4 : External Mode control line for selecting external trigger mode
(See Note below)

• Pin 5 : Trigger Supply +14V DC output, connected to a DC Power Pack

• PIN 6 : Ground reference for all trigger signals and trigger DC supply

Note:
The trigge r connecto r mating plug used on the PowerStrobe external trigger
cables supplied by Feltest contains an internal jumper from Pin 4 to Pin 6.
This internal connectio n automatically selects external mode of operation

12

V . S P EC I FI C A TI O N S

DC Power

Pack:

• Rechargeable NiCd cells

• 14.4 VDC nominal voltage

• 2.4 Amp hour

• DC Power Pack Run Time-See pg.20

Triggering

Internal

•30 Flashes / Min (F/M) to 18000 F/M

• Automatically limits to max rate of selected intensity

level (6000 F/M, 12000 F/M, 18000 F/M)

• 1 F/M resolution

• 100 ppm/°C accuracy

External • Video 1vp-p unterminated, triggers from 50Hz-60Hz

vertical sync

• Pulse Source: > +2.5v pk, 100µsec min pulse width
Input impedance 10kž

• Contact Closure: > 8 VDC @ 10mA rating

• 0-360 Degree phase delay adjustment available when

using external triggering.

• Phase delay accuracy ± 1 degree

Trigger Sensor Supply: +14.4 VDC nominal, internally connected to a

DC Power pack

Trigger to Flash Delay: 5µsec

Time Base Accuracy: .01%

Temperature Stability: ±.01% per °C

Update Time: 100msec

13

Energy Output : Energy per flash is set by selected intensity level as follows:.

100% Intensity : 0.85 joules / flash

66% Intensity: 0.43 joules / flash

33% Intensity : 0.28 joules / flash

Light Output: 1800 Lux at 4.6 meter 100% intensity, 6000 F/M

Flash Duration: 20 microseconds

Power into Flash Lamp: 85 watts max

Physical: • Dimensions: 168.3mm X 161.9mm X 336.5mm

• Weight (with DC power pack) 2.34 kg

Environmental: • Continuous operating temperature range:

0°C to 40°C (32°F to 104°F)

• Humidity: 95% noncondensing.

14

PHOTOMETRY

The isolux chart below shows the PowerStrobe illumination pattern at a target distance

Inches

Centimeters

Lux

24 in

60 cm

200

18 in

45 cm

300

12 in

30 cm

500

6 in

15 cm

1000

2 in

5 cm

1800

NOTES:

- The distance increments shown above represent displacement from target center

- Flash rate set to 6000 f/m [flashes per minute]

15

V I . D C Po w e r Pa c k R u n T im e

The PowerStrobe unit di s p lay c o n tai n s a low b a tte r y indic a t o r
th a t b l i nk s w h e ne v e r the DC Powe r Pack n e e ds re c h a rging.

The DC Power Pack run time i s rel a t e d to the o p erati n g flas h r a t e and
se l e c te d i n t ens i t y lev e l (i. e . pow e r d e ma n d ).

The tabl e b e l ow i l l u str a t es a few exa m p l es of the DC P o w er
Pack run time as a f u n c t ion o f operati n g flas h r a t e & in t e nsi t y.

Op e r ati n g Con d i t i on s D C P owe r Pack Run Ti me

• Fla s h R a te = 3600 F/M 80 mi n u tes

• Int e n sit y = 33%

• Fla s h R a te = 3600 F/M 30 mi n u tes

• Int e n sit y = 100%

• Fla s h R a te = 6000 F/M 20 mi n u tes

• Int e n sit y = 100%

The PowerStrobe charger w i ll c h arge the DC Power Pack in appro x i ma t e l y
1 h o u r.

To c ha rg e the PowerStrobe DC Power Pack, f o l l o w the i nstru c t i on s.

16

V I I . IM P O R T A NT S A F E TY I N S T RU C T I O N S fo r P O W E R P A C K

WARNING:

When using electrically operated equipment, basic safety precautions
should always be followed to reduce risk of fire and personal injury.

• Do not incinerate the DC Power Pack even if it is severely damaged
or is completely worn out. The DC Power Pack can explode in a fire.

