Felker TILE MASTER XL TM1-XLHT Operating Instructions And Parts List Manual
OPERATING INSTRUCTIONS AND PARTS LIST
INSTRUCCIONES DE OPERACIÓN Y LISTA DE PIEZAS
TILE MASTER XL
Model: TM1-XLHT
0AF04028
Copyright © May, 2002 DBInc.
Printed in U.S.A.
17400 W. 119th Street
Olathe, Kansas 66061
Customer Service......800-365-4003
Corporate Office........913-928-1000
Cust. Service Fax......800-825-0028
Corporate Office Fax..913-438-7951
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EVERY MACHINE IS THOROUGHLY TESTED BEFORE LEAVING THE FACTORY. EACH MACHINE
IS SUPPLIED WITH A COPY OF THIS MANUAL. OPERATORS OF THIS EQUIPMENT MUST READ
AND BE FAMILIAR WITH THE SAFETY WARNINGS. FAILURE TO OBEY WARNINGS MAY RESULT
IN INJURY OR DEATH. FOLLOW INSTRUCTIONS STRICTLY TO ENSURE LONG SERVICE IN
NORMAL OPERATION.
CONTENTS
Symbol Definitions ...............................................................................................................................4 - 6
Decal Descriptions and Locations .......................................................................................................8 - 9
Safety Warnings - DOs & DO NOTs ....................................................................................................10 - 11
Reference Figure 1 .............................................................................................................................12
Instructions:
1. Features ................................................................................................................................13
2. Benefits .................................................................................................................................13
3. Machine Set-Up Procedures .................................................................................................13 - 14
4. Operating Procedures ........................................................................................................... 14 - 15
5. Manual Thermal Overload ...................................................................................................... 15
6. Extension Cords .................................................................................................................... 15
7. Alignment Procedures ...........................................................................................................15 - 16
8. Profile Wheel Set-Up ............................................................................................................ 16
9. Maintenance.......................................................................................................................... 16
10. Water Pump, Trouble Shooting Procedure ............................................................................16
11. Repairs .................................................................................................................................17
12. Spare Parts ...........................................................................................................................17
13. Accessories .......................................................................................................................... 17
Diagrams and Spare Parts ..................................................................................................................28 - 29
Wiring Diagrams .................................................................................................................................30 - 32
Warranty .............................................................................................................................................33
ANTES DE SALIR DE NUESTRA FÁBRICA, CADA MÁQUINA ES SOMETIDA A PUREBAS
DETENIDAS. CADA MÁQUINA DE CORTE ES ENTREGADA CON UNA CIPIA DE ESTE MANUAL.
LOS OPERARIOS DE ESTOS EQUIPOS DEBEN LEER Y FAMILIARIZARSE CON LAS
INSTRUCCIONES DE SEGURIDAD. EL NO PRESTAR ATENCIÓN A ESTAS ADVERTENCIAS
PUEDE OCASIONAR GRAVES LESIONE. SIGA ESTRICAMENTE NUESTRAS INSTRUCCIONES
Y SU MÁQUINA LE VA A PRESTAR LARGOS AÑOS DE SERVICIO EN CONDICIONES NORMALES
DE UTILIZACIÓN.
CONTENIDO
Definición De Los Simbolos ................................................................................................................4 - 6
Descripción De Calcamonias Y Ubicaciones .....................................................................................8 - 9
Advertencias De Seguridad HACER & NO HACER ............................................................................. 18 - 19
Figura 1 De Referencia .......................................................................................................................20
Instrucciones:
1. Caracteristica ......................................................................................................................21
2. Beneficio .............................................................................................................................21
3. Instalacíon De La Cortadora ............................................................................................... 22 - 23
4. Instrucciones De Operación ................................................................................................23
5. Protector Térmico - Rearmado Manual ................................................................................ 24
6. Cables De Extensión ...........................................................................................................24
7. Procedimientos de Alineacion ............................................................................................. 24
8. Armado y Uso de la Rueda Perfiladora ............................................................................... 25
9. Instrucciones De Mantenimiento ......................................................................................... 25
10. EnCaso De Problemas Con La Bomba De Agua................................................................. 25
11. Reparaciones ......................................................................................................................26
12. Piezas De Recambio ...........................................................................................................26
13. Accesorios .......................................................................................................................... 27
Diagrame y Piezas De Recambio ........................................................................................................ 28 - 29
Diagrame De Cablado Eléctrico ..........................................................................................................30 - 32
Garantia ...............................................................................................................................................33
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Symbol Definitions
Definición De Los Simbolos
• Please read the instructions for use prior to operating the machine for the first time.
• Antes de la puesta en marcha, lea detenidamente las instrucciones y familiaricese con la máquina.
