Felt AR Owner's Manual

AR Owner’s Manual
Felt AR InternaLoc Seatpost Assembly and Cable Routing Manual
This manual is not intended as a comprehensive use, service, repair or maintenance manual. Please see your dealer for all service, repairs or maintenance. Your dealer may also be able to refer you to classes, clinics or books on bicycle use, service, repair or maintenance.
Note:
Part IV AR Mechanical Compatible Frame
Mechanical Routing Instruction Electronic Wiring Instruction
Part V AR Electronic Specific Frame
Electronic Wiring Instruction
Part VI Brake Routing Instruction
Pg. 25-34 Pg. 35-45
Pg. 46-54
Pg. 55-56
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Part I VM Seat Clamp
Part II VR Seat Clamp
Part III InternaLoc Seatpost
Pg. 1-5
Pg. 6-8
Pg. 9-22
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1. Saddle Clamp Upper (x2)
2. Saddle Clamp Adjustment Head Half (x2)
3. Saddle Clamp Lower Clamp (x2)
4. Saddle Clamp Binder Nut with Keyway
5. Saddle Clamp Binder Bolt
6. VM Seatpost
AR Seatpost & Small Parts
VM Saddle Clamp Assembly
1 4
253 6
-1-
Locate the two AR saddle clamp Lowers and place each onto a saddle clamp Upper, aligning the holes with the oval-shaped holes of the saddle clamp Uppers as illustrated below.
Step 2
The parts should appear as the image on the left, in two stacks of three pieces, with the bolt, nut and seatpost remaining.
Step 3
Locate the two AR saddle clamp Uppers and place each into a saddle clamp adjustment Head Half, positioning them so the hooked surfaces are adjacent and can grip a seatpost rail.
Step 1
-2-
The chamfer of the adjustment head half will be placed in contact with the chamfered surface of the seatpost. Apply friction paste between surfaces.
Being cautious to maintain the order of parts in each stack, turn each stack upside down on the table so now the threads face away from the table.
Place the bolt and nut threads­down into the holes of the two stacks of pieces as pictured, aligning tooth on nut to slot in saddle lower clamp.
Step 5
Step 4
Note: Grease bolt threads.
-3-
Pick up one stack and place it thread-side down into the seatpost so the chamfer of the adjustment head half is in contact with the chamfer of seatpost alloy insert as pictured.
Holding the remaining stack of pieces in place on the other side of the seatpost, align the bolt threads with the nut threads and tighten 2 to 3 turns.
Step 7
Step 6
-4-
Once saddle angle and fore/aft position are adjusted, tighten the saddle clamp bolt to 10-12 nm of torque.
Slide the saddle into the saddle clamp assembly beginning from the rear of the saddle.
Step 9
Step 8
-5-
VR Saddle Clamp Assembly
1. VR Seatpost
2. 3T Saddle Clamp Inner Splined Adjusment Cylinder
3. 3T Saddle Clamp Outer Splined Adjustment Cyclinder
4. 3T Saddle Clamp Outer Clamp
5. 3T Saddle Clamp Binder Bolt
VR Seatpost & Small Parts
1 4
253
-6-
Slide the Inner Splined Adjustment Cylinder into the Outer Splined Cylinder as pictured.
Slide the Inner and Outer Splined Adjustment Cylinder assembly into the VR seatpost as pictured.
Place the Outer Clamp piecs over either end of the Inner and Outer Adjustment Cylinder assembly and insert binder bolts through the hole on the face of the Outer Clamp pieces as pictured. Align threads on binder bolts with the threads on Inner Splined Adjustment Cylinder.
Step 2
Step 3
Step 1
Note: The 3T Outer Clamp parts supplied are for 7mm round rails. Optimal Outer Clamp pieces are available for other saddle rail options from 3T.
-7-
Install the AR/3T saddle clamp Outer Clamp and Binder Bolt assembly, one on each side ot the VR seatpost, and adjust the saddle fore/aft position and angle. Tighten the Binder Bolt to 5 nm.
Slide the saddle rails onto the clamp assembly starting at the back of the saddle.
Step 5
Step 4
-8-
The Felt AR can carry the battery to power Shimano Di2 inside the aerodynamic seatpost using a mounting clip supplied with the seatpost.
Felt AR: Seatpost Assembly
-9-
1. AR Seatpost
2. Shimano Di2 Battery Clip
3. Seatpost Binder Bolts
4. Compression Spring
AR Seatpost Parts
5. Seatpost Slot
6. InternaLoc Seatpost Wedge
7. Seatpost Seals
InternaLoc Seatpost Assembly
1 4
253 6
7
-10-
The Shimano Di2 Battery Clip and Compression Spring mount between the two halves of the black InternaLoc Seatpost Wedge. This Shimano Di2 Battery Clip hangs inside the InternaLoc Seatpost Wedge assembly.
Step 1
-11-
To install the Shimano Di2 Battery Clip and Compression Spring into the InternaLoc Seatpost Wedge, place one half of the InternaLoc Seatpost Wedge on a flat surface. Place one of the round mounting pins at the top of the Shimano Di2 Battery Clip into the small indent toward the bottom edge of the first half of the black InternaLoc Seatpost Wedge. Place the Compression Spring into the larger indent at the center of the InternaLoc Seatpost Wedge. Place the other half of the InternaLoc Seatpost Wedge on top of the bottom half seating spring and Shimano Di2 Battery Clip mounting pin in the appropriate indentations.
-12-
After the Shimano Di2 Battery Clip and Compression Spring are installed in the two halves of the InternaLoc Seatpost Wedge, orient the seatpost and battery mount assembly so the bottom edge will slant downward toward the ground at the front of the bike. The leading edge of the assembly will extend downward to be the lowest point when hanging from the seatpost.
Step 2
-13-
Squeeze the assembly together with the front being the lowest point (angled downward toward the front of the bike) and insert it into the bottom of the seatpost.
Note: Apply a thin coat of carbon friction paste on the surface of aluminum InternaLoc Seatpost Wedge that will contact the carbon fiber surface of seatpost to prevent slipping or noise.
Slide the assembly up into the seatpost until the guides on each side of the internal seatpost wedge snap into the slots on each side of the seatpost. Be sure to keep the assembly at the bottom of the seatpost for now.
click!
click!
-14-
The Shimano Di2 SM-BTR2 cylinder shaped battery installs in the bottom of the clip that you installed between the two halves of the InternaLoc Seatpost Wedge in Step 2. To install the battery, first slide a soft “O” ring over the Shimano SM-BTR2 battery.
Step 3
-15-
Before moving on to Step 4, installing the seatpost assembly into the AR bike frame, be sure to attach the Shimano Di2 wire to the battery so the derailleurs can be powered by the Shimano Di2 SM-BTR2 cylinder-shaped battery.
With the battery cable connector facing downward, push the battery into the claw-shaped clip until the brackets on the clip snap into place on the battery.
-16-
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