• A small leakage of liquid from the DC Power Pack cells may occur under
extreme usage or temperature conditions. This does not indicate a failure.
However, if this leakage gets on your skin:

a. Wash quickly with soap and water.

b. Neutralize with a mild acid such as lemon juice or vinegar

c. If the DC Power Pack liquid gets into your eyes, flush them with clean water
for a minimum of 10 minutes and seek immediate medical attention.

(MEDICAL NOTE: The liquid is 25%-35% solution of potassium hydroxide.)

• Never attempt to open the DC Power Pack for any reason.
If the plastic housing of the DC Power Pack breaks or cracks,
immediately discontinue use and do not recharge.

DC PACK CELLS

After several years of normal use, the cells in your DC Power Pack will no
longer accept a charge. This is a normal occurrence, and signifies that the DC Power
Pack cells have reached the end of their useful life. Replacement DC Power
Packs are available from Feltest, order part No. UPN 77-1055.

Your DC Power Pack contains nickel cadmium cells. The Environmental Protection
Agency considers cadmium to be a toxic material that can do severe damage to the
environment. Check with your state Environmental Protection Agency to find out
how to properly recycle or dispose of your DC Power Pack.

17

VIII. CHARGING THE DC POWER PACK

To minimize the possibility of reduced DC Pack cap acity due to cell memory
effect, do not ch arge the DC Power Pack until the low battery indicator is
illuminated !

To Charge the DC Power Pack

1. Press the release buttons on the DC Power Pack and firmly pull the Pack out of the
PowerStrobe DC Power handle.

2. Connect charger to an appropriate outlet before inserting DC Power Pack.

3. Insert the DC Power Pack into the charger as shown above.
The red light will blink continuously indicating that the charging process has started.

• Charge time is approximately 1 hour.

4. The completion of charge will be indicated by the red light remaining ON continuously.

5. The pack is fully charged and may be used at this time or left in the charger.

CAUTION:

MAINS voltage present at charging terminals. Do not probe with conductive objects.

Danger of electric shock or electrocution may result.

18

CHARGER

INDICA

TOR

HOT/COLD PACK DELAY
When the charger detects a DC Power Pack that is hot or cold, it automatically starts a
Hot/Cold Pack Delay, suspending charging until the pack temperature has stabilized.
After the DC Power Pack cooled, the charger automatically switches to the Pack
Charging mode. This feature ensures maximum battery life. The red light flashes
long, then short while in Hot/Cold Delay mode.

REPLACE PACK
The charger is designed to detect certain problems that can arise with DC Power Packs
which would be indicated by the red light flashing at a fast rate.
If this occurs, reinsert DC Power Pack. If problem persists, try a different pack to
determine if charger is OK. If the new pack charges correctly, then the original pack is
defective and should be returned to Feltest for recycling. If the
new DC Power Pack elicits the same trouble indication as the original, have charger
tested by an authorized Feltest service center.

PROBLEM POWER LINE
If the input voltage is out of tolerance, the charger may temporarily suspend
operation and begin flashing the red light (two fast blinks followed by a pause). This
indicates the power source is out of limits. If the voltage returns to an acceptable
level, the charger will automatically switch to a normal charging mode and flash
accordingly.

LEAVING THE DC POWER PACK IN THE CHARGER
The charger and DC Power Pack can be left connected with the red light glow- ing
indefinitely. The charger will keep the DC Power Pack fresh and fully charged.

19

IMPORTANT CHARGING NOTES

1. Longest life and best performance can be obtained if the DC Power Pack is charged
when the air temperature is between 65°F and 75°F (18°C - 24°C).

To prevent from damage DO NOT charge the DC Power Pack in an air temperature
below +40°F (+4°C), or above +105°F (+40°C).

2. The charger and DC Power Pack may become warm to touch while charging.
This is a normal condition, and does not indicate a problem.

3. If the DC Power Pack does not charge properly, (1) Check power at receptacle by
plugging in another piece of equipment, (2) Move charger and pack to a location
where the surrounding air temperature is approximately 65°F - 75°F (18°C - 24°C), (3) If
charging problems persist, take or send the equipment, DC Power Pack and charger to
an authorized Feltest service center.

4. The DC Power Pack should be recharged when it fails to produce sufficient power
enough to keep the equipment functioning properly.

DO NOT CONTINUE to use under these conditions.

Follow the charging procedure. You may also charge a partially used pack whenever
you desire with no adverse effect on the DC Power Pack.