• Mandatory
• Obligatorio
• Indication
• Indicación
• Prohibition
• Prohibición
• Warning Triangle
• Triángwulo De Advertencia
• Wear Eye Protection
• Usar Gafas De Protección
• Wear Head Protection
• Usar Casco De Protección
• Wear Breathing Protection
• Usar Máscara De Protección
• The Use Of Ear Protection Is Mandatory
• Es Obligatorio El Uso De Protección Auditiva
• Wear a Hard Hat
• Usar Casco Duro
• Wear Safety Shoes
• Usar Zapatos De Seguridad
• Wear Appropriate Clothing
• Usar Ropa Adecuada
• Remove The Blade Prior To Hoisting, Loading, Unloading And Transporting The Machine On Jobsite.
• Desmontar El Disco Antes De Desplazar, Cargar, Descargar O Transportar La Máquina En La Obra.
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• Motor Off
• Parar El Motor
• Use In Well Ventilated Area
• Usar En Una Área Bien Ventilada
• Do Not Use In Flammable Areas
• No Usar In Áreas Inflamables
• Machinery Hazard, Keep Hands And Feet Clear.
• Máquina Peligrosa - Mantenga Manos Y Pies Alejados De La Máquina
• No Non-working Personnel In Area
• Prohibido Para Personas Ajenas A La Obra
• No Smoking
• No Fumar
• Do Not Operate Without All Guards In Place
• No Operar Sin Todas Las Protecciones In Su Sitio
• Always Keep the Blade Guards In Place
• Mantenga Siempre Las Protecciones De La Hoja En Su Sitio
• Keep Work Area Clean/Well Lit, Remove All Safety Hazards
• Mantenga Limpio El Sitio De Trabajo/Bien Iluminado, Elimine Todos Los Riesgos De Seguridad
• Dangerously High Noise Level
• Nivel De Ruido Elevadamente Peligroso
• Pay Extreme Attention To The Care And Protection Of The Machine Before Starting Up
• Ponga Extrema Atención Al Cuidado Y Preparación De La Máquina Antes De Ponerla En Marcha
• Remove Tools From Area and Machine
• Elimine Las Herramientas Del Área Y De La Máquina
• Electrical Switch - OFF
• Conmutador De Apagado Eléctrico
• Electrical Switch - ON
• Conmutador De Encendido Eléctrico
• Electrical Switch - Start
• Conmutador De Arranque Eléctrico
• Repairs Are To Be Done By An Authorized Dealer Only
• Las Reparaciones Deben Ser Efectuadas Únicamente Por Un Distribuidor Autorizado
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• Diamond Blade
• Sierra Diamantada
• Blade Diameter
• Diámetro De La Hoja
• Pulley Diameter
• Diámetro De La Correa
• Number of Revolutions Per Minute, Rotational Speed
• N° De Revoluciones Por Minuto, Velocidad De Rotación
• Blade Flange Diameter
• Diámetro De La Brida De La Hoja
• Blade Cutting Depth
• Profundidad De Corte De La Hoja
• Machine Mass (lbs)
• Masa De La Máquina (lbs)
• Electric Motor
• Motor eléctrico
WARNING
HEARING HAZARD
DURING NORMAL USE OF THIS MACHINE, OPERATOR MAY BE EXPOSED TO A NOISE
LEVEL EQUAL OR SUPERIOR TO 85 dB (A)
ATENCION
RIESGO DE DAÑO AUDITIVO
EN CONDICIONES NORMALES DE UTILIZACIÓN, EL OPERADOR DE ESTA MÁQUINA PUEDE
ESTAR EXPUESTO A UN NIVEL DE RUIDO IGUAL O SUPERIOR A 85 dB (A)
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NOTES:
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DECAL DESCRIPTIONS & LOCATION
DESCRIPCIÓN DE CALCAMONIAS Y UBICACIONES
P/N 187043
Location: Top of Belt Guard
P/N 046326
Location: Motor Assembly
P/N 046327
Location: Motor Assembly
P/N 169265
Location: Front of Water Pan
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DECAL DESCRIPTIONS & LOCATION
DESCRIPCIÓN DE CALCAMONIAS Y UBICACIONES
P/N 161459
Location: Water Pan Sides
P/N 169281
Location: Side of Belt Guard & Side of Blade Guard
P/N 189025 - Outer P/N 189026 - Inner
Location: Blade Guard
P/N 189027
Location: Belt Guard
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SAFETY FIRST!
WARNINGS
DO’s AND DO NOT’s
WARNING:
FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO
DO read this entire operator’s manual before operating this machine. Understand all warnings, instructions, and controls.
DO keep all guards in place and in good condition.
DO wear safety approved hearing, eye, head and respiratory protection.
DO read and understand all warnings and instructions on the machine.
DO read and understand the symbol definitions contained in this manual.
DO keep all parts of your body away from the blade and all other moving parts.
DO know how to stop the machine quickly in case of emergency.
DO turn the “ON/OFF” switch to the “OFF” position prior to connecting the machine to the power source.
DO inspect the blade, flanges and shafts for damage before installing the blade.
DO use the blade flange size shown for each blade size.
DO use only the blade flanges supplied with the saw. Never use damaged or worn blade flanges.