5. Under certain conditions, with the charger plugged in to the power supply, the
exposed charging contacts inside the charger can be shorted by foreign material.
Foreign materials of a conductive nature such as, steel wool, aluminum foil, or any
buildup of metallic particles should be kept away from charger cavities. Always unplug
the charger from the power supply when there is no DC Power Pack in the cavity.
Unplug the charger before attempting to clean.

6. Do not immerse charger in water or any other liquid.

7. For optimum performance, leave the DC Power Pack in the charger for six hours or
more once every 10 to 20 recharges. This balances the cells, keeps the pack at peak
performance and extends the usable life of the pack.

WARNING: Do not allow any liquid to get inside charger. Electric shock may result. To

facilitate the cooling of the DC Power Pack after use, avoid placing the charger or pack
in a warm environment.

CAUTION: Never attempt to open the DC Power pack for any reason. If the plastic

housing of the pack breaks or cracks, return the DC Power Pack to Feltest.

20

IMPORTANT SAFETY INSTRUCTIONS for 14.4V 1 HOUR

CHARGER

·

This manual contains important safety and operating instructions for the
Feltest DC Power Pack 1 Hour Charger

·

Before using the charger, read all instructions and cautionary markings on
charger, (2) DC Power Pack, and (3) product using DC Power Pack.

·

DANGER: LINE VOLTAGE PRESENT AT CHARGING TERMINALS. Do not probe
with conductive objects. Danger of electric shock or electrocution.

·

DANGER: If the DC Power Pack case is cracked or damaged, do not insert into
charger. Danger of electric shock or electrocution.

·

DANGER: Never attempt to open the DC Power Pack for any reason. If the
plastic housing of the DC Power Pack breaks or cracks, return to Feltest for
recycling.

·

DANGER: Don't allow any liquid to get inside charger. Electric shock may
result. To facilitate the cooling of the DC Power Pack after use, avoid placing
the charger or DC Power Pack in a warm environment such as in a metal shed,
or an uninsulated trailer.

·

CAUTION: To reduce risk of injury, charge only Feltest rechargeable DC Power
Packs. Other types of Power packs may burst, causing personal injury and
damage.

·

Do not expose charger to rain or snow.

·

Use of an attachment not recommended or sold by Feltest may result in a risk
of fire, electric shock, or injury to persons.

·

These chargers are not intended for any uses other than charging Feltest
rechargeable DC Power Packs. Any other uses may result in a risk of fire,
electric shock, or electrocution.

·

To reduce risk of damage to electric plug and cord, pull by plug rather than
cord when disconnecting charger.

·

Make sure cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.

·

An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in risk of fire, electric shock, or
electrocution.

21

IX. CHANGING THE LAMP

The PowerStrobe lamp will need to be replaced whenever the lamp reaches its total
end of life point. (ie. complete loss of flashing)

Before reaching its total end of life point, the lamp may exhibit reduced light output,
as well as inconsistent flashing. Lamp replacement for this condition is recommended
if the actual inspection application requires peak lamp performance.

WARNING! PROCEED WITH CAUTION

The PowerStrobe lamp operates at LETHAL High Voltages.

The lamp

and

lens may be

extremely

HOT after only a few

minutes

of

operation.

Before

opening,

remove the DC power pack and wait one minute

to

allow the voltage to bleed off. Allow to cool as

necessary

.

1. Remove DC Power Pa ck.

2. Remove the (4) screws holding the front bezel to remove the

beze l, window and window trim ring (#1 Phillips screw driver).

Step#2

22

3. Remove the (2) screws from the Strap, Anode Socket board.

Step#3

4. Remove Flash Lamp from the lamp sockets (Anode & Cathode)
and install new lamp by reversin g the steps of these instructions.

Step#4

23

X. CHANGING THE FILTERS

NOTE: Replace filters when they are completely clogged.

1. Follow steps 1 thru 4 on chapter IX Changing the Lamp.

2. Remove the four (2) screws and (2) Hex Standoff from the casing to remove
the lamp reflector from the mounting Support.