DO use only blades marked with a maximum operating speed greater than the blade shaft speed. Verify speed by checking
blade shaft rpm and pulley diameters and blade flange diameters.
DO verify saw drive configuration by checking blade shaft RPM, pulley diameters, and blade flange diameter.
DO read all safety materials and instructions that accompany any blade used with this machine.
DO inspect each blade carefully before using it. If there are any signs of damage or unusual wear, DO NOT USE THE
BLADE.
DO mount the blade solidly and firmly. Wrench tighten the arbor nut.
DO make sure the blade and flanges are clean and free of dirt and debris before mounting the blade on the saw.
DO use the correct blade for the type of work being done. Check with blade manufacturer if you do not know if blade is
correct.
DO use caution and follow the instructions when loading and unloading the machine.
DO operate this machine only in well ventilated areas.
DO instruct bystanders on where to stand while the machine is in operation.
DO establish a training program for all operators of this machine.
DO clear the work area of unnecessary people. Never allow anyone to stand in front of or behind the blade while the motor
is running.
DO make sure the blade is not contacting anything before starting the motor.
DO use caution when lifting and transporting this machine.
DO always tie down the machine when transporting.
DO use caution and follow instructions when setting up or transporting the machine.
DO have all service performed by competent service personnel.
DO make sure electric powered machines are plugged into a properly grounded circuit.
DO make sure power cords are the proper size and in good condition.
DO maintain a secure grip on the material being cut.
DO clean the water tray frequently.
DO verify the blade arbor hole matches the machine spindle before mounting the blade.
DO clean the machine after each day’s use.
DO follow all electrical codes in your area.
DO consider work area environment. Don’t expose power tools to rain. Don’t use power tools in wet locations.
DO use caution to guard against electric shock. Prevent body contact with grounded surfaces (i.e., pipes, radiators, ranges,
refrigerators).
DO use correct voltage and proper extension cords. Never carry tool by cord or yank it to disconnect it from receptacle. Keep
cord away from heat, oil and sharp edges.
DO always carry the machine with the motor stopped.
DO disconnect tools from power source when not in use, before servicing and when changing accessories.
DO carefully maintain and clean for better and safer performance. Follow instructions for changing accessories. Inspect tool
cords periodically and, if damaged, have repaired by authorized service facility.
DO only cut in a straight line.
DO only saw as deep as the job specifications require.
DO always give a copy of this manual to the equipment user. If you need extra copies, call TOLL FREE 1-800-365-4003.
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SAFETY FIRST!
WARNINGS
DO’s AND DO NOT’s
WARNING:
FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO NOT
DO NOT operate this machine unless you have read and understood this operator’s manual.
DO NOT operate this machine without the blade guard, or other protective guards in place.
DO NOT stand behind or in front of the blade path while the motor is running.
DO NOT leave this machine unattended while the motor is running.
DO NOT operate this machine when you are tired or fatigued.
DO NOT use a wet blade without adequate water supply to the blade.
DO NOT exceed maximum blade speed shown for each blade size. Excessive speed could result in blade breakage.
DO NOT operate the machine if you are uncertain of how to run the machine.
DO NOT use damaged equipment or blades.
DO NOT touch or try to stop a moving blade with your hand.
DO NOT cock, jam, wedge or twist the blade in a cut.
DO NOT transport a cutting machine with the blade mounted on the machine.
DO NOT use a blade that has been dropped or damaged.
DO NOT use carbide tipped blades.
DO NOT use abrasive blades.
DO NOT use conventional abrasive blades with water.
DO NOT touch a dry cutting diamond blade immediately after use. These blades require several minutes to cool after
each cut.
DO NOT use damaged or worn blade flanges.
DO NOT allow other persons to be near the machine when starting or when the machine is in operation.
DO NOT operate this machine in an enclosed area unless it is properly vented.
DO NOT operate this machine in the vicinity of anything that is flammable. Sparks could cause a fire or an explosion.
DO NOT allow blade exposure from the guard to be more than 180 degrees.
DO NOT operate this machine with the belt guard or blade guard removed.
DO NOT operate this machine unless you are specifically trained to do so.
DO NOT use a blade that has been over heated (Core has a bluish color).
DO NOT jam material into the blade.
DO NOT grind on the side of the blade.
DO NOT lay power cords in or near the water.
DO NOT replace the motor with any motor that does not have a special grounding connection.
DO NOT cut deeper than 1" per pass with a dry blade. Step out to achieve deeper cuts.
DO NOT start cutting with a saw until you have a clear work area and secure footing.
DO NOT operate this machine while using drugs or alcohol.
This saw was designed for certain applications only. DO NOT modify this saw or use for any application other
than for which is it was designed. If you have any questions relative to its application, DO NOT use the saw until
you have written Diamant Boart, Inc. and we have advised you.
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Diamant Boart, Inc.
17400 West 119th Street
Olathe, Kansas 66061
In USA 1-800-365-4003
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