Step#2

3. Lift out the reflector to expose the Intake Air Duct filter Assy. and Air Exhaust filter.
(For changing Exhaust filter, follow the steps 4.1 and 5.1 after step 3 above)

4. AIR DUCT FILTER REMOVAL
The Air duct filter is held by the Blower Duct Sub-Assy (UPN04-1580).
First unplug Fan connector of J2 and remove lamp Cathode Socket by loosening its
mounting screw as shown

Step#4

24

5. Loosen (2) Hex nuts and (1) mounting screw to lift out the
Blower / Duct Sub-Assembly with the Air Duct Filter Assy.

Step#5

Note#1

6. Remove (4) screws holding the Air Duct Filter assembly and
replace with new Air Duct f ilter Assembly by reversing the step s of these
instructions.

NOTE:

1. Be sure to reconnect the Fan Connector Plug at J2

Air Duct Filter

Assy

(UPN 04-1598)

Step#6

25

4.1 CHANGING THE EXHAUST FILTER

The exhaust filter (UPN 54-1158) mounted on the casing ( See fig .below) can be
removed by loosening two (2) screws that secure the filter holder, thru the outer air
exhaust slots .

5.1 Remove the filter holder and filter, and install new Exhaust filter by reversing
these instruction steps.

Step#4.1

Step#5.1

26

XI. SPARE PARTS & ACCESSORIES

Part No.

Spare & Replacement Parts

04-1581 HEAD ASSEMBLY - COMPLETE
04-1580 BLOWER / DUCT SUB-ASSY.
04-1583 DC POWER HANDLE
04-1582 REFLECTOR SUB-ASSEMBLY
04-1598 AIR DUCT FILTER ASSEMBLY
05-1412-1 CONTROL PCB ASSEMBLY
05-1594 POWER BOARD PCB ASSEMBLY
05-1421 EXTERNAL TRIGGER CONN. PCB ASSY.
05-1595 STRAP, ANODE SOCKET PCB ASSY.
45-1047 FLASH LAMP
54-1158 AIR EXHAUST FILTER
56-1040-110 1 HOUR CHARGER - 110V
56-1040-220 1 HOUR CHARGER - 220V EUROPE
56-1040-220AU 1 HOUR CHARGER - 220V AUSTRALIA
56-1040-220UK 1 HOUR CHARGER - 220V UK
62-1230 WINDOW TRIM RING
63-1039 FRONT BEZEL
77-1055 14.4V DC POWER PACK
81-1980 SIDE DEFLECTOR - INTAKE AIR
81-1981 BOTTOM DEFLECTOR - EXHAUST AIR
85-1166 LAMP CONNECTOR [ CATHODE
85-1074 GOLD BAND
85-1166 LAMP CONNECTOR [ CATHODE]
85-1251 LAMP CONNECTOR [ ANODE]
88-1147 LENS

Power Handle

Conversion

Kit

04-1583 14.4V DC POWER HANDLE
56-1040-110 1 HOUR CHARGER - 110V
56-1040-220 1 HOUR CHARGER - 220V EUROPE
56-1040-220AU 1 HOUR CHARGER - 220V AUSTRALIA
56-1040-220UK 1 HOUR CHARGER - 220V UK
77-1055 14.4V DC POWER PACK

Accessories

04-1324-10 (10ft.) VIDEO SYNC CABLE ASSY.
04-1324-25 (25 FT.) VIDEO SYNC CABLE ASSY
04-1453 (15 FT.) SYNC SOURCE CABLE ASSY

99-1131 SHIPPING / STORAGE CASE

27

Strap, Anode

Socket

PCB

Assembly

UPN 05-1595

Lamp

Connector

[Anode] UPN 85-

1251

Reflector

Sub-Assy

.

UPN 04-1582

Flash

Lamp

UPN 45-1047

Window Trim

Ring

UPN 62-1230

Lens

UPN 88-1147

Front

Bezel

UPN 63-1039

Power Board PCB

Assy

.

UPN 05-1594

Control

PCB

Assy

.

UPN 05-1412-1

External T

rigger

PCB Assy.

UPN 05-1421

Air Duct Filter

Assy

.

UPN 04-1598

Blower / Duct Sub

Assy

.

UPN 04-1580

Side

Deflector

[Intake

Air]

UPN 81-1980

Bottom Deflector [Exhaust

Air]

UPN 81-1981

28

Air Exhaust

Filter

UPN 54-1158

Head

Assembly

Complete

UPN 04-1581

1 Hour

Charger

[110V or

220V]
UPN 56-1040-110
UPN 56-1040-220

14.4 DC Power

Pack

DC Power

Handle

UPN 77-105

UPN 04-1583